MANUAL PGT-11-S (sVip

M A N U A L

PGT-11-S (sVip®)Original manual for PGT-11-S (sVip®)

The universal visualization and programming tool for motor feedback systems

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P R O G R A M M I N G T O O L | P G T - 1 1 - S ( s V i p ® ) 8017723 / YIP4 / 2015-02-03 | S I C K S T E G M A N N GmbHSubject to change without notice

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Described product PGT-11-S (sVip®)

Manufacturer SICK STEGMANN GmbHDürrheimer Strasse 3678166 Donaueschingen, GermanyTel.: +49 (0) 771 / 807 – 0Fax: +49 (0) 771 / 807 – 100Internet: http://www.sick.com/E-mail: [email protected]

Legal notice This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK STEGMANN GmbH. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK STEGMANN GmbH.

The brands called in this document are a property of her respective owners.

© SICK STEGMANN GmbH. All rights reserved.

Source document This document is an original document of the SICK STEGMANN GmbH.


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Inhalt

1 Important information up front .....................................................................61.1 About this document .................................................................................................61.2 Before you begin .......................................................................................................61.3 Target audience .........................................................................................................61.4 Symbols used ............................................................................................................61.5 Associated documents ..............................................................................................61.6 General safety notes .................................................................................................61.7 PGT-11-S hardware and SOPAS product combination ............................................7

1.7.1 Correct use .................................................................................................71.7.2 Foreseeable misuse ..................................................................................7

2 Introduction PGT-11-S (sVip®) .........................................................................8

3 Software access for operating of the PGT-11-S (sVip®) ..............................93.1 About SOPAS..............................................................................................................93.2 Downloading SOPAS ..................................................................................................9

4 Installation ..................................................................................................... 124.1 Installing SOPAS ..................................................................................................... 124.2 Installingtherequireddevicefiles(SDD) .............................................................. 134.3 Updatingthedevicefiles(SDD) ............................................................................. 15

5 Overview of SOPAS ....................................................................................... 165.1 Interface ................................................................................................................ 165.2 Symbol buttons....................................................................................................... 175.3 Creating and managing projects ........................................................................... 175.4 Different steps for connecting devices ................................................................. 18

5.4.1 Connect using the “Connection Wizard” ............................................... 185.4.2 More options for connecting devices .................................................... 22

6 Connecting PGT-11-S (sVip®) ....................................................................... 306.1 Master Mode .......................................................................................................... 30

6.1.1 Connection diagrams for Master Mode ................................................. 306.1.2 EstablishingaconnectionforconfigurationoftheMasterMode ........ 31

6.2 Analyzer Mode ........................................................................................................ 326.2.1 Connection diagrams for Analyzer Mode .............................................. 326.2.2 EstablishingaconnectionforconfigurationoftheAnalyzerMode ..... 33

6.3 Slave mode ............................................................................................................. 346.3.1 Connection diagram for Slave Mode ..................................................... 346.3.2 EstablishingaconnectionforconfigurationoftheSlaveMode .......... 34

7 Start Project ................................................................................................... 357.1 Connection status .................................................................................................. 357.2 Access lead ............................................................................................................. 357.3 Select the corresponding interface ....................................................................... 36


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8 Analysis and programming of motor feedback systems ........................ 378.1 Select HIPERFACE DSL® ......................................................................................................................................................... 37

8.1.1 HIPERFACE DSL® – Master Mode .......................................................... 37

8.1.2 HIPERFACE DSL® - Analyzer Mode 55

8.2 Select HIPERFACE® ........................................................................................................................................................................... 60

8.2.1 HIPERFACE® - Master Mode 608.2.2 HIPERFACE® - Analyzer Mode ................................................................. 70

8.3 Select Incremental ................................................................................................. 788.4 Select Incremental and Commutation 83

9 Appendix ......................................................................................................... 869.1 TechnicalspecificationsforPGT-11-S(sVip®) ...................................................... 869.2 System requirements for SOPAS (sVip®) ............................................................... 869.3 Firmware update .................................................................................................... 87

9.3.1 Updatingthedevicefiles(SDD)forSOPAS ........................................... 879.3.2 UpdatingthefirmwareofthePGT-11-S(sVip®) ..................................... 87

9.4 Using PGT-11-S (sVip®) Wi-Fi .................................................................................. 949.5 References .............................................................................................................. 95


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1 Important information up front

1.1 About this document

This manual describes how to commission and use the PGT-11-S (sVip®) programming tool hardware as well as how to install and use the SOPAS software for programming encoders (SICK Open Platform for Application and Software).

1.2 Before you begin

Read this manual carefully before you commission the PGT-11-S (sVip®) hardware and use the SOPAS software.

1.3 Target audience

This manual is intended for staff with technical training who carry out programming and analyzing of motor feedback systems from SICK Stegmann GmbH. They assume an appropriate level of knowledge for the use of software and electrical engineering in general.

1.4 Symbols usedSymbol Meaning

The symbol indicates a hazardous point where the product can be damaged by improper handling or where general hazards may occur.

This symbol refers to a hazardous point due to electrical charge which can damage the product.

Thissymbolprefixesanotecontainingimportantadditionalinformation.

1.5 Associated documents

Before starting work, please also observe the latest installation instructions and product information for the product you wish to work with.

1.6 General safety notes

CAUTION! Risk of damage due to incorrect adapter!

The programming tool may only be used with the adapter cables designed for it (see accessories). Other adapter cables are not permitted. Otherwise, this could result in damage to the programming tool or the encoder.

CAUTION! Risk of damage!

The programming tool may only be used with SICK Stegmann GmbH encoders. Using it with other encoders can damage the programming tool and / or encoder.

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CAUTION! Risk of damage due to incorrect adapter!

Always use the correct adapter cable or the correct spring terminal block connections. Otherwise, the programming tool and / or encoder will be damaged.

CAUTION! Risk of damage due to electrical charging!

When connecting an encoder, make sure you are grounded. Static charges can damage the programming tool and / or the encoder.

1.7 PGT-11-S hardware and SOPAS product combination

The combination of PGT-11-S hardware and SOPAS enables the user to prepare programmable SICK Stegmann GmbH motor feedback systems for use quickly andefficiently,ortocarryoutcalibration.

For this purpose, the PGT-11-S hardware is connected to a computer via a LAN or Wi-Fi connection, so that the interface of the motor feedback concerned can be read out or reprogrammed.

Both incremental and absolute encoders can be connected easily using various adapter cables or the spring terminal block.

The programming environment for the PGT-11-S hardware is integrated into the SOPAS development environment, version 2.38.3.

A suitable adapter cable is also necessary for use (see page 30).

