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FM05-011R
OPERATORMANUAL
MODEL 500MODEL 561MODEL 600
PPrreessssuurree FFrryyeerrssMMooddeell 550000,, 556611 && 660000
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Table of Contents
Safety........................................................................................................................ vii
Compliance ................................................................................................................ ix
Chapter 1 Introduction ....................................................................................................11.1 Pressure Fryer.......................................................................................................11.1.1 P-H-T..............................................................................................................11.1.2 Pressure Assist................................................................................................1
1.2 Proper Care...........................................................................................................11.3 Assistance.............................................................................................................11.4 Model Variations ....................................................................................................2
Chapter 2 Installation .....................................................................................................32.1 Introduction ...........................................................................................................32.2 Unpacking Instructions ...........................................................................................32.3 Selecting The Fryer Location ..................................................................................62.4 Leveling The Fryer .................................................................................................72.5 Ventilation Of Fryer ................................................................................................82.6 Gas Supply..........................................................................................................102.7 Gas Piping........................................................................................................... 112.8 Gas Leak Test......................................................................................................142.9 Gas Pressure Regulator Setting ............................................................................142.10 Gas Pilot & Burner Lighting/Shutdown Procedures ...............................................142.10.1 Lighting Procedure - Solid State Ignition.........................................................142.10.2 Shutdown Procedures ..................................................................................15
2.11 Pilot Flame Adjustment .......................................................................................152.12 Pressure regulator Adjustment (Gas Models) .......................................................152.13 Electrical Requirements (Electric Models) ............................................................152.14 Electrical Requirement (Gas Models)...................................................................172.15 Checking The Filter Pump...................................................................................172.16 Motor Bearings ..................................................................................................182.17 Operational Checks............................................................................................18
Chapter 3 Operation and Maintenance ..........................................................................193.1 Operating Components ........................................................................................193.2 Filling Or Adding Oil .............................................................................................263.3 Care of Shortening ...............................................................................................273.4 Basic Operations .................................................................................................283.5 Regular Maintenance Schedule ............................................................................323.6 Filter Pump Motor Protector - Manual Reset ...........................................................323.7 Filtering of Shortening ..........................................................................................333.8 Filter Pump Problem Prevention............................................................................383.9 Changing The Filter Envelope ...............................................................................393.10 Cleaning The Frypot ...........................................................................................413.11 Cleaning The Deadweight Assembly....................................................................443.12 Operating Instructions For Optional Direct-Connect Shortening System .................463.13 Reversing The Lid Gasket...................................................................................47
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3.14 Lid Lubrication ...................................................................................................493.15 Limit Stop Adjustment.........................................................................................513.16 Cleaning The Safety Relief Valve.........................................................................523.17 Check & Tighten Element Spreader Bars ( Model 500 Only) ..................................53
Chapter 4 C1000 Programming......................................................................................554.1 Introduction .........................................................................................................554.2 Programming Instructions .....................................................................................554.2.1 Timer Programming .......................................................................................554.2.2 Set-Programming Temperature Programming ..................................................55
4.3 Special Programming ...........................................................................................554.4 Time & Set-Point Programming .............................................................................564.4.1 To Change Set-Point Temperatures.................................................................564.4.2 To Change Product Cooking Times .................................................................56
4.5 Special Program Mode .........................................................................................56
Chapter 5 C8000 Programming......................................................................................595.1 Controls and Indicators.........................................................................................595.1.1 Features........................................................................................................595.1.2 Decals ..........................................................................................................595.1.3 Navigation .....................................................................................................61
5.2 Set the Clock .......................................................................................................635.3 Programming.......................................................................................................685.3.1 Introduction ...................................................................................................685.3.2 First Level Access and Programming...............................................................685.3.3 Default Product Settings .................................................................................685.3.3.1 4-Head Fryer (500/600) ..............................................................................685.3.3.2 8-Head Fryer (59x/69x)...............................................................................70
5.3.4 Second Level Access and Programming..........................................................725.3.4.1 Second Level Access .................................................................................725.3.4.2 Set Product Programming Parameters.........................................................735.3.4.3 Copy, Erase and Preset ..............................................................................83
5.3.5 Special Program Mode ...................................................................................875.3.6 Program Settings Worksheet ........................................................................ 100
5.4 Cooking............................................................................................................. 1025.5 Maintenance...................................................................................................... 1045.5.1 Clean-Out Mode .......................................................................................... 104
Chapter 6 Troubleshooting .......................................................................................... 1056.1 Introduction ....................................................................................................... 1056.2 Troubleshooting ................................................................................................. 1056.3 Troubleshooting Guide ....................................................................................... 1056.4 Error Code Table................................................................................................ 1066.5 Information Mode .............................................................................................. 109
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List of TablesTable 2-1 Supply Wiring & Fusing for Electric Fryer ............................................................16Table 3-1 Operating Components .....................................................................................23Table 3-2 Regular Maintenance Schedule .........................................................................32Table 6-1 Troubleshooting.............................................................................................. 105
List of FiguresFigure 2-1 Lifting Carton From Unit .....................................................................................3Figure 2-2 Tilting Fryer On Its Side......................................................................................4Figure 2-3 Deadweight Assembly Location..........................................................................5Figure 2-4 Deadweight Assembly .......................................................................................6Figure 2-5 Leveling Unit .....................................................................................................7Figure 2-6 Gas Model 600 Ventilation..................................................................................9Figure 2-7 Electric Model 500 Ventilation...........................................................................10Figure 2-8 Gas Piping Assembly....................................................................................... 11Figure 2-9 Gas Piping Connections...................................................................................13Figure 2-10 Cable Restraint .............................................................................................16Figure 2-11 Checking Filter Pump.....................................................................................18Figure 3-1 Operating Components....................................................................................22Figure 3-2 High Limit Reset - Gas .....................................................................................25Figure 3-3 High Limit Reset - Electric ................................................................................26Figure 3-4 Level Indicators ...............................................................................................27Figure 3-5 Valves Closed - Gas ........................................................................................28Figure 3-6 Valves Closed - Electric ...................................................................................29Figure 3-7 Latching The Lid..............................................................................................30Figure 3-8 Tightening Down Spindle .................................................................................30Figure 3-9 Removing Product From Frypot ........................................................................31Figure 3-10 Manual Reset of Filter Pump Motor Protection Device ......................................33Figure 3-11 Scraping Frypot Walls ....................................................................................34Figure 3-12 Clearing The Drain Valve................................................................................34Figure 3-13 Scrubbing Frypot ...........................................................................................35Figure 3-14 Attaching Filter Rinse Hose ............................................................................36Figure 3-15 Holding Down Frypot Lid ................................................................................36Figure 3-16 Rinsing Frypot Interior....................................................................................37Figure 3-17 Clearing Rinse Hose ......................................................................................37Figure 3-18 Air Pumping Through Filter Pump ...................................................................38Figure 3-19 Removing Condensation Drain Pan ................................................................38Figure 3-20 Removing Drain Pan......................................................................................39Figure 3-21 Unthreading Suction Standpipe ......................................................................40Figure 3-22 Sliding Screen Into Filter Envelope..................................................................40Figure 3-23 Folding Filter Envelope ..................................................................................41Figure 3-24 Removing Deadweight Cap............................................................................44
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Figure 3-25 Deadweight Brush .........................................................................................45Figure 3-26 Cleaning Deadweight.....................................................................................45Figure 3-27 Drying Deadweight ........................................................................................46Figure 3-28 Female Quick-Disconnect ..............................................................................46Figure 3-29 Red Handle Position ......................................................................................47Figure 3-30 Backing Out Lid Liner Screws .........................................................................47Figure 3-31 Prying Out Gasket .........................................................................................48Figure 3-32 Installing Gasket............................................................................................49Figure 3-33 Latching The Lid............................................................................................49Figure 3-34 Releasing The Crossbar.................................................................................50Figure 3-35 Lubricating The Ball Seat ...............................................................................50Figure 3-36 Lubricating Spindle Threads ...........................................................................51Figure 3-37 Loosening Outer Collar Set Screws.................................................................51Figure 3-38 Turning Inner Collar .......................................................................................52Figure 3-39 Safety Relief Valve.........................................................................................53Figure 3-40 Element Spreader Location ............................................................................54Figure 5-1 4-Head ...........................................................................................................60Figure 5-2 8-Head ...........................................................................................................60
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Preface
vii
SSaaffeettyyHenny Penny fryers have many safety features incorporated. However, the only wayto ensure safe operation is to fully understand the proper installation, operation, andmaintenance procedures. The instructions in this manual have been prepared to aidyou in learning the proper procedures. Where information is of particular importanceor is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.Their usage is described as follows:
DDAANNGGEERR!! indicates hazardous situation which, if notavoided, will result in death or serious injury.
DDAANNGGEERR!!
WWAARRNNIINNGG!! indicates hazardous situation which, if notavoided, could result in death or serious injury.
WWAARRNNIINNGG!!
CCAAUUTTIIOONN!! indicates hazardous situation which, if notavoided, could result in moderate or minor injury.
CCAAUUTTIIOONN!!
NOTICENOTICE is used for information considered importantregarding property damage.
Equipotential Ground Symbol
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CCoommpplliiaanncceeThese are the original version controlled Henny Penny instructions for Pressure FryerElectric / Gas (PFE/PFG) model 500, 561 or 600 (PFE/PFG 500,561,600). Thismanual is available on the Henny Penny Public website (www.hennypenny.com).Read these instructions completely prior to installation and operation of this applianceto ensure compliance to all required installation, operation and safety standards. Readand obey all safety messages to avoid damage to the appliance and personal injury.
• TThhiiss ffrryyeerr mmuusstt bbee iinnssttaalllleedd aanndd uusseedd iinn aa wwaayy tthhaattwwaatteerr ddooeess nnoott ccoonnttaacctt tthhee ooiill wwhhiicchh ccaann ccaauusseessppllaasshhiinngg aanndd bbooiilliinngg oovveerr ooff ooiill aanndd sstteeaamm lleeaaddiinnggttoo ppeerrssoonnaall iinnjjuurryy;; eexxcclluuddeess nnoorrmmaall pprroodduuccttmmooiissttuurree..
• BBuurrnn rriisskk!! DDoo nnoott mmoovvee tthhee ffrryyeerr oorr ffiilltteerr ddrraaiinn ppaannwwhhiillee ccoonnttaaiinniinngg hhoott ooiill.. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouussbbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..
PROPER USE AND SERVICEThis appliance is intended for commercial use in kitchens of restaurants, bakeries,hospitals, etc. but not for the continuous mass production of food such as in a factorysetting. During use the units airborne A-weighted emission sound pressure is below70 db(A). All repairs must be performed by the manufacturer, its service agent orsimilarly qualified persons in order to avoid a hazard.
ELECTRICAL REQUIREMENTSAlways use strain relief. The provided power cord must be installed with a strain reliefin a way that if the strain relief fails, wires L1, L2, L3 and N must draw taunt and failfirst. If the supplied power cord or an existing one becomes damaged, do not use it;rather, replace it with a known good power cord with a wire size of 4mm, to be wired tothe terminal block. If a flexible power cord is used, it must be HO7RN type.Additionally the power cord must be oil-resistant, sheathed, flexible cable, no lighterthan ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.The power cord must be replaced by the manufacturer, its service agent or similarlyqualified persons in order to avoid a hazard. It’s recommended that a 30 MA ratedprotective device such as a residual current circuit breaker (RCCB) or ground faultcircuit interrupter (GFCI) be used on the fryer circuit. This appliance is not intended tobe operated by means of an external timer or a separate remote control system. Donot disconnect the ground (earth) plug. This fryer must be adequately and safelygrounded (earthed) or electrical shock could result. Refer to local electrical codes forcorrect grounding (earthing) procedures or in absence of local codes, with The
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National Electrical Code, ANSI/NFPA No. 70-(the current edition). The electric fryer isavailable from the factory wired for:
- U.S. (UL): 208, 220, or 440 volts, single or three phase, 60 hertz service.- International (CE): 240, 380, 400, 415 volts, single or three phase, 50 hertz service.
If not ordered with the fryer, the proper power service cable must be ordered as anaccessory or provided at installation. Check the data plate on the inside of the fryerdoor to determine the correct power supply.
In CANADA, all electrical connections are to be made in accordance with CSA C22.1,Canadian Electrical Code Part 1, and/or local codes. For equipment with CE markonly, to prevent electric shock hazard this appliance must be bonded to otherappliances or touchable metal surfaces in close proximity to this appliance with anequipotential bonding conductor.
WWAASSTTEE EELLEECCTTRRIICCAALL AANNDD EELLEECCTTRROONNIICC EEQQUUIIPPMMEENNTT ((WWEEEEEE)) As of August16, 2005, the Waste Electrical and Electronic Equipment directive went into effect forthe European Union. Our products have been evaluated to the WEEE directive. Wehave also reviewed our products to determine if they comply with the Restriction ofHazardous Substances directive (RoHS) and have redesigned our products asneeded in order to comply. To continue compliance with these directives, this unitmust not be disposed as unsorted municipal waste. For proper disposal, pleasecontact your nearest Henny Penny distributor.
MAINTENANCEProper daily, weekly, monthly, quarterly and yearly maintenance must be performedon this appliance to ensure safe and continuous operation. This appliance must neverbe cleaned with a water jet or steam cleaning tool. Cleaning brushes are shipped withthe appliance and proper cleaning instructions are included in this manual. Propermaintenance also increases the usable life of the appliance and oil, which reduceslifetime operating costs. Additionally, old oil increases the possibility of surge boilingand fire due to the reduced flash point of the oil. The oil temperature must neverexceed 450⁰ F (230⁰ C).
OPERATIONUnit operates under pressure. Ensure pressure is at zero (0) PSI before unlocking andopening the lid, opening drain valves or other emptying devices.
PERSONNEL RESTRICTIONSThis appliance is not intended for use by persons (including children) with reducedphysical, sensory or mental capabilities, or lack of experience and knowledge, unlessthey have been given supervision or instruction concerning use of the appliance by a
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person responsible for their safety. Children should be supervised to ensure that theydo not play with, clean or perform maintenance on the appliance.
VENTILATIONThis appliance must be installed in accordance with the manufacturer’s instructionsand only used in suitably ventilated location in accordance with the manufacturer’sinstructions and the regulations in force to prevent the occurrence of unacceptableconcentrations of substances harmful to health. Proper air flow is essential to permitefficient removal of the steam exhaust and frying odors. Air flow for this model is 33.3cfm (56.6 m3/h) of air flow. Read the instructions fully before installing or using theappliance.
INSTALLATION
For gas appliance installations in South Africa:
• The installation shall be carried out by a registered installer.
• The installation shall comply with requirements of SANS 10087-1 or SANS827 asapplicable.
Technical Data For CE/AGA/SANS Marker Products
Nominal Heat Input (Net): Natural (I2H) = 21.1 KW (72,000 Btu/h)
Natural (I2E) = 21.1 KW (72,000 Btu/h)
Natural (I2E+) = 21.1 KW (72,000 Btu/h)
Natural (I2L) = 21.1 KW (85,000 Btu/h)
Natural (I2(43.46-45.3 MJ/m3(0°C))) = 21.1 KW (72,000Btu/h)
Liquid Propane (I3P) = 21.1 KW (72,000 Btu/h)
Nominal Heat Input (Gross): Natural (I2H) = 23.4 KW (80,000 BTU/hr)
Natural (I2E) = 23.4 KW (80,000 BTU/hr)
Natural (I2E+) = 23.4 KW (80,000 BTU/hr)
Natural (I2L) = 23.4 KW (80,000 BTU/hr)
Liquid Propane (I3P) = 22.9 KW (78,000 BTU/hr)
South Africa (NG) = 23.9 KW (81,550 BTU/hr)
South Africa (LPG) = 1.63 kg/hr
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Technical Data For CE/AGA/SANS Marker Products
Supply Pressure: Natural (I2H) = 11 mbar (1.13 kPa)
Natural (I2E) = 11 mbar (1.13 kPa)
Natural (I2E+) = 11 mbar (1.13 kPa)
Natural (I2L) = 11 mbar (1.13 kPa)
Liquid Propane (I3P) = 28 mbar (2.8 kPa)
Liquid Propane (I3P) = 28 mbar (2.8 kPa)
Liquid Propane (I3P) = 28mbar (2.8 kPa)
South Africa (NG) = 11 mbar (1.13 kPa)
South Africa (LPG) = 28 mbar (2.8 kPa)
Test Point Pressure: Natural (I2H) = 8.7 mbar (0.87 kPa)
Natural (I2E) = 8.7 mbar (0.87 kPa)
Natural (I2E+) = 8.7/10 mbar
Natural (I2L) = 10 mbar (1 kPa)
Liquid Propane (I3P) = 25 mbar (2.5 kPa)
South Africa (NG) = 8.7 mbar (0.87 kPa)
South Africa (LPG) = 25 mbar (2.5 kPa)
Injector Size: Natural (I2H) = 1.04 mm
Natural (I2E) = 1.04 mm
Natural (I2E+) = 1.04 mm
Natural (I2L) = 1.04 mm
Liquid Propane (I3P) = 0.66 mm (2.5 kPa)
South Africa (NG) = 1.04 mm
South Africa (LPG) = 0.51 mm
Restrictor Size: Natural (I2E+) = 4.1 mm
Introd
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CChhaapptteerr 11 IInnttrroodduuccttiioonn11..11 PPrreessssuurree FFrryyeerrThe Henny Penny Pressure Fryer is a basic unit of food processing equipment. It hasfound wide application in institutional and commercial food service operations.
11..11..11 PP--HH--TTPPrreessssuurreePressure is basic to this method of food preparation. This pressure is developed formthe natural moisture of the food. The patented lid traps this moisture and uses it assteam. Because the steam builds rapidly, the greater part of the natural juices areretained within the food. An exclusive deadweight assembly vents excess steam fromthe pot and maintains constant low, live steam frypot.HHeeaattHeat generated is another important factor of the pressure fryer. The normalsuggested frying operation is between 315°F and 325°F. This results in energysavings and extends the frying life of the shortening. Energy savings is realized due tothe unit’s short frying time, low temperature, and heat retention of the stainless steelfrypot.TTiimmeeTime is important because the shorter time involved in frying foods results inadditional economies for users. Foods are table ready in less time than it would taketo fry them in a conventional open-type fryer.
11..11..22 PPrreessssuurree AAssssiissttHenny Penny’s Pressure Assist feature allows restaurants to cook smaller batches ofchicken while still building up the optimum amount of pressure. Smaller amounts offood creates less steam and therefore less pressure. Henny Penny’s Pressure Assistfeature monitors the pressure during the cook cycle and will automatically add morepressure if needed.
11..22 PPrrooppeerr CCaarreeAs in all Henny Penny equipment, the unit requires care and maintenance.Requirements for maintenance and cleaning are contained in this manual and mustbe a regular part of the operation of the unit.
11..33 AAssssiissttaanncceeShould you require outside assistance, call your local distributor, or call 1-800-417-8405 or 1-937-456-8405 for Henny Penny Technical Support.
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11..44 MMooddeell VVaarriiaattiioonnssThis manual covers both gas and electric models, as well as, various options andmajor accessories. Where information pertains to only one model type, it is so noted.
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CChhaapptteerr 22 IInnssttaallllaattiioonn22..11 IInnttrroodduuccttiioonnThis section provides the installation instructions for the electric and gas models ofHenny Penny Pressure Fryers.
DDoo nnoott ppuunnccttuurree tthhee ffrryyeerr wwiitthh aannyy oobbjjeeccttss ssuucchh aass ddrriillllss oorrssccrreewwss aass eelleeccttrriiccaall sshhoocckk oorr ccoommppoonneenntt ddaammaaggee ccoouullddrreessuulltt..
NNOOTTEE: Installation of this unit should be performed only by a qualified servicetechnician.
22..22 UUnnppaacckkiinngg IInnssttrruuccttiioonnssThe fryer is shipped bolted to a wooden base and covered with a cardboard container.Both gas and electric models are shipped completely assembled. If ordered, optionalcasters are packaged and shipped separately.
11)) Cut the band from around the bottom of the carton.NOTE: Any shipping damage should be noted in the presence of the deliveryagent and signed prior to his or her departure.
22)) Lift the carton from the fryer. See Figure 2-1 Lifting Carton From Unit, page 3.
Figure 2-1 Lifting Carton From Unit
33)) Open the lid of the fryer and remove the basket plus all accessories.44)) Lay the fryer on its side, resting it in supports. See Figure 2-2 Tilting Fryer On Its
Side, page 4.
WWAARRNNIINNGG!!TTaakkee ccaarree wwhheenn mmoovviinngg tthhee ffrryyeerr ttoo pprreevveenntt ppeerrssoonnaalliinnjjuurryy.. TThhee ffrryyeerr wweeiigghhss aapppprrooxxiimmaatteellyy 330000 llbbss.. ((113366kkggss))..
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Figure 2-2 Tilting Fryer On Its Side
55)) Remove the four leg bolts from the wooden shipping base. Remove and discardthe wooden base.
66)) Thread the shipping bolts back into the legs to provide leveling adjustment feet.If ordered, install casters into the legs with the locking casters in front.
77)) Place fryer in an upright position.88)) Prepare the deadweight assembly for operation. See Figure 2-3 Deadweight
Assembly Location, page 5.
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Figure 2-3 Deadweight Assembly Location
NOTE: The metal shipping support (3) is placed within the deadweight assemblyhousing to protect the deadweight orifice and deadweight (2) during shipment.This support must be removed prior to installation and start-up. See Figure 2-4Deadweight Assembly, page 6.
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Figure 2-4 Deadweight Assembly
a) Unscrew the deadweight cap (1). See Figure 2-4 Deadweight Assembly,page 6.
b) Remove the round deadweight (2). See Figure 2-4 Deadweight Assembly,page 6.
c) Remove and discard the shipping support (3). See Figure 2-4 DeadweightAssembly, page 6.
d) Clean the deadweight orifice with a dry cloth.e) Replace the deadweight and secure the deadweight cap.
99)) Open lid and remove packing and racks from inside of frypot.1100))Remove the protective paper from the fryer cabinet. It is necessary to clean
exterior surface with a damp cloth.
22..33 SSeelleeccttiinngg TThhee FFrryyeerr LLooccaattiioonnThe proper location of the fryer is very important for operation, speed, andconvenience. Choose a location which will provide easy loading and unloadingwithout interfering with the final assembly of food orders. Operators have found thatfrying foods from raw to finish, and holding the product in a warmer provides fastcontinuous service. Landing or dumping tables should be provided next to at least oneside of the fryer. Keep in mind, the best efficiency will be obtained by a straight line
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operation, i.e., raw in one side and finished out the other side. Order assembly can bemoved away with only a slight loss of efficiency. To properly service the fryer, 24inches (60.69 cm) of clearance is needed on all side of the fryer. Access for servicingcan be attained by removing a side panel. Also, at least 6 inches (15.24 cm) aroundthe base of the gas unit is needed for proper air supply to the combustion chamber.
