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New concept on marginal field development
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Page 1
Marginal Field Development The Sea Swift Conductor Supported Platform (CSP)
Ken Crawford
Page 2
Our Company
Our Services
Offshore Structures for Marginal Field Development utilising a MOPU development solution
Agenda
Page 3
Exceptional Innovation in Offshore Engineering Solutions
Concept, design, procurement and installation
Offshore systems, products and technical support services
Offshore Structures
Riser Systems
Hydraulic Systems
Service & Rental
Our Engineering Solutions Delivering Your Vision
Page 4
Global Track Record and Experience
Operational experience and on-ground representation in Asia Pacific, Africa, Europe, Middle East, North Sea and USA
Worked completed for over 110 customers in 32 countries
Growing Team
Degree Qualified Engineers to PHD level
Affiliation with Cambridge University
Experienced hands-on Offshore Field Engineers
Offer practical solutions to offshore challenges
Our Company Structured for Your Success
Page 5
Our Commitment To Your Success
Innovative, Robust and Reliable Solutions
to Drilling and Platform Requirements
Innovation: based on hands on experience
Safety: first before all else
Service & Quality: responsive and tailored to customer needs
Cost Control: delivering reduced platform costs. Lower installation costs, minimum drilling downtime, simplified critical path and reduced intervention costs
Page 6
Our Company Structured for your Success
Project Management
Analysis & Engineering
Procurement Fabrication & Testing
Offshore Installation
& Operations
Page 7
Offshore Structures Sea Swift Conductor Supported
Platform
Subsea Drilling Templates
Subsea Protective Structures
Wellhead Tower
Tension Decks
Bespoke Offshore Structures
Our Innovation Bringing Your Specification to Life
Design, Procure, Supply, Install
Page 8
Riser Systems Riser Analysis
Subsea Riser Systems
Surface Riser Systems
Pipeline Riser
VIV Suppression Systems
Connectors
Tie-back Engineering
Centralisers
Our Innovation Bringing Your Specification to Life
Page 9
Hydraulic Systems Hydraulic Power Unit
Wellhead Control Panel
Spare Parts
Image Based Information System
System Appraisal / Troubleshooting
Fluid Analysis
Our Innovation Bringing Your Specification to Life
Page 10
Service & Rental SUREgrip Tension Ring
PROten Riser Tensioning System
Rig Floor Tensioning System
Conductor / Riser Tensioning Unit
Cement Top Up System
Aquascope Subsea Camera
Trash Caps
Conductor Tie-back Rental Tools
Our Innovation Bringing Your Specification to Life
Page 11
Offshore Structures Sea Swift Conductor Supported Platform
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Offshore Structures MOPU Wellbay Modules
Bespoke wellbay modules designed to be used in conjunction with a MOPU
Quick and low cost solution for rapid development of normally uneconomical fields
Attaching the wellbay module to the hull of the FPSO removes the need for a NUI or standard jacket
Systems are designed to be either fitted to new build rigs or retrofit to existing rigs
Allows multiple wells to be tied back to an FPSO
Page 13
Offshore Structures Tension Decks
Bespoke tension decks designed for explorations and development drilling
Systems are designed to be either fitted to new build rigs or retrofit to existing rigs
Allows multiple wells to be drilled at one single location
Can provide up to 1500 Tones of tension across 6 individual well slots
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Typically NUI platforms using well conductors as structural members.
Designed to current API and Verification body rules.
Designed for installation by standard cantilever Jack-up and supply vessel. No need specialist vessel assistance.
Conductors can be drilled and cemented or piled.
Three main applications
Normally Unmanned Installation
Pre drill wellhead platform
Slot addition wellhead platform
Offshore Structures Sea Swift Conductor Supported Platforms
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Sea Swift CSP Component Montage
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Sea Swift CSP Configurable Topsides
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Typically 36 or 30 diameter Grade X52.
Premium fatigue grade connectors (e.g. National Oilwell Varco XLC-S connectors) with excellent strength and fatigue performance.
Pile or drill conductors.
Four conductors will form the main structural support to the platform and will be effectively fixed within the subsea structures via use of grout.
Corrosion protection will be provided.
Sea Swift CSP Conductors
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Example of 4 Well Sea Swift
Overall dimensions of approximately: H: 13.6m W: 6.9m L: 8.1m
4 wells in a 2 x 2 array @ 6m x 4.8m spacing plus a central running slot which can also be used as a well slot (future requirement).
Approximate weight 160 Tonnes.
4 x 42 O/D leg sleeves, and an arrangement of smaller tubular sections interconnecting bracing members.
The subsea structure will be located at or just above the seabed and initially supported on a central support pile. This can also accommodate an additional well if required in the future.
All required cement grouting equipment, installation cameras, subsea gyrocompass location fittings and guides for the export riser and subsea power umbilical cable.
Conductors will be grouted within the sleeves.
Sea Swift CSP Subsea Structures
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Offers support/protection to the export riser and umbilical cable.
Approximate weight will be 2.5 Tonnes
Locates over two well conductors.
Installed either following or during the installation of the 4 well conductors and prior to installation of the topsides module.
