9
INDEX 1 WARNING Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Mercedes-Benz, be sure to read 00.01 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual. A ABS (antilock brake system) 00.03-13, 42.00-1 wheel speed sensor 42.00-21 A/C (air-conditioning) see Climate control Acceleration slip regulation (ASR) see ASR (acceleration slip regulation) see also ABS (antilock brake system) Accessory belt 00.04-26 Acronyms ECL-2 Activated carbon canister 47.00-20 Air-conditioning see Climate control Air filter 4-cylinder 00.04-21 6-cylinder 00.04-22 Airbag system 00.03-15, 91.00-7 contact (clock spring) 46.00-5, 54.25-2 control module ECL-55 crash sensor ECL-4 driver 46.00-3, 91.00-8 OFF warning light 54.25-6 seat occupant sensor 00.03-4 warning light 91.00-8 Alarm 80.00-2 Alternator (generator) removing and installing 15.40-5 wiring 15.40-3 Amplifier 82.00-17 Antenna 82.00-17 Antifreeze (engine coolant) 00.04-35, 20.00-6 Antilock brake system 00.03-13, 42.00-1 wheel speed sensor 42.00-21 Anti-theft alarm (ATA) 80.00-2 Applications engine, transmission, engine management 00.03-6 ASR (acceleration slip regulation) 00.03-4, 42.00-1, 42.00-18 switch 54.25-5 see also ABS (antilock brake system) ATA (anti-theft alarm) 80.00-2 ATF (automatic transmission fluid) 27.00-5 Automatic transmission 00.03-4, 00.03-11 applications 00.03-6, 27.00-1 control module ECL-61 neutral safety switch function 27.00-3 range switch 27.00-3 service 27.00-5 shifter 27.00-3 shifter knob 27.00-9 Touch Shift 00.03-5 troubleshooting 27.00-4 see also ATF (automatic transmission fluid) see also Shift interlock Axle shaft 35.00-2 B Back-up light switch 27.00-3 Balance shaft 00.03-10 Ball joint 33.00-2 Battery 00.04-23, 54.10-1 checking 00.04-24 maintenance 00.04-24 reconnection notes 00.04-25, 54.00-2 replacing 00.04-25 testing 54.10-4 troubleshooting 54.10-2 Bearing, wheel front 32.00-6 rear 35.00-2 Belt 00.04-26 Blade, wiper 00.04-54, 82.00-14 Blower motor removing and installing 83.00-7 Operating voltage 83.00-6 Body dimensions 00.03-2 exterior 00.03-14 maintenance 00.04-48 Bonnet see Engine hood Brake fluid 00.04-32, 42.00-5 Brake light 82.00-10 switch 42.00-15 Brakes 00.03-13, 00.04-32, 42.00-1 bleeding 42.00-4 disc 42.00-7 fluid 00.04-32, 42.00-5 master cylinder 42.00-15 pads, calipers, discs 42.00-7 pad / disc wear 00.04-33 parking brake 00.04-33, 42.00-16 troubleshooting 42.00-1 see also ABS (antilock brake system) Bulbs applications 82.00-2 instruments 54.30-4 Bumpers 88.00-4 Bus systems 54.00-4 C C 36 00.03-4 California Air Resources Board (CARB) OBD-1 Caliper front 42.00-7, 42.00-13 rear 42.00-14 Camshaft 4-cylinder 01.30-5 6-cylinder 01.30-13 V6 01.30-23 timing 4-cylinder 05.20-2 6-cylinder 05.20-7 V6 05.20-10 Camshaft sensor 15.12-14

Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

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Page 1: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

INDEX 1

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Mercedes-Benz, be sure to read 00.01 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

A

ABS (antilock brake system)00.03-13, 42.00-1wheel speed sensor 42.00-21

A/C (air-conditioning)see Climate control

Acceleration slip regulation (ASR)see ASR (acceleration slip regulation)see also ABS (antilock brake system)

