Module PS5 Rev 1

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Module PS5 Rev 1

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  • Substation Engineering

    J.D.PARMAR

    NIHAR RAJ

    24th & 25th August 2007

    [email protected]

    [email protected]

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    Substations

    Introduction Various Switching Configuration Interlocking & Protection

    philosophy Basics of layout engineering Substation design calculation Equipment & accessories Interface requirement of control,

    protection & SCADA Statutory requirements & Safety

    in substation

    Content

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    Substations

    Introduction

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    Substations

    What is Substation ? Substation is an Electrical installation

    where power is controlled for transmission & distribution purpose.

    Substations can be categorized as: Power evacuation substation

    Substation part of Transmission system

    Substation part of Distribution system

    Introduction

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    Substations

    Introduction : The Electric UtilityIntroduction : The Electric Utility

    Power Evacuation Substation

    Transmission Substation

    Switching Substation

    Distribution Substation

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    Substations

    Located adjacent to the Power Plant Preferred voltage level

    420 kV 245 kV 123,145 kV 72.5, 66 kV

    Evacuation voltage level depends on Quantum of power to be evacuated (size of

    power plant) Distance of Transmission Gird network voltage of surrounding

    transmission system Normally built by

    Utilities (e.g. NTPC, NHPC, Captive Power Plant by industries)

    Independent Power Producer (IPP)

    Introduction : Power Evacuation substation

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    Substations

    Location is decided based on Transmission Grid Network

    Preferred voltage level 420kV

    245kV

    145kV

    Transmission voltage depends on Quantum of power to be received / transmitted

    Length of transmission line

    Normally built by Utilities (e.g. Power Grid, State Electricity

    Boards)

    Introduction : Transmission substation

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    Substations

    Location is near the load Preferred voltage level

    245kV

    145kV

    72.5/36 kV

    Station voltage level depends on Demand of power

    Utility norms of distribution Normally built by

    Utilities (e.g. State Electricity Broads)

    Industries

    Introduction : Distribution substation

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    Substations

    SwitchingConfiguration

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    Substations Switching Configuration

    What is Busbar configuration ? Busbar configuration or Bus switching scheme

    is the circuit adopted for substation based on following: System reliability Operational flexibility Ease of maintenance Limitation of fault level Simplicity of protection system Ease of extension Avaibility of land Cost

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    Substations

    With Sectionaliser

    Switching Configuration : Single Bus Scheme

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    Substations

    Without Sectionaliser

    With Sectionaliser

    Switching Configuration : Single Bus Scheme

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    Substations Switching Configuration: Single Bus Scheme

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    Substations Switching Configuration: Single Bus Scheme

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    Substations Switching Configuration : Bus Sectionalizer

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    Substations Switching Configuration: Single Bus Scheme

    Application Industrial stations with voltage level

    generally up to 145kV

    Also used for 245kV station with 2/3 bays

    Features Simple system

    Ease of Operation & maintenance Single level bus layout Easily expandable

    Very simple Control & Protection philosophy

    Large saving in space

    No redundancy

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    Substations

    Double Bus with two Main & without

    Transfer

    Double Bus with one Main & one Transfer

    Double Bus with one Main & one Main cum Transfer

    Switching Configuration: Double Bus Scheme

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    Substations Switching Configuration : One Main & Transfer

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    Substations Switching Configuration : One Main & Transfer

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    Substations Switching Configuration : One Main & Transfer

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    Substations Switching Configuration : Main & Main cum transfer

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    Substations Switching Configuration : Main & Main cum transfer

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    Substations Switching Configuration : Main & Main cum transfer

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    Substations Switching Configuration : Double Main

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    Substations Switching Configuration : Double Main

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    Substations Switching Configuration : Double Main with bypass

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    Substations Switching Configuration : Double Main with bypass

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    Substations

    Bus Coupler Bay

    Switching Configuration:Application of Transfer Bus

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    Substations Switching Configuration : One Main & Transfer

    Application Normally this is used for most industrial

    stations and some time small power evacuation system

    Features Simpler system

    Better availability as additional bus is provided

    Breaker can be taken out for maintenance where transfer bus feature is provided

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    Substations

    Three Bus with Main I & II and separate Transfer Bus

    Main-1

    Main-2

    Transfer

    Switching Configuration: Three Bus Scheme

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    Substations

    Main-1

    Main-2

    Transfer

    Switching Configuration: Three Bus Scheme

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    Substations Switching Configuration : Three Bus

    Main Bus#1 Main Bus#2 Transfer Bus

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    Substations Switching Configuration : Three Bus

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    Substations Switching Configuration : Three Bus (Bus Coupler)

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    Substations Switching Configuration : Three Bus (Bus Transfer)

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    Substations

    Application Power evacuation station

    Interconnecting substation for transmission lines

    Heavy Industrial stations viz. Steel, Aluminium, Petro-chemicals

    Features Independent two buses sharing the feeder

    Better load management

    Better reliability

    One transfer bay is in-built for redundancy of one bay

    Complex Control & Protection system

    Switching Configuration: Three Bus Scheme

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    Substations

    Main-1Main-2

    Switching Configuration: One & Half CB Scheme

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    Substations

    Main-1Main-2

    Switching Configuration: One & Half CB Scheme

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    Substations Various Busbar Configuration : One & Half CB Scheme