Note:

The PGT-11-S (sVip®) is only validated with SOPAS 2.38.

1.7.1 Correct use

The PGT-11-S (sVip®)programmingtoolisusedforprogrammingandconfiguring SICK Stegmann GmbH motor feedback systems.Correct use also means to use a suitable adapter cable and a correct connection between Programming Tool and encoder as well as between Programming Tool and computer. The connection diagrams in the appendix to these instructions must be ob-served in this respect (see page 16). You must also pay attention to the data sheets of the encoders used.The SOPAS software is intended for use on a Windows® PC. Other operating systems or virtual machines are not supported (see page 86).

1.7.2 Foreseeable misuse

If the cable connecting between encoder, converter and computer is not connected properly or an incorrect adapter cable is used, the connected encoder could be damaged.Disconnecting the connection to the encoder prematurely can cause data loss and damage to the encoder.InstallingandusingSOPASoncomputerswhichdonotconformtothespecificationslisted in the appendix can cause data loss or malfunctions.

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2 Introduction PGT-11-S (sVip®)

The PGT-11-S (sVip®) visualization and programming tool is universally compatible for use with all SICK motor feedback systems. It also works with SOPAS - the proven stan-dard software for SICK's extensive product portfolio.

In this combination, the tool is characterized by the following properties: − Oscilloscope function - for qualitative signal analysis − Presentation of histograms, e. g., temperature − Reading out and saving of E2Prom content − Enables synchronization of analog signals and the absolute position of HIPERFACE®

products such as the SRS/SRM50, SKS/SKM36, etc. − By combining with SOPAS a single standard user interface for all tasks − One tool for programming and straightforward diagnostics for developers and

service engineers − Connection options to a PC, a laptop, or a table computer via Ethernet (LAN) or

wirelessly via WLAN.

Insummaryofthisshortdescriptionitispossibletosaywithcompletejustification:Connect, log in, begin – and this will be the subject of the next chapters.

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3 Software access for operating of the PGT-11-S (sVip®)

3.1 About SOPAS

ThesoftwareproductSOPASallowsyoutoconfigureandcontrolvariousdevices. Additionally SOPAS provides you with a SICK-wide, centralized management and update service for new operating systems and general software functions, so you always may remain on the cutting edge of development. And last but not least: Software free to download!

3.2 Downloading SOPAS

Note: If you already use SOPAS, see page 18 for how to prepare SOPAS for use with the Programming Tool PGT-11-S (sVip®).

You can download SOPAS quickly and conveniently via the Service Portal of SICK AG.

1. Start any browser and enter www.sick.comintheaddressfield. The SICK AG homepage will open up.

2. Choose the tab SERVICE AND SUPPORT and click on SOFTWARE. The corresponding page will open up.

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3. Click on SOPAS-ET. The page for selecting the software will open up.

4. Click on SOPAS ENGINEERING TOOL (version 2.38.3) A page containing product informations and further references will open up.

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5. Click on DOWNLOAD and follow the instructions. Inadditiontothedirectinstallation,youcansavetheinstallationfileinadirectory of your choice. InthenextchapteryouwillfindthedescriptionofSOPASinstallation.

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4 Installation

4.1 Installing SOPAS

Note: IfyouarealreadyusingSOPASET,youcanfindouthowtoprepareSOPASETforusewith the PGT-11-S (sVip®) programming tool under UPDATING THE DEVICE FILES (see page 15).

Note: During the SOPAS installation, you may see user account control (UAC) messages and messagesfromanti-virusprograms.Confirmthesemessagesorcontactyoursystemadministrator if you are uncertain about them.

In many companies, the installation of software products is subject to restrictions. If this is the case, contact your system or network administrator before proceeding with the installation.

Note: If you are installing as part of the download, so please continue with step three.

1. OpenthedirectorywhereyousavedtheSOPASinstallationfile.2. Runthe“setup.exe”file.3. Select the preferred installation language.

Note: Select the COMPLETE INSTALLATION option during the installation.

4. Follow the instructions in the installation wizard. Two links are created on the desktop during the installation (SOPAS and SOPAS Single Device). These instructions only cover work with SOPAS.

5. Finish the installation with or without the installation of the necessary device descriptionfiles(SDDfiles). HowtoinstallorupdatetheSDDfilesisdescribedinthefollowingchapter.

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4.2 Installing the required device files (SDD)

Note: Inordertoinstallortoupdatethedevicefiles(*.SDD),youcandownloadthemdirectlybyinternet.OtherwiseyoucanuseprovidedfilesfromUSBstickoremail.

Forthefirstapproachyoumustbeabletodownloaddatafromwww.sick.com It is possible you need a little help from your network administrator to make correspon-dingsettingsinthefirewall.

1. Start SOPAS, if not done during installation. • IfnoSDDfileswereinstalled,acorrespondingdialogopens.Pleaseclosethis

dialog by clicking on . The install wizard for new device drivers opens. Follow the instructions of the wizard depending on the selected option.

• IfSDDfilesarealreadyinstalled,youcanaddmore. On tab Device Catalog please click on the Install button. The install wizard for new device drivers opens. Follow the instructions of the wizard depending on the selected option.

• AndifSDDfilesarealreadyinstalled,youcanupdatethem–see page 15.

2. Mark the option FROM SICK.COMtoinstalltheSDDfilesdirectlyfromtheinternet and click the NEXT > button. Alistofavailabledevicefileswillbedisplayed.

• Select the option FROM FILEifthefilesyouwanttoinstallarealreadypart ofyourfilesystem.

3. SelecttherequiredSDDfilesandthenclicktheNEXT > button. The installation starts. Follow the instructions on the screen. At the end of the installation the welcome dialog opens.

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4. Close this dialog by clicking on or select one of the possible activities. In the tab DEVICE CATALOGallinstalledSDDfilesaredisplayed.

List of all the installed device drivers, that were installed by using the www.sick.com – like described before. This list also can contain device drivers, that were installed after the purchase of the device from the product CD.

Note: FormoreinformationonthefirststepswithSOPAS see page 16.

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4.3 Updating the device files (SDD)

1. Start SOPAS Eventually the welcome dialog opens.2. Click the CREATE A NEW PROJECT or OPEN LAST PROJECT button, if this is a project using the PGT-11-S. The main window with the project tree and the tabs for DEVICE CATALOG and NETWORK SCAN ASSISTANT opens.3. Open – if not already done – the tab DEVICE CATALOG by clicking on the toolbar.

Note: IfyouarealreadyusingSOPAS,checkwhethertheSDDfilesareuptodate. Ifnecessary,uninstallthedevicefilesfortherelevantencoderssothatyoucan replace them for use with PGT-11-S (sVip®).

