MSc in MANUFACTURING AND WELDING - FIT Staffwebstaff.fit.ac.cy/eng.la/Presentations lontos/2014 Presertation MSc... · MSc in MANUFACTURING AND WELDING ENGINEERING ... ANSYS, LSDYNA

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MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design

Dr. Antonios Lontos, Assistant Professor Frederick University, Cyprus, Email: [email protected]

«MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN»

Specializations: a) Manufacturing Engineering Design

b) Welding Engineering Design

mailto:[email protected]

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CONTENTS

1. The MSc program

2. Why MSc in Manufacturing and Welding

3. Who can attend the program

4. Knowledge and qualifications

5. Infrastructure and Laboratories

6. Other Characteristics of the program

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Specialization in Manufacturing Engineering Design

• Computer-aided manufacturing

• Computer-aided design and analysis

• Integrated processing of various materials

• Decision-makers in manufacturing engineering

• Engineering graphics and design

• Process engineering, quality assurance

Specialization in Welding Engineering Design

• Welding technologies, recent technical developments

• Advanced welding and joining technologies

• Problem solving in welding engineering

1. The MSc program

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1. The MSc program

MDME501 Design and Manufacturing

MDME502 Advanced CAD/CAM Systems

MDME503 Advanced Materials and Applications

MDME504 Graduate Seminars I

MDME506 Design of Welded Structures

MDMD505 Advanced Manufacturing processes

MDMD510 Surface Engineering and Coatings

MDMD512 Rapid Product Development

MDMD513 Advanced Engineering Design

MWED505 Welding Processes and Equipment

MWED510 Welding Metallurgy and Weld Quality

MWED512 Advanced Welding Processes

MWED513 Welding Systems and Research Methods

MDME 516 Research Preparation and Proposal

MDME517 Graduate Research

MDME518 Thesis Writing and Presentation

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Year 1 - Semester 1

Course code/Title ECTS Hours

MDME 501 - Design and Manufacturing 7 2+1*

MDME 502 - Advanced CAD/CAM Systems 7 2+1*

MDME 503 - Advanced Materials and Applications 7 2+1*

MDME 504 - Graduate Seminars I 2 -

MDME 506 - Design of Welded Structures 7 2+1*

Total 30

- (1) Specialization in Manufacturing Engineering Design


MDMD 505 - Advanced Manufacturing processes 8 2+1*

MDMD 510 - Surface Engineering and Coatings 7 2+1*

MDMD 512 - Rapid Product Development 7 2+1*

MDMD 513 - Advanced Engineering Design 8 2+1*

Total 30

Year 1 - Semester 2

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- (2)Specialization in Welding Engineering Design


MWED 505 - Welding Processes and Equipment 8 2+1*

MWED 510 - Welding Metallurgy and Weld Quality 8 2+1*

MWED 512 - Advanced Welding Processes 7 3

MWED 513 - Welding Systems and Research Methods 7 3

Total 30


MDME 516 - Research Preparation and Proposal 7 -

MDME 517 - Graduate Research 13 -

MDME 518 - Thesis Writing and presentation 10 -

Total 30

Year 1 - Semester 3

Year 1 - Semester 2

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1. MDME501 - Design and Manufacturing

Embodiment Design, Selection of Materials, Manufacturing Processes, Design Deformation Processes,

Machining

2. MDME502 - Advanced CAD/CAM Systems

Computer Aided Design, Computer Aided Manufacturing, Integrated CAD/CAM organization, CNC codes

from CAD models, post processors, Modern CAD/CAM systems

3. MDME503 - Advanced Materials and Applications

Advanced materials, Properties of advanced materials, Materials selection process, Material properties,

Ceramics, Tool steel, Super hard materials, Applications of advanced materials

4. MDME504 - Graduate Seminars I

attend a number seminars, talks and conferences.