• TToo pprreevveenntt sseevveerree bbuurrnnss ffrroomm ssppllaasshhiinngg hhoott sshhoorrtteenniinngg,,ppoossiittiioonn aanndd iinnssttaallll ffrryyeerr ttoo pprreevveenntt ttiippppiinngg oorr mmoovveemmeenntt..RReessttrraaiinniinngg ttiieess mmaayy bbee uusseedd ffoorr ssttaabbiilliizzaattiioonn..
• TToo pprreevveenntt aa ffiirree,, iinnssttaallll tthhee ggaass ffrryyeerr wwiitthh mmiinniimmuummcclleeaarraannccee ffrroomm aallll ccoommbbuussttiibbllee mmaatteerriiaallss;; 66 iinncchheess((1155..2244 ccmm)) ffrroomm ssiiddee aanndd 66 iinncchheess ffrroomm bbaacckk ((1155..2244 ccmm))..IIff iinnssttaalllleedd pprrooppeerrllyy,, tthhee ggaass ffrryyeerr iiss ddeessiiggnneedd ffoorrooppeerraattiioonn oonn ccoommbbuussttiibbllee fflloooorrss aanndd aaddjjaacceenntt ttooccoommbbuussttiibbllee wwaallllss..
TToo aavvooiidd ffiirree aanndd rruuiinneedd ssuupppplliieess,, tthhee aarreeaa uunnddeerr tthhee ffrryyeerrsshhoouulldd nnoott bbee uusseedd ttoo ssttoorree ssuupppplliieess..
22..44 LLeevveelliinngg TThhee FFrryyeerrFor proper operation, the open fryer should be level from side-to-side and front-to-back. Using a level placed on the flat areas around the vat collar, on the middle well,adjust the casters until the unit is level. See Figure 2-5 Leveling Unit, page 7.
Figure 2-5 Leveling Unit
FFaaiilluurree ttoo ffoollllooww tthheessee lleevveelliinngg iinnssttrruuccttiioonnss ccaann rreessuulltt iinnsshhoorrtteenniinngg oovveerrfflloowwiinngg tthhee ffrryyppoott wwhhiicchh ccoouulldd ccaauusseesseerriioouuss bbuurrnnss,, ppeerrssoonnaall iinnjjuurryy,, ffiirree,, aanndd//oorr pprrooppeerrttyyddaammaaggee..
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22..55 VVeennttiillaattiioonn OOff FFrryyeerrThe fryer should be located with provision for venting into an adequate exhaust hoodor ventilation system. This is essential to permit efficient removal of the steam exhaustand frying odors. Special precaution must be taken in designing an exhaust canopy toavoid interference with the operation of the fryer. We recommend you consult a localventilation or heating company to help in designing an adequate system. See Figure2-6 Gas Model 600 Ventilation, page 9 and Figure 2-7 Electric Model 500 Ventilation,page 10.
WWhheenn iinnssttaalllliinngg tthhee ggaass ffrryyeerr ddoo nnoott aattttaacchh aann eexxtteennssiioonn ttootthhee ggaass fflluuee eexxhhaauusstt ssttaacckk.. TThhiiss mmaayy iimmppaaiirr pprrooppeerrooppeerraattiioonn ooff tthhee bbuurrnneerr,, ccaauussiinngg mmaallffuunnccttiioonnss aannddppoossssiibbllee nneeggaattiivvee bbaacckkddrraafftt..
NOTICEVentilations must conform to local, state, and national codes.Consult your local fire department or building authorities.
NOTE Design and dimensions may vary from what is illustrated.
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Figure 2-6 Gas Model 600 Ventilation
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Figure 2-7 Electric Model 500 Ventilation
22..66 GGaass SSuuppppllyyThe gas fryer is factory available for either natural or propane gas. Check the dataplate on the right side panel of the cabinet to determine the proper gas supply
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requirements. The minimum supply for natural gas is 7 inches water column (1.7 kPa),and 10 inches water column (2.49 kPa) for propane. Maximum gas supply is 14inches water column (3.49 kPa or 0.5 psi).
DDoo nnoott aatttteemmpptt ttoo uussee aannyy ggaass ootthheerr tthhaann tthhaatt ssppeecciiffiieedd oonntthhee ddaattaa ppllaattee.. CCoonnvveerrssiioonn kkiittss ccaann bbee iinnssttaalllleedd bbyy yyoouurrddiissttrriibbuuttoorr iiff rreeqquuiirreedd.. IInnccoorrrreecctt ggaass ssuuppppllyy ccoouulldd ccaauussee aanneexxpplloossiioonn oorr ffiirree rreessuullttiinngg iinn sseevveerree iinnjjuurriieess aanndd//oorrpprrooppeerrttyy ddaammaaggee..
22..77 GGaass PPiippiinnggRefer to Figure 2-8 Gas Piping Assembly, page 11 for the recommended hookup ofthe fryer to main gas line supply.
Figure 2-8 Gas Piping Assembly
1 STEAM EXHAUST STACK 6 CAP
2 SHUT OFF VALVE 7 UNION
3 RISER 8 1/2 IN GAS INLETCONNECTION
4 TEE 9 1/2 IN GAS LINE
5 NIPPLE
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TToo aavvooiidd ppoossssiibbllee sseerriioouuss ppeerrssoonnaall iinnjjuurryy::
• IInnssttaallllaattiioonn mmuusstt ccoonnffoorrmm wwiitthh AAmmeerriiccaann NNaattiioonnaallSSttaannddaarrdd ZZ222233..11--LLaatteesstt EEddiittiioonn NNaattiioonnaall FFuueell GGaass CCooddeeaanndd tthhee llooccaall mmuunniicciippaall bbuuiillddiinngg ccooddeess.. IInn CCaannaaddaa,,iinnssttaallllaattiioonn mmuusstt bbee iinn aaccccoorrddaannccee wwiitthh SSttaannddaarrddCCSSAABB114499--11 && 22,, IInnssttaallllaattiioonn CCooddeess GGaass BBuurrnniinnggAApppplliiaanncceess aanndd llooccaall ccooddeess.. IInn AAuussttrraalliiaa,, iinnssttaallllaattiioonnmmuusstt ccoonnffoorrmm ttoo AAuussttrraalliiaann rreeqquuiirreemmeennttss..
• TThhee ffrryyeerr aanndd iittss mmaannuuaall sshhuuttooffff vvaallvvee mmuusstt bbeeddiissccoonnnneecctteedd ffrroomm tthhee ggaass ssuuppppllyy ppiippiinngg ssyysstteemm dduurriinnggaannyy pprreessssuurree tteessttiinngg ooff tthhee ssyysstteemm aatt tteesstt pprreessssuurreess iinneexxcceessss ooff 11//22 ppssiigg ((33..4455 kkPPaa)) ((3344..4477 mmbbaarr))..
• TThhee ffrryyeerr mmuusstt bbee iissoollaatteedd ffrroomm tthhee ggaass ssuuppppllyy ppiippiinnggssyysstteemm bbyy cclloossiinngg iittss mmaannuuaall sshhuuttooffff vvaallvvee dduurriinngg aannyypprreessssuurree tteessttiinngg ooff tthhee ggaass ssuuppppllyy ppiippiinngg ssyysstteemm aatt tteessttpprreessssuurreess eeqquuaall ttoo oorr lleessss tthhaann 11//22 ppssiigg ((33..4455 kkPPaa))((3344..4477 mmbbaarr))..
• AA ssttaannddaarrdd 11//22 iinncchh,, bbllaacckk sstteeeell ppiippee aanndd mmaalllleeaabblleeffiittttiinnggss sshhoouulldd bbee uusseedd ffoorr ggaass sseerrvviiccee ccoonnnneeccttiioonnss..
• DDoo nnoott uussee ccaasstt iirroonn ffiittttiinnggss..
• AAlltthhoouugghh 11//22 iinncchh ssiiddee ppiippee iiss rreeccoommmmeennddeedd,, ppiippiinnggsshhoouulldd bbee ooff aaddeeqquuaattee ssiizzee aanndd iinnssttaalllleedd ttoo pprroovviiddee aassuuppppllyy ooff ggaass ssuuffffiicciieenntt ttoo mmeeeett tthhee mmaaxxiimmuumm ddeemmaannddwwiitthhoouutt uunndduuee lloossss ooff pprreessssuurree bbeettwweeeenn tthhee mmeetteerr aannddtthhee ffrryyeerr.. TThhee pprreessssuurree lloossss iinn tthhee ppiippiinngg ssyysstteemm sshhoouullddnnoott eexxcceeeedd 00..33 iinncchh wwaatteerr ccoolluummnn ((00..774477 mmbbaarr))..
Provisions should be made for moving the fryer for clean and servicing. This may beaccomplished by:
11.. Installing a manual gas shutoff valve and disconnect union or
22.. Installing a heavy duty design AGA certified connector which complies with theStandard for Connectors for Moveable Gas Appliances, ANSI Z21.6, or CAN/CSA 6.16 with a quick disconnect coupling (Part No. 19921), which complieswith ANSI standard Z21.41, or CAN 1-6.9. Also adequate means must beprovided to limit the movement of the fryer without depending on the connectorand quick-disconnect device or its associated piping to limit the fryer movement.See Figure 2-9 Gas Piping Connections, page 13 for the proper connections forthe flexible gas line and cable restraint.NOTICE The cable restrain limits the distance the fryer can be pulled from thewall. For cleaning and servicing the fryer, the cable must be unsnapped from the
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unit and the flexible gas line disconnected. This will allow better access to allside of the fryer. The gas line and cable restrain must be reconnected once thecleaning and servicing is complete
Figure 2-9 Gas Piping Connections
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22..88 GGaass LLeeaakk TTeessttNOTE: Prior to turning the gas supply on, be sure the gas valve knob on the gascontrol valve is in the off position.After the piping and fittings have been installed, check for gas leaks. A simplechecking method is to turn on the gas and brush all connections with a soap solution.If bubbles occur, it indicates escaping gas. In this event, the piping connections mustbe redone.
TToo aavvooiidd ffiirree oorr eexxpplloossiioonn,, nneevveerr uussee aa lliigghhtteedd mmaattcchh oorrooppeenn ffllaammee ttoo tteesstt ffoorr ggaass lleeaakkss.. iiggnniitteedd ggaass ccoouulldd rreessuulltt iinnsseevveerree ppeerrssoonnaall iinnjjuurryy aanndd//oorr pprrooppeerrttyy ddaammaaggee..
22..99 GGaass PPrreessssuurree RReegguullaattoorr SSeettttiinnggThe gas pressure regulator on the automatic gas valve is factory set as follows:
• Natural: 3.5 inches water column (0.87 kPa)
• Propane: 10.0 inches water column (2.49 kPa)
NOTE: The gas pressure regulator has been set by Henny Penny and is not to beadjusted by the user.
22..1100 GGaass PPiilloott && BBuurrnneerr LLiigghhttiinngg//SShhuuttddoowwnnPPrroocceedduurreess22..1100..11 LLiigghhttiinngg PPrroocceedduurree -- SSoolliidd SSttaattee IIggnniittiioonn
11)) The frypot should be cleaned per 3.10 Cleaning The Frypot, page 41.22)) The frypot must be filled to the proper level with shortening. Refer to 3.2 Filling
Or Adding Oil, page 26.33)) Turn main power switch to off position.44)) Turn the gas valve knob counterclockwise to the off position ( off pointed down).55)) Wait a sufficient length of time ( at least 5 minutes) to allow any gas which may
have accumulated in the burner compartment to escape.66)) Turn the gas valve knob clockwise to on position (on pointed down).77)) Turn the main power switch to on position.88)) Wait about 45 seconds for the burner to light.99)) Listen for the gas burner ignition. It will be an audible sound due to the gas
igniting at the gas jets within the burner.1100))The burner lights and operates until the shortening temperature reaches a
preset temperature, and the ready LED lights.NOTICE: Do not leave the burner on for more than 10 seconds withoutshortening in the frypot or damage tot he frypot may result.
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22..1100..22 SShhuuttddoowwnn PPrroocceedduurreess11)) Turn main power switch to off position.22)) Turn the gas valve knob counterclockwise to the off position.
22..1111 PPiilloott FFllaammee AAddjjuussttmmeennttThe pilot flame is preset at the factory. If adjustment is necessary, contact your localindependent Henny Penny distributor.
22..1122 PPrreessssuurree rreegguullaattoorr AAddjjuussttmmeenntt ((GGaass MMooddeellss))The gas regulator is preset at the factory at 3.5 inches water column (0.87 kPa) fornatural gas (10.0 inches (2.49 kPa) for propane). if adjustment is necessary, contactyour local Henny Penny distributor
22..1133 EElleeccttrriiccaall RReeqquuiirreemmeennttss ((EElleeccttrriicc MMooddeellss))The electric fryer is available from the factory wired for:
• U.S. (UL): 208, 220, or 440 volts, single or three phase, 60 hertz service.
• International (CE): 240, 380, 400, 415 volts, single or three phase, 50 hertz service.
If not ordered with the fryer, the proper power service cable must be ordered as anaccessory or provided at installation. Check the data plate on the inside of the fryerdoor to determine the correct power supply.
• TThhiiss ffrryyeerr mmuusstt bbee aaddeeqquuaatteellyy aanndd ssaaffeellyy ggrroouunnddeedd((eeaarrtthheedd)) oorr eelleeccttrriiccaall sshhoocckk ccoouulldd rreessuulltt.. RReeffeerr ttoo llooccaalleelleeccttrriiccaall ccooddeess ffoorr ccoorrrreecctt ggrroouunnddiinngg ((eeaarrtthhiinngg))pprroocceedduurreess oorr iinn aabbsseennccee ooff llooccaall ccooddeess,, wwiitthh TThheeNNaattiioonnaall EElleeccttrriiccaall CCooddee,, AANNSSII//NNFFPPAA NNoo.. 7700--((tthheeccuurrrreenntt eeddiittiioonn)).. IInn CCaannaaddaa,, aallll eelleeccttrriiccaall ccoonnnneeccttiioonnssaarree ttoo bbee mmaaddee iinn aaccccoorrddaannccee wwiitthh CCSSAA CC2222..11,,CCaannaaddiiaann EElleeccttrriiccaall CCooddee PPaarrtt 11,, aanndd//oorr llooccaall ccooddeess..
• TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, tthhiiss aapppplliiaannccee mmuusstt bbeeeeqquuiippppeedd wwiitthh aann eexxtteerrnnaall cciirrccuuiitt bbrreeaakkeerr wwhhiicchh wwiillllddiissccoonnnneecctt aallll uunnggrroouunnddeedd ((uunneeaarrtthheedd)) ccoonndduuccttoorrss.. TThheemmaaiinn ppoowweerr sswwiittcchh oonn tthhiiss aapppplliiaannccee ddooeess nnoottddiissccoonnnneecctt aallll lliinnee ccoonndduuccttoorrss..
NNOOTTEE: Permanently connected electric fryers with casters must be installed withflexible conduit and a cable restraint, when installed in the United States.
The field supply wiring to the fryer should be of the size indicated in the data table. Itshould be an insulated copper conductor rated for 600 volts and 90°C. For runs longerthan 50 feet (15.24m), use the next larger size wire. See Figure 2-10 Cable Restraint,
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page 16. Holes are available in the rear fryer frame for securing the cable restraint tothe fryer. The cable restrain does not prevent the fryer from tipping. I-bolt is to besecured to the building using acceptable building construction practices.
Figure 2-10 Cable Restraint
DDRRYYWWAALLLL CCOONNSSTTRRUUCCTTIIOONN SSeeccuurree II--bboolltt ttoo aa bbuuiillddiinnggssttuudd.. DDoo nnoott aattttaacchh ttoo ddrryywwaallll oonnllyy.. PPrreeffeerrrreedd iinnssttaallllaattiioonn iissaapppprrooxxiimmaatteellyy ssiixx iinncchheess ttoo eeiitthheerr ssiiddee ooff sseerrvviiccee.. CCaabblleerreessttrraaiinntt mmuusstt bbee aatt lleeaasstt ssiixx iinncchheess sshhoorrtteerr tthhaann fflleexxiibblleeccoonndduuiitt..
TTaabbllee 22--11 SSuuppppllyy WWiirriinngg && FFuussiinngg ffoorr EElleeccttrriicc FFrryyeerr
Volts Phase KW Amps SupplyWire Size
Area(mm2)
MinimumFuse Size
208 Single 11.25 54 6 13.3 90
208 Single 13.50 65 4 21.2 100
208 Three 11.25 31 10 5.26 50
208 Three 13.50 38 8 8.37 60
240 Single 11.25 47 6 13.3 80
240 Single 13.50 56 6 13.3 90
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Volts Phase KW Amps SupplyWire Size
Area(mm2)
MinimumFuse Size
240 Three 11.25 27 10 5.26 45
240 Three 13.50 33 8 8.37 50
480 Three 11.25 14 14 2.08 25
480 Three 13.50 16 14 2.08 25
22..1144 EElleeccttrriiccaall RReeqquuiirreemmeenntt ((GGaass MMooddeellss))The gas fryer requires 120-volt, single-phase, 60-Hz, 10 amp, 3-wire grounded(earthed) service, or 230-volt, single-phase, 50-Hz, 5 amp, 1 phase service. The 120-volt gas fryer is factory equipped with a grounded (earthed) cord and plug for yourprotection against shock, and should be plugged into a three prong grounded(earthed) receptacle. Do not cut or remove grounding (earthing) prong. A wiringdiagram is located behind the right side panel, and can be accessed by removing theside panel. The 230-volt plug must conform to all local, state and national codes.
• DDoo nnoott ddiissccoonnnneecctt tthhee ggrroouunndd ((eeaarrtthh)) pplluugg.. TThhiiss ffrryyeerrmmuusstt bbee aaddeeqquuaatteellyy aanndd ssaaffeellyy ggrroouunnddeedd ((eeaarrtthheedd)),, oorreelleeccttrriiccaall sshhoocckk ccoouulldd rreessuulltt.. RReeffeerr ttoo llooccaall eelleeccttrriiccaallccooddeess ffoorr ccoorrrreecctt ggrroouunnddiinngg ((eeaarrtthhiinngg)) pprroocceedduurreess,, oorr iinnaabbsseennccee ooff llooccaall ccooddeess,, wwiitthh TThhee NNaattiioonnaall EElleeccttrriiccaallCCooddee,, AANNSSII//NNFFPPAA NNoo.. 7700--((tthhee ccuurrrreenntt eeddiittiioonn)).. IInnCCaannaaddaa,, aallll eelleeccttrriiccaall ccoonnnneeccttiioonnss aarree ttoo bbee mmaaddee iinnaaccccoorrddaannccee wwiitthh CCSSAA CC2222..11,, CCaannaaddiiaann EElleeccttrriiccaall CCooddeePPaarrtt 11,, aanndd//oorr llooccaall ccooddeess..
• TToo aavvooiidd eelleeccttrriiccaall sshhoocckk,, tthhiiss aapppplliiaannccee mmuusstt bbeeeeqquuiippppeedd wwiitthh aann eexxtteerrnnaall cciirrccuuiitt bbrreeaakkeerr wwhhiicchh wwiillllddiissccoonnnneecctt aallll uunnggrroouunnddeedd ((uunneeaarrtthheedd)) ccoonndduuccttoorrss.. TThheemmaaiinn ppoowweerr sswwiittcchh oonn tthhiiss aapppplliiaannccee ddooeess nnoottddiissccoonnnneecctt aallll lliinnee ccoonndduuccttoorrss..
22..1155 CChheecckkiinngg TThhee FFiilltteerr PPuummppUse the following testing procedure on new or old fryers.
11)) Open the front door of the fryer.22)) Loosen the filter union connection.33)) Turn the main power switch to the pump position. Open the filter valve. You will
hear the electric motor running. NOTICE Only run the pump for a few secondsor damage to the pump could result.
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44)) Place your thumb over the open filter union flare. See Figure 2-11 CheckingFilter Pump, page 18. You should feel suction. Close the filter valve. Turn off thepump.
Figure 2-11 Checking Filter Pump
22..1166 MMoottoorr BBeeaarriinnggssThe electric motor bearings are permanently lubricated. Do not lubricate.This completes the testing cycle. If any of the functions did not occur, recheck theinstallation. If a problem persists, refer to the other sections of this manual or call anauthorized Henny Penny distributor.
22..1177 OOppeerraattiioonnaall CChheecckkss11)) Check to see that the indicator needle in the pressure gauge is reading in the
Operating Zone. NOTE: If pressure does not build, contact your local HennyPenny service office.
22)) Check the drain valve and filter valve for leaks.33)) At the end of the cook cycle check for the following:
• The timer sounds.• The fryer automatically depressurizes.
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CChhaapptteerr 33 OOppeerraattiioonn aannddMMaaiinntteennaannccee33..11 OOppeerraattiinngg CCoommppoonneennttssOperating components are described in this section.
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Figure 3-1 Operating Components
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TTaabbllee 33--11 OOppeerraattiinngg CCoommppoonneennttss
Item No. Description Functions
1 Pressure Gauge Indicates the pressure inside the frypot.
2 Safety ReliefValve Ring
WWAARRNNIINNGG!! DDoo nnoott ppuullll tthhiiss rriinngg,, sseevveerree bbuurrnnss ffrroomm tthheesstteeaamm wwiillll rreessuulltt..
3 Safety ReliefValve
This is an ASME approved spring loaded valve, set at 14.5psi; if the deadweight assembly is clogged, this safety valvereleases excess pressure, keeping the frypot chamber at14.5 psi (999 mbar).WWAARRNNIINNGG!! IIff ssaaffeettyy rreelliieeff vvaallvvee aaccttiivvaatteess,, ttuurrnn tthhee mmaaiinnppoowweerr sswwiittcchh ttoo tthhee ooffff ppoossiittiioonn ttoo rreelleeaassee aallll pprreessssuurreeffoorrmm tthhee ffrryyppoott.. TToo aavvooiidd sseerriioouuss bbuurrnnss aanndd iinnjjuurriieess,, hhaavveeffrryyeerr sseerrvviicceedd bbeeffoorree nneexxtt uussee..
4 DeadweightAssembly
This deadweight style, pressure relief valve maintains a con-stant level of steam pressure within the frypot; excess steamis vented through the exhaust stack.WWAARRNNIINNGG!! FFaaiilluurree ttoo cclleeaann tthhee ddeeaaddwweeiigghhtt aasssseemmbbllyyddaaiillyy ccoouulldd rreessuulltt iinn tthhee ffrryyeerr bbuuiillddiinngg ttoooo mmuucchh pprreessssuurree..SSeevveerree iinnjjuurriieess aanndd bbuurrnnss ccoouulldd rreessuulltt..
5 Frypot Holds the cooking shortening and an adequate cold zone forcollection of cracklings.
6 Solenoid Valve An electromechanical device that causes pressure to be heldin the frypot; the solenoid valve closes at the beginning of theCook Cycle and is opened automatically by the controls atthe end of the cook cycle; if this valve becomes dirty or theTeflon seat nicked, pressure won’t build and must berepaired.
7 SpindleAssembly
An assembly that is tightened after the lid is latched, and ap-plies pressure to the top of the lid; the lid gasket applies pres-sure against the frypot rim; after building one pound ofinternal pressure, the lid liner pushes a locking pin into thelocking collar, preventing the spindle from being turned whilethe frypot is pressurized.