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    Substations

    Application Mostly this configuration is adopted where high

    reliability is required

    Power evacuation station for big power plant

    Interconnecting transmission substations with 420/245kV level

    Features Very high reliability

    Costly because of increase no. of Circuit Breaker

    Complex Control & Protection philosophy

    Switching Configuration: One & Half CB Scheme

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    Substations Switching Configuration : Application

    Power Generating Stations Double Bus Scheme Three Bus scheme

    Two main & one transfer

    One & Half CB Scheme Transmission Stations

    Double Bus scheme Main & Main cum transfer

    Three Bus scheme Two main & one transfer

    One & Half CB Scheme

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    Substations Switching Configuration : Application

    Distribution Stations Single Bus scheme Single Bus with sectionalizer Double Bus scheme

    Main & transfer

    Double Main & Transfer (Industrial customer)

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    Substations

    EngineeringCalculations

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    Substations Engineering Calculations

    Purpose of doing engineering calculation To establish & validate design To Optimize To give complete error free solution to

    customer. To ensure safety

    Of Persons Of Animals Of equipments

    To ensure correct Power system operation

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    Substations Engineering Calculations

    Reference Used by ABB for doing Calculations IEC Standards IEEE Standards IS Standards CBIP International papers

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    Substations Engineering Calculations

    Different types of calculations done in switchyard engineering1. Short Circuit Force Calculation for Flexible conductor2. Short Circuit force calculations for Rigid conductor 3. Cantilever strength check for bus support insulators4. Wind Pressure calculation5. Temperature rise calculation for Flexible conductor6. Temperature rise calculation for Rigid conductor7. Earthing Calculation8. Shielding Calculation9. Sag Tension Calculation10. Battery sizing calculation

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    Substations

    ELECTRICAL CONNECTION

    FLEXIBLE RIGID

    TENSILE FORCE ( Ft)

    DROP FORCE ( Fs)

    PINCH FORCE ( Fpi)

    FORCE AT RIGID END(Fda)

    FORCE AT FLEXIBLE END(Fdb)

    Engineering Calculations : EDF

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    Substations Inputs for Calculation

    Short Circuit Force for Flexible conductor

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    Substations Engineering Calculations : EDF

    PURPOSE :- TO FIND OUT THE MAXIMUM SHORT CIRCUIT

    FORCE COMING ON THE EQUIPMENT TERMINAL.

    TO FIND OUT THE CANTELIVER STRENGTH OF THE BUS POST INSULATOR.

    TO EVALUATE THE FORCES FOR DESIGN OF CIVIL AND STRUCTURE.

    FACTORS/INPUTS ON WHICH EDF DEPENDS:- TYPE OF CONDUCTOR ( FLEXIBLE OR RIGID

    CONDUCTOR)

    SHORT CIRCUIT CURRENT.

    FAULT CLEARANCE TIME.

    SPAN LENGTH.

    PHASE DISTANCE.

    NUMBER OF CONDUCTOR PER PHASE.

    STATIC TENSION.

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    Substations Engineering Calculations : Earthing

    PURPOSE :- TO FIND OUT THE MAXIMUM STEP AND

    TOUCH POTENTIAL COMING IN A SUBSTATION.

    TO ACHIEVE SAFE VALUES OF STEP AND TOUCH POTENTIAL WRT TO THE CALCULATED VALUES.

    TO ACHIEVE SAFE VALUES OF GPR BY RESTRICTING THE REDUCING THE VALUE OF GROUND RESISTANCE.

    FACTORS/INPUTS ON WHICH EARTHING DEPENDS:- SHORT CIRCUIT CURRENT.

    FAULT CLEARANCE TIME.

    SOIL RESISTIVITY.

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    Substations Engineering Calculations : DSLP

    PURPOSE :- TO PROTECT SUBSTATION FROM

    LIGHTNING STROKE BY PROBABLISTIC METHOD.

    FACTORS/INPUTS ON WHICH DSLP DEPENDS:- HEIGHT OF LIGHTNING MAST/SHIELD WIRE.

    HEIGHT OF THE EQUIPMENT TO BE PROTECTED.

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    Substations

    What are the methods for D.S.L.P. design? As per "High Voltage Engineering" by Razevig with help of LM

    As per IS:2309 which is also using LM and spikes

    As per electro-geometry method by using combination of LM and shield wire.

    Protective Zone by LMShield wire

    Lightning Mast

    Typical DSLP Layout

    Engineering Calculations : DSLP

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    Substations Inputs for Calculation

    Shielding Calculation

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    Substations

    Substation Engineering CalculationEngineering Calculations : DSLP

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    Substations Engineering Calculations : Sag Tension

    PURPOSE :- TO STRING THE CONDUCTOR AT MAIN BUS LEVEL

    AND JACK BUS LEVEL. TO MAINTAIN NECESSARY ELECTRICAL

    CLEARANCES. FOR PANTOGRAPH ISOLATORS TO ACHIEVE A

    PROPER CONTACT AREA BETWEEN THE HANGER AND THE PANTOGRAPH ARM.