5. MDME506 - Design of Welded Structures

Weld design, Joint design, welding symbols and standards, Welded structures, Design of welded

structures, Fatigue, Fracture mechanics, Stress concentrations, Weld defects, Residual stresses

6. MDMD505 - Advanced Manufacturing processes

Machining and turning, Machine-Tool Structures, High-speed Machining, Hard Machining, Machine Tools,

Advanced Forming and Shaping, Electrical discharge machining, Laser beam machining, Plasma arc

machining, Electron beam machining, Water jet machining (WJM), Electrochemical machining (ECM)

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7. MDMD510 - Surface Engineering and Coatings

Surface engineeringa coating, Characterization of coatings and thin films, Tribological characterization,

Quality, Applications in Aerospace, Automotive, Biomedical, surface engineering techniques

8. MDMD512 - Rapid Product Development

Rapid Prototyping process, 3D Shape Technologies, 3D modelling, 3D laser scanners and surface

generation, Computer tomography, Rapid Prototyping Techniques, Stereolithography, Applications in

manufacturing and tooling, aerospace, automotive, biomedical, Jewellery.

9. MDMD513 - Advanced Engineering Design

CAD-CAM-CAE and others, Production/construction tools, quality control, computer support, material

connections, Mechatronics, Modelling, dynamics and optimal performance

10. MWED505 - Welding Processes and Equipment

Advanced GTAW, Equipment for GTAW, Plasma arc welding and cutting, Metal transfer in consumable

electrode processes, Process\ principles, operation and application of manual metal arc welding,

Submerged arc welding, Gas metal arc welding, Pressure welding, ultrasonic welding, explosive welding,

diffusion bonding, Stud welding/mechanical fasteners

11. MWED510 - Welding Metallurgy and Weld Quality

Metallographic examinations, Welding of aluminium, copper, and nickel based alloys, Welding of Stainless

Steels, Joining of coated steels, Joining processes for advanced materials – ceramics and composites,

Weld quality standards, Ultrasonic Inspection, Qualification and certification of NDE personnel, Health and

Safety

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12. MWED512 - Advanced Welding Processes

Laser properties, fundamentals and types, Laser material interaction, Laser welding including hybrid

processes, Laser cutting and drilling, Laser surface treatment, Laser material processing systems,

Advanced digital arc welding, Flux cored arc welding

13. MWED513 - Welding Systems and Research Methods

Fundamentals of welding automation, Welding sensors and data acquisition, Welding process optimisation,

Principles of robotic welding, Welding software, Design and analysis of experiments, Evaluation and

industrial implementation of research data, Welding and cutting laboratory, Plant facilities

14. MDME 516 - Research Preparation and Proposal

The student must submit and present to his Assessment Committee a proposal for his Master’s Thesis.

15. MDME517 - Graduate Research

The student is expected to implement the objectives of the Thesis, using the methodology proposed in the

Research Preparation and Proposal course

16. MDME518 - Thesis Writing and Presentation

After conducting their research work, students are expected to deliver a detailed project report.

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• Manufacturing is at the heart of engineering

• Everything in our daily lives needs to be made

• Manufacturing engineers improve the living standards of society

• Reinforce manufacturing sector in Cyprus

• Academic or applied research

• Welding is a manufacturing procedure with wide-range of products

o Ships, oil and gas industry

o Oil, gas, and petrochemical industries

o Transport, including automotive, aerospace, and shipbuilding

o Modern welding technology such as automation, metallurgy and materials science,

welding processes, design, and quality

2. Why MSc in Manufacturing and Welding

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• Engineering and technology graduates who have decided to move into manufacturing

or welding and related disciplines

• Established manufacturing engineers working in industry and faced with the challenge

of new areas of responsibility

• Managers and designers working in manufacturing organisations who need to invest in

their personal career development

• Science, materials or engineering graduates requesting career in welding engineering

• graduates currently working in welding engineering

• Others with engineering, technology or appropriate business backgrounds working in

advisory, consultancy or research roles, who need to familiarise themselves with

advanced manufacturing systems

3. Who can attend the program

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4. Knowledge and qualifications

• Knowledge and skills of advanced design tools, materials,

• Manufacturing processes and systems

• Develop the technological and practical ability to meet manufacturing demand

• Fundamental understanding of welding technologies

• Recent technical developments within the relevant industries

• Improve communication, presentation, analytical and problem solving skills

• International companies using welding and joining technologies

• Act as responsible persons as defined by European and international quality standards

• Membership of the appropriate professional organisations

• Skills and experience of managing research and development projects.

