MODULAR FRL SYSTEM FEATURESmail.transconindia.com/images/air-preparation-unit.pdf · The lubricator utilizes the novel drops control mechanism to fulfill the oil adding with air on

1377 pg 148

Part No.

Specifications are subject to change without notice143

FEATURES

• Modular• Bracket as a standard• Flush square gauge• On line refilling of lubricator• 25 l filtration standard• Plastic guard for bowls• Precision regulation• Drain can be terminates by PU tubing• Oil filter provides as a standard in lubricator bowl

MODULAR FRL SYSTEM

INTERNAL STRUCTURE

• High flow filter• High efficient Air swivel for moisture removal• Ease of Maintenance

• Rouged ease of use• Quick change clamp• Assembly can be used to multiply the units• Aluminum pressure die cast for heavy use

• On line lubrication• Precise setting of lubrication• Bowl can be refilled on line by opening refill screw partially or completely

• Fine filter to avoid chocking of lubrication path• High quality of flow rates are maintained due to filteration

DSC 1402

DCS 1400

clamp.jpg

DSC 1390


FEATURES

Note : 1. Assemble and disassemble the plastic bowl guard when it is contirmed that there’s noload in control system.2. The minimum drop flow refers to the drop flow of 5 turbine oil every minute on the basisof the pressure set at 0.5MPa

Caution

Model AC1000/AC2000 Ac3000 Ac4000 AC5000

Operating Pressure MPaMax Pressure Mpa

0Operating Temperature CFiltration PmSet Pressure Mpa

3Minimum Flow Oil Drop m / min(ANR)Overflow Pressure MpaMax Oil Leve mlWaste Bowl Capacity mlOil RecommendedPort Thread G

1.01.5

0.605 or 40

0.05-0.85 0.015 0.03 0.065 0.19

Set Pressure+0.05 20 85 170 -

12 45 80 -

1/8, 1/4 1/4, 3/8, 1/2 3/8,1/2, 3/4,1

Turbine Oil NO. 1 (ISO VG 32) (NO Spindle oil is allowed)

(3/4 For reduced joint )


F.R.L. EQUIPMENT

PNEUMATIC SCIENCE & TECHNOLGY

SYMBOL

AC SERIES F+R+L

CHRARCTERISTICS

1. Compact size, light weight, good performance, easy use,

charming apperance.

2. It adopts the modular connection, it may be used

individually or by combination with easy installation.

The embedded pressure gauge shortens the mounting time.

3. Menual drain, semi-auto drain (water discharged

automatically while ait turning off) and fully auto drain for

your selection

4. The precision air regulator has fine flow-pressure

characteristics. The hand wheel with self-locking function is

fit for any vibration environment.

5. The lubricator utilizes the novel drops control mechanism

to fulfill the oil adding with air on. The inside flow sensor

ensures the low atomizing flow, thin oil mist particles

and long transimssion distance.

Ac5000

AC 1000/AC200

AC4000Ac3000

1377 pg 148

SPECIFICATION


PRODUCT CODE SYSTEM


F+R+L COMBINATION

* 0.7MPa, 0.5MPa,0.1MPa* At 0.5MPa set prressure, 0.7 Mpa Input side pressure,0.1MPa pressure drop

1.0

AC1000-01AC2000-02AC3000-02AC3000-03AC3000-04AC4000-03AC4000-04AC4000-06AC5000-06AC5000-10

Model Port Thread

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

AF1000-01AF2000-02AF3000-02AF3000-03AF3000-04AF4000-03AF4000-04AF4000-06AF5000-06AF5000-10

AR1000-01AR2000-02AR3000-02AR3000-03AR3000-04AR4000-03AR4000-04AR4000-06AR5000-06AR5000-10

Filter Regulator Lubricator

AL1000-01AL2000-02AL3000-02AL3000-03AL3000-04AL4000-03AL4000-04AL4000-06AL4000-06AL4000-10

Operating Pressure (Mpa)

Set Pressure(Mpa)

Max AirFlow m’/ min(ANR)

0.05-0.85

0.350.61.21.71.92.02.52.85.05.0

Modular

Color : Gray

Pressure Gauge Type40 m

Filtration : 40 m

Drain : Semi-Auto

G3/8Port Thread : G3/8

Model

(e) (a) - (b) - (c) (d) (f)

Ac3000- 03 - E S GWithoutGaugeBlank Blank

BlankSemi-Auto

E S

RGR-40Round

GS-27Square

5 mµ

40 mµA Auto S

GR-50/Round

(a)Model

AC1000AC2000

AC3000

AC4000

Ac5000

(f)Color

(b)Port Thread

(c)Drain

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/41

01020203040304060610

Blank

G

Manual

Gray

Blank

(d)Filtration

(e)Pressure Guage


FLOW CHRARACTORISTIC


AC3000-03

Input Pressure 0.7MPa0.6

0.5

0.4

0.3

0.2

0.1

0Ou

tpu

t R

an

ge

(M

Pa

)