Formoredetailedinformationonuninstallingdevicefilesseetheonlinehelp(F1key).

4. Click the UPDATE button. The update wizard for available device drivers opens. 5. MarkalldeviceswhoseSDDfilesyouwanttoupdateandclickthe NEXT > button. Follow the instructions of the installation wizard.6. Close the tab when all devices have been updated.

Note: Formoredetailedinformationaboutupdatingdevicefilessee page 87.

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5 Overview of SOPAS

SOPASisasoftwareplatformforconfiguringandvisualizingsensorsmanufactured by the SICK Group.These instructions will mainly refer to the functions required for programming encoders. Additional information on SOPAS and its functions can be found in the online help (F1 key).

5.1 Interface

1. Menu bar2. Symbol buttons (quick access toolbar)3. Project view4. Context help5. Working area6. Status bar

Note: YoucanfinddetaileddescriptionsoftheindividualareasandfunctionsofSOPASusingthe SOPAS help function (F1 key)

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5.2 Symbol buttons

Symbol buttons allow easy access to important functions in SOPAS. Inthetablebelowyouwillfindabriefoverviewofthemostimportantsymbolbuttonsforprogramming encoders:

Symbol MeaningCreate a new project

Open a saved project

Save project

Save project under a new name

Print

Device catalog

Connection wizard

Help

5.3 Creating and managing projects

Projectsformthebasisforeverysensorvisualizationandconfigurationtask.

Task ProcedureCreating a project Click the OPEN PROJECT button, or on the CREATE A NEW PROJECT button in

the welcome dialog when the program is started.Renaming a project Right click on the project in the project view (see page 9) and select

PROJECT PROPERTIES... in the context menu. Enter a new name for the project.

Protecting a project Right click on the project in the project view (see page 9) and select PROJECT PROPERTIES... in the context menu. Enterapasswordfortheproject,thenenteritagaintoconfirmit.

Saving a project Click the SAVE or SAVE AS button.Opening a project Click the OPEN PROJECT button and select a project which has been

previously savedClosing a project Select the project in the project view.

Open the project menu and click CLOSE PROJECT.

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5.4 Different steps for connecting devices

Upon starting SOPAS the software automatically scans the network for available devices.

If the desired device appears in the list, it can be chosen by selecting the check box. Otherwise click CONNECT TO A NEW DEVICE.

5.4.1 Connect using the “Connection Wizard”

Note: APGT-11-SmustbeconnectedtothePCotherwiseSOPAScan'tfindthedevice.

Please consider the mounting instruction on chapter Connecting PGT-11-S (sVip®) – see page 30.

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1. Start SOPAS, if not already done. The welcome dialog opens.2. Click CONNECT TO A NEW DEVICE. The connection wizard opens.

3. Select option

• CONNECT TO A SPECIFIC DEVICE, if the desired device is displayed. Please note that in this case the corresponding device must already be connected.

• USE SIMULATED DEVICE, if you only need a software simulation of a device. • SHOW ALL CONNECTED DEVICES, if you – as in this example – want to choose a

particular type of interface.

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4. Click the NEXT > button. An additional dialog for selecting an interface opens.

5. Select the type of interface you need. Typically this will be “Internet Protocol (IP)”.6. Click the NEXT > button. According to the selected interface, a scan is performed on the connected devices with the progress indicator PERFORMING AUTO IP SCAN SHOWN. If no device is connected to the computer yet, please make up for this (see page 30) and click the SCAN AGAIN button. If a device is already connected, then the dialog DEVICES FOUND opens.

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7. Click into the according check box (device is marked with a blue line on the left), to integrate the desired device. If the network settings match, the PGT-11-S is part of the device environment of SOPAS. If this is the case, please proceed to Step 11.

Optionally, the icon for the network connector turns from green to red when the device is in a different IP subnet.

8. Click on the • AUTOMATICALLY button to change the IP-address, if the device is connected directly

to your computer. • MANUALLY button, if the device is connected to a network, as in this example.

The dialog CHANGE IP CONFIGURATION opens.

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9. Select the option • OBTAIN THE IP SETTINGS AUTOMATICALLY (DHCP), if the settings can be obtained

automatically by network • USE THE FOLLOWING IP SETTINGS, if administrative network settings are required,

for example in specially secured network environments.10. Enter the necessary addresses and click the OK button – in consultation with your Administrator. The dialog of the CONNECTION WIZARD is displayed again in the foreground.

• If necessary, click on the SCAN AGAIN button to activate the settings.

11. Click on the FINISH button of the CONNECTION WIZARD, if the PGT-11-S is part of the device environment of SOPAS. The CONNECTION WIZARD dialog is closed.

5.4.2 More options for connecting devices

In summary, there are different ways to connect a device. You already learned about thefirstway–theCONNECTION WIZARD which is being started from the WELCOME dialog of SOPAS (see page 18). Another way to start this wizard or the dialog for interface selection is via the main menu COMMUNICATION [1].

The next way to acquire the connection: Use the NETWORK SCAN ASSISTANT [2] tab and the two buttons for NETWORK CONFIGURATION [3] and NETWORK SCAN [4].

Note: The Network Scan Assistant tab will only display, if you have selected an existing project or if you are creating a new project.

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1. Click the NETWORK SCAN ASSISTANT tab. A list of discovered devices opens.2. Click the NETWORK CONFIGURATION button. The Network Scan Assistant dialog opens.

3. Click the NETWORK SCAN button. Basedontheselectedconfigurationthenetworkisscannedforavailabledevices. The scan of available devices is logged.

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4. Click the OK button. The NETWORK SCAN ASSISTANT tab is displayed again in the foreground – now with the list of discovered devices.

The red mark in the column SUITABLE DEVICE DESCRIPTION [1] indicates that the device is not listed in the device catalog. The appropriate device driver needs to be be installed (see page 12).

5. Select the desired device (green record) and click the ADD button [2]. The selected device is associated with the current project [3].

Note: You also can drag the desired device on the project entry in the PROJECT TREE tab with the left mouse button. It is then assigned to the project entry.

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6. Double click on the project name. The tab MAIN PAGE opens.

Thethreegroupfieldsgiveinformationabout:

− Deviceidentification[1] − Ethernet information [2] − Selection of communication types [3] − Context sensitive Help [4] − Structure and components [5]

Note: The default setting in the group box ETHERNET [2] is for a point to point connection. If you want to run PGT-11-S in a network, please select DHCP (see page 27).

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If you seek details of the three group boxes, read on, otherwise refer to chapter “Connecting PGT-11-S (sVip®)” on page 30 or chapter “Start Project”on page 35.