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5. Infrastructure and Laboratories

Computer software, modelling and simulation

• CAD Systems: AutoCAD, SolidWorks, MDESIGN, MSC Visual Nastran, MechSOFT

• CAM Systems: MasterCAM, SurfCAM, DeskProto

• EM: ANSYS, LSDYNA, ANSA, Solidworks Simulation, DEFORM2D-3D

• DESING: Corel Draw, Photoshop, Geomagic

Research and experimental equipment

• 5-Axis CNC Vertical Milling Machine DMU 50**, EMCO PC Mill, CNC Turning Machine,

• Rapid Prototyping Machine - Spectrum Z510 (coloured),

• Rockwell/Rockwell Superficial Hardness Testing Machine, Portable Hardness Tester,

• Electric furnace 1100°C

• Professional metallurgical microscope

• Compression and Bending tester

• Fully automatic horizontal band saw

• Welding Machines MIG-MAG, TIG, MMA, Surface Measuring Instrument

• Fully computerised Fatigue and Bending Testing Machine, Metrology Equipment

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Two Libraries. Nicosia and Limassol campus

The Nicosia Library holds more than 3,000 engineering related books

International databanks – EBSCO and Galegroup / Infotrac

Accessible to all FU students and staff via extranet services

Dedicated study area and computer access

Library

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Manufacturing Technology and Engineering Design Laboratory (MTED)

The Manufacturing Technology and Engineering Design Unit aims to conduct high level of research in the

field of manufacturing and engineering design of new and innovative products. Throughout various

research projects the research team of the Center solved many problems of the local industry. The state of

the art research facilities of the Center consist of various research equipment, devices and machines such

as 5-axis high speed CNC vertical milling machine, rapid prototyping machine, fatigue tester, press

machine, electronic microscope precision-controlled heat-treatment furnaces, materials characterization

instruments, etc. Furthermore, the research team uses a number of CAD/CAM/CAE software packages

such as LS-DYNA, DEFORM3D, ANSYS, COSMOS, Nastran etc. for making calculation, simulations and

solid modeling.

Research Projects:

• Application of thin hard PVD, CVD and Thermal Spray coatings on machine elements (extrusion dies,

cutting tools, hybrid bearings, cam mechanisms)

• Characterization and evaluation of the mechanical properties of hard and thin PVD, CVD and thermal

spray coatings, fatigue prospect and determination of their working life under static or dynamic loads

• Design and development of computational procedures by means of Finite Elements Method (FEM

Simulation)

• Manufacturing processes, CNC machine tools and CAD/CAM systems

• Reconstruction of Archaeological Findings by Computer Tomographies and Rapid Prototyping

Methods

• Design and manufacturing of fiber-reinforced composite high-pressure pipes capable for corrosion

liquids

• Bio-engineering, Spine simulation (FEM), Material Properties and Characterization

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Laboratory of Computational Biomechanics (LCB)

The Laboratory of Computational Biomechanics was officially established as an independent and self-

funded research entity in 2013. The teams’ research activities however, precede its foundation by almost

two years. Mainly focusing on Inverse Dynamics and Finite Element simulations of the Human

Musculoskeletal system, the Laboratory of Computational Biomechanics rigorously publishes

breakthroughs in related fields and internationally recognized journals. Members of the Laboratory

participate both, in national and inter-European projects while having being awarded 4 scholarships and 2

awards in the last year only. During 2013, the team was nominated among the 3 finalist worldwide for the

biannual «Clinical Biomechanics Award» of the International society of Biomechanics (ISB).