3Air Flow Rate m /min(ANR)

0.5 1.0 2.0 3.0 4.0 5.0

AC3000-02


0.5

0.4

0.3

0.2

0.1

0Ou

tpu

t R

an

ge

(M

Pa

)

0.5 1.0 1.5 2.0 2.53Air Flow Rate m /min(ANR)

AC4000-04


0.5

0.4

0.3

0.2

0.1

0

Ou

tpu

t R

an

ge

(M

Pa

)

1.0 2.0 3.0 4.0 5.03Air Flow Rate m /min(ANR)

AC4000-06


0.5

0.4

0.3

0.2

0.1

0

Ou

tpu

t R

an

ge

(M

Pa

)


1.0 2.0 3.0 4.0 5.0

AC1000-01


0.5

0.4

0.3

0.2

0.1

0

Ou

tpu

t R

an

ge

(M

Pa

)

0.5 1.0 1.53Air Flow Rate m /min(ANR)

AC2000-02

Input Pressure 0.7MPa0.60.5

0.40.3

0.20.10

Ou

tpu

t R

an

ge

(M

Pa

)

0.5 1.0 1.53Air Flow Rate m /min(ANR)


DIMENSIONS


Note : Manual drain or automatic drain can insert ID 5 PU tube at drainoutlet Semi-Auto drain can insert ID 8PU tube at drain outlet.

ØØ

AC1000


ØØ

AC2000

AC3000


DIMENSIONS


AC4000

AC5000


ØØ


AC SERIES FR+L


AC1010-01AC2010-02AC3010-02AC3010-03AC3010-04AC4010-03AC4010-04AC4010-06AC5010-06AC5010-10

(a)Model

(b)Port Thread

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

AW1000-01AW2000-02AW3000-02AW3000-03AW3000-04AW4000-03AW4000-04AW4000-06AW5000-06AW5000-10

Filter Regulator Lubricator


1.0

OperatingPressure

(Mpa)

SetPressure

(Mpa)

0.05-0.85

Modular

AC1010/AC2010 Ac3010 AC4010 Ac5010

SYMBOL

Aw3010 -

Filtration : 40 mµ

Port Size : G3/B

Model

Pressure Gauge Type

Color : Gray

Drain : Semi-Auto

03 - E S G

(a) - (b) - (c) (d) (e) (f)

PRODUCT CODE SYSTEM

F.R.L/ FILTER REGULATOR+LUBRICATOR

WithoutGauge

Blank

BlankSemi-Auto S

R GR-40/Round

GS-27Square

5 mµ

40 mµAuto S

(a)Model

AC1010AC2010

AC3010

AC4010

Ac5010

(f)Color

(b)Port Thread

(c)Drain

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

01020203040304060610

Blank

Manual

Gray

Black

(d)Filtration

(e)Pressure Guage

Blank

E

AGR-50/Round

G


DIMENSIONS


T-Bracket


ØØ


ØØ

AC1010

AC2010

AC3010


DIMENSIONS


AC4010

AC5010


ØØ

Note : Assemble and disassemble the Plastic bowl and bowl guard when it is confirmedthat there’s nol load in control system.


0Operatint Temperature CFiltration mSet Pressure MpaOverflow Pressure Mpa

3Waste Bowl Capacity cmPort Thread G

Caution

µ

12 45 80

Model AC1000/AC2000 Ac3000 Ac4000 AC5000

1.01.5

0.605 or 40

0.05-0.85Set Pressure+0.05

1/8, 1/4 1/4, 3/8, 1/2 3/8,1/2, 3/4,1 (3/4 For reduced joint )

Mouting Type : L-Bracket

Filtration : 40 mµ

Port Size : G3/B

Model

Pressure Gauge Type

Color : Gray

Drain : Semi-Auto

Aw3000- 03 - E S B3 G(a) - (b) - (c) (d) (e) (f) (g)

AW1000/AW2000 Aw3000 AW4000

Aw5000


AW SERIES FILTER REGULATOR


SYMBOL

SPECIFICATION

SPECIFICATION

0Operating temperature range : 0.60 CAt 0.7MPa supply pressure, 0.5MPa set pressure, 0.1 MPa pressure drop