Explanation of the group box DEVICE IDENTIFICATION [1]:

Name Product nameVersion Version of the device

(Firmware of the PGT-11-S)Location Name SpecialnameforbetteridentificationSerial Number IdentificationnumberoftheparticulardeviceFirmware Version Currentfirmwareversion

(DetailedinformationaboutthefirmwareofthePGT-11-S)

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Explanation of the group box ETHERNET [2]:

DNS Name DNS Server name The Domain Name System (DNS) translates URLs to IP addresses and vice versa.

Addressing Mode List box with options for addressing: DHCP – automatic addressing by the network AutoIP – address is stored within the device Manual – manually entered address

IP Address Address of devices in computer networks, to make them addressable and reachable

Subnet Mask SpecifiesinthedescriptionofIPnetworks,howmanybitsrealizethenetworkprefixatthebeginningoftheshownIPaddress

Gateway Links computer networks of different IP ranges.MAC Address Hardwareaddressthatservesasauniqueidentifierofthedeviceina

computer network

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Explanation of the group box COMMUNICATION TYPE SELECTION [3], which are supported by the sVip®-software:

Configured Operation Mode

List box for orientation about the currently selected interface and mode.

Select HIPERFACE DSL®

Toolbar button for this type of interface Abbrevation for High Performance Interface and Digital Servo Link. This communication type is the new architecture of the servo drive systems with a completly digital protocol for a minimum of interconnections between the inverter and motor feedback system called “on-cable-technology”.

Select HIPERFACE®

Toolbar button for this type of interface Short for High Performance Interface, is this communication type the standard hybrid interface for motor feedback systems, specially devel-oped for the requirements of digital drive control and offers the user standardizedandsimplifiedmechanicalandelectricalinterfaces

Select Incremental

Toolbar button for this interface Incremental motor feedback systems are measurement systems that detect the position, direction and speed of electric motors. The number of pulses per revolution determines the resolution. The determination of the position is achieved by a reference run. It supports the device type VFS60.

Select Incremental Commutation

Toolbar button for this type of interface Supports motor feedback systems with output for incremental and commutation signals. It supports the device type CKS36.

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Explanation of the group box CONTENT HELP [4]:

This group box shows an online help, which displays - where available - information about a device and the intended activities.

Explanation of the group box PROJECT TREE [5]:

Inthisgroupyouwillfindinformationonthestructureandthecomponentsofthe currently open project. And as in any comparable group box you can navigate in it with the mouse pointer and have access to the contents of the components.

Note: Before selecting the desired types the according encoder needs to be connected to the sVip®-software.

7. Connect now the PGT-11-S (sVip®), as described below. SOPAS may remain active while you connect the desired device to the controller.

Note: If you have already connected the desired PGT, you can start programming. Please refer to page 30.

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6 Connecting PGT-11-S (sVip®)

The PGT-11-S (sVip®)isintendedforvariousapplicationswhichcanbeconfigured viaSOPAS.Figures1to5showthethreepossibleconfigurations.

Master Mode Analayzer Mode Slave Mode

HIPERFACE DSL® X X X

HIPERFACE® X X

Incremental XIncremental & Commutation X

6.1 Master Mode

The Master Mode serves as a drive controller to an encoder and can be connected directly to the motor feedback system. In this mode the motor feedback system can be parameterized or read out.

6.1.1 Connection diagrams for Master Mode

Fig. 1: Master Mode – HIPERFACE DSL®

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Fig. 2: Master Mode – HIPERFACE ®/ incremental

6.1.2 Establishing a connection for configuration of the Master Mode

ToconfiguretheMasterMode,thePGT-11-S(sVip®) needs to be connected to a single motor feedback system via the M12 Hiperface DSL-Out or a M23 male connector.

• Connect the PGT-11-S to the power supply. • Connect the PGT-11-S to a laptop via LAN or WLAN. • Start SOPAS (see page 35) and set the PGT-11-S as the device used. • ConfigurethePGT-11-SforMasterMode.

Note: YoucanfinddetaileddescriptionsforconfiguringtheMastermodeinthemountinginstruc-tions for the PGT-11-S programming tool (see 8017461/2014-05-14 CV_0/ITL (2014-06)).

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6.2 Analyzer Mode

The Analyzer Mode can be installed on the line between a servo drive controller and a motor feedback system. The communication between drive and encoder can be recor-ded and examined for errors. This allows evaluation of the design of the drive system or todiagnoseerrorsinthefield.

6.2.1 Connection diagrams for Analyzer Mode

Fig. 3: Analyzer Mode – HIPERFACE DSL®

Fig. 4: Analyzer Mode – HIPERFACE®

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DSL in

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6.2.2 Establishing a connection for configuration of the Analyzer Mode

CAUTION! Risk of damage due to incorrect operation!

Before the controller can be switched on, PGT-11-S (sVip®) must be put in Analyzer Mode.

ToconfiguretheAnalyzerMode,thePGT-11-S(sVip®) needs to be connected to a motor via one of the outputs and to the controller via an input.

• Connect the PGT-11-S to the power supply. • Connect the PGT-11-S to a laptop via LAN or WLAN. • Start SOPAS (see page 35) and set the PGT-11-S as the device used. • ConfigurethePGT-11-SforAnalyzerMode.

Note: YoucanfinddetaileddescriptionsforconfiguringtheAnalyzerModeinthemountinginstructions for the PGT-11-S programming tool (see 8017461/2014-05-14 CV_0/ITL (2014-06)).

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6.3 Slave mode

The DSL-Slave Mode emulates a motor feedback system and can be connected to a suitable server drive.This mode supports you in the implementation of HIPERFACE DSL® – a variety of errors can be simulated.

6.3.1 Connection diagram for Slave Mode

Fig. 5: Slave Mode – HIPERFACE DSL®

6.3.2 Establishing a connection for configuration of the Slave Mode

ToconfiguretheSlaveMode,thePGT-11-S(sVip®) needs to be connected to the control-ler via an input.

• Connect the PGT-11-S to the power supply. • Connect the PGT-11-S to a laptop via LAN or WLAN. • Start SOPAS (see page 35) and set the PGT-11-S as the device used. • ConfigurethePGT-11-SforSlaveMode.

Note: AndalsoforconfiguringtheSlaveModeyoucanfinddetaileddescriptionsinthemoun-ting instructions for the PGT-11-S programming tool (see 8017461/2014-05-14 CV_0/ITL (2014-06)).

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7 Start Project

7.1 Connection status

Note: Thedesireddevicehasbeenconnectedaccordingtothespecifications(see page 16).

Before selecting the type of the corresponding encoders (see page 22), please check the connection of the device to the sVip®.