    FACTORS/INPUTS ON WHICH SAG TENSION DEPENDS:- STATIC TENSION SPAN OF CONDUCTOR, TYPE & NUMBER OF

    CONDUCTOR. MAXIMUM AND MINIMUM TEMPERATURE. WIND PRESSURE. WEIGHT OF STRING HARDWARE, INSULATOR

    STRING, SPACERS.

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    Substations Inputs for Calculation

    Sag Tension Calculation

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    Substations Engineering Calculations : Wind Pressure

    PURPOSE :-

    TO EVALUATE THE WIND PRESSURE AT VARIOUS LEVELS.

    WIND PRESSURE FORMS INPUT FOR STRUCTURE AND CIVIL DESIGN.

    WIND PRESSURE CALCULATION IS ALSO USED FOR DETERMINING CANTELIVER STRENGTH OF ALL INSULATORS (ALONG WITH EDF FORCES)

    STANDARDS USED ARE IS:802 AND IS:875

    FACTORS/INPUTS ON WHICH WIND PRESSURE CAL DEPENDS:- WIND ZONE IN WHICH A SUBSTATION IS

    SITUATED.

    TOPOGRAPHY NEAR THE SUBSTATION.

    LOCATION OF CLIFF, VALLEY OR MOUNTAIN NEAR A SUBSTATION.

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    Substations Engineering Calculations : Temperature Rise

    PURPOSE :-

    To determine thermal sizing of conductors ( Flexible Conductor / AL.Tube)

    FACTORS/INPUTS ON WHICH TEMPERATURE RISE CAL DEPENDS:- Continuous current.

    Short Circuit Current.

    SOLAR HEAT GAIN.

    RADIATION LOSS.

    CONVECTION HEAT LOSS.

    FAULT DURATION TIME.

    AMBIENT TEMPERATURE.

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    Substations Inputs for Calculation

    Temperature rise calculation for Flexible Conductor

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    Substations Inputs for Calculation

    Temperature rise calculation for Rigid Conductor

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    Substations Engineering Calculations : Temperature Rise

    PERMISSIBLE VALUES OF OPERATING TEMPERATURE :- Maximum allowed temperature rise under

    normal condition. ACSR Conductor = 75deg C (As per CBIP

    Manual) Al. Tube = 85 deg C ( BS:159)

    Maximum allowed temperature under short circuit condition. ACSR Conductor = 650 deg C ( As per CBIP

    paper) Al tube = 200 deg C ( As per IEEE:605)

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    Substations

    Layout Engineering

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    Substations Layout Engineering

    What is Substation Layout ?

    Substation Layout is the conception which transforms to reality through engineering, execution & commissioning.

    Layout Engineering . . . . is the basic document to be sent to Customer /

    Consultants for approval

    forms the basis of entire project scope

    forms basis for engineering estimates

    form input for civil & structure design

    basic document for statutory approval

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    Substations

    TYPICAL SUBSTATION PLAN LAYOUT

    Incoming Line Bay Single Bus Bar Outgoing

    Transformer Bay

    Layout Engineering : Plan View

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    Substations Layout Engineering

    Following details form the input for layout engineering: Bay & Busbar configuration

    Bay width & depth, Height of busbar, Distance to fence, Building and total dimensions.

    Statutory clearances (Phase to Phase, Phase to Earth, Sectional clearance)

    Lightning Mast, Gantries (Column & Beam), String Insulators, Busbar, Equipment etc.

    Position of various drive box, junction box, Marshalling box.

    Maintenance aspect for Transformer, Reactor, CB.

    Illumination requirement.

    Calculations like EDF ( deciding max safe span length& location of BPI) , DSLP (locating LM).

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    Substations Layout Engineering

    Bay Width will depend on . Phase to Phase & Phase to Earth clearances Sectional Clearances Tower width Swing of conductor Bird clearances Cable trench routing Maintainability of equipment Tandem Isolator arrangement

    Distances in between equipment will depend on.. Phase to Phase & Phase to Earth clearances Sectional Clearances

    Position of switch cubicle, junction box, drive box etc.

    Maintainability of equipment

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    Substations Layout Engineering

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    Substations

    Standard bay width & clearancesSystem Voltage

    Phase to Phase Distance

    Phase to Earth Distance

    Bay width Sectional Clearance

    kV mm mm mm mm66 2000 2000 8000 3000

    132 2700 2500 9400 3500

    132 (Standard)

    3000 3000 12000 3500

    220 (standard)

    4500 4000 17000 4500

    220 (Industry)

    4500 4500 18000 4500

    220 (IPP) 5000 4000 18000 4500

    400 7000 6500 27000 6000

    Layout Engineering

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    Substations Layout Engineering

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    Substations

    Equipment &Accessories

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    Substations

    Substation

    Main Equipment

    Engineered items

    Auxiliary Equipment

    Civil

    Auxiliary System

    Structure

    Main Equipment

    Equipment & Accessories

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    Substations

    Main Equipment Circuit Breaker Instrument Transformer (CT/CVT) Surge Arrester Isolator Transformer & Reactor Bus Support Insulator Line Traps Control & Protection system Power Line Carrier Communication system