AW1000-01AW2000-02AW3000-02AW3000-03AW3000-04AW4000-03AW4000-04AW4000-06AW5000-06AW5000-10

0.05-0.85

0.81.22.22.53.03.54.55.05.05.0

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

(a)Model

(b)Port Thread

1.0

Air Flow*m3/min(ANR)

Set Pressure(Mpa)

OperatingPressure

(Mpa)

FILTER REGULATOR


COMBINATION


WithoutGauge

WithoutBracket

C - Bracket

L- Bracket

Blank

BlankSemi-AutoE

Blank

S

R

Blank

B

B3GR-40 Round

GS-27 Square5 mµ

40 mµA Auto S

GR-50/Round

AW1000AW2000

AW3000

AW4000

Aw5000

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

01020203040304060610

Manual

Blank

G Gray

Black

(a)Model

(b)Port Thread

©Drain

(g)Color

(d)Filtration

(e)Pressure Guage Type

(f)Mouting Type


DIMENSIONS



ØØ


ØØ

AW1000 AW2000

AW3000


ØØ


DIMENSIONS


AW4000

AW5000

AF SERIES FILTER (F)


5 or 40

Filtration( m)µ

AF1000-01AF2000-02AF3000-02AF3000-03AF3000-04AF4000-03AF4000-04AF4000-06AF5000-06AF5000-10

0.50.651.11.51.82.02.73.07.07.0

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/41

(a)Model

(b)Port Thread

1.0


OperatingPressure

(Mpa)

5 mµ

40 mµ

Blank

E

A

Blank

S

AF1000AF2000

AF3000

AF4000

Af5000

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

01020203040304060610

Blank

B

Semi-Auto

Auto

ManualWithout Bracket

C - Bracket

Blank

G Gray

Black

(a)Model

(b)Port Thread

©Drain

(g)Color

(d)Filtration

(f)Mouting Type

Color : Gray

Mouting Type : C-Bracket

Filtration : 40 mµ

Drain : Semi-Auto

Port Thread : G3/8

Model

Af3000 - 03 - E S B G(a) - (b) - (c) (d) (e) (f)

SYMBOL

AF1000/AF2000 AF3000 AF4000 AF5000

SPECIFICATION

PRODUCT CODE SYSTEM

Note : Assemble and disassemble the Plastic bowl and bowl guard when it is confirmedthat there’s nol load in control system.

Model AF1000/AC2000 AF3000 AF4000 AF5000

1.01.5

0.605 or 40

12 45 80 1/8, 1/4 1/4, 3/8, 1/2 3/8,1/2, 3/4,1 (3/4 For reduced joint )


0Operatint Temperature CFiltration m

3Waste Bowl Capacity cmPort Thread G

Caution

µ



DIMENSIONS

AF1000



Note : Manual drain or automatic drain can insert ID 4 PU tube at drainoutlet Semi-Auto drain can insert ID PU tube at drain outlet.

ØØ6


ØØ

AF2000

DIMENSIONS

AF3000



AF4000


ØØ8


ØØ8

AF5000

AR SERIES REGULATOR (R)




0Operating Temperature CSet Pressure MpaOverflow Pressure MpaPort Thread G

Model AR1000/AF2000 AR3000 AR4000 AR5000

1.01.5

0.600.05-0.85

Set Pressure+0.05 1/8, 1/4 1/4, 3/8, 1/2 3/8,1/2, 3/4,1 (3/4 For reduced joint )

AW1000AW2000

AW3000

AW4000

AW5000

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

01020203040304060610

Without Bracket

C - Bracket

L- Bracket

Blank

S

R

Blank

B

B3

Without Gauge

GR-40 Round

GS-27 Square

GR-50/Round

Blank

G Gray

Black

(a)Model

(b)Port Thread

(g)Color

©Pressure Guage Type

(d)Mouting Type

SYMBOL

Color : Gray


Pressure Gauge Type

Port Thread : G3/B

Model

(a) - (b) - (c) (d) (e)

Ar3000 - 03 - G

AR1000/AR2000 AR3000 AR4000 AR5000

SPECIFICATION

SPECIFICATION

0.05 or 0.85

Set Pressure(Mpa)

0.61.02.12.83.54.05.06.08.08.0


AR1000-01AR2000-02AR3000-02AR3000-03AR3000-04AR4000-03AR4000-04AR4000-06AR5000-06AR5000-10

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/41

(a)Model

(b)Port Thread

1.0

OperatingPressure

(Mpa)


FILTER



AR1000

DIMENSIONS

AR2000



AR3000

DIMENSIONS

AR4000

AR5000

AL1000AL2000

AL3000

AL4000

Al5000

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

01020203040304060610

(a)Model

(b)Port Thread

C - BracketB G Gray

Without BracketBlank Blank Black

(g)Color

(d)Mouting

Al3000 Al4000 Al5000AL1000/AL2000



AL SERIES LUBRICATOR (R)