1. Start SOPAS, if not already done. The welcome dialog opens.2. Click the OPEN LAST PROJECT button. The last edited project is being opened.3. Have a look at the status bar. It shows the current status of the connection to the device.

Explanation of the entries in the status bar:Access Level Shows the currently selected access level, for example AUTHDCLIENT.

The access level can be changed by double clicking this box.Product Name Name of the currently connected device, for example PGT-11-S.IP Address IP address of the currently connected device.Connection status Type of connection of the currently connected device reported as

ONLINE or OFFLINE.Communication Status of the communication between the currently connected device

and SOPAS, for example SYNCHRONIZED.Download Information on the status of downloads, for example download

immediately.

4. Open the • NETWORK SCAN ASSISTANT tab, if the connection to the device does not conform to

the status bar described. Test the connection to the device as described in chapter 4.4.2 and then check again the details of the status bar.

• MAIN PAGE tab double clicking the project name, if the connection information is correct. The tab MAIN PAGE opens with the option to analyse and program the desired type of motor feedback system, as described in the next chapter.

7.2 Access lead

The presetting is "operator". There isn't a passwort necessary.For more functions please use "Authorized Client".

Access Level PasswordOperator -

Authorized Client AuthdClient

START PROJECT 7


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7.3 Select the corresponding interface

• Double click the

• HIPERFACE DSL® icon for the device of the corresponding motor feedback system. The side now shows three different icons, so that you can choose between the three possible types of communication, see page 37.

• HIPERFACE® icon for the device of the corresponding motor feedback system. The side now shows two different icons, so that you can choose between the two possible types of communication by HIPERFACE®, see page 60.

• INCREMENTAL icon for the device of the corresponding motor feedback system. The project tree in the same register is supplemented by other project-related itemsandthefirstdialogopens, see page 78.

• INCREMENTAL & COMMUTATION Icon for the device of the corresponding motor feedback system, which allows you to open the project tree with the specificfunctions,see page 83.

7 START PROJECT


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8 Analysis and programming of motor feedback systems

8.1 Select HIPERFACE DSL®

The following two sections will demonstrate the analysis and programming of motor feedback systems with the interface HIPERFACE DSL®.Thefirstsectiondescribesthe process in terms of the “Master Mode”. The second section – starting on page 55 then deals with the “Analyzer Mode”.

8.1.1 HIPERFACE DSL® – Master Mode

1. Click the button of the desired operation mode, for example “Select Master Mode”. The dialog and tab of the DSL CONNECTION are open and the project tree is expanded according to the selected mode.

ANALYSIS AND PROGRAMMING OF MOTOR FEEDBACK SYSTEMS 8


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2. Check the entries displayed.

Explanation of the group box DSL CONNECTION:Line Delay Displays the signal delay due to

connection [cable] length, expressed in nanoseconds

Gathered by the encoder; signal delay between the encoder and the PGT; mainly determined by the cable length & size

Line Jitter The green bar shows the existing connection. If the Quality Monitor is left gray, there is no response from the encoder. A short green bar indicates a high connection quality, as few or no fluctuationsinaccuracyoccur.

Small signal variations due to external disturbances

Line Signal Line Signal Between 0 … 15, min required 2;Strength If it appears at quality monitoring

only there is no response from the encoder. A long green bar indicates a high connection quality for the signal strength.

w / o operation & <4 → problem

Quality Monitor The green bar shows the existing connection. If the Quality Monitor is left gray, there is no response from the encoder Quality monitoring should be always at maximum.

Indicating bit errors during transmission; evaluating of check sums of the protocol; between0…15;shouldbe≥14

IP Core PGT-11-S Major Version

Major version of the IP- Core In the example: 01

IP Core PGT-11-S Minor Version

Minor version of the IP- Core In the example: 04

Dsl_EncId DSL encoder ID In the example: 0, 1, 15Resolution Resolution per turn In the example: 18 BitRange Number of turns

If range = 1 → single-turn versionThe example shows a code for multi-turn-version.

Operation time Total time of operation, expressed in minutes (encoder under power on)

8 ANALYSIS AND PROGRAMMING OF MOTOR FEEDBACK SYSTEMS


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Note: For further details please refer to the HIPERFACE DSL® manual [1] – see page 95.

3. Click in the project tree on DATA SHEET. The corresponding dialog and tab are opened.


Explanation of the group box DATA SHEET:Encoder Type Name Displays the electronic label of the

encoder From the encoder type name the exactconfigurationcanbegathered.

Firmware Revision Firmware information - revisionFirmware Date Firmware information - date In the example: DD.MM.YYHardware Revision Type of hardwareSerial No Serial number, which also shows

the manufacturing dateIn the example: year / month / week

Max Speed Threshold for maximum speed, expressed in Rpm

Operational limit

Min. Supply Volt Threshold for minimum supply, expressed in volt

Operational limit



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Max. Supply Volt Threshold for maximum supply, expressed in volt

Operational limit

Min. LED Current Threshold for minimum LED current, expressed in milliampere

Max. LED Current Threshold for maximum LED current, expressed in milliampere

Min. Temperature Threshold for minimum tempera-ture, expressed in degrees Celsius

Max. Temperature Threshold for maximum tempera-ture, expressed in degrees Celsius

Min. Vector Length Threshold for minimum which create error messages

Max. Vector Length Threshold for maximum vector length which create error messages

5. Click in the project tree on SENSOR VALUES. The corresponding dialog and tab are opened.


Explanation of the group box SENSOR VALUES:Display single-turn only

Option button: Position count within a single-turn, which starts new for each turn

Display full position Option button: Position count including multi-turn position infor-mation and the current position of the turnNote:Nosignificantchangeofthegreen bar when turning by hand

For example: 18 Bit [262144] × number of relations



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Position (fast transmission)

Value and graphics: Real count for the drive controller, counted by increments

Speed (fast transmission)

Value and graphics: Calculated speed out of position fast transmis-sion, expressed in Rpm

Position 1 (safe transmission)

Value and graphics: Slower transmission due to safety functions / algorithm

Position 2 (safe transmission)

Value and graphics: Read-out of channel 2, counted in inverted positionNote: Positions 1 and 2 are always the same number

Update Continuously

Check box: When enabled, the succeding data will be updated continuously

Encoder Temperature

Check box and value: When enab-led, the current temperature of the encoder is measured and displayed

LED Current Check box and value: When enab-led, the current LED Current of the encoder is measured and displayed

Supply Voltage Check box and value: When enabled, the current supply voltage of the encoder is measured and displayed

Speed Check box and value: When enabled, the current speed of the encoder is read and displayed

Input 1 Check box and value: When enab-led, the temperature sensor of the motor is read outNote: The resistance value needs to be transferred to a temperature value / sensor hub.