8 Lid Limit Stop A threaded adjustable collar used to obtain the proper tight-ness between the lid gasket and the frypot rim; done by con-trolling the number of clockwise rotations of the spindle.
9 Lid Latch A spring loaded latch that provides a positive latch to hold thelid closed; this latch, along with the spindle assembly and lidgasket, provides a pressure sealed frypot chamber.
10 Gas ControlValve (Gas Mod-els Only)
Controls the gas flow to the burner.
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Item No. Description Functions
11 Filter Valve When the power switch is in the pump position, this two-wayvalve directs filtered shortening fro the drain pan, back intothe frypot.
12 Rinse Hose(Optional)
A hand-held hose used to rinse food particles from the frypotinto the filter pan; attaches to a quick disconnect fitting.
13 CondensationDrain Line
A hose used to route the condensation collected within thesteam exhaust system, to the condensation pan.
14 CondensationDrain Pan
The collection point for the condensation, formed within thesteam exhaust system; remove and empty periodically.
15 Filter Union Connects the filter to the filter pump, and allows easy removalof the filter and drain pan.
16 Filter Drain Pan The removable pan that houses the filter and catches theshortening when it is drained form the frypot; it is also used toremove and discard old shortening.WWAARRNNIINNGG!! WWhheenn mmoovviinngg ffiilltteerr ddrraaiinn ppaann ccoonnttaaiinniinngg hhoottsshhoorrtteenniinngg.. uussee eexxttrreemmee ccaarree ttoo aavvooiidd bbuurrnnss ffrroomm hhoottssuurrffaacceess oorr ssppllaasshhiinngg..
17 Drain Valve (On-ly the Handle isShown)
A two-way ball valve that is normally closed; turn the handleto drain the shortening from the frypot, into the filter drainpan.
18 Drain InterlockSwitch
A microswitch that provides protection for the frypot in theevent an operator inadvertently drains the shortening fromthe frypot while the main power switch is on; the switch auto-matically shuts off the heat when the drain valve is opened.DDAANNGGEERR!! DDoo nnoott ooppeenn tthhee ddrraaiinn vvaallvvee wwhhiillee ffrryyppoott iissuunnddeerr pprreessssuurree.. AAllllooww tthhee pprreessssuurree ttoo rreedduuccee ttoo aattmmooss--pphheerriicc pprreessssuurree.. OOtthheerrwwiissee,, hhoott sshhoorrtteenniinngg wwiillll eexxhhaauussttaanndd sseevveerree bbuurrnnss wwiillll rreessuulltt..
19 High Tempera-ture Limit
A control that senses the temperature of the shortening; if thetemperature of the shortening exceeds the safe operating lim-it, this control opens and shuts off the heat to the fryer; whenthe temperature of the shortening drops to a sage operationlimit, the control must be manually reset by pressing the redreset button, located under the control panel, behind the door.See Figure 3-2 High Limit Reset - Gas, page 25 and Figure 3-3 High Limit Reset - Electric, page 26 for the high limit resetbutton location.
20 Transformer Reduces the voltage down to accommodate those compo-nents with low voltage.
21 Circuit Breaker(Single PhaseElectric ModelsOnly)
Opens the electrical circuit, and removes power to elements.
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Item No. Description Functions
22 Circuit Breakers(Electric ModelsOnly)
A protective device which breaks the circuit when the currentexceeds the rated value.
23 Contactors(Electric ModelsOnly)
Relays the route power to the heating elements; one relay isin series with the high limit, the other one is in series with thecontrols.
24* Lid Spring Assists in raising the lid, then holding it open (shieldcovered).
25* CondensationDrain Channel
This channels the moisture, that collects on the inner linerwhen the lid is opened, into the drain line and prevents themoisture droplets from falling into the shortening.
26* Lid Gasket Provides the pressure seal for the frypot chamber.
Figure 3-2 High Limit Reset - Gas
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Figure 3-3 High Limit Reset - Electric
33..22 FFiilllliinngg OOrr AAddddiinngg OOiill
TToo aavvooiidd sseevveerree bbuurrnnss wwhheenn ppoouurriinngg hhoott sshhoorrtteenniinngg iinnttooffrryyppoott,, wweeaarr gglloovveess aanndd ttaakkee ccaarree ttoo aavvooiidd ssppllaasshhiinngg..
• TThhee sshhoorrtteenniinngg lleevveell mmuusstt aallwwaayyss bbee aatt tthhee ffrryyppoott lleevveelliinnddiiccaattoorr oonn tthhee rreeaarr ooff tthhee ffrryyppoott ((sseeee pphhoottoo oonn nneexxttppaaggee)).. FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss ccoouulldd rreessuulltt iinnaa ffiirree aanndd//oorr ddaammaaggee ttoo tthhee ffrryyeerr..
• WWhheenn uussiinngg ssoolliidd sshhoorrtteenniinngg,, iitt iiss rreeccoommmmeennddeedd ttoo mmeelltttthhee sshhoorrtteenniinngg oonn aann oouuttssiiddee hheeaattiinngg ssoouurrccee bbeeffoorreeppllaacciinngg iitt iinn tthhee ffrryyppoottss.. TThhee eelleemmeennttss oonn eelleeccttrriicc ffrryyeerrss,,oorr tthhee ffrryyppoott ssuurrffaaccee oonn ggaass ffrryyeerrss,, mmuusstt bbee ccoommpplleetteellyyssuubbmmeerrggeedd.. FFiirree oorr ddaammaaggee ttoo tthhee ffrryyppoott ccoouulldd rreessuulltt..
• IItt iiss rreeccoommmmeennddeedd tthhaatt aa hhiigghh qquuaalliittyy ffrryyiinngg sshhoorrtteenniinnggbbee uusseedd iinn tthhee ffrryyeerr.. SSoommee llooww ggrraaddee sshhoorrtteenniinnggss hhaavvee aahhiigghh mmooiissttuurree ccoonntteenntt aanndd wwiillll ccaauussee ffooaammiinngg aannddbbooiilliinngg oovveerr..
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The electric model 500 requires 48 lbs. (21.8 kg) of liquid shortening, and the gasmodel requires 43 lbs. (19.5 kg). Model 500 fryers have two level indicator linesinscribed on the rear wall of the frypot, whereas the model 600 has only one levelindicator. The level indicator lines show the proper shortening levels. See Figure 3-4Level Indicators, page 27.
Figure 3-4 Level Indicators
Cold shortening should be filled to 1/2 inch (12.7 mm) below a single level indicatorline, and frypots with two level indicator lines, cold shortening should be even with thelower level indicator line. The shortening expands when heated and should be at thelevel indicator line when the shortening is hot, or the top level indicator line on model500.
33..33 CCaarree ooff SShhoorrtteenniinnggFFoollllooww tthhee iinnssttrruuccttiioonnss bbeellooww ttoo aavvooiidd sshhoorrtteenniinnggoovveerrfflloowwiinngg tthhee ffrryyppoott,, wwhhiicchh ccoouulldd rreessuulltt iinn sseerriioouuss bbuurrnnss,,ppeerrssoonnaall iinnjjuurryy,, ffiirree,, aanndd//oorr pprrooppeerrttyy ddaammaaggee..
1. Frying breaded products requires frequent filtering to keep the shortening clean. Theshortening should be filtered after every 3 to 6 Cook Cycles. For the best qualityproduct, do not exceed 6 Cook Cycles without filtering. Refer to 3.7 Filtering ofShortening, page 33.
2. Maintain the shortening at the proper cooking level. Add fresh shortening as needed.
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3. Do not overload the baskets with product (12 lbs. (5.4 kg) for model 600 fryers and 10lbs. (4.6 kg) for model 500 fryers) and avoid placing product with extreme moisturecontent into baskets.
DDAANNGGEERR!!
WWiitthh pprroolloonnggeedd ssuuee,, tthhee ffllaasshhppooiinntt ooff sshhoorrtteenniinngg iissrreedduucceedd.. DDiissccaarrdd tthhee sshhoorrtteenniinngg iiff iitt sshhoowwss ssiiggnnss ooffeexxcceessssiivvee ssmmookkiinngg oorr ffooaammiinngg,, oorr sseerriioouuss bbuurrnnss,, ppeerrssoonnaalliinnjjuurryy,, ffiirree,, aanndd//oorr pprrooppeerrttyy ddaammaaggee ccoouulldd rreessuulltt..
33..44 BBaassiicc OOppeerraattiioonnssFor controls and indicators information refer to 4.2 Programming Instructions, page55.These are just basic procedures. Refer to Wendy’s operating procedures for moredetailed instructions.
11)) Be sure the drain valve is in the closed position. See Figure 3-5 Valves Closed -Gas, page 28 and Figure 3-6 Valves Closed - Electric, page 29 for closed valveposition for both model types.
Figure 3-5 Valves Closed - Gas
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Figure 3-6 Valves Closed - Electric
22)) Remove fry basket from frypot and leave lid up.33)) Fill the frypot with shortening.
CCAAUUTTIIOONN!!
WWhheenn uussiinngg nneeww,, ssoolliidd sshhoorrtteenniinngg,, iitt iissrreeccoommmmeennddeedd ttoo mmeelltt tthhee sshhoorrtteenniinngg oonn aann oouuttssiiddeessoouurrccee bbeeffoorree ppllaacciinngg sshhoorrtteenniinngg iinn tthhee ffrryyppoott..UUnnlleessss eelleemmeennttss aarree ccoommpplleetteellyy ccoovveerreedd iinnsshhoorrtteenniinngg,, ffiirree oorr ddaammaaggee ttoo tthhee ffrryyppoott ccoouulldd rreessuulltt..
44)) Move power switch to the cook position. Unit automatically goes into the MeltCycle. When the temperature reaches 230°F (110°C), the control goes into theHeat Cycle and heats the shortening until the temperature setting is reached.
CCAAUUTTIIOONN!!
DDoo nnoott bbyyppaassss tthhee MMeelltt CCyyccllee uunnlleessss eennoouugghhsshhoorrtteenniinngg hhaass mmeelltteedd ttoo ccoommpplleetteellyy ccoovveerr aallll ooff tthheehheeaattiinngg eelleemmeennttss,, oorr tthhee ccuurrvveedd ssuurrffaaccee ooff tthhee ggaassffrryyppoott.. IIff MMeelltt CCyyccllee iiss bbyyppaasssseedd bbeeffoorree tthheesseessuurrffaacceess aarree ccoovveerreedd,, eexxcceessssiivvee ssmmookkiinngg ooff tthheesshhoorrtteenniinngg oorr aa ffiirree wwiillll rreessuulltt..
NOTE: Bypass the melt cycle, if desired, by pressing a product button andholding it for 4 seconds.
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55)) Completely stir shortening to stabilize the temperature throughout the frypot.66)) If the shortening was not filtered the night before at shutdown, it should be
filtered now, after the shortening reaches the frying temperature and before thefryer is used. Refer to 3.7 Filtering of Shortening, page 33.
DDAANNGGEERR!!
IIff tthhee sshhoorrtteenniinngg tteemmppeerraattuurree eexxcceeeeddss 442200°° FF ((221166°°CC)),, iimmmmeeddiiaatteellyy sshhuutt ooffff tthhee ppoowweerr aatt tthhee mmaaiinn cciirrccuuiittbbrreeaakkeerr aanndd hhaavvee tthhee ffrryyeerr rreeppaaiirreedd.. IIff sshhoorrtteenniinnggtteemmppeerraattuurree eexxcceeeeddss iittss ffllaasshhppooiinntt,, ffiirree wwiillll ooccccuurr,,rreessuullttiinngg iinn sseevveerree bbuurrnnss aanndd//oorr pprrooppeerrttyy ddaammaaggee..
77)) Lift the basket slightly out of the shortening and shake basket to separatepieces.
88)) Remove basket handle and close lid quickly, latching the lid. See Figure 3-7Latching The Lid, page 30.
Figure 3-7 Latching The Lid
99)) Tighten the lid spindle clockwise, sealing the lid. Align red knob on the spindlewith red knob on latch. See Figure 3-8 Tightening Down Spindle, page 30.
Figure 3-8 Tightening Down Spindle
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DDAANNGGEERR!! LLaattcchh tthhee lliidd pprrooppeerrllyy aanndd aalliiggnn tthhee rreedd kknnoobbss oorrsseevveerree bbuurrnnss wwiillll rreessuulltt..
1100))Press the timer button to start a Cook Cycle. The display counts down thecooking time.NOTE: To check the shortening temperature, press the program button. To stopa Cook Cycle, press and hold the timer button.
1111))Within a few minutes, the pressure gauge increases to the Operating Zone. If itdoes not, recheck the procedures and then refer to Chapter 6 Troubleshooting,page 105.
1122))At the end of the Cook Cycle, the fryer automatically depressurizes, an alarmsounds and the display flashes “DONE”. To stop the alarm, press the timerbutton.
DDAANNGGEERR!!
DDoo nnoott aatttteemmpptt ttoo ooppeenn tthhee lliidd uunnttiill pprreessssuurree ddrrooppss ttoozzeerroo.. LLiidd iiss lloocckkeedd wwhheenn ffrryyeerr iiss uunnddeerr pprreessssuurree.. DDoonnoott aatttteemmpptt ttoo ffoorrccee tthhee lliidd llaattcchh oorr ooppeenn tthhee lliidd wwhhiilleeuunnddeerr pprreessssuurree.. OOppeenniinngg tthhee lliidd wwhheenn tthhee ffrryyppoott iisspprreessssuurriizzeedd aalllloowwss hhoott sshhoorrtteenniinngg aanndd sstteeaamm ttooeessccaappee ffrroomm tthhee ffrryyppoott,, rreessuullttiinngg iinn sseevveerree bbuurrnnss..
1133))After pressure drops to zero, turn the spindle counterclockwise. NOTICE Do notflip or spin the spindle cross arm when opening the lid because it could damagethe acme nut inside the cross bar.
1144))Unlatch and raise the lid quickly to allow most of the condensation on the lid todrain through the drain channel and not into the shortening. NOTICE Do notallow the lid to slam against the backstop, damage to the hinge could result.
1155))Using the detachable handle, lift the basket and hang it on the side of the frypotto drain. Dump product into holding pan. See Figure 3-9 Removing ProductFrom Frypot, page 31.
Figure 3-9 Removing Product From Frypot
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33..55 RReegguullaarr MMaaiinntteennaannccee SScchheedduulleeAs in all food service equipment, the Henny Penny pressure fryer requires care andproper maintenance. The table below provides a summary of scheduled maintenance.
TTaabbllee 33--22 RReegguullaarr MMaaiinntteennaannccee SScchheedduullee
Procedure Frequency
Filtering of shortening. Every 3-6 frying cycles
Filter pump problem prevention. As required
Changing of shortening. As required
Changing the filter envelope. As required
Cleaning the frypot. Before changing the shortening
Cleaning the deadweight valve. Daily
Night closing procedures. Daily
Check optional rinse hose for deterioration.. Weekly
Reversing the lid gasket. Quarterly
Lid lubrication. Quarterly
Limit stop adjustment. Quarterly
Check tightness of spreader bars. Quarterly
Clean safety relief valve. Annually
33..66 FFiilltteerr PPuummpp MMoottoorr PPrrootteeccttoorr -- MMaannuuaall RReesseettThe filter pump motor is equipped with a manual reset button, located on the rear ofthe motor, in case the motor overheats. Wait about 5 minutes before attempting toreset this protective device to allow motor to cool. The filter motor is on the rear of thefryer. It takes some effort to push the reset, and a screwdriver can be used to helpreset the button. See Figure 3-10 Manual Reset of Filter Pump Motor ProtectionDevice, page 33.
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Figure 3-10 Manual Reset of Filter Pump Motor Protection Device
Electric fryers with serial numbers HB013JB & below, and gas fryers with serialnumbers of GA085JB & below, can push the reset, by removing the access panel onthe left side panel of the unit.
TToo pprreevveenntt bbuurrnnss ccaauusseedd bbyy ssppllaasshhiinngg sshhoorrtteenniinngg,, ttuurrnn tthheeuunniitt’’ss mmaaiinn ppoowweerr sswwiittcchh ttoo tthhee ooffff ppoossiittiioonn bbeeffoorree rreesseetttthhee ffiilltteerr ppuummpp mmoottoorr’’ss mmaannuuaall rreesseett pprrootteeccttiioonn ddeevviiccee..
33..77 FFiilltteerriinngg ooff SShhoorrtteenniinnggFrying breaded food requires frequent filtering. Watch the shortening for foamingduring drying cycles. Discard the shortening as soon as it shows signs of foaming.Clean the frypot as follows each time the shortening is changed or filtered:
11)) Turn main power switch to the off position. Remove and clean the fry basket insoap and water. Rinse thoroughly.NOTE: The best results are obtained when the shortening is filtered at normalfrying temperature.
22)) Use a metal spatula to scrape any build up from the sides of the frypot. Do notscrape heating element on electric units, or the curved portion of the gas frypot.See Figure 3-11 Scraping Frypot Walls, page 34.
WWAARRNNIINNGG!!
• TThhee ffiilltteerr ddrraaiinn ppaann mmuusstt bbee aass ffaarr bbaacckk uunnddeerr ffrryyeerraass iitt wwiillll ggoo,, aanndd tthhee ccoovveerr iinn ppllaaccee.. bbee ssuurree tthheehhoollee iinn tthhee ccoovveerr lliinneess uupp wwiitthh tthhee ddrraaiinn bbeeffoorreeooppeenniinngg tthhee ddrraaiinn.. FFaaiilluurree ttoo ffoollllooww tthheesseeiinnssttrruuccttiioonnss ccaauusseess ssppllaasshhiinngg ooff sshhoorrtteenniinngg aannddccoouulldd rreessuulltt iinn ppeerrssoonnaall iinnjjuurryy..
• SSuurrffaacceess ooff ffrryyeerr aanndd bbaasskkeett wwiillll bbee hhoott.. UUssee ccaarreewwhheenn ffiilltteerriinngg ttoo aavvooiidd ggeettttiinngg bbuurrnneedd..
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NOTE:• Scraping the electric fryer elements, or the curved portion of the gas frypot,produces scratches in these surfaces, causing breading to stick and burn.
• Do not bang the pot scraper, or other cleaning utensils, on the frypot rim.Damage to the frypot rim could result, and the lid may not seal properly duringa Cook Cycle.
Figure 3-11 Scraping Frypot Walls
33)) Open the drain valve very slowly, half a turn at first and then slowly to the fullopen position. This will prevent excessive splashing of the hot shortening as itdrains into the filter drain pan.
DDAANNGGEERR!! DDoo nnoott ooppeenn tthhee ddrraaiinn vvaallvvee wwhhiillee ffrryyppoott iiss uunnddeerr pprreessssuurree.. AAllllooww tthheepprreessssuurree ttoo rreedduuccee ttoo aattmmoosspphheerriicc pprreessssuurree.. OOtthheerrwwiissee,, hhoott sshhoorrtteenniinngg wwiilllleexxhhaauusstt aanndd sseevveerree bbuurrnnss wwiillll rreessuulltt..
44)) As the shortening drains from the frypot, use fryer brushes (Part No. 12105) toclean the side of the frypot and the heating elements (if electric unit). If the drainfills with breading, use the white brush to push the breading into the filter pan.See Figure 3-12 Clearing The Drain Valve, page 34.
Figure 3-12 Clearing The Drain Valve
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55)) When all the shortening has drained, scrape or brush the sides and the bottomof the frypot.
66)) Rinse the frypot as follows:a) Close the drain valve.b) Open the filter valve.c) Lower lid and hold closed.d) Move the main power switch to the pump position. Carefully open the lid to
see if the shortening is returning properly. Fill frypot 1/3 full, then top offpump.
DDAANNGGEERR!!
• FFaaiilluurree ttoo hhoolldd tthhee lliidd cclloosseedd ssoo tthhaatt tthhee ffiirrssttssuurrggee ooff tthhee rreettuurrnniinngg sshhoorrtteenniinngg wwiillll nnoottssppllaasshh oouutt ooff tthhee ffrryyppoott wwiillll rreessuulltt iinn sseevveerreebbuurrnnss..
• IIff tthheerree aarree aaiirr bbuubbbblleess ccoommiinngg uupp iinn tthheesshhoorrtteenniinngg,, iitt iiss ppoossssiibbllee tthhaatt tthhee ffiilltteerrccoonnnneeccttiioonn aatt tthhee uunniioonn oonn tthhee ffiilltteerr ttuubbee iiss nnoottttiigghhtteenneedd pprrooppeerrllyy.. IIff ssoo,, ttuurrnn ooffff tthhee ppuummpp aanndduussee pprrootteeccttiivvee ccllootthh oorr gglloovvee wwhheenn ttiigghhtteenniinnggtthhee uunniioonn.. TThhiiss uunniioonn wwiillll bbee hhoott aanndd sseevveerreebbuurrnnss ccoouulldd rreessuulltt..
e) Wash down and scrub the sides of the frypot. Use “L” brush to clean theheating elements. See Figure 3-13 Scrubbing Frypot, page 35.
Figure 3-13 Scrubbing Frypot
f) After the sides and bottom are cleaned, open the drain valve.77)) If an optional filter rinse hose is available on your fryer, the following cleaning
procedure may be used.a) Attach the filter rinse hose with its quick disconnect fitting to the male fitting
inside the door next to the filter valve handle. To do this, slide back the
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spring ring on the female side of the quick disconnect fitting and let it snapinto place over the male half of the fitting. See Figure 3-14 Attaching FilterRinse Hose, page 36.
Figure 3-14 Attaching Filter Rinse Hose
b) While holding the wooden handle, make sure the hose nozzle is pointeddown into the bottom of the frypot. Pull the lid down over the nozzle, closethe filter valve, and move the main power switch to the pump position. Holdnozzle carefully to avoid excessive splashing. See Figure 3-15 HoldingDown Frypot Lid, page 36.
WWAARRNNIINNGG!!UUssee ccaarree ttoo pprreevveenntt bbuurrnnss ccaauusseedd bbyy ssppllaasshhiinngg ooffhhoott sshhoorrtteenniinngg..
Figure 3-15 Holding Down Frypot Lid
c) Rinse the frypot interior. Especially work on hard to clean areas, like thefrypot bottom. On electric models, clean around heating elements. SeeFigure 3-16 Rinsing Frypot Interior, page 37.
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Figure 3-16 Rinsing Frypot Interior
d) After sufficient rinsing with shortening, close the drain valve.e) Turn the main power switch to the off position.
DDAANNGGEERR!!
OOnnllyy ccoonnnneecctt aanndd ddiissccoonnnneecctt tthhee ffiilltteerr rriinnssee hhoosseewwhheenn tthhee mmaaiinn ppoowweerr sswwiittcchh iiss iinn tthhee ooffff ppoossiittiioonn..AAllssoo,, uussee aa ddrryy ccllootthh oorr gglloovvee ttoo aavvooiidd bbuurrnnss..FFaaiilluurree ttoo ddoo tthhiiss ccoouulldd rreessuulltt iinn sseevveerree bbuurrnnssffrroomm hhoott sshhoorrtteenniinngg sspprraayyiinngg ffrroomm tthhee mmaalleeffiittttiinngg..
f) Detach the hose. Raise the fitting end of hose high for a minute to allow theremaining shortening in the hose to drain into the frypot. See Figure 3-17Clearing Rinse Hose, page 37.