Accessory belt00.04-26

AcronymsECL-2

Activated carbon canister47.00-20

Air-conditioningsee Climate control

Air filter4-cylinder 00.04-216-cylinder 00.04-22

Airbag system00.03-15, 91.00-7contact (clock spring) 46.00-5,54.25-2

control module ECL-55crash sensor ECL-4driver 46.00-3, 91.00-8OFF warning light 54.25-6seat occupant sensor 00.03-4warning light 91.00-8

Alarm 80.00-2

Alternator (generator)removing and installing 15.40-5wiring 15.40-3

Amplifier82.00-17

Antenna82.00-17

Antifreeze (engine coolant)00.04-35, 20.00-6

Antilock brake system00.03-13, 42.00-1wheel speed sensor 42.00-21

Anti-theft alarm (ATA)80.00-2

Applicationsengine, transmission, engine management 00.03-6

ASR (acceleration slip regulation)00.03-4, 42.00-1, 42.00-18switch 54.25-5see also ABS (antilock brake system)

ATA (anti-theft alarm)80.00-2

ATF (automatic transmission fluid)27.00-5

Automatic transmission 00.03-4, 00.03-11applications 00.03-6, 27.00-1control module ECL-61neutral safety switch function 27.00-3range switch 27.00-3service 27.00-5shifter 27.00-3shifter knob 27.00-9Touch Shift 00.03-5troubleshooting 27.00-4see also ATF (automatic transmission fluid)

see also Shift interlock

Axle shaft35.00-2

B

Back-up light switch27.00-3

Balance shaft00.03-10

Ball joint33.00-2

Battery00.04-23, 54.10-1checking 00.04-24maintenance 00.04-24reconnection notes 00.04-25, 54.00-2replacing 00.04-25testing 54.10-4troubleshooting 54.10-2

Bearing, wheelfront 32.00-6rear 35.00-2

Belt00.04-26

Blade, wiper00.04-54, 82.00-14

Blower motorremoving and installing 83.00-7Operating voltage 83.00-6

Bodydimensions 00.03-2exterior 00.03-14maintenance 00.04-48

Bonnetsee Engine hood

Brake fluid00.04-32, 42.00-5

Brake light 82.00-10switch 42.00-15

Brakes00.03-13, 00.04-32, 42.00-1bleeding 42.00-4disc 42.00-7fluid 00.04-32, 42.00-5master cylinder 42.00-15pads, calipers, discs 42.00-7pad / disc wear 00.04-33parking brake 00.04-33, 42.00-16troubleshooting 42.00-1see also ABS (antilock brake system)

Bulbsapplications 82.00-2instruments 54.30-4

Bumpers88.00-4

Bus systems54.00-4

C

C 3600.03-4

California Air Resources Board (CARB)

OBD-1

Caliperfront 42.00-7, 42.00-13rear 42.00-14

Camshaft4-cylinder 01.30-56-cylinder 01.30-13V6 01.30-23timing

4-cylinder 05.20-26-cylinder 05.20-7V6 05.20-10

Camshaft sensor15.12-14

MBC0_index.fm Page 1 Wednesday, July 20, 2011 9:31 AM

Page 2: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

2 INDEX

CAN-bus54.00-4

Capacities, fluidATF

4-speed 27.00-55-speed 27.00-6

coolant 20.00-6differential 00.04-50fuel 47.00-2oil 00.04-43

CARB (California Air Resources Board)

OBD-1

Carbon canister, activated47.00-4, 47.00-13

Catalytic converter49.00-1monitoring OBD-4removing and installing 49.00-5

Cautions 00.01-2, explanation 00.04-4

Center bearing41.00-5

Center brake light82.00-10

Center console68.00-5switches 54.25-6

Centering sleeve41.00-6

Central locking 80.00-2drive authorization system 80.00-3switch 54.25-5

Charging system15.40-3troubleshooting 15.40-3

Climate control83.00-1blower 83.00-2control panel 83.00-3diagnostic trouyble codes 83.00-4fresh air microfilter 00.04-38troubleshooting 83.00-4vacuum system 83.00-2, 83.00-3