SYMBOL

(a) - (b) - (c) (d)Al3000 - 03 - B G

Color : Gray


Port Thread : G3/8

Model

PRODUCT CODE SYSTEM


0.50.61.21.82.02.32.62.97.07.0

G1/8G1/4G1/4G3/8G1/2G3/8G1/2G3/4G3/4G1

1.0

Max Oil Livel2(cm )

(a)Model

(b)Port Thread


OperatingPressure

(Mpa)

20

85

170


LUBRICATOR SERIES

SPECIFICATION


0Operating Temperature C3Min Flow For Oil Drop m /min(ANR)

Max Oil LevelOil RecommendedPort Thread G

Caution

Model AL1000/AF2000 AL3000 AL4000 AL5000

1.0 (10.2)1.5 (15.3)

0.60

Turbine Oil No. 1 (ISO Vg32) 1/8, 1/4 1/4, 3/8, 1/2 3/8,1/2, 3/4,1 (3/4 For reduced joint )

0.015 0.03 0.085 20 85 170

Note : 1. Assemble and disassemble the Plastic bowl and bowl guard when it is confirmed that there’s nol load on the object.2. The ninimum drop flow refers to the drop flow of 5 turbine oil every minute on the basis of the pressure set at 0.5MPa

FLOW DIAGRAMS

AL1000-01


0.1MPa 0.3MPa 0.7MPa

0.5 1.0 1.5Pre

ssu

re D

rop

(M

Pa

) 0.06

0.05

0.04

0.03

0.02

0.01

0

0.5MPa P

ress

ure

Dro

p (

MP

a) 0.06

0.05

0.04

0.03

0.02

0.01

00.5 1.0 1.5


0.1MPa

0.3MPa

0.7MPa

0.5MPa

AL2000-02

Pre

ssu

re D

rop

(M

Pa

) 0.06

0.05

0.04

0.03

0.02

0.01

0


0.1MPa

0.3MPa 0.7MPa

0.5MPa

AL3000-02

0.5 1.0 1.5 2.0 2.5 Pre

ssu

re D

rop

(M

Pa

) 0.06

0.05

0.04

0.03

0.02

0.01

0


0.1MPa

0.3MPa

0.7MPa0.5MPa

AL3000-03

1.0 2.0 3.0 4.0 5.0

Pre

ssu

re D

rop

(M

Pa

) 0.06

0.05

0.04

0.03

0.02

0.01

0


0.1MPa 0.3MPa

0.7MPa0.5MPa

AL4000-03

1.0 2.0 3.0 4.0 5.0 Pre

ssu

re D

rop

(M

Pa

) 0.06

0.05

0.04

0.03

0.02

0.01

0


0.1MPa

0.3MPa

0.7MPa0.5MPa

AL4000-04

1.0 2.0 3.0 4.0 5.0 10.05.0 15.0

P3 P2 P1

Pre

ssu

re D

rop

(M

Pa

) 0.1

0.08

0.06

0.04

0.02

0


P4

AL5000-06/10



AL1000

DIMENSIONS

AL2000

DIMENSIONS



AL3000

AL5000

AL4000

MOUNTING BRACKET



L-BRACKET

Mode

B3

Design For Series

AR 1000 Series

AR2000 Series

AW1000 Series

AW2000 Series

AR3000 Series

AW3000 Series

AR4000 Series

AW4000 Series

A

44

34.5

55

B

68

67

84

C

10

16.5

14

D

6.5

7

7

E

16

18

18

F

24.5

26

26

G

45

58

58

H

40

45

45

I

59

76

94

J

26.5

40

47B3400

B3300

B3100

P/N

C-BRACKET

Mode

B

Design For Series

1000 Series

2000 Series

1000 Series

2000 Series

A

44

34.5

55

B

68

67

84

C

10

16.5

14

D

6.5

7

7

E

16

18

18

F

24.5

26

26

G

45

58

58

H

40

45

45

I

59

76

94

J

26.5

40

47B400B300

B100

P/N

T-BRACKET

B1000

1000 Series 2000 Series

B3000

3000 SeriesDesign For

P/N B4000

4000 Series

GS-27-G GS-27 GR-40GR-50

Different CaliberScrew Thread

Automatic Drainage

L-Bracket C-Bracket T-Bracket

PRESSURE GUAGE

Documents

MODULAR FRL SYSTEM FEATURESmail.transconindia.com/images/air-preparation-unit.pdf · The lubricator utilizes the novel drops control mechanism to fulfill the oil adding with air on