Figure 3-17 Clearing Rinse Hose
88)) Pump all the shortening out of the filter pan and back into the frypot. Close lidduring first surge of pumping.
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99)) When the pump is pumping air only, the shortening in the frypot will appear to beboiling. Close the filter valve first, and then move the power switch from pump tooff. This will keep the filter pump and lines from filling up with shortening. SeeFigure 3-18 Air Pumping Through Filter Pump, page 38.NOTE: When bubbling occurs, immediately close the filter valve. This preventsaeration of the shortening, therefore increasing shortening life. See Figure 3-18Air Pumping Through Filter Pump, page 38.
Figure 3-18 Air Pumping Through Filter Pump
1100))Check the level of the shortening if necessary, until it reaches the level indicatorline on the rear wall of the frypot, or top level indicator on model 500.
1111))After completing the filtering operation, empty and replace the condensationdrain pan. See Figure 3-19 Removing Condensation Drain Pan, page 38.
Figure 3-19 Removing Condensation Drain Pan
1122))If frying is to be continued at this time, move the main power switch back to thecook position, and allow time for reheating of the shortening.
33..88 FFiilltteerr PPuummpp PPrroobblleemm PPrreevveennttiioonnThe following steps will help prevent filter pump problems:
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11)) Make certain the charcoal filter is installed with the smooth side down and thearms on the frame are clamped down over the protrusions on the outside of theframe.
22)) The filter valve is to be closed at all times during frying.33)) Pump all the shortening from the filter lines by running the filter pump motor until
the shortening in the frypot appears to be bubbling or boiling
33..99 CChhaannggiinngg TThhee FFiilltteerr EEnnvveellooppeeThe filter envelope should be changed after 10–12 filter cycles or whenever itbecomes clogged with crumbs. Proceed as follows:
11)) Move the main power supply switch to the off position.22)) Remove and empty the condensation drain pan.33)) Disconnect the filter union and remove the drain pan from under the frypot. If
available, a drain pan may have casters under it, allowing easy transport of filterpan and filter assembly. See Figure 3-20 Removing Drain Pan, page 39.
WWAARRNNIINNGG!!
• TThhiiss uunniioonn ccoouulldd bbee hhoott!! UUssee pprrootteeccttiivvee ccllootthh oorrgglloovvee,, oorr sseevveerree bbuurrnnss ccoouulldd rreessuulltt..
• IIff tthhee ffiilltteerr ppaann iiss mmoovveedd wwhhiillee ffuullll ooff sshhoorrtteenniinngg,,uussee ccaarree ttoo pprreevveenntt ssppllaasshhiinngg,, oorr bbuurrnnss ccoouullddrreessuulltt..
Figure 3-20 Removing Drain Pan
44)) Lift the screen assembly form the drain pan.55)) Wipe the shortening and crumbs from the drain pan. Clean the drain pan with
soap and water, then thoroughly rinse with hot water.66)) Unthread the suction standpipe from the screen assembly. See Figure 3-21
Unthreading Suction Standpipe, page 40.
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Figure 3-21 Unthreading Suction Standpipe
77)) Remove the sealer bar and discard the filter envelope.88)) Clean the top and bottom filter screen with soap and water. Rinse thoroughly
with hot water.NOTE: Be sure that the filter screens, sealer bar, and the suction standpipe arethoroughly dry before assembly of filter envelope as water dissolves the filterpaper.
99)) Assemble the top filter screen to the bottom filter screen and slide the screensinto a new filter envelope. See Figure 3-22 Sliding Screen Into Filter Envelope,page 40.
Figure 3-22 Sliding Screen Into Filter Envelope
1100))Fold the corners in and then double fold the open end. See Figure 3-23 FoldingFilter Envelope, page 41.
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Figure 3-23 Folding Filter Envelope
1111))Clamp the envelope in place with the sealer bar.1122))Screw on the suction standpipe assembly.1133))Place complete filter screen assembly back into filter drain pan and slide pan
back into place beneath the fryer.1144))Connect the filter union by hand. Do not use a wrench to tighten.1155))Slide the condensation drain pan back into place. The fryer is now ready to
operate.
33..1100 CClleeaanniinngg TThhee FFrryyppoottHenny Penny has the following cleaners and cleaning tools available to assist in thecleaning of the fryer::
• Foaming Degreaser - #12226
• PHT Liquid Cleaner - #12135
• PHT Dry Powder Cleaner - #12101
• Chemical Splash goggles - #12232
• Heat & Liquid Chemical Resistant gloves - #12072
• Drain Brush - #12112
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• “L” Shaped Brush - #12126
• Long Handle Fryer Brush - #12116
After the initial installation of the fryer, as well as before every change of shortening,the frypot should be thoroughly cleaned as follows:
11)) Turn the main power switch to OFF.
WWAARRNNIINNGG!!::• MMoovviinngg eeiitthheerr tthhee ffrryyppoott,, oorr ffiilltteerr ppaann,, wwhhiillee ccoonnttaaiinniinngg hhoott sshhoorrtteenniinngg iissnnoott rreeccoommmmeennddeedd.. HHoott sshhoorrtteenniinngg ccaann ssppllaasshh oouutt.. SSeevveerree bbuurrnnss ccoouullddrreessuulltt..
• TThhee ffiilltteerr ddrraaiinn ppaann mmuusstt bbee aass ffaarr bbaacckk uunnddeerr tthhee ffrryyeerr aass iitt wwiillll ggoo,, aannddtthhee ccoovveerr iinn ppllaaccee.. BBee ssuurree tthhee hhoollee iinn tthhee ccoovveerr lliinneess uupp wwiitthh tthhee ddrraaiinnbbeeffoorree ooppeenniinngg tthhee ddrraaiinn.. FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss ccaauusseessssppllaasshhiinngg ooff sshhoorrtteenniinngg aanndd ccoouulldd rreessuulltt iinn ppeerrssoonnaall iinnjjuurryy..
22)) If hot shortening is present in the frypot, it must be drained by slowly opening thedrain valve handle one half turn. Leave for a few minutes, then slowly open thevalve to the full open position.
33)) Close the drain valve and discard the shortening in the filter pan. Then install thefilter drain pan under the fryer, leaving out the filter screen assembly.
44)) Fill the frypot to the level indicator with hot water. Add 4 to 8 ounces of dry fryercleaner or 8 to 16 ounces of liquid cleaner to the water and mix thoroughly. Thefry basket can be placed inside frypot for cleaning.
WWAARRNNIINNGG!!: AAllwwaayyss wweeaarr cchheemmiiccaall ssppllaasshh ggoogggglleess oorr ffaaccee sshhiieelldd aannddpprrootteeccttiivvee rruubbbbeerr gglloovveess wwhheenn cclleeaanniinngg tthhee ffrryyppoott aass tthhee cclleeaanniinngg ssoolluuttiioonniiss hhiigghhllyy aallkkaalliinnee.. AAvvooiidd ssppllaasshhiinngg oorr ootthheerr ccoonnttaacctt ooff tthhee ssoolluuttiioonn wwiitthhyyoouurr eeyyeess oorr sskkiinn.. SSeevveerree bbuurrnnss aanndd ppoossssiibbllee bblliinnddnneessss ccaann rreessuulltt.. CCaarreeffuullllyy rreeaadd tthhee iinnssttrruuccttiioonnss oonn tthhee cclleeaanneerr.. IIff ssoolluuttiioonn ccoommeess iinn ccoonnttaacctt wwiitthhyyoouurr eeyyeess,, rriinnssee tthhoorroouugghhllyy wwiitthh ccooooll wwaatteerr aanndd sseeee aa pphhyyssiicciiaanniimmmmeeddiiaatteellyy..
55)) Turn main power switch to the POWER position set controls to 195ºF (90.5° C).
DDAANNGGEERR!!:BBUURRNN RRIISSKK:: DDOO NNOOTT CCLLOOSSEE LLIIDD WWIITTHH WWAATTEERR AANNDD//OORRCCLLEEAANNEERR IINN FFRRYYPPOOTT.. WWAATTEERR UUNNDDEERR PPRREESSSSUURREE BBEECCOOMMEESSSSUUPPEERRHHEEAATTEEDD.. WWHHEENN LLIIDD IISS OOPPEENNEEDD,, EESSCCAAPPIINNGGWWAATTEERR AANNDDSSTTEEAAMMWWIILLLL RREESSUULLTT IINN SSEEVVEERREE BBUURRNNSS..
66)) When the READY light displays, and the solution temperature is at 195ºF (90.5°C), immediately move the main power switch to OFF.
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CCAAUUTTIIOONN!!: WWaattcchh tthhee cclleeaanniinngg ssoolluuttiioonn ccoonnssttaannttllyy ttoo mmaakkee ssuurree iitt ddooeessnnoott bbooiill oovveerr ccaauussiinngg ddaammaaggee ttoo ccoonnttrroollss..
WWAARRNNIINNGG!!: BBUURRNN RRIISSKK:: IIff tthhee cclleeaanniinngg ssoolluuttiioonn iinn tthhee ffrryyppoott ssttaarrttss ttooffooaamm aanndd bbooiill oovveerr,, iimmmmeeddiiaatteellyy ttuurrnn tthhee ppoowweerr sswwiittcchh ttoo OOFFFF aanndd ddoo nnoottttrryy ttoo ccoonnttaaiinn iitt bbyy cclloossiinngg tthhee ffrryyeerr lliidd oorr sseevveerree bbuurrnnss ccoouulldd rreessuulltt..
77)) Let the cleaning solution stand for 15 to 20 minutes with the unit off.88)) Pour a cup of hot cleaning solution, taken from the frypot, into the condensation
tower (steam stack) to keep it free and clean.
CCAAUUTTIIOONN!!:• DDoo nnoott uussee tthhee cclleeaanniinngg ssoolluuttiioonn oonn tthhee lliidd oorr tthhee lliidd hhiinnggee.. TThheessee ppaarrttssaarree aalluummiinnuumm aanndd wwiillll ccoorrrrooddee iiff tthhee PPHHTT cclleeaanneerr ccoommeess iinn ccoonnttaacctt wwiitthhtthheemm..
• DDoo nnoott uussee sstteeeell wwooooll,, ootthheerr aabbrraassiivvee cclleeaanneerrss,, oorr cclleeaanneerrss // ssaanniittiizzeerrssccoonnttaaiinniinngg cchhlloorriinnee,, bbrroommiinnee,, iiooddiinnee,, oorr aammmmoonniiaa cchheemmiiccaallss aass tthheesseewwiillll ddeetteerriioorraattee tthhee ssttaaiinnlleessss sstteeeell mmaatteerriiaall aanndd sshhoorrtteenn tthhee lliiffee ooff tthheeuunniitt.. DDoo nnoott uussee aa wwaatteerr jjeett ((pprreessssuurree sspprraayyeerr)) ttoo cclleeaann uunniitt oorrccoommppoonneenntt ddaammaaggee ccoouulldd rreessuulltt..
99)) Using the fryer brush, scrub the inside of the frypot, the lid liner, and around thecountertop of the fryer.
1100))After cleaning, open the drain valve and drain the cleaning solution from thefrypot into the drain pan and discard.
1111))Replace the empty drain pan, close the drain valve and refill the frypot with plainhot water to proper level.
1122))Add approximately 8 ounces of distilled vinegar and bring the solution to 195º F(90.5° C).
1133))Using a clean brush, scrub the interior of the frypot and lid liner. This willneutralize the alkaline left by the cleaning compound.
1144))Drain the vinegar rinse water and discard.1155))Rinse down the frypot, using clean hot water.
NOTICE: Make sure the inside of the frypot, the drain valve opening, and all theparts that will come in contact with the new oil are as dry as possible to preventcontamination.
1166))Thoroughly dry the drain pan, and the frypot interior.1177))Replace the clean filter assembly in the drain pan and install under fryer.1188))Refill the fryer with fresh shortening.
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33..1111 CClleeaanniinngg TThhee DDeeaaddwweeiigghhtt AAsssseemmbbllyyAt the end of the day, the deadweight assembly valve must be cleaned as follows:
DDoo nnoott aatttteemmpptt ttoo rreemmoovvee ddeeaaddwweeiigghhtt ccaapp wwhhiillee ffrryyeerr iissooppeerraattiinngg.. SSeevveerree bbuurrnnss oorr ootthheerr iinnjjuurriieess wwiillll rreessuulltt..
11)) Turn the main power switch to the off position. be sure all pressure has beenreleased and open the lid.
22)) Unscrew the deadweight cap and remove the cap and dead weight. See Figure3-24 Removing Deadweight Cap, page 44.
Figure 3-24 Removing Deadweight Cap
WWAARRNNIINNGG!!
• DDeeaaddwweeiigghhtt ccaapp mmaayy bbee hhoott.. UUssee pprrootteeccttiivvee ccllootthhoorr gglloovvee,, oorr bbuurrnnss ccoouulldd rreessuulltt..
• FFaaiilluurree ttoo cclleeaann tthhee ddeeaaddwweeiigghhtt aasssseemmbbllyy ddaaiillyyccoouulldd rreessuulltt iinn tthhee ffrryyeerr bbuuiillddiinngg ttoooo mmuucchhpprreessssuurree.. SSeevveerree iinnjjuurriieess aanndd bbuurrnnss ccoouulldd rreessuulltt..
33)) Clean the exhaust tube with stainless steel brush (Part No. 12147). See Figure3-25 Deadweight Brush, page 45.
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Figure 3-25 Deadweight Brush
44)) Clean the deadweight cap and weight in hot detergent water. Make certain tothoroughly clean the inside of the valve cap and the deadweight. See Figure 3-26 Cleaning Deadweight, page 45.
Figure 3-26 Cleaning Deadweight
55)) Clean the deadweight orifice and the inside of the deadweight assembly bodywith a clean lint-free cloth.
66)) Dry the deadweight and deadweight assembly cap. See Figure 3-27 DryingDeadweight, page 46.
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Figure 3-27 Drying Deadweight
77)) Replace deadweight and deadweight assembly cap. Finger tighten the cap.
33..1122 OOppeerraattiinngg IInnssttrruuccttiioonnss FFoorr OOppttiioonnaall DDiirreecctt--CCoonnnneecctt SShhoorrtteenniinngg SSyysstteemm
11)) Connect the female quick disconnect, that is attached to the hose in the rear ofthe fryer, to the correct male quick disconnect at the wall. Once attached, thehose can remain connected unless the fryer is moved. See Figure 3-28 FemaleQuick-Disconnect, page 46.
CCAAUUTTIIOONN!!IInn oorrddeerr ffoorr tthhee ssyysstteemm ttoo wwoorrkk pprrooppeerrllyy,, aattttaacchh tthheehhoossee ttoo tthhee sshhoorrtteenniinngg rreettuurrnn lliinnee oonnllyy..
Figure 3-28 Female Quick-Disconnect
22)) Open the drain valve and drop the shortening from the frypot, into the drain pan.33)) Once all the shortening is gone form frypot, turn the red handle
counterclockwise, into the down position and hold. See Figure 3-29 Red HandlePosition, page 47.
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Figure 3-29 Red Handle Position
44)) While holding the handle down, turn the cook/pump switch to the pump position.Shortening is now pumped form the drain pan.
55)) Once all the shortening is out of the drain pan, turn the cook/pump switch to theoff position.
66)) Turn red handle back to original position.77)) Frypot is now ready for fresh shortening.
33..1133 RReevveerrssiinngg TThhee LLiidd GGaasskkeettReversing the lid gasket helps to prevent early failure of lid gasket and the loss ofpressure during a cook cycle.
11)) Back the 4 lid liner screws (2 on each side) out about 1/2 inch (12.7 mm). SeeFigure 3-30 Backing Out Lid Liner Screws, page 47.
Figure 3-30 Backing Out Lid Liner Screws
22)) Using a thin blade screwdriver pry out the gasket at the corners, and then pullgasket from lid.
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NOTE: Check the gasket for any nicks or tears. If the gasket is damaged, itneeds to be replaced. See Figure 3-31 Prying Out Gasket, page 48.
Figure 3-31 Prying Out Gasket
33)) Clean the gasket and gasket seat with hot water and cleaning detergent. Rinsewith clean hot water.
44)) Install the gasket with the “good” side out and tighten the 4 screws. See Figure3-32 Installing Gasket, page 49.NOTE: Install the four corners of the lid gasket. Smooth the gasket into place,working from the corners towards the middle of each side.
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Figure 3-32 Installing Gasket
33..1144 LLiidd LLuubbrriiccaattiioonnTo extend the life of lid components, lubricate the ball seat and spindle, following thesteps below.
11)) Close and latch the lid, and turn the spindle counterclockwise until it stops. SeeFigure 3-33 Latching The Lid, page 49.
Figure 3-33 Latching The Lid
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22)) Press down on the front of the cross bar, pull out the release pin, lift the latch,and raise the cross bar. See Figure 3-34 Releasing The Crossbar, page 50.
Figure 3-34 Releasing The Crossbar
33)) Using spindle lube (Part No. 12124), lubricate the ball seat in the center of thelid cover. See Figure 3-35 Lubricating The Ball Seat, page 50.
Figure 3-35 Lubricating The Ball Seat
44)) Turn spindle clockwise until it stops and then lubricate the threads on thespindle using the spindle lube. See Figure 3-36 Lubricating Spindle Threads,page 51.
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Figure 3-36 Lubricating Spindle Threads
55)) Turn the spindle clockwise until it stops, line up the lid cover with the cross bar,pull the release pin out, and firmly press the cross bar back into place.
66)) The fryer is now ready for use.
33..1155 LLiimmiitt SSttoopp AAddjjuussttmmeennttTo extend the life of the lid gasket and help prevent steam leakage, check the limitstop adjustment quarterly, following the steps below.
11)) Close and latch lid, and turn spindle counterclockwise until it stops.22)) Using a 3/16 inch Allen wrench, loosen the 2 set screws on the outer collar of
the limit stop. See Figure 3-37 Loosening Outer Collar Set Screws, page 51.
Figure 3-37 Loosening Outer Collar Set Screws
33)) Turn the inner collar clockwise until it stops.NOTE: Insert a small screwdriver or Allen wrench in the hole in the inner collarto assist you in turning the collar. See Figure 3-38 Turning Inner Collar, page 52.
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Figure 3-38 Turning Inner Collar
44)) Turn the spindle clockwise until it stops. The lid gasket is now touching thefrypot rim.
55)) From the front of the fryer, turn the spindle at least 3/4 of a turn , but not over 1full turn. One of the spindle arms should be lined up with the red ball of the latch,at this time.
66)) Slightly turn the spindle past this position, so it should show in about the 7o’clock position.”NOTE:• The 7 o’clock position is only to allow slight additional turning of the spindle torelieve any side pressure against the locking pin. Side pressure holds the pinin the locked position, even after all the pressure has released.
• When adjustment is complete, if a black ball on the spindle is lined up with thered ball on the latch, unscrew the black ball and the red ball on the spindleand change places in the spindle. The red ball on the spindle should now lineup with the red ball on the latch.
77)) Turn the inner collar counterclockwise until it stops against the bottom hub of thespindle.
88)) Tighten Allen screws.NOTE: If the lid cover fails to seal properly, steam escapes from around thegasket during frying. Readjust the limit stop, this time turning the spindle 1 fullturn after the initial contact of the lid gasket with the frypot rim. See step 5above.
33..1166 CClleeaanniinngg TThhee SSaaffeettyy RReelliieeff VVaallvvee• DDoo nnoott aatttteemmpptt ttoo rreemmoovvee tthhee ssaaffeettyy vvaallvvee wwhhiillee ffrryyeerr iissooppeerraattiinngg,, oorr sseevveerree bbuurrnnss oorr ootthheerr iinnjjuurriieess wwiillll rreessuulltt..
• DDoo nnoott aasssseemmbbllee oorr mmooddiiffyy tthhiiss ssaaffeettyy rreelliieeff vvaallvvee..TTaammppeerriinngg wwiitthh tthhiiss vvaallvvee ccoouulldd ccaauussee sseerriioouuss iinnjjuurriieessaanndd wwiillll vvooiidd aaggeennccyy aapppprroovvaallss aanndd aapppplliiaannccee wwaarrrraannttyy..
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Figure 3-39 Safety Relief Valve
11)) Remove deadweight cap and deadweight.22)) Use a wrench to loosen the valve from the pipe elbow, turn counterclockwise to
remove.33)) Clean the inside of the pipe elbow with hot water. NOTE: Turn the safety relief
valve towards the rear of the fryer when reinstalling the relief valve.44)) Immerse the safety relief valve in a soapy water solution for 24 hours. Use a 1 to
1 dilution rate. The valve cannot be disassembled. It is factory preset to open at14-1/2 pounds of pressure (999 mbar). If it does not open or close, it must bereplaced.
33..1177 CChheecckk && TTiigghhtteenn EElleemmeenntt SSpprreeaaddeerr BBaarrss (( MMooddeell550000 OOnnllyy))To extend the life of the temperature probe, high limit, and elements every 90 dayscheck the tightness of the element spreader bar screws, following the steps below.See Figure 3-40 Element Spreader Location, page 54.
DDrraaiinn sshhoorrtteenniinngg aanndd aallllooww ffrryyeerr ttoo ccooooll bbeeffoorree pprroocceeeeddiinnggwwiitthh tthhee ffoolllloowwiinngg sstteeppss.. SSuurrffaacceess ooff tthhee ffrryyeerr wwiillll bbee hhoottaanndd bbuurrnnss ccoouulldd rreessuulltt..
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Figure 3-40 Element Spreader Location
11)) Check that all spreader bars are in place (4 sets), and using a 5/16 inch socketor wrench, tighten all the element spreader screws.NOTE: If the bolts or spreaders are missing or damaged, order Kit No. 14685from your nearest Henny Penny distributor.
22)) Pump shortening back into frypot and unit is now ready for use.
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CChhaapptteerr 44 CC11000000PPrrooggrraammmmiinngg44..11 IInnttrroodduuccttiioonnThe controls are preset from the factory, but desired functions can be programmed inthe field. This section includes programming product times and set-points, andSpecial Programming, which are the more detailed settings.
44..22 PPrrooggrraammmmiinngg IInnssttrruuccttiioonnss44..22..11 TTiimmeerr PPrrooggrraammmmiinnggAnytime the cook time is displayed, press under the appropriate display to change thecook time.
44..22..22 SSeett--PPrrooggrraammmmiinngg TTeemmppeerraattuurree PPrrooggrraammmmiinnggNOTE: If LOCK displays the controls are locked and must be unlocked. See 4.3Special Programming, page 55.
11)) Press P once to view the actual shortening temperature and press P again toview the set point temperature.
22)) While the set-point temperature is in the display, press the UP and DOWNarrows to change the set-point temperature.
44..33 SSppeecciiaall PPrrooggrraammmmiinnggSpecial Programming is used to set:
• Fahrenheit or Celsius
• Initialize System
• Lock or Unlock Controls
• Fryer Type - Open or Pressure
• Heat Source - Electric; Gas w/electronic ignition
• Vat Type - Full or Split
• Oil Type - Solid or Liquid
11)) To enter Special Programming, turn off power switch (either side). Press andhold P and turn the power switch back on.