Clockadjusting 54.30-2

Clock spring (airbag and horn contact)

54.25-2

Codes, faultOBD-7

Coil15.12-7

Coil springfront 32.00-3rear 32.00-5

Combination switch54.25-2

Component locationsECL-4, ECL-42, ECL-57

Compressor83.00-1

Condenser20.00-15

Connector locationsECL-14, ECL-42

Constant velocity (CV) joint35.00-1

Continuity54.00-10

Control armfront 33.00-2

Control modulesECL-51

Coolant (antifreeze)00.04-34hoses 00.04-35see also Cooling system

Coolant pump20.00-8auxiliary 20.00-8

Cooling fan20.00-16

Cooling systemcapacities 20.00-6coolant pump 20.00-8cooling fan 20.00-16draining and filling 20.00-6hoses 00.04-35pressure test 20.00-5radiator 20.00-15schematic 20.00-2service 00.04-34, 20.00-6thermostat 20.00-12troubleshooting 20.00-4

Crankshaft sensor15.12-14

Crash sensorECL-4

Cruise controlcontrol module pin assignments 6-cylinder HFM-SFI 07.51b-9

electrical test plan4-cylinderME-SFI 07.61a-27

6-cylinder HFM-SFI 07.51b-32ME-SFI 07.61b-26

switch 54.25-2

CV (constant velocity) joint35.00-1

Cylinder headcover

4-cylinder 01.30-26-cylinder 01.30-11V6 01.30-18

removing / installing 4-cylinder 01.30-46-cylinder 01.30-12V6 01.30-21

D

DAS (drive authorization system)80.00-3applications 80.00-3

Dashboard68.00-4switches 54.25-4

Diagnostic monitorsOBD-4

Diagnostic trouble code (DTC)00.04-4tables OBD-8

Differentialoil 35.00-4

Dimensions00.03-2

Discsee Brakes

DLC (data link connector)00.04-4, OBD-3

Dome light82.00-12

Dooradjusting 72.00-3control module 72.00-10handle 72.00-5latch 72.00-8lock 80.00-4panel 72.00-4stop strap 72.00-4

Drag link46.00-11

Drive authorization system (DAS)80.00-3applications 80.00-3

Drive axle00.04-51, 35.00-1boot inspecting 00.04-51

Drive belt00.04-26

MBC0_index.fm Page 2 Wednesday, July 20, 2011 9:31 AM

Page 3: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

INDEX 3

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Mercedes-Benz, be sure to read 00.01 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Drive cycleOBD-5

Driveshaftinspecting 00.04-51removing and installing 41.00-3troubleshooting 41.00-2

DTC (diagnostic trouble code)00.04-4tables OBD-8

DuovalveSee Heater valve

E

ECM (engine control module)07.00-1pin assignments

4-cylinder HFM-SFI 07.51a-7ME-SFI 07.61a-10

6-cylinderHFM-SFI 07.51b-7ME-SFI 07.61b-7

V6 ME-SFI 07.61c-9

EGR (Exhaust gas recirculation)49.00-11

Electrical componentsECL-4

Electric cooling fan 20.00-16

Electrical switchessee Switches

Electrical systemacronyms ECL-2component location table ECL-4component photos ECL-57test equipment 54.00-1troubleshooting 54.00-8wire color codes ELE-3

Electrical test equipment54.00-1

Electrical test plancruise control

4-cylinderME-SFI 07.61a-27

6-cylinder HFM-SFI 07.51b-32ME-SFI 07.61b-26

electronic accelerator4-cylinder HFM-SFI 07.51a-22ME-SFI 07.61a-26

6-cylinder HFM-SFI 07.51b-27ME-SFI 05.61b-25

V6 ME-SFI 07.61c-28engine management

4-cylinderHFM-SFI 07.51a-10ME-SFI 0761a-13

6-cylinderHFM-SFI 07.51b-11ME-SFI 07.61b-10

V6 ME-SFI 07.61c-13ignition system

4-cylinder HFM-SFI 07.51a-18ME-SFI 07.61a-23

6-cylinder HFM-SFI 07.51b-21ME-SFI 07.61b-22

V6 ME-SFI 07.61c-23

Electrical wiring diagramscolor and size ELE-3diagrams ELE-10index ELE-4sample ELE-2