Input 2 ReservedLog to File Check box: When enabled, the

encoder data is recorded in a log file,savedas“txt-format”.



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7. Select the desired value from the list box for evaluation and graphical display.

Explanation of the group box VALUE LOGGING:

(Values) Drop down list box: Displays the measured values for evaluation and graphical display Measurement methods: In-situ measurement with some statistical information

Collect Check box to alter the collection of data.

Default: Check box empty

[Clear] Button: Deletes the current values and starts a new evaluation.

Average Indication of the average value to the selected measured value

For example: Average temperature for the current series

Standard Deviation Standard deviation for the current series

Maximum Log points

Maximum log points for the current test series

Default value = 100



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8. Click in the project tree on ERROR HANDLING. The corresponding dialog and tab are opened.

9. Select the required check boxes or reset the previous entries of the events and error messages.

Short explanation of the group box ERROR HANDLING:

Left side of the group boxes

Check boxes for selecting the desired protocol data of status and eventsNote: The “Events” refer to past operations (what happened with the encoder at time X) and thus could be helpful for the solution of the problem.

For example: The “Online Status” shows the current situation (not only errors).

Right side of the group boxes

Check boxes displaying a status summaryandspecificerrors.

[Clear Events] Button: Reset of logged data “Events” The collection of possibly occurring events starts over again.

[Clear Encoder Errors]

Button: Reset of logged data from the encoder (errors) The collection of possibly occurring errors starts over again. However, the operation state is maintained.Note: To reboot the encoder please read the description for the group box Encoder (see page 45).



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• Please also read the additional information on the correct interpretation of the error messages.

The error information can be read from the right to the left − detailed information on the right side − overall system status for a fast overview information on the left side

In other words: Each error at the different error blocks (right side) leads to an informati-on at the according check box in the summary (left side).



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10. Click in the project tree on ADMINISTRATION. The corresponding tab opens with the following group boxes ENCODER, ACCESS LEVEL and USER BOUNDARY.

11. Use the options of the group box ENCODER, if you want to reset the device or the counter.

Explanation of the group box ENCODER:[Encoder Reset] Button: Reboot encoder

(protocol reset) The connection will be reestablished and the controller inside the encod-er will be restarted.

[Encoder Factory Reset]

Button: Rebooting the encoder needs a password (factory reset)

Pass code Box for entering the hex-encoded pass codeThe pass code is needed for “ encoder reset” or “encoder factory reset”

User Encoder ID DisplaystheIDwhichidentifiesanindividual encoder within a multiple axis assembly

Maximum number of IDs: 16 (0 … 15)



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Position Filter Setting

Displays the indication of the cur-rent counter valueNote: The meaning of the counter isdefinedbytheuser.

[Increment Counter]

Button: Add one increment to the current counter value

[Reset Counter] Button:Resetstheuser-specificcounter back to zero.

12. Use the options of the group box ACCESS LEVEL, if you want to change the access level for different functionality.

Explanation of the group box ACCESS LEVEL:Password Box for entering the required

passwordAccess Level Box for entering the desired access

level[Set Access Level] Button: Changes the access levelCurrent Access Level

Displays the current access level See also in the status bar below.

[Reset Counter] Button:Resetstheuser-specificcounter back to zero.



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13. Use the options of the group box USER BOUNDARY, if you want to learn something about the current boundaries or to set new boundaries.

Explanation of the group box USER BOUNDARY:[Get User Boundary]

Button: Read out the previous user-specificlimits

[Set User Boundary]

Button: Set the desired user-specificlimits

Maximum number of limits: 4 (0 … 3)

Column: # Displays the serial number of an entry

Column: Warning Type

Combo box to display and select thedefinedtriggertypeforthewarning

Column: Target Resource

Box for displaying and entering the resource ID in hex code

For example: Temperature = 0C0h LED current = 0C3h

Column: Offset Value

Box to display and enter the offset value for a desired command

Column: Boundary Value

Box to display and enter the hex-encoded value for the desired boundary

Column: Value Sign

Combo box to display and select the value type

Possible values: Positive or unsigned values with size

Column: Target Message Length

Box to display and enter the length in reference to the target resource

Note: For further details please refer to the HIPERFACE DSL® manual [1] – see page 95.



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14. Click in the project tree on DIAGNOSTIC. The corresponding tab opens with the following group boxes ERROR-LOG and HISTOGRAM.

15. Take a look at the options of the group box ERROR-LOG,ifyouwanttobenotified of the latest error messages of the device.

Explanation of the group box ERROR-LOG:Column: Error Entry

Displays the error number based on their occurrence (latest on top)

Maximum number of errors (ring buffer): 16

Column: Error Code

Error group in hex code

Column: Description

Short explanation of the error

Column: Error Time

Time of occurrence, in reference to the operation time

Column: Temperature

Temperature based on the occurrence

Column: LED Current

LED current based on the occurrence

Column: Supply Voltage

Supply voltage based on the occurrence

Column: Speed

Speed based on the occurrence

[Update Error-Log] Button: Refreshes the list of logged errors

Operation Time Displays the total time of utilization of the encoder (= encoder powered on)

Total Shaft Turns Displays the total number of revelations of the encoder



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Note: For further details of the error codes please refer to the HIPERFACE DSL® manual [1] – see page 95.

16. Take a look at the options of the group HISTOGRAM, if you want to be informed about the encoder use. The histogram can be helpful in the search for the source of errors.

Note: The values are collected every minute, but are stored only after a minimum period of 20 minutes. Therefore a workload lasting less than 20 minutes cannot be stored.

Explanation of the group box HISTOGRAM:Encoder Temperature

Option button: Value selection to exclusively display the encoder temperature using table and chart

LED current Option button: Value selection to exclusively display the LED current using table and chart

Supply Voltage Option button: Value selection to exclusively display the supply voltage using table and chart

Speed Option button: Value selection to exclusively display the speed using table and chart

Category / Amount Table of values and graphical representation



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17. Click in the project tree on USER DATA. The corresponding dialog and tab are opened.

18. Use the options of the tab USER DATA,ifyouwanttoedittheindividualuserfiles on the encoder.

Short explanation of the group box USER DATA:[Buttons for file editing]

Different buttons and dialogs to create,changeandsavefilesontheencoder Theuserfilesfortheencodercanbe stored on the computer and / or downloaded from the computer.Note: The total available memory size of the encoders is 8128 bytes.