    Equipment & Accessories

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    Substations

    72.5 kV EDF Breaker

    420 kV ELF SP Breaker

    72.5 kV EDI Breaker

    245 kV ELF SP Breaker

    420kV, 50kA type ELF SP 6-2

    245kV, 40kA type ELF SP 4-1

    245 kV, 40 kA type LTB E1

    145kV, 40kA type LTBD1

    72.5kV, 31.5kA type ED

    245 kV LTB E1 Breaker

    Equipment & Accessories

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    Substations

    Outdoor live tank vacuum & SF6 circuit breakers 3.3kV to 40.5kV Spring and magnetic actuator mechanism (12/15kV)

    Single pole vacuum circuit breakers and interrupters with magnetic actuators for 25kV AC railway traction applications

    Equipment & Accessories

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    Substations

    PRODUCT RANGEDead Tank Current Transformers 66-420 kVCapacitor Voltage Transformers 72.5-420 kVCoupling Capacitors 72.5-420 kVGrading Capacitors Up to 280 kV

    Equipment & Accessories

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    Substations

    Types of Isolator

    Center Break

    Double Break

    Vertical Break-knee type

    Voltage 11kV - 800kV Op. Mech. Motor / Manual Current 100-3150A STC 40kA Earth Switch 1, 2, Independent Orientation Series / Parallel / Tandem

    Equipment & Accessories

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    Substations

    Power transformers / Converter Transformer/ Traction Transformer Used of conversion of energy from one

    voltage to another voltage level Costliest equipment in substation Single phase & three phase installation For major substations tertiary being

    loaded for feeding auxiliary power to substation

    Oil & paper as insulating material prevails Use of High Temperature

    Superconducting (HTS) material FEM based tools for design analysis

    Equipment & Accessories

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    Bus Support Insulators are used for supporting the busbars

    Important selection parameters Voltage level

    Canteliver strength

    Creepage distance

    Top & Bottom PCD

    Compressive strength

    Torsional strength

    Equipment & Accessories

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    Substations

    Line traps are used for Power system communication

    It blocks high frequency carrier signals Important selection parameters

    Voltage level

    mH rating

    Continuous current rating

    Short Circuit current rating

    Type of mounting Pedestal Suspension

    Equipment & Accessories

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    Substations

    Control & Protection System Used for controlling flow of power Advent of 61850 based relays Mounting of panels in outdoor AC

    Kiosk New trend started by PGCIL First Kiosk drawing conceptualised by

    ABB DESIGN

    Equipment & Accessories

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    Substations

    Substation

    Main Equipment

    Engineered items

    Auxiliary Equipment

    Civil

    Auxiliary System

    Structure

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    Substations

    Engineered Items Busbar Materials

    Strung bus conductor (ACSR) Rigid bus conductor (AL Tube) Clamps & Connectors String Insulator & Hardware

    Earthing Materials Main earthing materials (Rod or Flat) Earth Pits

    Cables & accessories LT Power & Control cable HT Power Cable Cable terminations, gland, lugs, ties, marker

    etc. Cable supporting materials

    Equipment & Accessories

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    Substations

    Types of Busbar

    Rigid bus comprising of AL tube

    Strung bus comprising of A C S R / A A A

    conductor

    Types of Support

    Bus post insulator for rigid bus

    String Insulator for strung bus

    Component & Accessories

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    Substations Equipment & Accessories

    Expansion type terminal Connector

    Tee - Connector

    Terminal Connector

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    Substations Equipment & Accessories

    Bus Support Insulator Clamp

    Tee Connector

    PG Clamp

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    Substations Equipment & Accessories

    Hardware Material

    Double Tension String Hardware

    Tension Clamp & Arcing Horn

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    Substations Equipment & Accessories

    Drop Clamp & Through Clamp

    Single Suspension String Hardware(Drop type & Through type)

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    Substations

    Substation

    Main Equipment

    Engineered items

    Auxiliary Equipment

    Civil

    Auxiliary System

    Structure

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    Substations

    Auxiliary Equipment LTAC Switchgear Panel DC Distribution Board Battery & Batter Charger DC Distribution Board Auxiliary LT Transformer Lighting Transformer Main Lighting distribution transformer Emergency lighting distribution transformer Diesel Generator UPS

    Equipment & Accessories

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    Substations Equipment & Accessories : LT AC Distribution

    50V BATTERY CHARGER

    FIRE FIGHTING SYSTEM

    415V ACDB-2A

    415V MAIN SWDB-1A

    LIGHTING DB-3A

    EMERGENCY LIGHTING DB-

    4A

    100KVA LIGHTING TRAFO.

    VENTILATION DB-5A

    220V BATTERY CHARGER

    630KVA AUX. TRAFO. 1000KVA AUX. TRAFO.

    250KVA DG SET

    415V AC AUXILIARY

    SYSTEM

    33KV FORM TERTIARY OF 315MVA TARNSFORMER

    11KV FROM S.E.B.