Electronic acceleratorcontrol module pin assignments 6-cylinder HFM-SFI 07.71b-9

electrical test plan4-cylinder HFM-SFI 07.51a-22ME-SFI 07.61a-26

6-cylinder HFM-SFI 07.51b-27ME-SFI 05.61b-25

V6 ME-SFI 07.61c-28

Electronic stability program (ESP)see ESP (electronic stability program)see also ABS (antilock brake system)

Electronic traction control system (ETS)

00.03-4, 42.00-18

Emergency00.04-13brake 42.00-16jump starting 00.04-16tire changing 00.04-15towing 00.04-13

Emergency tensioning retractor (ETR)00.03-15

Engineapplications 00.03-6basic settings 07.00-4belt 00.04-26C 220 00.03-7C 230 00.03-8C 230 Kompressor 00.03-8C 280 00.03-9, 00.03-10code 00.04-9compartment 00.04-17, ECL-57covers 00.04-20management 07.00-1oil 00.04-40oil service 00.04-40specifications 00.03-3see also ECM (Engine control module)

see also Engine management

Engine control modulesee ECM (engine control module)

Engine cooling fan20.00-16

Engine hood88.00-5ornament 88.00-6placing in service position 00.04-20

Engine management4-cylinder

HFM-SFI 07.51a-2ME-SFI 07.61a-2

6-cylinderHFM-SFI 07.51b-2ME-SFI 07.61b-2

applications 00.03-6, 07.00-1, 15.12-2driveability troubleshooting 07.00-4electrical test plan

4-cylinder HFM-SFI 07.51a-10ME-SFI 07.61a-14

6-cylinder HFM-SFI 07.51b-11ME-SFI 07.61b-10

V6 ME-SFI 07.61c-12fuel supply 07.00-2troubleshooting 07.00-4V6 ME-SFI 07.61c-2see also Camshaft sensorsee also Crankshaft sensorsee also ECM (engine control module)see also Evaporative control systemsee also Ignition systemsee also MILsee also Oxygen sensorsee also Secondary air injection

ESP (electronic stability program)00.03-5, 42.00-1, 42.00-18, 42.00-20steering angle sensor 46.00-6switch 54.25-5see also ABS (antilock brake system)

ETR (emergency tensioning retractor)00.03-15

MBC0_index.fm Page 3 Wednesday, July 20, 2011 9:31 AM

Page 4: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

4 INDEX

ETS (electronic traction control system)

00.03-4, 42.00-18

Evaporative control system47.00-4carbon canister, activated 47.00-20monitoring OBD-5troubleshooting 47.00-13

Evaporator83.00-1

Exhaust gas recirculation (EGR)49.00-11

Exhaust manifold49.00-6

Exhaust systemdiagrams 49.00-3inspecting 00.04-52removing and installing 49.00-4

Expansion valve83.00-1

Exterior panel gaps88.00-2

F

Fanblower 83.00-2engine cooling fan 20.00-16

Fasteners00.04-5

Fault codesee DTC (diagnostic trouble code)

Fault memoryOBD-1

Fender liners 88.00-3

Filtersair 00.04-21fuel 00.04-36fresh air ventilation 00.04-38oil 00.04-41

Final drivesee Differential

Firing order15.12-3

Flex-disc41.00-6

Flexible service system (FSS)00.04-55

Foglight82.00-5, 82.00-9

Freeze-frame dataOBD-7

Fresh air microfilter00.04-38

Front axlesee Front suspension

Front suspension00.03-11control arms 32.00-2shock absorbers and springs 32.00-2stabilizer bar 32.00-6steering knuckle 32.00-4wheel bearing 32.00-6