Incorporates guide modules for the export riser and the subsea power umbilical cable.
Will be installable using AEL patented technology.
Sea Swift CSP Riser Guide
Page 20
Sea Swift CSP Typical Topsides Facilities Equipment
Production Test & Manifolds, piping and valves
Wellhead control panel and Hydraulic Power Unit (HPU)
Platform control interface
Pig launcher
Flare / Emergency Vent Boom
Emergency personnel shelter (located within designated Safe Area)
Electrical Equipment Room (located within designated Safe Area)
Chemical injection package
Platform Control System
Sump tank and pump
Vent scrubber and pump
Service water pump
Diesel driven crane and diesel tank
Multiphase flow meter
ESP Control Transformers
CCTV
Emergency Lighting
Life escape devices e.g. life buoys
Platform Safety Equipment
Page 21
Sea Swift CSP Delivery of the Complete Solution
Project Management
Analysis & Engineering
Procurement Fabrication & Testing
Offshore Installation
& Operations
Page 22
Dedicated Project Team
Structural & Fatigue Analysis
Process simulations
Topsides Facilities Equipment Analysis
Mechanical
- Instrument & Control
- Electrical & Power
- Piping
- Telecommunication
- Technical Safety
- Detailed Design
Production of BOD
Development of design specifications & key documents
Sea Swift CSP Project Management
Page 23
FEED Study / Review & verification of FEED design documents
Structural & Fatigue Analysis
Process simulations
Topsides Facilities Equipment Analysis
Mechanical
- Instrument & Control
- Electrical & Power
- Piping
- Telecommunication
- Technical Safety
- Detailed Design
Production of BOD
Development of design specifications & key documents
Sea Swift CSP Analysis & Engineering
Page 24
Sea Swift CSP Procurement
Sub contractor evaluation and selection:
Sub contractor audits and final selection of sub contractors driving down costs where possible
Procurement of long lead items
Conductor joints and connectors
Structural sections and subsea structure cans
Pig Launcher
Topside facilities equipment & Piping
WHCP / HPU
Page 25
Sea Swift CSP Fabrication
Sub contractor evaluation and selection:
Sub contractor audits and final selection of sub contractors driving down costs where possible
Procurement of long lead items
Conductor joints and connectors
Structural sections such as the subsea structure cans
Topside facilities equipment & Piping
Manufacturing phase:
Topsides module fabrication and painting
Subsea structure fabrication and painting
Platform ancillaries fabrication and painting
Platform and riser Installation equipment fabrication
QA, QC
Installation of facilities equipment
Riser pre-fabrication
Platform FAT
Full Aquaterra management team on site to manage fabrication
Delivery of complete solution
Page 26
Sea Swift CSP Example Schedule
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Sea Swift CSP
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Sea Swift CSP
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Sea Swift CSP
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Sea Swift CSP
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26m Water Depth
Four 30 Conductors run to 50m below mudline
Provision for 5 wells (3 initial + 2 optional)
25 year design life. Minimal processing facilities - will incorporate manifolds, multi-phase analyser/meter, utilities and a pig launcher.
6m x 4.8m well spacing with additional centre running / support slot
One subsea structure approximately
H: 13.6m W: 6.9m L: 8.1m
Weight: Approximately 160T
Topside 3 deck levels approximately
H: 9.5m W: 12m L: 15m
Weight (including process equipment): Approx. 260T (based on current understanding of requirements)
Crude transported to shore via a 15km long, 8 pipeline to a 12,000BPD capacity onshore facility.
Power will be supplied via one combined subsea power and fibre optic data communication cable.
Umbilical and Riser guides.
Access via boat landing and ladder
Sea Swift CSP Seme Development - General Platform Configuration
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Sea Swift CSP
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Sea Swift CSP Installation
1. Pick up and Hang off Subsea Structure
2. Drill Centre Slot Conductor
3. Pickup & Install Lower Subsea Structure
4. Pickup and Install Upper Subsea Structure
5. Drill and Run Four Environmental Conductors
Attach riser guides and boat access ladder as conductor ran
Cut conductors to height as each is drilled
6. Space Out & Grout Lower Subsea Structure to Depth
7. Space Out & Grout Upper Subsea Structure to Depth
8. Pick up and Hang-off Topside Structure
9. Transfer and Set Down Topside Structure
10. Complete Hook Up & Commissioning
Page 34
Sea Swift CSP Installation
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Gallery
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Sea Swift CSP Installation
1. Drill Centre Hole. Pick up and Install Lower Subsea Structures
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Sea Swift CSP Installation
2. Pick up and Install Upper Subsea Structures
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Sea Swift CSP Installation
3. Pick up Topside and Boat Landing Structures
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Sea Swift CSP Installation
4. Commence Drilling Operations
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Sea Swift CSP Installation
5. Prepare Cement Hoses
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Sea Swift CSP Installation
6. Spaceout and Secure Subsea Structures
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Sea Swift CSP Installation
7. Position & Install Topsides
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Sea Swift CSP Installation
8. Complete Hook-up and Commissioning