    Typical AC System SLD

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    Substations Equipment & Accessories : AC & DC Board

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    Substations

    DC Auxiliary System Auxiliary system which provides reliable DC source for

    control & protection circuit of substation equipment. DC system backed up by Battery ensures higher level of security over AC auxiliary system

    Typical DC Load in substation Protection & interlocks

    Switchgear control

    Remote control & Indication

    Annunciation system

    Control & instrumentation

    Power line carrier ( PLCC )

    Emergency DC Lighting

    Electric clocks

    Communication systems

    Data acquisition & logging system

    Equipment & Accessories : DC System

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    Substations Equipment & Accessories : DC System

    Tubular Battery Battery is simple construction Life is 10 years. Most Economical

    Plante Battery 40% better performance Longer Life (20 years) Almost 2.5-3 times Costlier than Tubular battery

    Maintenance Free Does not require any topping up of water Less hazardous and no special room required Needs control environment at 270C Cost is 2 times of Tubular battery

    Ni-Cd Battery Longer life span (25 years) More stable & reliable performance Less hazardous and corrosion free Cost is 4 times of tubular battery

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    Substations

    Inputs for Battery Sizing

    Instantaneous or Momentary Load

    Circuit Breaker Trip / Close, Protective Relays

    Continuous Load

    Annunciation system, DC supervision, Indication

    Lamps, Auxiliary Relays, Semaphores

    Emergency Loads

    Emergency lighting

    Equipment & Accessories : DC System

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    Substations Equipment & Accessories : DC System

    BATTERY SIZINGMaximum allowable battery voltage(V) = 254Minimum allowable battery voltage(V) = 199Float voltage (minimum)(V) = 2Float voltage (maximum)(V) = 2.28Minimum allowable cell voltage(V) = 1.80No. of cells = min.allowable battery voltage/end of discharge cell voltage = 199/1.8= 110.56

    No of cells selected = 111

    Minimum Battery voltage at end of discharge= 111*1.8V= 199.8Maximum Battery voltage = 111*2.28V= 253.08Nominal battery Voltage = 111*2.0V= 222

    Electrolyte temperature = 19 Deg. Celsius

    Sr. No. System/Loads 0-1min. 1-179min. 179-180min.

    1 Sub Total for 400kV Swgr. System (sheet 4 of 13) 61.995 1.995 1.9952 Sub Total for 33kV swgr system (sheet 6 of 13) 6.205 0.295 1.2053 Sub Total for 415V main system (sheet 8 of 13) 8.102 1.157 1.1574 Sub total for 415V valve cooling (sheet 11 of 13) 5.041 2.586 2.5865 Sub total for 415V DG swgr (sheet 11 of 13) 1.511 0.193 0.1936 Sub total for 415V fire fighting system (sheet 11 of 13) 0.155 0.155 0.155 LOAD CYCLE :7 Sub total for 415V water system (sheet 11 of 13) 0.123 0.123 0.1238 Sub total for 415V AC/vent. system (sheet 11 of 13) 2.743 0.107 0.1079 0-1min. 120.114

    10 Em. Lighting Load (sheet 13 of 13) 18.182 18.182 18.182 1-179min. 39.53211 Sub Total for MACH2 system (sheet 12 of 13) 14.545 14.545 14.545 179-180min. 40.44112 Sub Total for Key interlock system(sheet 12 of 13) 13 Sub total for emergency swgr (sheet 9 of 13) 1.511 0.193 0.193

    Total (=1+2+3+4+5+6+7+8+9+10+11+12+13) = 120.114 39.532 40.441

    PERIOD LOAD (AMP.)

    BATTERY LOADING DIAGRAM

    179-180min.1-179min.0-1min.

    0

    25

    50

    75

    100

    125

    150

    175

    200

    TIME

    LOA

    D IN

    AM

    PS

    0-1min.

    1-179min.

    179-180min.

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    Substations Equipment & Accessories : DC System

    Period Load (Amperes) Change in load (Amperes) Duration of Period (minutes)

    Time to End of Section (minutes)

    K Factor

    Required section size

    (Curve) Pos. Value Neg. Value

    (CA) (K)(IF CA>0,

    POS=CA*K)(IF CA

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    Substations Equipment & Accessories : DC System

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    -Substations

    Substation

    Main Equipment

    Engineered items

    Auxiliary Equipment

    Civil

    Auxiliary System

    Structure

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    -Substations

    Auxiliary System Illumination system

    Indoor (Control Room, FFPH, Kiosk)

    Outdoor

    Fire fighting system HVWS system

    Nitrogen injection

    Air conditioning system

    Equipment & Accessories

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    Fire Fighting System Fire fighting

    Fire Water Storage Tank Fire Water Pumping System Hydrant System High Velocity Water Spray System Portable Fire Extinguishers CO2 Gas Extinguishers

    Fire detection Thermal Heat Detectors Ionization Smoke Detectors Photoelectric Smoke Detectors Response Indicators Manual Call Points Hooters Fire Alarm Panel

    Equipment & Accessories

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    -Substations

    Equipment & Accessories : P & I Diagram

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    Equipment & Accessories : Fire Fighting Building

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    Equipment & Accessories : Fire Fighting Building

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    Equipment & Accessories : Hydrant System

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    Equipment & Accessories : HVWS System

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    Equipment & Accessories : HVWS System

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    Equipment & Accessories : N2 Injection

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    Separate AC System for Control room / Other areas

    Ventilation System Other Areas, Valve Hall

    AC System 100% Standby AC - Chilled Water System / Split Units Ventilation with Humidity Control

    Equipment & Accessories: Air Conditioning System

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    -Substations

    Lighting system for substation are considered as:

    Normal AC to cater lighting requirement during normal operating condition

    Emergency lighting on failure of normal AC lighting source

    DC emergency for illuminating strategic locations

    Lighting from DG system for bigger substations

    Outdoor Lighting

    Building Lighting Fire fighting building Control room building

    Kiosk Lighting

    Street Lighting

    Equipment & Accessories : Illumination System

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    -Substations

    Equipment & Accessories : Illumination System Illumination level required for substation is.