FSS00.04-55

Fuel filler flap lock80.00-4

Fuel filter00.04-36

Fuel injectionsee Engine managementsee also Ignition system

Fuel level sender47.00-14

Fuel pressureregulator 47.00-20relieving pressure 07.00-3testing 47.00-11

Fuel pump07.00-2, 47.00-14fuse and relay 47.00-6

Fuel system fuel requirements 00.03-3monitoring OBD-5schematic 47.00-3troubleshooting 47.00-6

Fuel tankcapacity 00.03-3draining 47.00-17evaporative control 47.00-4expansion tank 47.00-22inspecting 00.04-52removing / installing 47.00-18

Fuel trimOBD-5

Fuses 54.00-2, ECL-17

G

Gearshiftknob 27.00-9

Generatorsee Alternator (generator)

Glove compartment68.00-3

Groundsmain engine management 07.00-5ECL-33

H

Hand brake42.00-16

Handle, door72.00-5

Hazard warning switch54.25-5

Headlight82.00-3aim 82.00-4bulb replacement 82.00-5cleaning 82.00-11dimmer switch 54.25-2removing / installing 82.00-6switch 54.25-5see also Lights

Heatercore 83.00-1

Heater valveheater valve 83.00-1removing and installing 83.00-10

HFM-SFI engine managementsee Engine management

Hoodsee Engine hood

Horn54.00-6button 54.25-4contact (clock spring) 54.25-2

Hose, coolant00.04-35

I

Identification plates00.04-9VIN 00.02-1, 00.04-9

Idle speed controlmodule pin assignments 07.51b-9

Ignition lock 80.00-4

MBC0_index.fm Page 4 Wednesday, July 20, 2011 9:31 AM

Page 5: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

INDEX 5

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Mercedes-Benz, be sure to read 00.01 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Ignition systemcoil 15.12-7disabling 15.12-3electrical test plans

4-cylinder HFM-SFI 07.51a-18ME-SFI 07.61a-23

6-cylinder HFM-SFI 07.51b-21ME-SFI 07.61b-22

V6 ME-SFI 07.61c-23firing order 15.12-3spark plugs 00.04-45see also Engine management

Ignition switch80.00-4

I/M (inspection / maintenance)OBD-6

Indicator lights00.04-16

Injectorsee Fuel injector

Inspection / maintenance (I/M)OBD-6

Instrument cluster00.03-16bulbs 54.30-4, 54.30-5illumination 54.30-2layout 54.30-1removing and installing 54.30-3

Intake manifold00.03-9, 00.03-10removing and installing

4 cylinder 09.20-16-cylinder 09.20-9V6 09.20-13

Intercooler00.03-8

Interior00.03-15lights 82.00-12microfilter 00.04-38

J

Jack stands00.04-13

Jump starting00.04.16

K

Key80.00-3

Knock sensor15-12-16

L

Latchdoor 72.00-8

Lateral acceleration sensor42.00-20

Leather upholstery00.04-49

Level sender47.00-14

License plate light82.00-11

Lifting vehicle00.04-12

Lightsbulb applications 82.00-2brake light 82.00-10headlights 82.00-3interior 82.00-12license plate light 82.00-11switch 54.25-4taillights 82.00-9turn signal

front 82.00-8rear 82.00-9

see also Headlight

Locksdoor 72.00-8trunk lid 80.00-6

Luggage compartmentsee Trunk

M

Maintenanceantifreeze (engine coolant) 00.04-35automatic transmission 27.00-5battery 00.04-23belt 00.04-26body 00.04-48 brakes 00.04-32cooling system 00.04-34CV joint boot, inspecting 00.04-51differential oil 00.04-50engine oil 00.04-40exhaust system, inspecting 00.04-52exterior 00.04-48filters

air 00.04-21fresh air 00.04-38fuel 00.04-36oil 00.04-41

fuel tank and fuel lines 00.04-52interior 00.04-48maintenance tables 00.04-55oil service 00.04-40oxygen sensors 49.00-8parking brake 42.00-16power steering fluid 00.04-44seat belts 00.04-49service indicator 00.04-55spark plugs 00.04-45suspension and steering 00.04-53tables 00.04-55tires 00.04-53underbody 00.04-48windshield wiper blade 00.04-54, 82.00-14