22)) Use the UP and DOWN arrow to choose “°F” or “°C”. “SPEC” “PROG” followedby, “DEG” “°F” or “°C”.
33)) Press P and “INIT” shows in the display. Press and hold and display shows “In-3”, “In-2”, “In-1” followed by “Init Sys” “DONE DONE”. The controls now arereset to factory parameters, the time set to 0:00 and temperature 190°F or 88°C.
44)) Press P and “LOCK” or “UNLOCK” shows in the displays. Use the UP andDOWN arrow to choose “LOCK” or “UNLOCK.
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55)) Press P and “FRYR” shows in left display and the right display should show“PRES”. Use the UP and DOWN arrow to change from “OPEN” to “PRES” ifneeded.
66)) Press P and “HEAT” shows in the display. Use the UP and DOWN arrow tochange the heat source: “ELEC” for electric models; “GAS” for units withstanding pilot; SSI for units with solid state ignition.
77)) Press P and “VAT” and “FULL” should show in the displays if controls are set to“PRES” in step 5.
88)) Press P and “MELT” and “Solid” or “LIQD” shows in the displays. Use the UPand DOWN arrow to choose “Solid”, if using solid shortening, or “LIQD”, if usingliquid shortening.
99)) Press P and hold to exit Special Programming at any time.
44..44 TTiimmee && SSeett--PPooiinntt PPrrooggrraammmmiinnggNOTE: If “LOCK” shows in the display when trying to change the set-points or times,the controls must be unlocked before making changes. See Special Programming forunlocking procedures.
44..44..11 TToo CChhaannggee SSeett--PPooiinntt TTeemmppeerraattuurreess11)) Press and hold the program button until “PROG MODE” shows in the display.22)) Press the desired product button and the LED above the button is on and the
set-point temperature flashes.33)) Press the up or down button to change the set-point temperature. Press and
hold the up or down button to change the set value in 5 degree increments.44)) Once the up or down button are released, the set-point is saved after 2 seconds.55)) To reset set-point temperature to default settings, press and hold both the up
and down button simultaneously.
44..44..22 TToo CChhaannggee PPrroodduucctt CCooookkiinngg TTiimmeess11)) Press and hold the program button until “PROG MODE” shows in the display.22)) Press the desired product button and the LED above the button is on and the
set-point temperature flashes.33)) Press the program button and the cook time flashes.44)) Press the up or down button to change the product cooking time.55)) Once the up or down buttons are released, the time is saved after 2 seconds.66)) To reset cooking time to default settings, press and hold both the up and down
buttons simultaneously.
44..55 SSppeecciiaall PPrrooggrraamm MMooddeeThe Special Program Mode is used to set more detailed parameters listed below:
• Degrees Fahrenheit or Celsius
• System Initialization
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• Program Lock or Unlock
• Fryer Type
• CPU Temperature
• Inputs Status (High Limit, Drain Switch, Fan Switch, Module)
• Outputs Status (Fan, Module, Heat, Pressure)
NOTE: To exit from the Special Program Mode at any time, press and hold theprogram button for 2 seconds.
11)) Press and hold the program button while turning on the cook/pump switch.“SPEC PROG” show in the displays, followed by
22)) “DEG °F or °C”. Press the timer button to change between °F or °C.33)) Press the program button to proceed to the next step.44)) “INIT—>” shows in the display, Press and hold the timer button to reset the
controls to factory settings. Display shows “In-3”, “In-2”, “In-1”, followed by “INITSYS” and then “DONE”.
55)) Press the program button to proceed to the next step.66)) “PROG UNLK” or “PROG LOCK” show in the displays. Press the timer button to
change between “UNLK” and “LOCK”. In the lock mode, the time andtemperature cannot be changed until the controls are unlocked.
77)) Press the program button to proceed to the next step.88)) “FRYR” shows in the left display and the type of fryer shows in the right display.
press the up or down button to change the type.• “ELEC” = Electric Model• “GAS” = Gas Model• “GAS SSI” = Gas Model With Solid State Ignition
99)) Press the program button to proceed to the next step.1100))“INPUTS” shows in the display. Press the 1 button to display the status of the
inputs.• “H” = High Limit• “D” = Drain Switch• “F” = Fan Switch• “M” = MV Signal From Ignition Module On SSI Gas Fryers
A display showing “_” means an open condition; “*” means a closed condition.1111))Press the program button to proceed to the next step.1122))“OUTPUTS” shows in the display. Press 1 button to display the status of the
outputs.• “P” = Pressure• “I” = Ignition Module On SSI Gas Fryers
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• “H” = Heat• “F” = Fan (24V Gas Systems Only)• “MV NO” = No 24V Gas System
A display showing “_” means output is off; “*” means output is on.1133))Press the program button and proceed to PR ASSIST / PRESSURE ASSIST.1144))Press the UP or DOWN button to toggle between YES / NO. If set to NO, the
pressure assist feature is disabled. If set to YES, press the PROG button (rightarrow) to advance to the PR ASSIST DELAY SECONDS setting.
1155))Set PR ASSIST DELAY SECONDS from 0 to 120 seconds, 0 is recommended.Press the PROG button (right arrow) to advance to PR ASSIST NOT NEEDEDIF ‘X’ PSI.
NOTE: If 0 is selected, step 16 will not display.
1166))Set PR ASSIST NOT NEEDED IF ‘X’ PSI from 0.0 to 12.0 psi, 10.5 isrecommended.
1177))Press the program button to proceed to the next step, or press and hold theprogram button to exit Special Programming.
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CChhaapptteerr 55 CC88000000PPrrooggrraammmmiinngg55..11 CCoonnttrroollss aanndd IInnddiiccaattoorrss55..11..11 FFeeaattuurreessThe C8000 controller has the following features:
• 16-digit Alphanumeric display (14-segment LED digits).
• Indicator lights (LED's) for Heat and Pressure outputs.
• Wait and Ready indicator lights.
• Controller stays live while power switch is in the OFF or PUMP positions.
• Monitored interlocks for 24 VAC Fuse, High Limit, Drain Switch, Power Switch.
• Speaker-driven tone output (not piezo beeper), with programmable tone and volume.
• Ten programmable products, with up to 10 intervals and 4 alarms per product.
• Text-based error displays for probe errors, high limit, drain open, etc.
• Statistics tracking such as Last Load, Daily Stats, Review Usage, Error Log, Activity Log,etc.
• Filter enforcement after X cook cycles, further cooking is disabled until after the oil is filtered(hardware support for confirming that filtering is performed).
• Oil Management functions with Change Oil prompt based on total cook cycles and/orrunning hours.
• Clean-out (boil out) mode.
• Password-protected programming modes.
• Programmable settings, Review Usage data, Error Log, Statistics data stored in EEPROMmemory (10+ year retention even when fryer is unplugged).
• Activity Log statistics stored in capacitor backed-up RAM (typically retained for severalweeks, even when fryer is unplugged).
• 4-Head Electric Fryers have Amps monitoring capability with a display of current draw foreach supply leg.
55..11..22 DDeeccaallssNNOOTTEE: The 8-Head version control (591/691) is the same as the 4-Head (500/600)version except the ON/OFF/PUMP power switch is located on the fryer, rather than onthe C8000 control panel.
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Figure 5-1 4-Head
Figure 5-2 8-Head
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55..11..33 NNaavviiggaattiioonnNNOOTTEE: The 8-Head version control (591/691) is the same as the 4-Head (500/600)version except the ON/OFF/PUMP power switch is located on the fryer, rather than onthe C8000 control panel.
ITEMNO.
FEATURE FUNCTION
1Lights when the control calls for heat and the elements orburners come on and heat the shortening.
2DigitalDisplay
Shows all the functions of the Cook Cycle, Program Modes,Diagnostic Modes, and Alarms.
3Lights when the solenoid closes and pressure starts to buildinside the vat (frypot).
4Flashes when the shortening temperature is NOT at theproper temperature for cooking product.
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ITEMNO.
FEATURE FUNCTION
5
Lights when the shortening temperature is 5° F (3° C)below to 15° F (9° C) above the cooking temperature,signaling the operator that the shortening temperature is atthe proper temperature for cooking product.
6
Press to display the following fryer information and status:
• The temperature of the shortening
• The temperature setpoint
• Filter status
• The number of times filtered today
• The average no. of filters per day
• No. of times Cook Cycle was stopped early today
• No. of times Cook Cycle was stopped early in past week
• Oil Life Display (Only if “Change Oil” feature is enabled)
• Date and timeAdditionally:
• If pressed while in Program Mode, use to advance to theprevious setting.
• Press with to access Information Mode which hashistoric information on the operator and fryer’sperformance.
7 / 8Used to adjust the value of the currently displayed setting inthe Program Modes.
9
Press to access Program Mode, and then use to advance
to the next setting. Press with to access InformationMode which has historic information on the operator andfryer’s performance.
10Used to start and stop Cook Cycles and to stop the timer atthe end of a Holding Cycle.
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ITEMNO.
FEATURE FUNCTION
11 Menu CardWindow
The name of the food product associated with each productwindow selection button. The menu card strip is locatedbehind the decal.
12 Product Se-lect Buttons
Used to select the product for cooking. See SpecialProgram Mode item SP-10 for cook cycle setting.
13 Cook / PumpSwitch
A 3-way switch:
• Center OFF position.
• Turn the switch to the COOK position to operate the fryer.
• Turn the switch to the PUMP position to operate the filterpump.
NNOOTTEE: Certain conditions must be met before operatingthe filter pump. These conditions are covered later in theFiltering section of the fryer manual.
14Used to manually enter Idle or Clean-Out Mode.
55..22 SSeett tthhee CClloocckkNNOOTTEE: Upon initial start-up or after control board replacement, if CLOCK SETautomatically displays, start at CS-1.
Log in to Clock Set Mode by doing the following:
11)) Press and hold for 5 seconds until LEVEL 2 displays.
22)) Press and CLOCK SET and ENTER CODE displays.
33)) Press , , , CS-1, SET, MONTH displays.
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MODE PARAMETER DESCRIPTION
CS-1 SET MONTH The month setting blinks and may be set from 1(January) to 12 (December). Set the Calendar Monthby doing the following:
4. Press to change the month.
5. Press , CS-2, SET and DATE displays. Thedate flashes.
CS-2 SET DATE The date setting blinks and may be set from 1 to 30or 1 to 31 as appropriate. If the month is presentlyset to 2 (February), the date is programmable from 1to 28 or 1 to 29 depending on whether or not theindicated year is a leap year.NNOOTTEE: If you cannot set the date to February 29thyou may need to step ahead and set the year first,so that the controller sees the present year is a leapyear.
Set the calendar date (day of the month) value bydoing the following:
6. Press to change the date.
7. Press , CS-3, SET and YEAR displays. Theyear flashes.
CS-3 SET YEAR The year setting blinks and may be set from 2000 to2099. Set the year value by doing the following:
8. Press to change the year.
9. Press , CS-4, SET and HOUR displays. Thehour and AM or PM flashes.
CS-4 SET HOUR In AM/PM mode, the hours and the AM/PM indicatorboth blink. The hours may be set from 12:xx AM to11:xx PM. Set the time of day clock hours value:
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MODE PARAMETER DESCRIPTION
10. Press to change the hour, either AM/PMsetting.
11. Press , CS-5, SET and MINUTE displays.The minutes flash.
In 24-hour mode a special "24-HR" reminder isdisplayed. The hours alone blink (there is no AM/PMindicator). The hours value can be set from 0:xx to23: xx. Set the hours value using step 10 and thencontinue at step 11.
CS-5 SET MINUTE In either mode (AM/PM or 24-hour mode) theminutes value blinks and may be set from xx:00 toxx:59. Set the time of day clock minutes value bydoing the following:
12. Press to change the minutes.
13. Press , CS-6, CLOCK MODE, and 1. AM/PM displays:
• 1. AM/PM is 12 hour time.
• 2. 24-HR is 24 hour time.
CS-6 CLOCK MODE This setting controls how time-of-day values aredisplayed:
• Selecting 1. AM/PM selects a traditional USdisplay format: 12:34 A or 11:59 P, etc. In AM/PMformat, an A indicates AM - a time before noon. Pindicates PM - a time after noon. The first hourafter midnight: 12:00 A to 12:59 A. Then next 11hours are 1:00 A to 11:59 A. The first hour afternoon: 12:00 P to 12:59 P. The remaining hoursare 1:00 P to 11:59 P.
• Selecting 2. 24-HR selects a 24-hour clockdisplay, where hours range from 0:xx to 23:xx, inlinear fashion starting at midnight.
14. Press to change from either 12 or 24.
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MODE PARAMETER DESCRIPTION
15. Press , CS-7, DAYLIGHT SAVINGS ADJ,and 2.US displays.
CS-7 DAYLIGHT SAV-ING ADJUST
This setting enables automatic Daylight Saving Timeadjustment of the on board real time clock.
NNOOTTEE: If the fryer is not plugged in or running at thetime of a DST transition, the adjustment occursautomatically the next time it is powered up.
1. OFF: No automatic adjustments for DaylightSaving Time.
2. US: Automatically applies United States DaylightSavings Time adjustment. DST activated onthe first Sunday in April. DST de-activated onthe last Sunday in October.
3. EURO: Automatically applies European (CE)Daylight Saving Time adjustment. DSTactivated on the last Sunday in March. DSTde-activated on the last Sunday in October.
16. Press to change to the following:
• 1. OFF: No automatic adjustments for DaylightSavings Time.
• 2. US: Automatically applies United StatesDaylight Savings Time adjustment:– DST activated on the second Sunday in March.
– DST deactivated on the first Sunday inNovember.
• 3. EURO: Automatically applies European (CE)Daylight Saving Time adjustment.– DST activated on the last Sunday in March.
– DST deactivated on the last Sunday inOctober.
17. Press and CS-8, BEGIN NEW DAY and3:00AM display.
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MODE PARAMETER DESCRIPTION
NNOOTTEE: This setting indicates the time of day thatstatistics start accumulating for a new day. Forexample, if set to 3:00 AM the late night Cook Cyclesand filter operations from midnight to 3:00 AMTuesday morning, are accumulated with Monday'sstatistics. The CS-8 value can be set from 12:00AM(midnight) to 8:00 AM, in half hour increments (12:00AM, 12:30 AM, 1:00 AM, 1:30 AM, etc.). The defaultvalue for general market software is 3:00 AM.
CS-8 BEGIN NEW DAY This setting indicates the time of day that thecontroller starts accumulating statistics for a newday. The CS-8 value can be set from 12:00 AM(midnight) to 8:00 AM, in half-hour increments (12:00AM, 12:30 AM, 1:00 AM, 1:30 AM, etc.). Note thatthis setting only affects how the "Daily Stats" valuesare tallied, and has no other affect on fryeroperation.
If set to 3:00 AM, for example, then late night cookcycles and filter operations from midnight to 3:00 AMare accumulated with the previous day's statistics.
For example, assume a store closes at 2:00 AM. Inthis case, they would probably want the CS-8 valueset to 3:00 AM, in order to catch filter operations thatmay be performed after the store closes. Late-nightoperation from midnight to 3:00 AM on Tuesday willthen be accumulated into the Monday statisticstotals. When the store opens again at 8:00 AM onTuesday, it will start the day with no cook cycles orfilters yet.
18. Press to change the time the new daystarts. Clock Set is now complete.
19. Press and hold to exit.
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55..33 PPrrooggrraammmmiinngg55..33..11 IInnttrroodduuccttiioonnNNOOTTEE: Passwords are programmable and may be changed by the user.The controls are preset from the factory, but desired functions can be programmed inthe field. This section includes the Product Programming Mode, which are the basiccook settings, and the Level 2 programming, which are the more detailed settings.
55..33..22 FFiirrsstt LLeevveell AAcccceessss aanndd PPrrooggrraammmmiinnggOperators (Managers) can access Product Programming on the first level by doingthe following:
11)) Press and hold the PROG button for 1.5 seconds. When PROG displays,release the button.
22)) Type the access code. If an invalid access code is entered, the controller beepsand displays -INVALID CODE- for about two seconds, and then returns tonormal operation.
33)) To exit Product Programming mode, press and hold the PROG button, or pressINFO and PROG simultaneously.
NNOOTTEE: If the control is left idle for 20 seconds the controller automatically exits(cancels) and returns to normal operation.
MODE DISPLAY / PROMPT ACCESS CODE (Default)
Product Programming (CookSettings)
PROG / ENTER CODE 1, 2, 3
55..33..33 DDeeffaauulltt PPrroodduucctt SSeettttiinnggss55..33..33..11 44--HHeeaadd FFrryyeerr ((550000//660000))
PPRROODDUUCCTTPPAARRAAMMEETTEERR 11 22 33 44 55
DDiissppllaayy NNaammee CChhiicckkeenn WWeeddggeess SSaauussaaggee EEgggg RRoollll FFiisshh
IINNTTEERRVVAALL SSEETTTTIINNGGSS::
PPRREELLOOAADD 0:00 0:00 0:00 0:00 0:00
11.. TTOOTTAALLCCOOOOKK TTIIMMEE
10:30 7:00 2:00 3:00 3:30
11.. TTEEMMPP 325°F 325°F 315°F 320°F 315°F
11.. PPRREESSSSUURREE Yes Yes Yes Yes Yes
22.. SSTTEEPP 22 AATT 0:15 0:15 0:15 0:15 0:15
22.. TTEEMMPP 325°F 325°F 315°F 320°F 315°F
22.. PPRREESSSSUURREE No No No No No
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PPRROODDUUCCTTPPAARRAAMMEETTEERR 11 22 33 44 55
33.. SSTTEEPP 33 AATT 0:00 0:00 0:00 0:00 0:00
33.. TTEEMMPP
33.. PPRREESSSSUURREE
AALLAARRMM SSEETTTTIINNGGSS::
AALLAARRMM--11 AATT 0:00 0:00 0:00 0:00 0:00
AADDDDIITTIIOONNAALL SSEETTTTIINNGGSS::
QQUUAALLIITTYY TTMMRR 0:00 0:00 0:00 0:00 0:00
LLOOAADD CCOOMMPP 5 5 5 5 5
LLCCOOMMPP RREEFF 325°F 325°F 315°F 320°F 315°F
GGOO TTOO IIDDLLEE No No No No No
FFIILLTTEERRAAFFTTEERR??
4 4 4 2 4
PPRROODDUUCCTTPPAARRAAMMEETTEERR 66 77 88 99 00
DDiissppllaayy NNaammee CCoorrnn DDoogg ““CCHHKK FFIILL””FFiilllleettss
““CCHHKK NNUUGG””NNuuggggeettss
““CCHH LLIIVVRR””LLiivveerrss
““CCHH GGZZEEDD””GGiizzzzaarrddss
IINNTTEERRVVAALL SSEETTTTIINNGGSS::
PPRREELLOOAADD 0:00 0:00 0:00 0:00 0:00
11.. TTOOTTAALLCCOOOOKK TTIIMMEE
10:30 4:15 4:00 7:30 12:00
11.. TTEEMMPP 315°F 320°F 325°F 330°F 330°F
11.. PPRREESSSSUURREE Yes Yes Yes Yes Yes
22.. SSTTEEPP 22 AATT 0:15 0:15 0:15 6:00 11:00
22.. TTEEMMPP 315°F 320°F 325°F 255°F 255°F
22.. PPRREESSSSUURREE No No No Yes Yes
33.. SSTTEEPP 33 AATT 0:00 0:00 0:00 0:15 0:15
33.. TTEEMMPP 255°F 255°F
33.. PPRREESSSSUURREE No No
AALLAARRMM SSEETTTTIINNGGSS::
AALLAARRMM--11 AATT 0:00 0:00 0:00 0:00 0:00
AADDDDIITTIIOONNAALL SSEETTTTIINNGGSS::
QQUUAALLIITTYY TTMMRR 0:00 0:00 0:00 0:00 0:00
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PPRROODDUUCCTTPPAARRAAMMEETTEERR 66 77 88 99 00
LLOOAADD CCOOMMPP 5 5 5 5 5
LLCCOOMMPP RREEFF 315°F 320°F 325°F Step-X Step-X
GGOO TTOO IIDDLLEE No No No No No
FFIILLTTEERRAAFFTTEERR??
3 4 4 1 1
55..33..33..22 88--HHeeaadd FFrryyeerr ((5599xx//6699xx))
PPRROODDUUCCTTPPAARRAAMMEETTEERR 11 22 33 44 55
DDiissppllaayy NNaammee 22--44 HHDD 66--88 HHDD TTEENNDDEERRSS NNUUGGGGEETTSS WWNNGGSS//WWEE
IINNTTEERRVVAALL SSEETTTTIINNGGSS::
PPRREELLOOAADD 0:00 0:00 0:00 0:00 0:00
11.. TTOOTTAALLCCOOOOKK TTIIMMEE
10:30 11:30 3:30 2:45 7:00
11.. TTEEMMPP 325°F 325°F 325°F 325°F 325°F
11.. PPRREESSSSUURREE Yes Yes Yes Yes Yes
22.. SSTTEEPP 22 AATT 0:15 0:30 0:30 0:15 0:30
22.. TTEEMMPP 325°F 325°F 325°F 325°F 325°F
22.. PPRREESSSSUURREE No No No No No
33.. SSTTEEPP 33 AATT 0:00 0:00 0:00 0:00 0:00
33.. TTEEMMPP
33.. PPRREESSSSUURREE
AALLAARRMM SSEETTTTIINNGGSS::
AALLAARRMM--11 AATT 0:00 0:00 0:00 0:00 0:00
AADDDDIITTIIOONNAALL SSEETTTTIINNGGSS::
QQUUAALLIITTYY TTMMRR 0:00 0:00 0:00 0:00 0:00
LLOOAADD CCOOMMPP 10 9 5 5 5
LLCCOOMMPP RREEFF 320°F 312°F 305°F 305°F 310°F
GGOO TTOO IIDDLLEE No No No No No
FFIILLTTEERRAAFFTTEERR??
4 4 4 4 4
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PPRROODDUUCCTTPPAARRAAMMEETTEERR 66 77 88 99
DDiissppllaayy NNaammee PPKK CCHHOOPPSS TTNNDDRRLLNN VVEEGGGGIIEESS EEGGGGRROOLLLL
IINNTTEERRVVAALL SSEETTTTIINNGGSS::
PPRREELLOOAADD 0:00 0:00 0:00 0:00
11.. TTOOTTAALL CCOOOOKKTTIIMMEE
6:30 7:00 2:00 7:00
11.. TTEEMMPP 325°F 335°F 325°F 335°F
11.. PPRREESSSSUURREE Yes Yes Yes Yes
22.. SSTTEEPP 22 AATT 0:30 0:30 0:15 0:15
22.. TTEEMMPP 325°F 335°F 325°F 235°F
22.. PPRREESSSSUURREE No No No No
33.. SSTTEEPP 33 AATT 0:00 0:00 0:00 0:00
33.. TTEEMMPP
33.. PPRREESSSSUURREE
AALLAARRMM SSEETTTTIINNGGSS::
AALLAARRMM--11 AATT 0:00 0:00 0:00 0:00
AADDDDIITTIIOONNAALL SSEETTTTIINNGGSS::
QQUUAALLIITTYY TTMMRR 0:00 0:00 0:00 0:00
LLOOAADD CCOOMMPP 5 5 5 5
LLCCOOMMPP RREEFF 315°F 300°F 325°F 325°F
GGOO TTOO IIDDLLEE No No No No
FFIILLTTEERR AAFFTTEERR?? 4 4 4 10
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55..33..44 SSeeccoonndd LLeevveell AAcccceessss aanndd PPrrooggrraammmmiinngg55..33..44..11 SSeeccoonndd LLeevveell AAcccceessss
Access Operator (Manager) and Technician modes on the second level by doing thefollowing:
11)) Press and hold the PROG button for 5 seconds. When L-2 LEVEL 2 displays,release the button. There are six items on the second level menu.