    Lighting shall provide enough light depending on nature of work to be carried out. Operational lighting as per IS:3646 part-III.

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    Outdoor Illumination System High Pressure Sodium Vapour (HPSV) luminaries

    with various combination of rating with high beam & narrow beam used to achieve desired illumination

    Ratings usually considered

    2X400W HPSV, 1X400W HPSV for switchyard and outdoor equipment

    2X250W HPSV, 1X250W HPSV for switchyard and outdoor equipment

    1X150W HPSV for street lighting

    High Pressure Mercury Vapour / Halogen luminaries are also taken if they specifically required by customer

    Equipment & Accessories : Illumination System

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    Indoor Illumination System Indoor illumination is achieved by various types of

    luminaries according to the requirement and utility of various rooms.

    Room with CP/RP, office, conference room with air conditioning and false ceiling are provided with recessed mounted 2X36W fluorescent lamp with mirror optic reflector.

    For LT room, DG, Store etc. where no false ceiling or AC provided, industrial type 2x36W fluorescent lamp is used.

    For cable cellar bulk head or industrial type 2x36W fluorescent lamp is used as per specification.

    Battery room is provided with corrosion proof industrial type 2X36W fluorescent lamp.

    For DC emergency bulk head incandescent lamps are used.

    Equipment & Accessories : Illumination System

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    -Substations

    Interlocking &Protection Philosophy

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    Fundamental Concepts CIRCUIT BREAKER

    Normally kept interlock free European practice is to prevent opening or

    closing of circuit breaker when isolator is in intermediate position

    CB is operated only when isolator is fully open or close

    Isolator Isolator is allowed to operate (open offload)

    when associate Circuit breaker is open Earth switch is closed

    Isolator permitted to operate for bus transfer when voltage on both the sides are same

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    Fundamental Concepts EARTH SWITCH

    Earth switch is allowed to operate when adjacent isolators are open

    Earth switch is used to earth the trap charges Nowadays, customer ask for same short

    circuit rating of main blade & earth blade

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    -Substations

    Interlocking : Single Bus scheme

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    -Substations

    Interlocking : Double Bus scheme

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    -Substations

    Interlocking : Three Bus scheme

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    Interlocking : One & Half Breaker Scheme

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    Introduction to Protection General protection requirements

    applicable to Transmission/distribution substations

    Distribution plants/ MV switchgear

    Brief on various type of protection Application guide

    Protection Philosophy

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    G M

    Generation Transmission Distribution Load

    Generation Transmission Distribution Consumption

    Electric Power Systems

    Protection Philosophy

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    -Substations

    Protection Philosophy

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    -Substations

    K

    EC

    Protect people and property around the power system

    Protect equipment, lines etc.. in the power system

    Separate the faulty part from the rest of the power system

    The main task for Relay Protection

    U I

    Protection Philosophy

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    -Substations

    Requirements on Protection System Speed

    Thermal damage

    Electro dynamic forces

    Sensitivity High resistance faults

    Reliability Dependability

    Security

    Protection Philosophy

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    Factors influencing reliability Choice of the protection system Principle of measuring Environment The maintenance Flexibility under different service conditions and

    extension of the network

    Protection Philosophy

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    Single failure criteria Fault clearance must be executed even in case

    of a single fault in the clearance chain In the fault clearance system no part of the

    clearance should have lower reliability Back-up clearance function must be there

    Remote back up

    Local back up

    Protection Philosophy

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    Primary and backup protection zones

    Remote back-up with time selectivity is most common at Medium and low voltage functions

    Protection Philosophy

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    Remote back-up protection with time gradingProtection Philosophy

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    Redundant protection system Separate measuring cores Duplicate trip coils Separate dc distribution/ double battery system Physical separation of protection system Separate cable ways

    Protection Philosophy

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    DC supply

    The protection system that gives back up for other protection should not be fed from the same DC supply

    For example if line and transformer protections are from same DC the backup function of the transformer will not be able to operate for a failure to clear the fault on the line by the primary protection

    Protection Philosophy

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    Principle of breaker failure protectionProtection Philosophy

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    Duplication of breaker fail protection Often 2 out of 2 connection of current and time

    is used to obtain high security For numerical relays this is not necessary Duplication of breaker fail protection gives high

    reliability but lower security. Considering probability of failures only one

    breaker failure relay is used

    Protection Philosophy

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    Disturbance Registration and Fault Signaling Alarm system

    DC system for alarm independent of distribution

    Supervision of alarm voltage

    Disturbance recorder & Event logger Analysis of print out will help discover inoperative

    relays , incorrect settings and badly chosen measuring principle

    Protection Philosophy

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    General protection requirements applicable to

    Transmission/distribution substations

    Distribution plants/ MV switchgear

    Protection Philosophy

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    General protection requirements applicable to

    Transmission/distribution substationsThis depends on following

    1. Voltage level

    2. Type of feeders

    3. Application specific criticality

    Protection Philosophy

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    Protection Philosophy normally followed at EHV level EHV/HV : 800KV ,400KV,220KV,132KV

    Common protection

    Busbar protection:

    It is mandatory to provide bus bar protection up to 220KV level. Depending on criticality of installation and philosophy of each industry, it is optional to provide bus bar protection at 132KV level

    Generally Low impedance type up to 400KV and high impedance /low impedance type for 220KV and 132KV

    Duplicate protection (without Check zone) for each of the main buses for 800KV and 400KV stations

    For 220KV/132KV ,one protection for each bus.