Malfunction indicator light (MIL)07.00-7, OBD-2

Manifold, exhaust49.00-6

Manifold, intake09.20-1

Master cylinder42.00-15

Mercedes star88.00-6

ME-SFIsee Engine management

MIL (malfunction indicator light)07.00-7, OBD-2

Mirroroutside 88.00-9switch 54.25-6

Misfiredetection OBD-4

Models00.03-4

MBC0_index.fm Page 5 Wednesday, July 20, 2011 9:31 AM

Page 6: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

6 INDEX

Muffler49.00-6

N

Notesexplanation 00.04-4

O

OBD (on-board diagnostics)07.00-6, 15.12-5P-codes OBD-7plug 00.04-5, 07.00-4, OBD-3

Oil, engine00.04-40capacities 09.04-13changing 00.04-41dipstick 00.04-41filter 00.04-41service 00.04-40specifications 00.04-40warning light 00.04-41

On-board diagnosticssee OBD (on-board diagnostics)

Outside door handle72.00-5

Outside mirror switch54.25-6

Oxygen sensor49.00-8monitoring OBD-4

P

P-codeOBD-7

Pads00.04-33, 42.00-7

Parasitic draw54.10-6

Parking brake42.00-16

Parktronic system (PTS)54.00-7

Partitions00.04-3

Parts00.04-6

Polishing00.04-49

Power mirrorsee Mirror

Power steeringsee Steering

Power steering fluid00.04-44

Power windowsee Window

Powertrain00.03-6

PTS (Parktronic system)54.00-7

R

Radiator20.00-15

Radio82.00-17recoding 82.00-18removing and installing 82.00-18

Rain sensor82.00-14

Raising vehicle00.04-10

Range switch27.00-3

ReadinessOBD-6

Rear axlesee Rear suspension

Rear suspension00.03-12drive axle 35.00-1shock absorbers and springs 32.00-4stabilizer bar link 32.00-7wheel bearing 35.00-2

Relays54.00-2, ECL-51

Restraint system00.03-15

Reversing light switch27.00-3

Rotor, brakesee Brake disc

S

SAE (Society of Automotive Engineers)

OBD-1, OBD-7

Safety00.04-13

Scan tool 00.04-5, 00.04-8, OBD-3

Seatfront 91.00-3heating switch 54.25-5passenger seat occupancy sensor 00.03-15

rear 91.00-4rear seat headrest control switch 54.25-5

switches 54.25-5, 54.25-7

Seat beltemergency tensioning retractor (ETR) 00.03-15

front 91.00-5maintenance 00.04-49rear 91.00-6

Seat occupancy sensor00.03-15

Secondary air injection49.00-10

monitoring OBD-5

Service00.04-7indicator 00.04-55tables 00.04-56

Shift interlock27.00-10

Shifter knob27.00-9

Shock absorberfront 32.00-2rear 32.00-4

Short circuits54.00-10

Side airbag00.03-15

Society of Automotive Engineers (SAE)

OBD-1, OBD-7

Sound system82.00-17

Spark plugs00.03-10service 00.04-45

Speakers82.00-17

Specifications00.03-3ATF 27.00-8oil 00.04-40

Speed sensor42.00-21

Springfront 32.00-3rear 32.00-5

MBC0_index.fm Page 6 Wednesday, July 20, 2011 9:31 AM

Page 7: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

INDEX 7

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your Mercedes-Benz, be sure to read 00.01 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