22)) Navigate options using the PROG button. Activate any program mode byentering its access code.
33)) Type the access code. If an invalid access code is entered, the controller beepsand displays -INVALID CODE- for about two seconds, and then returns tonormal operation.
44)) To exit Product Programming mode, press and hold the PROG button, or pressINFO and PROG simultaneously.
NNOOTTEE: If the control is left idle for 20 seconds the controller automatically exits(cancels) and returns to normal operation.
MODE DISPLAY / PROMPT ACCESS CODE (Default)
Product ProgrammingParameters
PROG 1, 2, 3
Special Program Mode SP PROG / ENTER CODE 1, 2, 3
Date / Time ProgrammingMode
CLOCK SET / ENTERCODE
1, 2, 3
Data Communications Prog.Mode
DATA COMM / ENTERCODE
1, 2, 3
Heat Control ProgrammingMode
HT CTRL / ENTER CODE 1, 2, 3
Tech / Service Mode TECH / ENTER CODE Reserved for Technician Ac-cess Only
Statistics Review Mode STATS / ENTER CODE Reserved for Technician Ac-cess Only
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55..33..44..22 SSeett PPrroodduucctt PPrrooggrraammmmiinngg PPaarraammeetteerrss
Use the following steps to set various parameters for each product. Access and setproduct programming by doing the following:
11)) Press and hold for one second until PROG displays, followed by ENTERCODE.
22)) Enter code 1, 2, 3. SELECT PRODUCT…PRESS PROG scrolls across thedisplay.
33)) Press and release the desired product button (1 to 10).
44)) Press to copy a product, erase a product, preset a product, erase allproducts, or preset all products.
55)) Press and release . The name of that product displays. (eg. NAME“CHICKEN”)
PARAMETER DESCRIPTION / PROCEDURE
NAME The product's name (7 digit alphanumeric). Displayed whenproduct is selected, as well as while cooking. If SP-9 ProductButtons set for COOK mode, no product is selected until a cookcycle is started, so dashes are displayed when not cooking.
11.. Press and release and the first letter, or digit,starts flashing.
22.. Press and release to change the flashing letter.
33.. To continue to the next letter, press . Then press
to change this letter.
44.. Repeat step 3 until up to 7 letters are entered.
NNOOTTEE: Blank can be entered by pressing at thesame time.
55.. Press and hold to exit Program Mode, or press
and release until PRELOAD displays, to continuewith Preload Mode.
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PARAMETER DESCRIPTION / PROCEDURE
PRELOAD Provides a simple way to load product in two batches. Forexample, load thighs first and let them cook with the lid openfor a while, then load remaining product, close and lock the lid,and commence the normal, pressurized cook cycle. The timeprogrammed here is just the "extra" time that the first batch ofproduct should cook. The PRELOAD period always regulatesto the Step #1 temperature (below), and keeps the pressureoff. The PRELOAD displays: [PRE] 1:59
11.. Press to set a preload time, or press if nopreload is desired. For example, set preload to 1:00 tocook the large pieces for 1 minute before adding theremaining pieces, close lid, and start the main cookcycle.
22.. Press and release and 1. TOTAL COOK TIMEdisplays along with the preset time.
1. TOTAL COOKTIME
Overall cook time (0:00 - 59:59) for this product (all intervals,but not including the PreLoad period above). The cook timerstarts counting down from this value.
11.. Press to change the overall time of the cookcycle. The time displays in minutes and seconds.
22.. Press and hold the buttons, and the time will jump by 5-second increments to a maximum of 59:59.
33.. Press and release and 1. TEMP displays, alongwith the preset temperature on the right side of thedisplay.
1. TEMP Step 1 (interval 1) Oil Temperature (190°F - 380°F). This is thetemperature the fryer will regulate to during the first cookinterval, as well as the regulating temperature before the cookcycle is started.
11.. Press to change the temperature.
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PARAMETER DESCRIPTION / PROCEDURE
22.. Press and hold the buttons and the temperature will jumpby 5-degree increments to a max. of 380 F (193 C),and a min. of 190 F (88 C).
33.. Press and release and 1. PRESSURE displaysalong with YES or NO.
1. PRESSURE(Pressure fryeronly)
Step 1 (interval 1) Pressure setting (YES, NO). YES = cookunder pressure during step 1.
11.. Press to build pressure in the first step, or not.
22.. Press and release and 2. STEP 2 AT displays,along with a step 2 time.
2. STEP 2 AT Step 2 Timer setting (0:00 - 59:59). Step 2 begins when thecountdown timer = 0:20. This is the point in the cook cyclecountdown where the step 2 temperature and pressuresettings are activated.
11.. If no step 2 is desired, set time to 0:00 and press .
22.. If a step 2 is desired, press and set a time. This isthe cook timer countdown time at which the step 2settings will take effect.
33.. Then press to set temperature and pressure.NNOOTTEE: Up to 10 steps can be programmed for a product,repeating the above step for each cooking step.
44.. Press and release and 2. TEMP displays.
2. TEMP Step 2 Oil Temperature setting (190° F - 380° F). The fryerbegins regulating to this temperature once the 2nd interval isstarted.
11.. Press to change the temperature.
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PARAMETER DESCRIPTION / PROCEDURE
22.. Press and hold the buttons and the temperature will jumpby 5-degree increments to a max. of 380 F (193 C),and a min. of 190 F (88 C).
33.. Press and release and 2. PRESSURE displaysalong with YES or NO.
2. PRESSURE(Pressure fryeronly)
Step 2 Pressure setting (YES, NO). NO = de-activate pressurewhen cook cycle reaches step 2.
11.. Press to build pressure in the first step, or not.
22.. Press and release and 3. STEP 3 AT displays,along with a step 3 time.
3. STEP 3 AT Step 3 Timer setting (0:00 - 59:59). 0:00 = no third step for thisproduct. Up to ten steps (intervals) are available.
11.. If no step 3 is desired, set time to 0:00 and press .
22.. If a step 3 is desired, press and set a time. This isthe cook timer countdown time at which the step 3settings will take effect.
33.. Then press to set temperature and pressure.NNOOTTEE: Up to 10 steps can be programmed for a product,repeating the above step for each cooking step.
44.. Press and release and ALARM - 1 AT 0:00displays.
ALARM-1 AT Alarm-1 setting (0:00 - Step-1 time). When the countdowntimer reaches 0:15 remaining, the controller sounds an audiblealarm and generates a blinking display.
Alarm-1 display option. Alarms can be programmed to simplyblink the time remaining ("TIME" option), or to display one ofthe following messages: -SHAKE-, -STIR-, -ADD-, or -LID-.With the exception of the -LID- option, alarms simply sound
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PARAMETER DESCRIPTION / PROCEDURE
three long beeps and show a blinking display for awhile, thenthe normal cooking display resumes without any userintervention.
• The LID alarm is a very specialized alarm that pauses thecooking timer until the user presses the TIMER button tocontinue the countdown. CLOSE / LID displays until thetimer button is pressed.
• The LID alarm is used for cook cycles which are started withthe lid open, as when loading product in several stages(thighs, then breasts, then legs and wings, for example). The-LID- alarm should be placed just before the first interval thatactivates pressure. Since the cook timer is paused during the-LID- alarm, the pressurization time will not be reached untilafter the user has closed and locked the lid, and pressed theTIMER button to acknowledge the LID alarm and resume thecountdown.
NNOOTTEE: The PreLoad setting (above) performs a similarfunction as the -LID- alarm, but the PreLoad option onlysupports loading product in two batches. Using the -LID- alarmsupports multiple batches of product, where the first 1 to 3batches may be prompted with simple -ADD- alarms, and thefinal batch is prompted with a LID alarm. It is up to the user toassure that no intervals are programmed to activate pressureuntil after the -LID- alarm time.
11.. Press and release to set an alarm.NNOOTTEE: This is the cook timer countdown time at whichthe alarm will activate. As an example, if a Cook Cyclewas set at 3 minutes, and an alarm was to go off after 30seconds into the Cook Cycle, 2:30 would be set in thedisplay at this time. When the timer counts down to 2:30the alarm sounds.
22.. After the alarm time is set, press and ALARM andTYPE flashes on the display, with the alarm type on theright side of the display.
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PARAMETER DESCRIPTION / PROCEDURE
33.. TIME, SHAKE, STIR, ADD and LID can be set by
pressing .NNOOTTEE: An alarm sounds and alarm type flashes,prompting the operator to shake the basket, stir theproduct, or add product. If TIME is selected, the timeremaining flashes on the display. If LID is selected,CLOSE LID flashes on the display.
44.. The timer countdown is paused until the lid is closed and
is pressed to restart the timer.NNOOTTEE: Up to four alarms can be programmed. After thefirst one is set, the other alarms can be accessed by
pressing again.
55..
Press and release until ALARM– 2 AT displaysalong with the preset holding time.
ALARM–2 AT Alarm-2 setting (0:00 - Step-1 time). 0:00 = there is no secondalarm. Up to four alarms are available.
11.. Press and release to set an alarm.NNOOTTEE: This is the cook timer countdown time at whichthe alarm will activate. As an example, if a Cook Cyclewas set at 3 minutes, and an alarm was to go off after 30seconds into the Cook Cycle, 2:30 would be set in thedisplay at this time. When the timer counts down to 2:30the alarm sounds.
22.. After the alarm time is set, press and ALARM andTYPE flashes on the display, with the alarm type on theright side of the display.
33.. TIME, SHAKE, STIR, ADD and LID can be set by
pressing .NNOOTTEE: An alarm sounds and alarm type flashes,prompting the operator to shake the basket, stir theproduct, or add product. If TIME is selected, the time
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PARAMETER DESCRIPTION / PROCEDURE
remaining flashes on the display. If LID is selected,CLOSE LID flashes on the display.
44.. The timer countdown is paused until the lid is closed and
is pressed to restart the timer.NNOOTTEE: Up to four alarms can be programmed. After thefirst one is set, the other alarms can be accessed by
pressing again.
55.. Press and release until QUALITY TMR displaysalong with the preset holding time.
QUALITY TIMER Optional Quality (Hold) timer (0:00 - 59:59). Startsautomatically at the end of a cook cycle. 0:00 = disabled.
11.. Press and release to adjust the holding time, upto 90:00 minutes.
22.. Press and release to adjust the holding time, upto 90:00 minutes.
33.. To exit Program Mode at any time, press and holdfor 2 seconds.
44.. Press and release and LOAD COMP displaysalong with the load compensation value.NNOOTTEE: This automatically adjusts the time to account forthe size and temperature of the cooking load.
LOAD COMP Henny Penny load compensation setting (0 - 20). 0 disablesLoad Comp (shown as *OFF*). Otherwise, bigger numbersproduct greater time stretch.
11.. Press and release to change this value to a max.of 20 and a min. of 0. Preset at factory to 5.
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PARAMETER DESCRIPTION / PROCEDURE
22.. Press and release and LCOMP REF displays (ifload compensation is set to OFF, then “_ _ _” displays)along with the load compensation average temperature.NNOOTTEE: This is your average cooking temperature for theproducts you cook. The timer speeds up at temperatureabove this setting and slows down at temperatures belowthis setting.
LCOMP REF Reference value for Load Compensation calculations. Can beset from Setpt 100°F to Setpt, or to the "STEP-X TMP" option.If the LOAD COMP setting is "OFF", this LCOMP REF settingis shown as "——" and may not be programmed:
• The STEP-X TMP option uses the current interval's setpointvalue for the Load Comp reference, so the reference valuechanges during the cook cycle if the programmed intervaltemps change. This method may be more appropriate wheninterval temperatures are programmed to create a specifictemperature curve.
• The STEP-X method simulates the way Load Compensationworks on the Computron 7000 controller. STEP-X is selectedby running the LCOMP REF setting all the way up to the maxvalue.
When LCOMP REF is set to a temperature value (Setpt-100 toSetpt), the same reference value is used for the duration of thecook cycle. This is appropriate for single stage cooking, butmay also work well for multiple-stage (multi-temperature)cooking. In general, the LCOMP REF setting should be set tothe average temperature of a "normal" cook cycle performedwith Load Comp set to OFF. After the cook cycle, activate InfoMode (press INFO and PROG simultaneously) and find thecook cycle's average temperature in the Last Load information.Return to Program mode, turn the Load Comp setting on (try asetting of 5 or 10), and set the LCOMP REF to the averagetemperature that was shown in the Last Load info.
11.. Press and release to change this value. Or, touse the cooking setpoint temperature as the load
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PARAMETER DESCRIPTION / PROCEDURE
compensation reference point, press until STEP-Xand TEMP flashes on the display.As an example, if the cooking temperature is 350°, thetimer speeds up when the shortening temperature isabove 350, and slows down when the temperature isbelow 350. Set the PC FACTOR (pulse control) to 0degrees for thermostatic heat control while cooking. Elseset to 2 degrees Fahrenheit or 3 degrees Fahrenheit (orhigher) to avoid temperature overshoot while cookingsmall loads.
22.. Press and release and GO TO IDLE, AFTERDONE displays, along with YES or NO.
GO TO IDLEAFTER DONE
Should the fryer automatically go to Idle mode at the end of thiscook cycle? (YES or NO):
• If YES, the controller automatically activates IDLE mode atthe end of each cook cycle for this product (except for cyclesthat are stopped in the first 30 seconds).
• If set to NO, the controller remains in Cook mode at theconclusion of the cook cycle, with the same productselected.
11.. Press to toggle between YES and NO.
22.. Press .
FILTER AFTER(only if SP-8 is setfor "MIXED" filter)
This setting (0 - 100) indicates how many cook cycles of thisproduct may be cooked before a filter operation is required. Asetting of "0" indicates that this product is exempt from filtercounts – any number of loads may be cooked without requiringfiltering. When operating in "mixed" filter mode (see SP-8setting), each product has its own, individual filter cyclessetting. This setting specifies how many loads of that productmay be cooked before filtering is required, if no other productswere being cooked. The controller tracks the mixed mode filteruse as a percentage, starting at "0% used" just after filteringand accumulating toward 100% (or beyond). If product A's"FILTER AFTER" setting is set to 5, for example, then eachcook cycle of that product adds 20% to the filter use. If product
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PARAMETER DESCRIPTION / PROCEDURE
B is set to 3, then each product B cook cycle adds 33% to thefilter use. When SP-8 is set for "mixed" mode filter tracking, theSP-8A parameter specifies a percent level where the controllerbegins to suggest – but not require – filtering. The SP-8Cparameter specifies a percent level where filter lockout occursand the user is forced to filter the oil. Continuing the exampleabove, assume that the SP-8A "Suggest Filter At" parameter isset to 90%, and the SP-8C "Filter Lockout At" parameter is setto 110%. If one load of product A is cooked, the filter usage isat 20%. If one load of product B is then cooked, the filter usagereaches 53% (20% + 33%). Two more loads of product A willbring the total to "93% used" (20%+33%+20%+20%). At thispoint, the SP-8A "Filter Suggested At" level has been reached,so a periodic "FILTER SUGGESTED" message is displayed –during the cook cycle, and after it has completed. However, thefilter usage has not yet reached the "lockout" level, so furthercooking is still possible. If another load of product B is cooked,the total filter usage now climbs to "126%" – well past thelockout level. At this point, the "FILTER LOCKOUT" messageis displayed. At the conclusion of the current cook cycle, nofurther cooking is allowed until after the oil is filtered.
11.. Press and release until the desired number ofCook Cycles between filters displays. As an example, if 4is set for a product each time that product is selected, itcounts as 25%. Then each time a product is cooked, thepercentages add up until 100%, or more is reached.Then, FILTER SUGGESTED displays.
FILTER INCL(only if SP-8 is setfor "GLOBAL"filter)
This setting (YES or NO) indicates whether or not this productshould be counted in the filter cycles tracking:
• If set to YES, then each time this product is cooked it will becounted against the global filter cycle allowance.
• If set to NO, then this product may be cooked any number oftimes without affecting the filter usage or activating a filterlockout.
11.. Press and release for YES if that product is to beincluded in the filter count, or NO if it is not.
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55..33..44..33 CCooppyy,, EErraassee aanndd PPrreesseett
Products and their setpoints can be copied from one menu location on the controllerto another location, preset the controls to factory settings, or erase products and alltheir values.
OPTION PROCEDURE
MENU Access by doing the following:
11.. Press and hold for one second until PROGdisplays, followed by ENTER CODE.
22.. Enter code 1, 2, 3. SELECT PRODUCT…PRESSPROG scrolls across the display, followed byDOWN FOR OPTIONS.
33.. Press and **OPTIONS**, followed by *1.COPY A PROD displays.
44.. Press again, each time, to view the followingoptions:
*1. COPY A PROD
*2. ERASE A PROD
*3. PRESET A PROD
*4. ERASE ALL
*5. PRESET ALL
55.. To select one of the above options, press while
the desired option displays.
66.. Selecting PRESET A PROD, or PRESET ALLPROD sets factory setpoints in those menu items.
77.. Press at any time to exit the Options menu,or wait 30 seconds and the controller automaticallyexits.
*1. COPY A PRODCopies a product toanother location, leavingthe original productintact.
11.. Press to select the presently displayedCOPY A PROD option. COPY __ TO __ displays.The first set of "_" is blinking.
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OPTION PROCEDURE
22.. Select the product you wish to copy from by
pressing the button: COPY 2 TO __ displays.
33.. Press product you want to copy to by pressing thebutton. The controller responds with a confirmationmessage:
COPY 2 TO 0?
1=YES 2=NO
• Press (YES) and the controller copiesproduct #2 to the product #0 position (the #2product is left intact). *COPIED* displays, andthen returns to the Select Prog Product step withthe #0 product already selected.
• Press (NO) or don't press any buttons for20 seconds and the controller displays XCANCELED X, and then exits the process. Nochanges are made.
*2. ERASE A PRODResets a product to“empty” values. Namereset to match button ID,Cook Time reset to 0:00,etc.
11.. Press to highlight the erase option.
22.. Press to select the highlighted option.
33.. Press the product button you want to erase (resetto empty). The controller responds with aconfirmation message:
ERASE PROD ?
1=YES 2=NO
• Press (YES) to confirm that you want toerase the selected product back to an emptyvalue. *ERASED* displays briefly, and thenreturns to the Select Prog Product display.
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OPTION PROCEDURE
• Press (NO) or don't press any buttons for20 seconds and the controller displays XCANCELED X, and then exits the process. Nochanges are made.
*3. PRESET A PRODRestores a product to itsfactory default settings,which could be “empty”values.
11.. Press to highlight the preset option.
22.. Press to select the highlighted option.
33.. Select the product button you want to preset(restore to factory default values). A confirmationprompt displays:
PRESET PROD ?
1=YES 2=NO
• Press (YES) to confirm that you want torestore a product to its factory setting.*PRESET* and then *DONE* displays, and thenreturns to the Select Prog Product display.
• Press (NO) or don't press any buttons for20 seconds and the controller displays XCANCELED X, and then exits the process. Nochanges are made.
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OPTION PROCEDURE
*4. ERASE ALLResets ALL products to“empty” values. Namesreset to match buttonID’s, Cook Times resetto 0:00, etc.
11.. Press to highlight the erase all option.
22.. Press to select the highlighted option. Aconfirmation prompt displays:
ERASE ALL PROD ?
1=YES 2=NO
• Press (YES) to confirm that you want toerase the selected product back to an emptyvalue. *ALL ERASED* displays, and then returnsto the Select Prog Product display.
• Press (NO) or don't press any buttons for20 seconds and the controller displays XCANCELED X, and then exits the process. Nochanges are made.
*5. PRESET ALLRestores ALL productsto their factory defaultsettings, which couldinclude “empty” values.
11.. Press to highlight the preset all option.
22.. Press to select the highlighted option. Aconfirmation prompt displays:
PRESET ALL PROD ?
1=YES 2=NO
• Press (YES) to confirm that you want torestore a product to its factory setting. *PRESETALL* and then *DONE* displays, and thenreturns to the Select Prog Product display.
• Press (NO) or don't press any buttons for20 seconds and the controller displays XCANCELED X, and then exits the process. Nochanges are made.
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55..33..55 SSppeecciiaall PPrrooggrraamm MMooddeeThe Special Program Mode is used to set more detailed parameters. Log in to SpecialProgramming by doing the following:
11)) Press and hold for 5 seconds until L-2 and LEVEL 2, followed by SPPROG and ENTER CODE displays.
22)) Enter code 1, 2, 3, and SP-1 , TEMP. UNITS displays.
NNOOTTEE: If a bad code is entered, an alarm sounds and BAD CODE displays.Wait a few seconds, the control reverts back to the Cook Mode, and then repeatthe above steps.
33)) To exit from the Special Program Mode at any time, press and hold the
button for 2 seconds, or to roll back to previous setting, press .
The following menu displays:
MODE DISPLAY DEFAULT DESCRIPTION
SP-1 TEMP UNITS ºF Select Fahrenheit or Celsius.
11.. The display flashes SP-1 and TEMP. UNITS, along with ºF or ºC.
22.. Press to toggle between ºF or ºC.
33.. Press the button to navigate to the next setting.
SP-2 LANGUAGE English Operating Language for displaysand messages.
11.. Press and release button. SP-2 and LANGUAGE flash on the display, along withthe language (Ex. 1.ENGL).
22.. To toggle to the desired language, press and release .
NNOOTTEE: Available Languages:
• 1. ENGL: English
• 2. FRAN: Francais (French)
• 3. DEUT: Deutsch (German)
• 4. ESPA: Español (Spanish)
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MODE DISPLAY DEFAULT DESCRIPTION
• 5. PORT: Portugues (Portuguese)
Most normal operating messages and product programming messagesare implemented in the languages listed above. However, most errormessages and all 2nd level programming modes are still displayed inEnglish only.
SP-3 DO SYSTEM INIT INIT Allows all programmable settings tobe initialized to factory presetvalues.
11.. Press and release twice. SP-3 and DO SYSTEM INIT flashes on the display,along with INIT.
22.. Press and hold the button for 5 seconds, and then INIT displays, a tone sounds, andIN 3, IN 2, IN 1 flashes on the right side of the display. When INIT starts flashing on the
left side of the display, release . When DONE displays, the initialization is completeand the controls now have factory preset parameters.
NNOOTTEE:• This step resets the controls, but doesn’t erase product settings.
• Calibration data is not affected by this initialization, unless calibration valuesare found to be outside of acceptable limits. Also, statistics values, the E Log,etc., will not be affected by this initialization.