Research Projects:

• FEM supported determination of the biomechanical response of the human spine considering all

muscelo-sceletal characteristics, Acronym: BioSpine, Project ID: 3227, Greek Ministry of Education,

Lifelong Learning and Religious Affairs, "Support of Postdoctoral Researchers", Sub filed: PE8

(Materials engineering, biomaterials, metals, ceramics, polymers, composites), Hellenic Host: Aristotle

University of Thessaloniki, International Host: Frederick University, Budget 150.000, 2012-15

• "Optimizing the diagnostic value of SPECT myocardial perfusion images under the influence of

respiratory motion", Βελτιστοποίηση της διαγνωστικής αξίας εξετάσεων αιμάτωσης μυοκαρδίου με

υπολογιστική τομογραφία εκπομπής φωτονίων υπό την επίδραση της αναπνοής, Cyprus Research

Promotion Foundation, YΓΕΙΑ/ΔΥΓΕΙΑ/0311(ΒΙΕ)/27, Budget 180.000, 2012-14

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• Design and construction of advanced machine elements and devices

• Characterization of thin hard coatings performance

• New Materials, Coatings and surface engineering

• Applications of thin hard coatings on machining or forming tools

• Application of PVD, CVD and thermal spray coatings on machine parts or elements

• Plastic dies and moulds

• Design of high Performance forming dies and moulds

• Industrial machining or forming applications and special tools

• Manufacturing processes with material removal

• CNC machine tools and CAD/CAM systems

• Manufacturing of complex geometries

• Computer-Aided Process Planning in the 5-Axis CNC Machine Environment

• Design and manufacturing, features, process selection, process parameters, work

piece material, machine type, tool type and path, quality checks

Various titles for MSc Thesis at the end of the program

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• Welding engineering simulation and quality testing

• Modeling, residual stresses and distortion due to welding

• Design of various parts for oil and gas industry

• Welding parameters and their effect on strength

• Welds in high strength steels

• FEM supported determination of the biomechanical response of the human spine

• Reconstruction of complex products by Computer Tomographies and Rapid Prototyping

• Design applications in human systems and special experimental procedures

• Quality in product design and development

• Machining or forming quality and cost reduction

• Quality improvement for manufacturing systems design and control

• Advanced models in engineering design

Various titles for MSc Thesis at the end of the program

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Lungs geometry after image processing

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Design of heart chamber

Volume for heart chamber (Initial 80 cm3)

Inner part

Outer part

http://www.google.com.cy/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=OM6kGlc5MQT76M&tbnid=RdFTgkfHIh5yiM:&ved=0CAUQjRw&url=http://mediconweb.com/heart-2/heart-chambers/&ei=2JAyU5abG8r40gWRv4GgBg&bvm=bv.63738703,d.ZGU&psig=AFQjCNF6oxY_AAL1H5mxSxtvMyj4tkPEMQ&ust=1395909179598540

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6. Other Characteristics of the program

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• Cyprus has a small domestic market

• Trade has always played a crucial role in the development of the economy

• 2012, total exports accounted for 8% of the country's GDP

• Manufactured products rose in 2012 to £338 million and constituted 62.3% of domestic exports

• Pharmaceuticals (£137 million), waste and scrap (£56 million), cement (£8.2 million), plastic

products (£8 million), furniture (£4.4 million), paper products (£3.3 million)

• Cypriot practice: small labour-intensive plants that are flexible

• well-qualified workers , learning new technologies

• The modern technology ensures products of the highest quality and long shelf life

• Modern design techniques

• Quick and improved marketing

• All production, packaging and storage procedures according to European regulations

• Cypriot manufacturers are following new developments and technological advances

• Internet enable visitors to search for exporters of manufacturing products

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Κέντρο Ορθοπεδικών Εφαρμογών

Στην Κ.Ο.Ε (Orthocyprus) επανδρώσαμε ένα άρτια εξοπλισμένο εργαστήριο με τελευταίας τεχνολογίας μηχανήματα και εξειδικευμένο προσωπικό. Είμαστε σε θέση να κατασκευάζουμε νάρθηκες / κηδεμόνες και απλά τεχνητά μέλη (άνω και κάτω) άκρων, αλλά ακόμη και ηλεκτρονικά, μυοηλεκτρικά ή βιονικά.

http://www.orthocyprus.com/

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Thank you for your attention

Documents

MSc in MANUFACTURING AND WELDING - FIT Staffwebstaff.fit.ac.cy/eng.la/Presentations lontos/2014 Presertation MSc... · MSc in MANUFACTURING AND WELDING ENGINEERING ... ANSYS, LSDYNA