Sport package00.03-5

SRS (supplemental restraint system)91.00-1see also Airbag system

Stabilizer barfront 32.00-6rear link 32.00-7

Starter15.30-3troubleshooting 15.12-2

Static damage54.00-2

Steering 00.03-12angle sensor 46.00-6bleeding 46.00-7column 46.00-5

clock spring 46.00-5, 54.25-3dampener 00.03-12drag link 46.00-11fluid 00.04-44gear 46.00-8idler arm 46.00-10inspecting 00.04-53lock 46.00.5pump 46.00-7tie rod 46.00-9wheel 46.00-3

Steering column46.00-5switches 54.25-2

Steering knuckle33.00-4

Stop light switch42.00-15

Sunroofswitch 54.25-8

Supercharger00.03-9, 09.50-1clutch 09.50-6components 09.50-3oil 09.50-2removing and installing 09.50-4

Suspensioninspecting 00.04-53see also Front suspensionsee also Rear suspension

SwitchesECL-51back-up light 27.00-3brake light 42.00-15center console 54.25-6central locking 54.25-5child safety (rear window) 54.25-6combination 54.25-2cruise control 54.25-2dashboard 54.25-4hazard warning 54.25-5headlight dimmer 54.25-2horn 54.25-4ignition 54.25-2, 80.00-2light 54.25-4mirror 54.25-6Parktronic 54.25-7rear seat headrest control 54.25-5seat adjustment 54.25-7seat heater 54.25-5steering column 54.25-2sunroof 54.25-8tilt protection 54.25-5traction control (ASR, ESP) 54.25-5transmission range 27.00-3trunk lock 54.25-6turn signal 54.25-2window 54.25-6wiper / washer 54.25-2

T

Taillights82.00-9

TCM (transmission control module)27.00-4

Technical dataC 220 engine 00.03-7C 230 engine 00.03-8C 230 Kompressor engine 00.03-8C 280 engine 00.03-9, 00.03-10

Thermostat20.00-12

Tie rod46.00-9

Tightening torques00.04-6

Timing chain tensioner05.20-16

Tire00.03-5changing 00.04-15inflation 00.04-53rotating 00.04-53

Toolsspecialty tool suppliers 00.03-7

Torques00.04-6

Tow protectionswitch 54.25-5

Towing00.04-3

Traction controlsee ASR (acceleration slip regulation)see also ESP (electronic stability program)

Transmissionsee Automatic transmission

Trim clips 68.00-1, 72.00-1dashboard 68.00-4door panel 72.00-4wheel housing liner 88.00-3

MBC0_index.fm Page 7 Wednesday, July 20, 2011 9:31 AM

Page 8: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

8 INDEX

Troubleshootingalternator 15.40-3automatic transmission 27.00-4battery 00.04-2brakes 42.00-1charging system 15.40-3combustion chamber leak test 20.00-5cooling system 20.00-4cruise control electrical test plans

4-cylinderME-SFI 07.61a-27

6-cylinder HFM-SFI 07.51b-32ME-SFI 07.61b-26

driveability 07.00-4driveshaft 41.00-2electrical 54.00-8electronic accelerator electrical test plans4-cylinder HFM-SFI 07.51a-22ME-SFI 07.61a-26

6-cylinder HFM-SFI 07.51b-27ME-SFI 05.61b-25

V6 ME-SFI 07.61c-28engine management electrical test plans4-cylinderHFM-SFI 07.51a-10ME-SFI 0761a-13

6-cylinderHFM-SFI 07.51b-11ME-SFI 07.61b-10

V6 ME-SFI 07.61c-13evaporative system 47.00-13fuel system 47.00-6ignition system electrical test plans