SP-4 AUDIO VOLUME 10 Speaker volume (1 - 10).
11.. Press the 3 times. SP-4 and AUDIO VOLUME flash on the display, along withthe volume value.
22.. Press . to adjust the speaker volume; 10 the maximum value and 1 theminimum.
SP-5 AUDIO TONE (HZ) 1100 Speaker frequency (50 - 2000 Hz, in50 Hz).
11.. Press 4 times. SP-5 and AUDIO TONE (HZ) flashes on the display, along withthe tone value.
22.. Press to adjust the tone of the speaker; 2000 the maximum, 50 the minimum.
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MODE DISPLAY DEFAULT DESCRIPTION
NNOOTTEE: The tone of each controller can be programmed to a different value toallow each piece of equipment to be identified by its own, unique sound.
SP-6 MELT CYCLE SELECT 1. SOLID Shortening type setting (1.SOLID,2.LIQ).
The type of shortening being used in the fryer determines the amount ofheat applied during the Melt Cycle. If the controls are set to the Solidsetting, less heat is applied to the shortening than if the controls were setto Liquid. Too much heat applied to solid shortening causes muchsmoking, and could cause a fire. Match this setting to the type ofshortening being used at the time. When using new solid shortening, it isrecommended to melt the shortening on an outside source before placingshortening in the vat. Unless elements are completely covered inshortening, fire or damage to the vat could result.
The Melt Cycle can be set to the type of shortening being used. If the fryer isequipped with a FPS temperature probe, it accounts for the type of shorteningautomatically and does not need set unless the system becomes disabled.
11.. Press and release 5 times. SP-6 and MELT CYCLE SELECT flashes on thedisplay, along with l=LIQ or 2=SOLID.
22.. Press to toggle between l=LIQ or 2=SOLID.
NNOOTTEE:• The 1.SOLID setting uses a very conservative melt cycle for safely melting
solid shortening.
• The 2.LIQ setting allows a more aggressive heat-up rate, but should only beused if liquid oil is in the vat.
SP-7 IDLE MODE ENABLED? Yes Idle mode enable setting (YES,NO).
SP-7A IDLE SETPT TEMP 250ºF Setback regulating temperature(190°F - 350°F) for Idle (Standby)mode.
SP-7B AUTO-IDLE MINUTES OFF Period of inactivity (OFF, 1 - 60min.) that triggers automatic activa-tion of Idle mode.
SP-7C GO IDLE AT MELT EXIT? NO This setting (YES, NO) determinesthe fryer's operation when it exitsMelt Mode upon reaching the MeltExit Temperature.
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MODE DISPLAY DEFAULT DESCRIPTION
A programmed Idle Mode allows the shortening temperature to drop to a lowertemperature when not in use. This saves on the shortening and utilities.
11.. Press and release 6 times. SP-7 and IDLE MODE ENABLED? flashes on thedisplay, along with NO or YES.
22.. Press and release to toggle between YES or NO. With YES in the display, theIdle Mode is enabled.
33.. Press and release . SP-7A and IDLE SETPT TEMP displays along with the presettemperature.
44.. Change idle setpoint temperature, by pressing .
55.. Press and release . SP-7B and AUTO-IDLE MINUTES displays along with thepreset time.
66.. Press to set the minutes the fryer stays idle before the Auto-idle is enabled.NNOOTTEE: 60 the maximum, OFF the minimum.
77.. Press and release . SP-7C and GO IDLE AT MELT? displays.
88.. Press to toggle between YES or NO. With YES in the display the fryerautomatically enters the Idle Mode once the Melt Mode is exited.
SP-8 FILTER TRACKING MODE MIXED Settings: 1.OFF, 2.MIXED, 3.GLOBAL, or 4.SCHED. Specifieswhat type of filter enforcement isused.
The controls can be set to signal the operator when the shortening needs filtering.The Filter Tracking must be enabled to program the number of Cook Cyclesbetween filtering procedures.
11.. Press and release until SP-8 and FILTER TRACKING ENABLED flashes on thedisplay, along with 1, OFF.
22.. To enable filter tracking, press to toggle the display from 1, OFF, to 2, MIXED, 3,GLOBAL or 4, SCHED.
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MODE DISPLAY DEFAULT DESCRIPTION
NNOOTTEE: The Mixed setting allows the operator to set different amounts of CookCycles, between filters, for each product. If the operator wants to haveone setting for all products, then continue at Step XX below.
MIXED MODE:
SP-8A SUGGEST FILTER AT... 90% Filter usage level (75% - 100%)where the "FILTER SUGGESTED"message is activated.
SP-8B LOCKOUT ENABLED? YES Specifies whether or not a true filterlockout function is enabled (YES orNO).
SP-8C FILTER LOCKOUT AT... 110% Filter usage level (100% - 200%)where "FILTER LOCKOUT" isactivated.
SP-8D LOCKOUT - HEAT OIL... 300°F When a FILTER LOCKOUT occurs,the fryer continues to heat the oil,regulating to the temperature pro-grammed here.
11.. If 2. MIXED is selected, press . SP-8A displays with SUGGEST FILTER AT …and a value between 75% and 100%.
22.. Press and release the to change the value.
33.. Press . SP-8B displays with LOCKOUT ENABLED? and YES or NO.
44.. Press and release to choose YES or NO.
55.. Press . SP-8C displays with FILTER LOCKOUT AT… and a value between 100%and 200%.
66.. Press to change the value.
77.. Press . SP-8D displays LOCKOUT – HEAT OIL….
88.. If YES is chosen a temperature displays. Press to set the desired temperature250-380ºF (121-193ºC).
99.. Go to Product Program mode > Filter Cycle, and then program in the number of cookcycles between filters.
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MODE DISPLAY DEFAULT DESCRIPTION
GLOBAL MODE:
SP-8A GLOBAL FILTER CYCLES 8 The number of cook cycles (1 - 99)that are allowed before the user isrequired to filter the oil.
SP-8B LOCKOUT ENABLED? YES Specifies whether or not a true filterlockout function is enabled (YES orNO).
SP-8C LOCKOUT - HEAT OIL... 300°F When a FILTER LOCKOUT occurs,the fryer continues to heat the oil,regulating to the temperature pro-grammed here.
If 3. GLOBAL is selected, SP-8A displays followed by GLOBAL FILTER CYCLES.The right-side of the displays a digit, 1 to 99.
11.. Press to set the desired amount of cook cycles between filters.NNOOTTEE: In cook mode, the number of global cook cycles remaining displays as 4-HEAD5X READY.
22.. Press and SP-8B displays with LOCKOUT ENABLED? and YES or NO.
33.. Press and release to choose yes or no.
44.. Press and SP-8C displays.
55.. If YES was chosen in Step 3, LOCKOUT – HEAT OIL… and a temperature displays.
Press to set the desired temperature 250-380ºF (121-193ºC).
66.. Go to Product Program mode, and then press until FILTER INCL displays. Eachproduct must be set to YES to be included in the filter tracking.
SCHEDULED MODE:
SP-8ASP-8BSP-8CSP-8D
SCHEDULE F1: 10.00AF2: 2.00PF3: 8.00PF4: - - - -
Specify up to four scheduled filterevents, labeled F1 through F4. Pro-gram the time of day at which theFILTER SUGGESTED prompt isactivated.
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MODE DISPLAY DEFAULT DESCRIPTION
11.. If 4, SCHED is selected, SP-8A displays followed by SCHEDULE. Press and up
to 4 different times of day can be programmed by pressing .NNOOTTEE: Unneeded times should be left at - - - -, otherwise Filter Suggested displaysprompting the operator to start filtering.
SP-8E SKIP IF LESS THAN... 1 LOAD The controller can skip activation ofa scheduled filter event if no cookcycles (or very few cook cycles)have been performed since the pre-vious filter operation.
11.. Press and SP-8E SKIP IF LESS THAN... displays, followed by the number ofloads between filters (eg. LOAD 4). As an example:
- If the suggested filter time occurs before 4 loads have been cooked, then the filter oper-ation is skipped.
- If more than 4 loads have been cooked, then Filter Suggested displays.
The numbers of loads can be set by pressing .
SP-8F LOCKOUT ENABLED? YES Specifies whether or not a true filterlockout function is enabled (YES orNO).
11.. Press and SP-8F LOCKOUT ENABLED? displays. Press to chooseYES or NO.NNOOTTEE: Cooking is still permitted during the “suggested” phase. However, if lockout isenabled, and the fryer still has not been filtered after one hour, then the controlleractivates lockout mode and prompts FILTER LOCKOUT – YOU *MUST* FILTER NOW.
SP-8G LOCKOUT – HEAT OIL 300°F When a FILTER LOCKOUT occurs,the fryer continues to heat the oil,regulating to the temperature pro-grammed here.
11.. Press and SP-8G LOCKOUT - HEAT OIL... displays with a shorteningtemperature. As an example, LOCKOUT - HEAT OIL... 300°F tells the Control to waituntil 300 degrees ºF is reached, and then the Control displays FILTER LOCKOUT / YOU*MUST* FILTER NOW. Also, repeated high-low tones are activated. This prompts theuser that it is now time to filter the shortening.
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MODE DISPLAY DEFAULT DESCRIPTION
22.. Press to change.
SP-9 PRODUCT BUTTONS 2.SELECT Product button mode (1.COOK, 2.SELECT).
This mode sets up the way products are selected and cook cycles started in theCook Mode.
11.. Press and release until SP-9 PRODUCT BUTTONS flashes on the display.
22.. Press to select one of the following:
• 1, COOK: Pressing the product button begins the cook cycle.
– The Timer button is used to stop cook cycles.
– The appropriate product button must be pressed each time a cook cycle is started.
• 2, SELECT: Pressing a product button only displays the product. Press to startthe Cook Cycle.
– The product's name appears in the left side of the display, and the controllerbegins regulating to that product's setpoint temperature.
– The Timer button must be used to start a cook cycle.
– The Timer button is also used to stop a cook cycle.
– Subsequent cook cycles for the same product can be started by simply pressingthe Timer button again, as the product is already selected and its name is shownon the display.
SP-10 CLEAN-OUT MINUTES 15 Timed clean-out (boil-out) period (0- 99 minutes).
This mode sets the number of minutes for the Clean-Out Mode.
11.. Press until SP-10 CLEAN-OUT MINUTES displays, along with the presetminutes.
22.. Press to change the number of minutes, up to 99. When Clean-out Mode isactivated, the fryer heats the water to the specified temperature, see SP-11. Acountdown timer starts with the number of minutes specified.NNOOTTEE: If Clean-out Minutes is set to 0 (OFF), the heated water clean-out mode isdisable and is not offered to the user.
NNOOTTEE:• To clean the vat, fill it with water and cleaning solution and turn the fryer on.
In Melt Mode, press and hold the IDLE button. The controller displays
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MODE DISPLAY DEFAULT DESCRIPTION
CLEAN-OUT? / 1=YES 2=NO. Press the #1 button to activate Clean-outmode.
• As the water temperature nears the [SP 11] setpoint temperature, a timedclean-out period begins automatically.
• At the end of the timed clean-out period, the controller beeps once anddisplays CLEANING *DONE*. No user acknowledgement is necessary. Thecontroller continues to regulate to the programmed SP-11 temperature untilthe fryer is turned OFF.
SP-11 CLEAN-OUTTEMPERATURE
195°F Water temperature setpoint (100°F -195°F) for Clean-out mode.
This mode sets the temperature of the Clean-Out Mode.
11.. Press until SP-11 CLEAN-OUT TMP displays, along with the set temperature.
22.. Press to change the temperature, up to 195 ºF (91ºC).
NNOOTTEE: During clean-out, the user may freely adjust the operating value up ordown as necessary to keep the fryer from foaming over.
SP-12 NOMINAL AMPS READING - 4-HDElectric:31A- All OtherFryers:OFF
The normal amps reading (OFF, 1 -99 amps)
11.. Press until SP-12 AMPS RDG, NOMINAL displays.
22.. Check the amp reading on the right side of display (eg. 37A) with the amp reading on the
data plate. If readings are different, use to change the display to match dataplate. This could vary depending upon how the unit is wired.
NNOOTTEE:• The controller considers any phase current of 2 amps or less to be "OFF".
This allowance is for tolerance errors or calibration errors in the currentsensor input circuits.
• 4-Head fryer Only:
– The normal amps reading (OFF, 1 - 99 amps). This is the current in eachphase of the incoming supply when the heating elements are turned on.
– For 3-phase, 4-Head fryers (with or without neutral), this "nominal ampsreading" should be set to the amps rating stamped on the data platefastened to the door of the fryer.
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MODE DISPLAY DEFAULT DESCRIPTION
– For single-phase units, the parameter should be set to 1/3 of the dataplate amps.
• All Other Fryers:
– For all Gas fryers, this setting is forced to OFF.
– For 8 Head Electric fryers, this setting is normally forced to OFF, unlessamps sensors are detected by the controller. If this setting is programmedto OFF, or if the Amp sensors are unplugged or not properly detected bythe controller, no "amps" warnings are generated regardless of how highor low the amps levels are. Otherwise, this parameter specifies theexpected amps reading for each of the three current (amps) sensors.
SP-13 AMPS READING LOW LIM-IT (PERCENTAGE)
4-HD Elec-tric: 80%All OtherFryers:OFF
The lower acceptance limit (50% -99%) for the amps sensors. Read-ings below this limit will generate anE-27 HEAT AMPS TOO LOW error.
This is the percentage below the Nominal Amp Reading in which the controlssenses a too low amperage warning (E27). Preset at 80%, but can be changed (50to 99%):
11.. Press until SP-13 AMPS RDG, LOW LIMIT displays, along with the presetpercentage.
22.. Press to change percentage.
NNOOTTEE:• If a limit is programmed, all Amps errors are automatically disabled if the amp
sensors are unplugged or are not properly detected by the controller.
• 4-Head fryer Only: The lower acceptance limit (50% - 99%) for the ampssensors. Readings below this limit will generate an E-27 "HEAT AMPS TOOLOW" error.
• All Other Fryers:
– The acceptance limits are percentages of the SP-12 Nominal Amps Rdg.
– Press and hold the 0 button to view the lower limit as an actual ampsreading.
SP-14 AMPS READING HIGHLIMIT (PERCENTAGE)
4-HD Elec-tric: 120%All OtherFryers:OFF
The upper acceptance limit (101% -150%) for the amps sensors. Read-ings above this limit will generate anE-25 HEAT AMPS TOO HIGH error.
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MODE DISPLAY DEFAULT DESCRIPTION
This is the percentage above the Nominal Amp Reading in which the controlssenses a too high amperage warning (E25). Preset at 115%, but can be changed(101 to 150%):
11.. Press until SP-14 AMPS RDG, HIGHLIMIT displays, along with the presetpercentage.
22.. Press and release to change percentage.
NNOOTTEE:• Even if a limit is programmed here, all Amps errors are automatically disabled
if the amp sensors are unplugged or are not properly detected by thecontroller.
• 4-Head fryer Only: The upper acceptance limit (101% - 150%) for the ampssensors. Readings above this limit will generate an E-25 "HEAT AMPS TOOHIGH" error.
• All Other Fryers:
– The acceptance limits are percentages of the SP-12 Nominal Amps Rdg.
– Press and hold the 0 button to view the lower limit as an actual ampsreading.
SP-15 PROGRAM CODECHANGECHANGE MGR CODE ? 1 =YES
MGR 123 These steps lets you change the"Manager" and "Reset Usage" ac-cess codes (passwords).
This allows the operator to change the manager’s program passcode (factory set at1, 2, 3) used to access Product Programming, Special Programming, Clock Set,Data Comm and Heat Control Modes.
11.. Press until SP-15 CHANGE MGR CODE? 1=YES and CODE displays.
22.. Press and ENTER NEW CODE P=DONE I=QUIT displays. Use the ProductNumber buttons to type a new passcode.
33.. Press until REPEAT NEW CODE P=DONE I=QUIT displays. Enter the passcodeagain.
44.. Press until *CODE CHANGED* displays.
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MODE DISPLAY DEFAULT DESCRIPTION
55.. To cancel, press and *CANCELLED* displays, then reverts back to SP-15CHANGE MGR CODE? 1=YES. Return to step 1 to begin again.
NNOOTTEE: These steps lets you change the Manager and Reset Usage accesscodes (passwords).
SP-16 USAGE CODE CHANGECHANGE USG CODE ? 1 =YES
USAGE123
These steps lets you change the"Manager" and "Reset Usage" ac-cess codes (passwords).
This allows the operator to change the reset usage code (factory set at 1, 2, 3) toreset the usage amounts of each product. See Review Usage step in InformationMode.
11.. Press until SP-16 CHANGE USG CODE ? 1=YES and USAGE displays.
22.. Press and ENTER NEW CODE P=DONE I=QUIT displays. Use the ProductNumber buttons to type a new passcode.
33.. Press until REPEAT NEW CODE P=DONE I=QUIT displays. Enter the passcodeagain.
44.. To cancel, press and *CANCELLED* displays, then reverts back to SP-16CHANGE USG CODE ? 1=YES. Return to step 1 to begin again.
NNOOTTEE: If a password is forgotten, contact the Technical Services for details.
SP-17 CHANGE SHORTENING: A- COOK CYCLE
OFF Number of cook cycles (OFF, 1 -5000) at which the "Change Oil"prompt should be generated.
The operator can set a reminder to change / discard old oil and fill with new oilbased on the number of Cook Cycles accumulated. CHANGE OIL SOON displayswhen the preset number of Cook Cycles has been met, OFF to 5000 in incrementsof 10.
11.. Press until SP-17 CHANGE OIL’ A – COOK CYCLES displays, along withnumber of Cook Cycles.
22.. Press and release to change the number of Cook Cycles.
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MODE DISPLAY DEFAULT DESCRIPTION
NNOOTTEE:• To use the Change Oil feature, the user must take care to reset the Review
Usage data (in Info Mode) each time the oil is changed.
• Once the Review Usage Total Cook value reaches this programmed limit, thecontroller periodically displays a CHANGE OIL SOON prompt during Cookmode non-cooking periods, during Idle mode, and whenever the drain is openduring filtering.
• The Change Oil prompt continues until the Review Usage data is reset –normally when the oil is actually changed.
SP-18 CHANGE SHORTENING: B- HOURS
OFF Number of power on hours (OFF,1..999 hours) at which the "ChangeOil" prompt should be generated.
The operator can set a reminder to change the shortening based on the number ofpower-on hours accumulated, -OFF- to 999 hours. CHANGE OIL SOON displayswhen the preset number of hours has been met.
11.. Press until SP-18 CHANGE OIL’ B - HOURS displays, along with a number ofhours.
22.. Press and release to change the number of power-on hours.NNOOTTEE: Once the shortening is filtered, to clear CHANGE OIL SOON (i.e. SP-17 & SP-18) display, reset the review usage data in the Information Mode. See Information Modesection of this manual.
33.. Press and hold at any time to exit Special Program Mode.
NNOOTTEE:• To use this Change Oil feature, the user must take care to reset the Review
Usage data (in Info Mode) each time the oil is changed.
• Once the Review Usage Pwr On Hrs value reaches this programmed limit,the controller periodically displays a CHANGE OIL SOON prompt duringCook mode non-cooking periods, during Idle mode, and whenever the drainis open during filtering.
• The Change Oil prompt continues until the Review Usage data is reset –normally when the oil is actually changed.
• Whenever either one of the Change Oil functions is enabled, an additionaldisplay item appears in the Info-button Status display. In any normaloperating mode, press the INFO button four times. The control displays: OILIS XX% USED where XX is the current percentage of cook counts or thecurrent percentage of hours, whichever is higher.
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55..33..66 PPrrooggrraamm SSeettttiinnggss WWoorrkksshheeeettThe next two pages are worksheets for your convenience. They may be helpful indetermining and recording setpoints.
COMPUTRON 8000 PRODUCT SETTINGS WORKSHEETCUSTOMER NAME:DATE:
SSEETTTTIINNGG PPRROODDUUCCTT DDEESSCCRRIIPPTTIIOONN ALARM-1
NAME: ____________ (7 Character Max.)ALARM-1
PRELOAD: _________ (Always use STEP 1 temp.)ALARM-1
TTIIMMEE TTEEMMPP.. PPRREESS--SSUURREE
ALARM-1
SSTTEEPP 11 00:00 °F / °C YES / NO
SSTTEEPP 22 00:00 °F / °C YES / NO QUALITYTIMER
SSTTEEPP 33 00:00 °F / °C YES / NO LOAD COMP
SSTTEEPP 44 00:00 °F / °C YES / NO LCOMP REF.
SSTTEEPP 55 00:00 °F / °C YES / NO PC FACTOR
SSTTEEPP 66 00:00 °F / °C YES / NO Go to Idle WhenDone? YES / NO
SSTTEEPP 77 00:00 °F / °C YES / NO — Optional Filter Settings —Only one (or neither one) appearsSSTTEEPP 88 00:00 °F / °C YES / NO
SSTTEEPP 99 00:00 °F / °C YES / NO FILTERAFTER...
SSTTEEPP 1100 00:00 °F / °C YES / NO FILTERINCLUDE? YES / NO
COMPUTRON 8000 SP PROG SETTINGS WORKSHEETCUSTOMER NAME:DATE:
SSPP--11 TTEEMMPP.. UUNNIITTSS TEMPERATURE: _____°F (FAHRENHEIT) / °C (CELSIUS)
SSPP--22 LLAANNGGUUAAGGEE LANGUAGE: _____ (1. ENGLISH / 2. FRENCH / 3. GER-MAN / 4. SPANISH / 5. PORTUGUESE)
SSPP--33 IINNIITTIIAALLIIZZEE SSTTEEPP
SSPP--44 AAUUDDIIOO VVOOLL.. LEVEL: _____ 1 2 3 4 5 6 7 8 9 10
SSPP--55 AAUUDDIIOO TTOONNEE ((HHzz)) FREQUENCY: _____ (50 - 2000 Hz)
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COMPUTRON 8000 SP PROG SETTINGS WORKSHEETCUSTOMER NAME:DATE:
SSPP--66 MMEELLTT CCYYCCLLEE SHORTENING: _____ 1. SOLID / 2. LIQUID
SSPP--77 IIDDLLEE MMOODDEE EENNAABBLLEEDD?? ((SSeelleecctt YYEESS oorr NNOO bbeellooww aanndd ccoommpplleettee ccoorrrreessppoonnddiinnggsseeccttiioonn))
YES
SSPP--77AA IIDDLLEE SSEETTPPOOIINNTT TTEEMMPP.. TEMP: _____
SSPP--77BB AAUUTTOO--IIDDLLEE MMIINNUUTTEESS MIN: _____
SSPP--77CC GGOO TTOO IIDDLLEE AATT MMEELLTTEEXXIITT??
YES / NO
NO
SSPP--88 FFIILLTTEERR TTRRAACCKKIINNGG MMOODDEE:: ______ ((SSeelleecctt 11,, 22 oorr 33 bbeellooww aanndd ccoommpplleettee ccoorrrree--ssppoonnddiinngg sseeccttiioonn))
1. OFF
2. MIXED
SSPP--88AA SSUUGGGGEESSTT FFIILLTTEERR AATT......