Forexample:Userfilesformotordata or commutation information

[Buttons for file management]

Different buttons and dialogs for thefilemanagement

Access level and file properties

Filepropertiescanbedefineddepending on access levels.

ASCII / binary encoding

Option button: Output format when writingafile



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19. Click in the project tree on RESOURCES. The corresponding dialog and tab are opened.

20. Use the options of the tab RESOURCE DATABASE, if you want to have access to various parameter data of different encoders.

Short explanation of the group box RESOURCE DATABASE:[Update Resource Database]

Button: Refreshes the entries in the database

Database tree with folders and subfolders

Functions similar to those of Windows Explorer. Upon clicking on the respective resource the properties are displayed.



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21. Click in the project tree on ADVANCED. The corresponding tab opens with the following group boxes DIRECT INPUT and REGISTERS.

22. Use the options of the group DIRECT INPUT, if you want to create individual queries.

Note: Information of the resources can be gathered from the Tab “Resources” (e. g. ID, write / read option)

Explanation for the group box DIRECT INPUT:Column: RID Box to display and enter the

resource ID in hex codeFor example: 0C7h = speed

Column: Indirect Check box to select between direct (not marked) and indirect (marked) implementation of a read com-mand; select direct, if you want to get the current content and indirect, if you want to get resource information.

For example: 1838

Column: UseOffset

Check box to select UseOffset (if yes = marked)



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Column: Offset Box to choose sub commandColumn: Length Box to choose command lenght

(number of bytes to read and write)Column: Read Check box to select of Read

(if yes = marked)Column: Write Check box to set in order to down-

load the content written in the column “Request” (if yes = marked)

Column: Response Box to display a system answer Example: Content of the registerLog to File Check box to select LOG TO FILE,

if you want to save the response on the computer

[Send Once] Button: Submits query (execute once)

[Save Macro] Button: Saves a customized command

[New Command] Button: Adds a new command line[Start Polling] Button: Executes the query

continuously[Load Macro] Button: Loads a customized

command[Delete Command] Button: Deletes a command line[Stop Polling] Button: Stops the continuous query[Clear Macro] Button: Deletes the command



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23. Use the options of the group REGISTERS, if you want to access (read / write) the different registers. The access depends on the characteristics of the register and the access level.

Explanation of the group box REGISTERS

DSL-Master-Register Channel 1Master register at the IP-Core

Drop down list: Displays all availab-le registers able to select

[Set Master Register]

ButtonandBox:Adds–ifspecified– the selected register

[Read Master Register]

Button and Box: Reads the content of the selected register

For example: Status of 0x18 DSLStatusSum = 01Bh – 0000 0000 0001 1011

DSL-Master-Register Channel 2Master register at the IP-Core

Drop down list: Displays all available registers able to select

[Set Master Register]


[Read Master Register]


For example: Status of 0x0f-Enc2_ID = 33 – 0000 0000 0011 0011

DSL Remote RegisterSlave register at the encoder

Drop down list: Displays all availab-le registers able to select

[Set Remote Register]


[Read Remote Register]


For example: Status of 0x40-Enc2Status0 = 000045 – 0000 0000 0100 0101

Note: For further details on the error codes please refer to the HIPERFACE DSL® manual [1] – see page 95.



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8.1.2 HIPERFACE DSL® - Analyzer Mode

1. Click on the button for the desired operation mode, for example “Select Analyzer Mode”. The group box and tab of the ANALYZER are opened and the project tree is expanded according to the selected mode.

2. Select the option RS485 EYE DIAGRAMfromthegroupfieldTRIGGER-OPTIONS.



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3. Click the START button. Afirstscanofthedatatakesplaceandthecorrespondingimageoutofthe simulation of a dynamical system is displayed.

The following data is to be considered for the example of the mode RS485 EYE DIAGRAM:Sampling rate 75 ms / sSize of the picture 128 × 256 pixel (h × v)Horizontal (time) 1 pixel = 13.3 nsVertical (reference voltage) -1.25 V … +1.25 V[Start] Button: Starts the analysis based on the values set in the

group box TRIGGER-OPTIONS[Reset] Button: Resets the settings to the default values

4. Use the options of the group box TRIGGER-OPTIONS, if you want to change the defaults for the triggering event (pulse or shift).

Note: Access depends on the user-level.



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Explanation of the group box Trigger-Options when selecting the mode RS485 EYE DIAGRAM:Mode DSL Tap

Option button: Set mode for analysis via RS485 protocol supervisionNote:Selectingthisoption,thefieldschange for the Trigger Options; see page 58.

Mode RS485 Eye Diagram

Option button: Set mode for diagnostics of the communication quality via Eye DiagramNote: For Eye Diagram output use standard settings as displayed.

Eye Diagram Delay Box to enter the delay (prerecording) before displaying the Eye DiagramNote: If the value is 12 the trigger time point is in the center of the picture.

For example: 0 ... 0; 1 ... 1; 2 ... 2; 3 ... 3; 4 ... 4; 5 ... 6; 6 ... 8; 7 ... 12; 8 ... 16; 9 ... 24; 10 ... 32; 11 ... 48; 12 ... 64; 13 ... 96; 14 ... 128; 15 ... 192 Standard values: 0 ... 15 Default and recommended value = 0

Eye Diagram Cycle Box to enter the number of cycles for generating the picture

For example: 10×, 30× or 100×

Type Drop down list: Displays the differ-ent trigger types

Options: • no action: No trigger • single Shot: Instant recording

after pressing the Start button (at Continuous trigger) or at the according edge (at Edge trigger); stop after [elapsed] time or cycle

• falling / rising edge: only with external trigger signal; start / stop on falling/rising edge of external AUX

Trigger Mode Continuous trigger

Option button: Starts trigger as a permanent recording

Trigger Mode Edge trigger

Option button: Starts trigger at thedefinededges

Time Drop down list: Displays the different recording times, expressed in ms

Values: 1; 2; 4; 8; 16; 32; 64; 128; 256; 512; 1024; 2048; 4096; 8192; 16348 and 32768 ms Default and recommended value = 1 ms

Voltage Trigger Level

Box to enter the voltage setting for trigger function, expressed in mV

Channel Box to enter the channel to trigger Values: 0 = channel 1 or 2 1 = channel 1 2 = channel 2 3 = channel 1 and 2



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5. Select the option DSL TAPfromthegroupfieldTRIGGER-OPTIONS and click the START button. The group boxes and tabs of the ANALYZER and TRIGGER-OPTIONS are opened with the data according to the Trigger / Filter settings.

6. Check the information from the analysis if necessary and use the scroll bar so you can see all value entries. As indicated in the following screen, 2.048 data sets were collected according to the default settings with a total recording time of 25.587 ms.