4-cylinder HFM-SFI 07.51a-18ME-SFI 07.61a-23

6-cylinder HFM-SFI 07.51b-21ME-SFI 07.61b-22

V6 ME-SFI 07.61c-23starter 15.30-2wipers 82.00-14

Trunkcapacity 00.03-3lid 88.00-7lid lock switch 54.25-6lock 80.00-5

Turn signal front 82.00-8rear 82.00-9switch 54.25-2

V

Vacuum booster42.00-15

Vacuum hose diagram4-cylinder 09.20-66-cylinder 09.20-13V6 09.20-17

Vehicle identification number (VIN)00.02-1, 00.04-9

Ventilation microfilter00.04-38

Voltage and polarity54.00-2

Voltage regulator15.40-6

Voltage tests54.00-8

W

Warning lights00.04-16

Warnings 00.01-2explanation 00.04-4

Washers82.00-14headlight 82.00-11nozzle 82.00-17switch 54.25-2

Washing00.04-50

Water pumpsee Coolant pump

Waxing00.04-50

Wheel bearingfront 33.00-6rear 35.00-2

Wheel housing liner88.00-3

Wheel speed sensor42.00-21

Wheels00.03-5

Window motor 72.00-11regulator 72.00-10switch 54.25-6

Wipers82.00-13arm 82.00-15assembly 82.00-15blade 00.04-54, 82.00-14components 82.00-14headlight 82.00-11relay 82.00-14switch 54.25-2

Wiring 54.00-2color and size ELE-3diagrams ELE-10index ELE-4sample ELE-2

Y

Yaw sensor42.00-20

MBC0_index.fm Page 8 Wednesday, July 20, 2011 9:31 AM

Page 9: Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 - Complete Index

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

Mercedes-Benz C-Class (W202) Service Manual: 1994-2000 C220, C230, C230 Kompressor, C280

Price: $139.95Bentley Stock No: MBC0Publication Date: 2009.jan.15ISBN: 978-0-8376-1692-6Hardcover, 8 3/8 in. x 11 in.Case quantity: 11,244 color and B/W pages over 1,275 photos, illustrations and diagramsIncludes over 600 electrical wiring diagramsThis Bentley Manual contains in-depth maintenance, service and repair

information for the Mercedes-Benz C-Class from 1994 to 2000. The aim throughout has been simplicity and clarity, with practical explanations, step-by-step procedures and accurate specifications. Whether you’re a professional or a do-it-yourself Mercedes-Benz owner, this manual helps you understand, care for and repair your car.

Features:• Maintenance procedures from changing the ATF to replacing the cabin air

filter. This manual tells you what to do and how and when to do it.

• Step-by-step cylinder head cover and cylinder head removal and installation.

• Cooling system and radiator service.

• Fuel injection and ignition system diagrams and explanations.

• Information about advanced technical features such as variable intake manifold, traction control and stability control.

• Suspension repair procedures.

• Brakes, steering and ABS troubleshooting and repair.

• Heating and air-conditioning repair, including A/C component replacement.

• Body, hood and sunroof repairs and adjustments.

• Electrical system service, with an easy-to-use illustrated component locator section.

• Comprehensive wiring schematics, including power distribution and grounds.

• Mercedes-Benz OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation.

• Mercedes-Benz factory tolerance, wear limits, adjustments and tightening torques.

Models and engines covered:

C220, 4-cylinder 2.2 liter (M 111)

C230, 4-cylinder 2.3 liter (M 111)

C230, Kompressor, 4-cylinder 2.3 liter (M 111)

C280, 6-cylinder 2.8 liter (M 104)

C280, V6 2.8 liter (M 112)

BentleyPublishers.com

Bentley technical editors removing intake manifold on V6 (M 112) engine.

Measuring brake rotor wear.00.04 Maintenance

Locations of hundreds of electrical components: Communication equipment under trunk floor.ECL Electrical Component Locations

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Other Mercedes-Benz books from Bentley Publishers

Mercedes-Benz Technical CompanionPrice: $39.95Bentley Stock No. GMCCISBN: 978-0-8376-1033-7Compilation of technical articles from The Star

Mercedes-Benz E-Class (W124) Owner’s BiblePrice: $39.95Bentley Stock No. GMOBISBN: 978-0-8376-0203-1Written in conjunction with Mercedes-Benz technical expert Stu Ritter