    Protection Philosophy

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    Common protection contd

    Local breaker back up protection. This protection is primarily provided to isolate

    the system in case the circuit breaker fails to operate.

    This protection isolates all the feeders which can feed the fault.

    Mandatory from 220KV substation and above.

    Protection Philosophy

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    -Substations

    Protection Philosophy

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    -Substations

    Protection Philosophy

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    -Substations

    Feeder wise Protection EHV : 800kv ,400kv ,220KV

    Line Protection Main-1,Main-2 protection connected to

    separate CT cores Both protections should have different

    make/operating principle. Normally up to 400 KV, distance

    protection is provided. For 220KV,distance for main-1 protection

    and either distance or directional earth fault for main -2 protection is provided

    Protection Philosophy

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    Transformer Protection Main-1,Main-2 protection connected to

    separate CT cores Differential protection is provided for main-1 Restricted e/f is provided as main-2 Over fluxing protection Gas detector relay ( Buchholz) Over current protection Pressure relay for tap changer Oil level monitor

    General protection requirements contd

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    Transformer Protection Contd Gas detector relay ( Buchholz) Over load protection

    Thermal relays

    Temperature monitoring relays

    Ground fault protection Differential protection Inter turn faults

    Protection Philosophy

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    -Substations

    Capacitor Bank faults Terminal shunt faults Capacitor unit failures Capacitor unit over voltages Capacitor rack arc-over

    Protection Philosophy

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    -Substations

    Capacitor Bank Protection Contd Short -circuit protection (3I >>) Ground-fault protection (I ) Overload protection (3I/U >) Under current protection (I/U

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    -Substations

    Conditions as per IEC 60871-1 Capacitors should be able to withstand 10%

    over voltage The capacitors should tolerate 30% over

    current ( r.m.s. value) arising from over voltage and harmonics. Depending on the capacitance deviations, which may be not more than 1.15 Cn, the maximum current may be up to 1.15 x 1.3 = 1.5 In

    Capacitors may not be reconnected until they have discharged to 10% of their rated voltage.

    Protection Philosophy

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    Unbalance relay detects :- Detects asymmetry due to

    Blown internal fuses

    Short circuits across bushings

    Short circuits between capacitor units /racks

    If capacitor value decrease below 5/6 of nominal value bank must be taken out of service

    Faulty elements taken out by fuses cause increase in voltage level

    Capacitors can withstand 110% of rated voltage

    Protection Philosophy

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    Unbalance Protection Schemes :- Provide early unbalance alarm signal to

    indicate the operation of fuses (internally or externally fused capacitors) or failure of capacitor elements (fuse less capacitors)

    Trip the bank for unbalances that are large enough to indicate that continuing operation may result in damage to remaining good capacitors or elements from over voltage

    Many schemes available for detecting unbalances Most installations will require an individual

    engineering analysis to determine the most appropriate detection scheme

    Protection Philosophy

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    General SafetyCriteria

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    General Safety Requirement Rule No. 34 Accessibility of Bare

    conductors in buildings Ensure they are inaccessibile Provide necessary switches in accessible

    position for rendering them dead whenever required.

    Take safety measures as recommended necessary by inspector.

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    General Safety Requirement Rule No. 35 Danger Notices

    Applicable for Medium, high and extra-high voltage installations.

    Insists on danger sign depicted by skull and bones as per IS:2551

    To be installed on every Motor, generator, transformer & other electrical

    plant and equipment together with apparatus used for controlling or regulating the same.

    All supports of extra high voltage, O/H lines which can be easily climbed upon w/o aid of ladder of special appliance

    If installation not possible, then Dangerword should be affixed as near as possible, voltage printed on equipment.

    For enclosed equipment, it should be affixed to said enclosure

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    General Safety Requirement Rule No. 36 Handling of electric supply-lines

    and apparatus Before handling any conductor adequate

    precaution to be taken to see that conductor is de-energized.

    Accidental induction from adjacent live conductors to impose no danger to work person.

    Before working on any live electric supply-line or apparatus, proper authorization from Inspector to be taken.

    Every telecommunication line on high voltage supports are deemed to be considered as high voltage lines.

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    General Safety Requirement Rule No. 41 Distinction of different circuits

    Different circuits shall be distinguished by means of permanent nature.

    Applicable for every generating station, sub-station, junction box or pillar in which there are any circuits or apparatus (whether intended for opeartion at different / same voltage.

    Rule No. 41-A Distinction of the installations having more than one feed Applicable for every installation including

    substation, double-pole structure, four pole structure of any other structure having more than one feed.

    Indication should be of permanent nature.

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    General Safety Requirement Rule No. 64 (2- e) Provision of Baffle Walls

    A substation or switchstation with apparatus having more than 2000 liters of oil whether indoor / outdoor Baffle walls of 4 hours fire rating shall be

    provided Between Single phase banks On the consumer premises Where adequate clearances between units

    are not met.