SSPP--88BB LLOOCCKKOOUUTT EENNAABBLLEEDD?? YES / NO
SSPP--88CC FFIILLTTEERR LLOOCCKKOOUUTT AATT....
3. GLOBALSSPP--88AA GGLLOOBBAALL FFIILLTTEERR CCYYCCLLEESS
SSPP--88BB LLOOCCKKOOUUTT EENNAABBLLEEDD?? YES / NO
SSPP--99 PPRROODDUUCCTTBBUUTTTTOONNSS
OPTION: __________ 1. COOK / 2. SELECT
SSPP--1100 CCLLEEAANN--OOUUTT MMIINN..
SSPP--1111 CCLLEEAANN--OOUUTTTTEEMMPP..
SSPP--1122 NNOOMMIINNAALL AAMMPPRREEAADDIINNGG
Normal, expected current draw.(“OFF” for GAS)
SSPP--1133 AAMMPPSS RREEAADDIINNGGLLOOWW LLIIMMIITT
Acceptable range below normal(“OFF” for GAS)
SSPP--1144 AAMMPPSS RREEAADDIINNGGHHIIGGHH LLIIMMIITT
Acceptable range above normal(“OFF” for GAS)
SSPP--1155 MMAANNAAGGEERR’’SS AACC--CCEESSSS CCOODDEE
SSPP--1166 UUSSAAGGEE CCOODDEE
SSPP--1177 ““CCHHAANNGGEE OOIILL”” AA --CCOOOOKK CC
SSPP--1188 ““CCHHAANNGGEE OOIILL”” BB --HHOOUURRSS
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55..44 CCooookkiinnggWhen using new solid shortening, it is recommended to meltthe shortening on an outside source before placing shorteningin the vat. Unless elements are completely covered inshortening, fire or damage to the vat could result.
These are general steps explaining the C8000 operation.
11)) Be sure the drain valve is in the closed position.22)) Remove fry basket from vat (frypot) and leave lid up.33)) Fill the vat with shortening.44)) Move power switch to the COOK position. The unit automatically goes into the
Melt Cycle. When the temperature reaches 230 °F (110 °C) the control goes intothe Heat Cycle, and heats the shortening until the temperature setting isreached.
CCAAUUTTIIOONN!!: A new control may default to solid shortening. If using liquidshortening, go to Special Program SP-6 and set to 2. LIQUID to speed up meltmode.
55)) Once out of the Melt Cycle flashes until 5 °F (3 °C) before setpoint
temperature is reached. Then illuminates and the selected product showin the display. Select desired product by pressing corresponding productselection number button.
66)) Completely stir shortening to stabilize the temperature throughout the vat.77)) Once the shortening temperature has stabilized at the setpoint temperature,
place the baskets into the shortening. Then place product into the basket.88)) Lift the basket slightly out of the shortening and shake the basket to separate
pieces.99)) Remove basket handle and close lid quickly, latching the lid.1100))Tighten the lid spindle clockwise, sealing the lid. Align the red knob on the
spindle with the red knob on the latch.
DDAANNGGEERR!!:: LLAATTCCHH TTHHEE LLIIDD PPRROOPPEERRLLYY AANNDD AALLIIGGNN TTHHEE RREEDD BBAALLLLSSOORR SSEEVVEERREE BBUURRNNSS WWIILLLL RREESSUULLTT..
1111))Press to start a Cook Cycle. The display counts down the cooking time.
NNOOTTEE: A different product can be selected during the first minute of cooking, incase the wrong product button was pressed.
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1122))To check the shortening temperature press . To stop a Cook Cycle early,
press and hold .1133))Within a few minutes, the pressure gauge increases to the OPERATING ZONE.
If not, recheck the installation and operation procedures in the Operator’sManual.
1144))Near the end of the Cook Cycle the fryer automatically depressurizes, an alarm
sounds and the display flashes DONE. To stop the alarm, press .
DDAANNGGEERR!!:: DDOO NNOOTT AATTTTEEMMPPTT TTOO OOPPEENN LLIIDD UUNNTTIILL TTHHEE PPRREESSSSUURREEDDRROOPPSS TTOO ZZEERROO.. LLIIDD IISS LLOOCCKKEEDD WWHHEENN FFRRYYEERR IISS UUNNDDEERRPPRREESSSSUURREE.. DDOO NNOOTT AATTTTEEMMPPTT TTOO FFOORRCCEE TTHHEE LLIIDD LLAATTCCHH OORR OOPPEENNTTHHEE LLIIDD WWHHIILLEE UUNNDDEERR PPRREESSSSUURREE.. OOPPEENNIINNGG TTHHEE LLIIDD WWHHEENN TTHHEEVVAATT IISS PPRREESSSSUURRIIZZEEDD AALLLLOOWWSS HHOOTT SSHHOORRTTEENNIINNGG AANNDD SSTTEEAAMM TTOOEESSCCAAPPEE FFRROOMM TTHHEE VVAATT,, RREESSUULLTTIINNGG IINN SSEEVVEERREE BBUURRNNSS..
1155))After pressure drops to zero, turn the spindle counter-clockwise.CCAAUUTTIIOONN!!: Do not flip or spin the spindle cross arm when opening the lidbecause it could damage the acme nut inside the cross bar.
1166))Unlatch and raise the lid quickly to allow most of the condensation on the lid todrain through the drain channel and not into the shortening.CCAAUUTTIIOONN!!: Do not let the lid slam up against the backstop because damage tothe hinge could result.
1177))Using the detachable handle, lift the basket and inspect product for doneness.Dump product into holding pan.
1188))If a Quality time (hold time) was programmed, the controller automatically startsthe hold timer. The display alternately shows the product selected and thequality time remaining in minutes. If a different product is selected during theHold Cycle, the display only shows the product selected.
1199))At the end of the Hold Mode, a tone sounds, the display flashes QUALITY, and
the product it was timing. Press and release .NNOOTTEE: In the Cook Mode, when FILTER SUGGESTED displays, the operatorhas the option to filter at this time, or to continue cooking. But, if the operatorcontinues cooking, a Filter Lockout may occur within the next Cook Cycle, ortwo.
The shortening continues to heat when filter lockout occurs. If the shorteningtemperature is below the preset temperature in the Special Program Mode (SP-8C orSP-8D), a tone sounds and FILTER LOCKOUT, and then WAIT displays. Once theshortening temperature reaches the preset temperature, FILTER LOCKOUT, andthen YOU MUST FILTER NOW........ displays and the shortening can now be filtered.
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During filter lockout, is the only button that functions, until the unit is filtered.Follow the steps in the 500/600 Operator’s Manual on filtering.
55..55 MMaaiinntteennaannccee55..55..11 CClleeaann--OOuutt MMooddee
NNEEVVEERR PPRREESSSSUURRIIZZEE FFRRYYEERR TTOO CCLLEEAANN.. LLEEAAVVEE TTHHEELLIIDD OOPPEENN.. WWAATTEERR UUNNDDEERR PPRREESSSSUURREE IISS SSUUPPEERRHHEEAATTEEDD AANNDD CCAAUUSSEESS SSEEVVEERREE BBUURRNNSS IIFF IITT CCOOMMEESSIINN CCOONNTTAACCTT WWIITTHH SSKKIINN..
If the cleaning solution in the vat starts to foam and boil over,immediately turn the Cook/Pump. Switch to OFF and do not tryto contain it by closing the fryer lid or severe burns could result.
The Computron 8000 has a Clean-Out Mode (i.e. heated water clean-out) to clean thevat upon initial start-up and every change of shortening. This is a general overview.Follow the detailed steps in the 500/600 Operator’s Manual on Cleaning the Vat.
11)) When heating the cleaning solution and vinegar solutions, turn the COOK/PUMP switch to COOK.
22)) When the fryer starts the Melt Cycle, press and hold then CLEAN OUT ?, 1=YES 2=NO displays.
33)) Press to start Clean-Out Mode. The fryer displays *CLEAN-OUT MODE*and heats up to a pre-programmed temperature, up to 195F (91C), thenautomatically begins a preset timed countdown.
44)) Use the buttons, if necessary, to adjust the temperature and keep thecleaning solution from boiling over.
See Special Program Modes SP-10 and SP-11 to preset the temperature andtime.
NNOOTTEE: In situations where restaurant policy does not allow a heated water clean-out,the SP-10 Clean-out Minutes setting in Special Program Mode can be changed to NO/OFF, and the Clean-out Mode will not be offered to the user.
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CChhaapptteerr 66 TTrroouubblleesshhoooottiinngg66..11 IInnttrroodduuccttiioonnThis section provides troubleshooting information in the form of an easy to read table.If a problem occurs during the first operation of a new fryer, recheck Chapter 2Installation, page 3 and Chapter 3 Operation and Maintenance, page 19 of thismanual.
66..22 TTrroouubblleesshhoooottiinnggTo isolate a malfunction, proceed as follows:
• Clearly define the problem (or symptom) and when it occurs.
• Locate the problem in the Troubleshooting table.
• Review all possible causes. Then, one-at-a-time, work through the list of correctionsuntil the problem is solved.
66..33 TTrroouubblleesshhoooottiinngg GGuuiiddeeTTaabbllee 66--11 TTrroouubblleesshhoooottiinngg
Problem Cause Correction
Power switch on butfryer completelyinoperative.
Open circuit.• Fryer plugged in.
• Check breaker or fuse at wall.
Pressure not ex-hausting at end ofcook cycle.
Solenoid or exhaust lineclogged.
Turn off and allow fryer to cool to re-lease the pressure in frypot; have alllines, solenoid, and exhaust tankcleaned.
Operating pressuretoo high.
Deadweight clogged. Turn off and allow fryer to cool to re-lease the pressure in frypot; cleandeadweight; see 3.11 Cleaning TheDeadweight Assembly, page 44.
DDoo nnoott ooppeerraattee uunniitt iiff pprreessssuurree ggaauuggee sshhoowwss hhiigghhpprreessssuurree ccoonnddiittiioonnss.. SSeevveerree iinnjjuurriieess aanndd bbuurrnnss wwiillllrreessuulltt.. IImmmmeeddiiaatteellyy ppllaaccee tthhee ccooookk//ppuummpp sswwiittcchh iinn tthheeooffff ppoossiittiioonn,, wwhhiicchh rreelleeaasseess tthhee pprreessssuurree bbyy aalllloowwiinngg tthheeuunniitt ttoo ccooooll.. DDoo nnoott rreessuummee uussee ooff uunniitt uunnttiill ccaauussee ooff hhiigghhpprreessssuurree hhaass bbeeeenn ffoouunndd aanndd ccoorrrreecctteedd..
Pressure does notbuild.
Not enough product in frypot. Place full capacity product in frypotwhen using fresh shortening.
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Problem Cause Correction
Metal shipping spacer not re-moved from deadweight.
Remove shipping spacer; see 2.2Unpacking Instructions, page 3.
Lid gasket leaking. Reverse or replace lid gasket.
Shortening notheating.
Gas valve knob turned to theoff position.
Make sure gas control valve knob isturned to the on position.
Drain valve open (“E-15”). Close drain valve.
High temperature limittripped (“E-10”).
Reset high temperature limit; seeChapter 3 Operation and Mainte-nance, page 19.
Foaming or boilingover of shortening.
Water in shortening. Change shortening.
Condensation line clogged. remove and clean condensation line.
Shortening notdraining.
Drain valve clogged. Push cleaning rod through opendrain valve.
Filter motor will notrun.
Motor overheated. Reset motor; see 3.6 Filter PumpMotor Protector - Manual Reset,page 32.
NNOOTTEE: More detailed troubleshooting information is available in the technical Manual,available at www.hennypenny.com, or 800-417-8405 or 937-456-8405.
66..44 EErrrroorr CCooddee TTaabblleeThis section provides error codes and related information in the form of an easy-to-read table. In the event of a control system failure, the control displays an errormessage (i.e. E-1). Also, an alarm sounds when an error code is displayed. To silencethis alarm, press any button.
DISPLAY CAUSE PANEL BOARD CORRECTION
E-1(FPSequippedfryers only)
No shortening or lowshortening in vat
Check to make sure shortening is aproper level in vat.
E-4CPU toohot
Control board overheating Turn the power switch to the OFFposition, and then turn the switch backto ON. If E-4 displays, the control boardis getting too hot:
• Check the louvers on each side ofthe unit for obstructions.
• Check cooling fan, if present.
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DISPLAY CAUSE PANEL BOARD CORRECTION
E-5Oil too hot
Shortening overheating Turn the power switch to the OFFposition, and then turn the switch backto ON. If E-5 displays, check theheating circuits and temperature probe.
E-6AOil probopen
Temperature probe open Turn the power switch to the OFFposition, and then turn the switch backto ON. If E-6A displays, check thetemperature probe.
E-6BOil probshrt
Temperature probe shorted Turn the power switch to the OFFposition, and then turn the switch backto ON. If E-6B displays, check thetemperature probe.
E-10High limittrip
High limit Allow oil to cool, and then reset thehigh limit by manually pushing up onthe reset button. If the high limit doesnot reset, the high limit must bereplaced.
E-12(FPSequippedfryers only)
Faulty FPS probe Turn the power switch to the OFFposition, and then turn the switch backto ON. If E-12 displays, check the FPSprobe.
E-15Drain isopen
Drain valve open while fryeron, or drain switch failure
Close the drain, using the drain valvehandle. If E-15 displays, have the drainmicroswitch checked. Drain switchstatus can be viewed in Info Mode
E-20A(Gas fryeronly)
Air pressure switch failure(stuck closed)
Press the Timer button to try theignition process. If the E-20A errorpersists, check the air switch. Refer tothe Technical Manual.
E-20B(Gas fryeronly)
Draft fan or air pressureswitch failure (stuck open)
Press the Timer button to try theignition process. If the E-20B errorpersists, check the air switch or theblower motor. Refer to the TechnicalManual.
E-20C(SSI gasfryers only)
Ignition module(s) failure Press the Timer button to try theignition process. If the E-20C error
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DISPLAY CAUSE PANEL BOARD CORRECTION
persists, check the ignition module.Refer to the Technical Manual.
E-20D(SSI gasfryers only)
No ignition Press the Timer button to try theignition process. If the E-20D errorpersists, check the:
• Gas supply
• Gas flow
• Gas hose connection
• Gas valve
Refer to the Technical Manual.
E-25(electricfryers only)
Heats amps too high Check the setting in SP-12 (SpecialProgram Mode) to make sure nominalAmps is set correctly. Also, have theelectrical supply, wiring and elementschecked.
E-26(electricfryers only)
Heat amps locked on Have the contactors and PC boardchecked.
NNOOTTEE: This error code could bedisplayed even with the Power switchturned to OFF. Unplug the fryer or shutoff the wall circuit breaker to disconnectpower to the fryer.
E-27(electricfryers only)
Heat amps too low Check the setting in SP-12 (SpecialProgram Mode) to make sure nominalAmps is set correctly. Also, have theelectrical supply, contactors, wiring andelements checked.
E-41 Program settings lost Turn the power switch to the OFFposition, and then turn the switch backto ON. If either E-41 or E-46 displays,try to reinitialize the control. If the errorcode persists, have the control boardreplaced.
E-46 Control memory failure
E-47 Analog converter chip or 12-Volt supply failure
Turn the power switch to the OFFposition, and then turn the switch back
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DISPLAY CAUSE PANEL BOARD CORRECTION
to ON. If the E-47 error persists havethe I/O board or the PC board replaced.If the speaker tones are quiet, replacethe I/O board.
E-48 Input system error Replace the PC board.
E-70A Missing or broken wire inpins 1 and 2 of P11connector, or faultyconnector
Faulty I/O board
Check the jumper wire between pins 1and 2Check the I/O board replaced, ifnecessary
Temp. toolow forpressure
Possible water in frypot. Make sure oil is in frypot and at theproper level.
E-86L Pressure Assist errormessage.
Call for service.
E-92 24-VAC fuse on I/O boardopen (PTC self-resettingfuse)
24-VAC fuse on I/O board open:
• Check for shorted component in 24-volt circuit (i.e., hi limit, drain switch).
• Check for stuck solenoid valve,causing it to draw too much current.
66..55 IInnffoorrmmaattiioonn MMooddeeThis mode gathers and stores historic information on the fryer and operator’sperformance.
• Press and at the same time and “*INFO MODE*” displays.
• Press or to access the steps and press to view the statistics within each step.Information Mode is intended for technical use, but the operator can view the followinginformation:
1. EE--LLOOGG: Last 10 errors and time they occurred.
2. LLAASSTT LLOOAADD: Information about the most recent Cook Cycle, or the cycle presently inprogress.
3. DDAAIILLYY SSTTAATTSS: Information for the last 7 days.
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4. RREEVVIIEEWW UUSSAAGGEE: Information accumulated since the last time this data was manuallyreset.
5. IINNPP AA__VVHHDDSSFF__MM: Provides test of fryer input.
6. OOUUTTPP: Shoes the state of heater and pressure.
7. OOIILL TTMMPP: Temperature of shortening.
8. CCPPUU TTMMPP: Temperature of PC board.
9. AANNAALLOOGG: Status of controller’s a-to-d converter.
10. AAMMPPSS: The present Amp readings to heaters.
11. AACCTTIIVVIITTYY LLOOGG
NNOOTTEE: Press and hold to exit Information Mode at anytime, or after 2 minutesthe Control automatically exists back to normal operation.
FUNCTION DESCRIPTION
11.. EE--LLOOGG (errorcode log) • Press and 1A. (date & time) *NOW* displays. This is the
present date and time.
• Press and if an error was recorded, 1B with date, time,and error code information display. This is the latest errorcode that the controls recorded.
• Press and the next latest error code information can beseen. Up to 10 error codes (1B to 1K) can be stored in the E-LOG section.
• Press to continue to LAST LOAD.
22.. LLAASSTT LLOOAADD• Press to view the following information from the mostrecent Cook Cycle.
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FUNCTION DESCRIPTION
• Press to continue to DAILY STATS.
33.. DDAAIILLYY SSTTAATTSS(reset each day) • Press to view the following operation information for any
of the last 7 days.
• Press to select which day.
• Press to continue to REVIEW USAGE.
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FUNCTION DESCRIPTION
44.. RREEVVIIEEWWUUSSAAGGEE
• Press to view the accumulated information since the data wasmanually reset.
• Press to continue to REVIEW USAGE.
55.. IINNPP AA__VVHHDDSSFF__MM
NNOOTTEE: The V, H, D, S, F, P and M signals are wired in series.The first signal missing out of the sequence can cause allsignals to the right of it to be missing as well.
• Press to view the status of components and inputs. If theinput signal is detected, an identifying letter is displayed (seebelow). If the signal is not detected, “_” is displayed.
With the COOK /PUMP switch in the COOK position, and allinputs detected, A_VHDSF_M displays for electric and A_VHDSFP_ for gas units. See below for definition of codes.
AALLLL
A - Power Switch in COOK position
B - Power Switch in PUMP position
V - Volts - 24 VAC detected
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FUNCTION DESCRIPTION
H - HIGH LIMIT: If “H” is present, the high limit is good. If “H” is miss-ing, the high limit is tripped
D - DRAIN SWITCH: If “D” is present, the drain handle is closed. If“D” is missing, the drain is open or faulty.
S - COOK/PUMP switch “on” interlock circuit: If “S” is present, theCOOK/PUMP switch is in the COOK position. If the “S” is miss-ing, the power switch is either off, failed or wired incorrectly.
EELLEECCTTRRIICC 44 // 88 -- HHEEAADD
• F & M = Hard wired on
• P = Hard wired off
GGAASS 44-- HHEEAADD OONNLLYY
• F = Hard wired on
• P & M = inputs from ignition module
GGAASS 88 -- HHEEAADD OONNLLYY
• F = Fan vacuum switch
• P & M = inputs from ignition module
• Press to view the specific status of each input. An underscore(“_”) indicates the input is not presently detected. A Checkmark(“√” ) indicates the signal is detecting a normal input. A blinking(“X”) indicates the signal is presently detected, but is detected asa half-wave (partially failed) input.
• Press to continue to OUTP H* P_.
66.. OOUUTTPP HH** PP__((FF**II**HH**PP__ ffoorr ggaassuunniittss))
This mode displays the status of components and outputs. Ifthe output signal is detected, an identifying letter is displayed(see below), followed by an “*”. If the output is off, “_” isdisplayed.
• F - Fan output (gas only)
• H - Heat output
• P - Pressure output
• Gas units:
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FUNCTION DESCRIPTION
– if the fan is on, then “F*” displays.
– If the fan is off, then “F_” displays.
– If the control senses a problem with the fan output, then “F*”displays with the “*” flashing.
• Gas units: I* ignition module on or off
• All units:
– If the heat is on, then “H*” displays.
– If the heat is off, then “H_” displays.
– If the controls sense a problem with the heat output, then “H*”displays with the “*” flashing.
• Gas units:
– If the pressure is on, then “P*” displays.
– If the pressure is off, then “P_” displays.
– If control senses a problem with the pressure output, then “P*”displays with the “*” flashing.
• Press to view the amp “DRAW” status of each output.
– If “F √”, “H √” and “P √” displays, this means the amps aregood.
– A flashing “X” behind the F, H or P means too much current.
• Press to view the No Connect/Ground (“NC/GND”) status ofeach output. This monitors a possible problem with the relays onthe output PC board.
– If “F √”, “H √” and “P √” displays, this means everything on theoutput PC board is good.
– A flashing “X” behind the F, H or P means a problem exists.
• Press to view the outputs and inputs together.
• Press to continue to OIL TMP reading.
77.. OOIILL TTMMPPOil temperature displays. Press to continue to CPUTMP reading.
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FUNCTION DESCRIPTION
88.. CCPPUU TTMMPP &&SSOOFFTTWWAARREEIINNFFOO
PC board temperature displays:
• Press and hold to display Henny Penny part number for thesoftware in the control.
• Press and hold to display the customer ID for the software.
• Press and hold to display the Software Release Level (i.e.,“2.01”) for the software.
• Press to continue on to the ANALOG reading.
99.. AANNAALLOOGG <<11>>22..8866VV
This step displays the present status of any channel of thecontroller’s A to D converter. This feature may be useful to atechnician troubleshooting a problem with the fryer orcontroller.
The displayed value can be toggled between volts and bits by
pressing . If the displayed value has a decimal point, it isvoltage (0 to 5 VDC). If no decimal point is shown, the value isa-to-d bits (0 - 4095).
Press to continue onto AMPS reading.
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FUNCTION DESCRIPTION
1100.. AAMMPPSS 3333 33333333 ((EElleeccttrriiccFFrryyeerrss))
This display shows the present readings from the fryer’s ampssensors, which monitor the electrical current supplied to theheaters.
These values indicate the current through each supply leg tothe heaters. These values do not necessarily corresponddirectly to the current through an individual heater coil.
The AMPS values should normally cycle on and off with theheat light and all three values should be about the same.
Press and hold to exit Information Mode at any time, orafter 2 minutes the controls automatically exit back to normaloperation.
1111.. AAccttiivviittyy LLooggPress to step backward through a history of events logged by thecontrol. These events record normal operation details and do not nec-essarily indicate a problem.
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