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    General Safety Requirement Rule No. 64 (2- e) Provision of Soak Pit

    Oil soak pit to be provided > 9000 litres of oil Suitable Oil tank, chamber, receptacle to be

    provided. Special precaution to be taken to prevent

    ignition of oil from any cause & provision shall be made for extinguishing any fire that may occur.

    Spare oil shall not be stored in any such sub station or switch station.

    Dry type transformers to be provided for basement & residential areas

    All transformers & switchgear to be maintained as per manufacturers instructions proper record to be maintained

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    General Safety Requirement Rule No. 64 (3) Over voltage Protection

    All EHV apparatus shall be protected against switching and lightning overvoltages

    Proper insulation co-ordination should be ensured to protect and maintain the stability of interconnected units of the power system

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    General Safety Requirement Rule No. 64 A Additional Provision

    Interlocks Isolator should not be operated until adjacent

    CBs are in open condition. Earth switches should not be closed until

    Isolators are in Open condition When two supplies are not intended to be

    operated in parallel, CBs shall be interlocked to prevent inadvertent paralleling

    When parallel operation of transformer takes place, primary CB will trip incase of tripping of secondary CB

    All gates & doors to be interlocked to avoid any person coming in proximity of live parts

    Neutral switching to be adopted for two or more generators operating in parallel

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    General Safety Requirement Rule No. 64 A Additional Provision

    Protection Over-current, Earth fault & Earth leakage

    protection to be provided where ever required Gas Pressure type, winding & Oil temperature

    protection to give alarm & tripping for all transformers 1000kVA & above

    Differential protection to be provided for 10MVA & above.

    All generators 1MVA & above shall be protected by REF, protection should also be given for earth fault & leakage

    Busbar protection with LBB MUST for all substations with voltage of 220kV & above

  • A global leaderin power and automation technologies

    that enable utility and industry customersto improve their performance

    while lowering environmental impact

    Substation EngineeringContentSlide 3IntroductionIntroduction : The Electric UtilityIntroduction : Power Evacuation substationIntroduction : Transmission substationIntroduction : Distribution substationSlide 9Switching ConfigurationSwitching Configuration : Single Bus SchemeSlide 12Switching Configuration: Single Bus SchemeSlide 14Switching Configuration : Bus SectionalizerSlide 16Switching Configuration: Double Bus SchemeSwitching Configuration : One Main & TransferSlide 19Slide 20Switching Configuration : Main & Main cum transferSlide 22Slide 23Switching Configuration : Double MainSlide 25Switching Configuration : Double Main with bypassSlide 27Switching Configuration:Application of Transfer BusSlide 29Switching Configuration: Three Bus SchemeSlide 31Switching Configuration : Three BusSlide 33Switching Configuration : Three Bus (Bus Coupler)Switching Configuration : Three Bus (Bus Transfer)Slide 36Switching Configuration: One & Half CB SchemeSlide 38Various Busbar Configuration : One & Half CB SchemeSlide 40Switching Configuration : ApplicationSlide 42Slide 43Engineering CalculationsSlide 45Slide 46Engineering Calculations : EDFInputs for CalculationSlide 49Engineering Calculations : EarthingEngineering Calculations : DSLPSlide 52Slide 53Slide 54Engineering Calculations : Sag TensionSlide 56Engineering Calculations : Wind PressureEngineering Calculations : Temperature RiseSlide 59Slide 60Slide 61Slide 62Layout EngineeringLayout Engineering : Plan ViewSlide 66Slide 67Slide 68Slide 69Slide 70Slide 71Equipment & AccessoriesSlide 73Slide 74Slide 75Slide 76Slide 78Slide 79Slide 80Slide 81Slide 82Slide 83Slide 84Component & AccessoriesSlide 86Slide 87Slide 88Slide 89Slide 90Slide 91Equipment & Accessories : LT AC DistributionEquipment & Accessories : AC & DC BoardEquipment & Accessories : DC SystemSlide 95Slide 96Slide 97Slide 98Slide 99Slide 100Slide 101Slide 102Equipment & Accessories : P & I DiagramEquipment & Accessories : Fire Fighting BuildingSlide 105Equipment & Accessories : Hydrant SystemEquipment & Accessories : HVWS SystemSlide 108Equipment & Accessories : N2 InjectionEquipment & Accessories: Air Conditioning SystemEquipment & Accessories : Illumination SystemSlide 112Slide 113Slide 114Slide 115Fundamental ConceptsSlide 117Interlocking : Single Bus schemeInterlocking : Double Bus schemeInterlocking : Three Bus schemeInterlocking : One & Half Breaker SchemeProtection PhilosophySlide 123Slide 124Slide 125Requirements on Protection SystemFactors influencing reliabilitySingle failure criteriaSlide 129Slide 130Redundant protection systemDC supplySlide 133Duplication of breaker fail protectionDisturbance Registration and Fault SignalingSlide 136Slide 137Slide 139Slide 140Slide 141Slide 142Slide 143General protection requirements contdSlide 145Slide 146Slide 147Slide 148Slide 149Slide 150Slide 151General Safety RequirementSlide 153Slide 154Slide 155Slide 156Slide 157Slide 158Slide 159Slide 160Slide 161