The following data is to be considered for the example of the mode DLS TAP:Sampling rate 12.5 µsTotal recorded time 25.587 ms[Start] Button:

Starts the analysis based on the values set in the group box TRIGGER-OPTIONS

[Reset] Button: Resets the settings to the default values

[Clear output] Button: Deletes the recorded values

[Stop] Button: Returns the data

7. Click the STOP button, to get the data.

8. Use again the options of the group box TRIGGER-OPTIONS, but now to change the defaults for the DSL TAP mode.



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Explanation of the group box TRIGGER-OPTIONS when selecting the mode DSL TAP:Mode DSL Tap

Option button: Set mode via RS485 protocol supervisionNote:Selectthisoption,thefieldschange for the Trigger Options

Mode RS485 Eye Diagram

Option button: Set mode for diagnostics of the communication quality via Eye Diagram; see page 55.

Mode Value Drop down list: Displays the different options of the desired analysis

Source Drop down list box: Displays the optional further detailing of the information for analysis

Trigger Mode Drop down list: Displays the optionstodefineatriggerconditionin reference to the threshold

Option:Free Run = no trigger

Threshold Box to enter a limit for triggeringFilter Boxtoenteradditionalfilteroptions

for the data samplingRW Event Watch Filter 1

Boxtoenterfurtherfiltersetting options for optimized data sampling

For more information refer to the HIPERFACE® manual [2]

Event Filter 1 to 7

Boxtoenterfurtherfiltersetting options for optimized data sampling

Prerequisite: In the drop down list MODE VALUE the option EVENTS has been selected

9. Perform any further analysis on the connected encoder or stop the software if you want to perform any other analysis or programming.



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8.2 Select HIPERFACE®

For the second key issue, the analysis and programming of motor feedback systems with HIPERFACE® interface,youwillfindtwosectionsthatdescribethecorre-spondingprocesses.Thefirstsectiondealswiththeanalysisandprogrammingforthe“MasterMode”configurationandthesecondone–startingatpage 70 – describes theprocessforthe“AnalyzerMode”configuration.

8.2.1 HIPERFACE® - Master Mode

1. Click on the button of the desired operation mode, for example “Master Mode”. The dialog and tab of the TYPE LABEL are open and the project tree is expanded according to the selected mode.



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2. Check the entries in the tab STATUS VIEW (bottom left).

Explanation of the tab STATUS VIEW (bottom left):Failure information Displaysafirstinformationabout

the possible failure during start-up[Open diagnosis page]

Button: Opens a Diagnosis-page to check the failure analysis of the motor feedback system .

3. Check the information from the group box TYPE LABEL.

Explanation of the group box TYPE LABEL:Encoder Serial Number

Serial number, which also shows the manufacturing date

Firmware Version Firmware information - version Firmware Date Firmware information - date In the example:

DD.MM.YY



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4. Click in the project tree on PROGRAMMING. Thecorrespondingtabopenswithavarietyofgroupfields,whicharedescribedin detail below.

5. Use the options of the group box SET POSITION, if you want to set a certain (current) shaft position.

Explanation for the group box SET POSITION:Code Box to enter the hex-coded pass

codeMaximum number of limits: 4 levels 0 … 3 / default 55h

Position Box to enter the number of the desired position Note: The value is entered in decimal code.

For example: Value = 0

Set absolute position …

Check box: When enabled, no synchronization of sine / cosine signals with absolute position (RS485)

Default: Check box empty!

[Set Position] Button: Carries out the position setting



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6. Use the options of the group box PROGRAMMING, if you want to learn or to change somethingabouttheuserfileswithintheencoder.

Note: By default the content is entered in decimal code. By using the check box CHANGE above to hex code you can change this setting.

Explanation of the group box PROGRAMMING:[Create] Button:Createanewfile[Delete] Button:Deleteaselectedfile[Read] Button:Readoutanexistingfile[Change] Button:ChangeanexistingfileByte Free Memory Displays the free memory for active

userfilesColumn: Number Displays the serial number of the

readorcreatedfilesPossible entries: 0 … 22

Column: Size Box to display and enter the size ofafile

Column: Code Box to display and enter the password/userlevelforafile

Column: Code Enable

Check box: When enabled, the password is activated

Column: Write Enable

Check box: When enabled, the write protection is deactivated



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7. TakealookatthegroupfieldRS485-OPTIONS, if you want to learn about these options.

Note: In the MASTER MODE the values are only displayed. Changes are possible in the ANALYZER MODE, if an appropriate level of access exists.

Explanation of the group box RS485-OPTIONS:[Default] Button: Option to return to the

factory default settingBaud rate Combo box: Shows the current valueTime out Option buttons: Displays the

currently selected option of the time out for command end

Options:- 1/11 X Baudrate- 44/11 X Baudrate

Parity Option buttons: Displays the currently selected parity bits for checking of transmission errors on byte level

Options:• NO PARITY = do not use parity bit• ODD = sum of all “1”-bit

(incl. parity bit) is odd• EVEN = sum of all “1”-bit

(incl. parity bit) is even

Bus-MFB Option buttons: Displays the currently selected bus encoder type

Options:• BUS = multiple encoder at a fieldbus

• STANDARD = point-to-point

Note: For further details on the parity values please refer to the HIPERFACE® manual [2] – see page 95.



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8. TakealookatthegroupfieldRS485-OPTIONS, if you want to learn about these options.

Explanation of the group box COUNTER MANIPULATION:Decimal Indication of the value according to the decimal systemHexadecimal Indication of the value according to the hexadecimal systemBinary Indication of the value according to the binary system[Increase Counter] Button: Adds a step to the current counter value[Delete Counter] Button: Resets the counter to the value “0”

Note: The reset of the value is password protected.

Code0 Box to enter the password in hex code

9. Use the options of the group box HIPERFACE®-TERMINAL, if you want to have an access to the encoder for sending commands.

Explanation of the group box HIPERFACE®-TERMINAL:Transmit Box to enter a command in hex

codeInput pattern: encoder address + command code + additional information

Continuously Checkbox: When enabled, the com-mand will be frequently carried out

Timing: Once per second

[Send] Button: Sends the command to the encoder

Receive Displays the answer from the encoder




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10. Use the options of the group box CHANGE ENCODER ADDRESS, if you want to change an encoder address.

Explanation of the group box CHANGE ENCODER ADDRESS:Code Box to enter the password in hex codeAddress Box to enter the new address in hex code[Allocate New Encoder Address]

Button: Executes the change of the address

11. Click in the project tree on SENSOR INFORMATION. The corresponding dialog and tab are opened.



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Explanation of the group box SENSOR INFORMATION:Internal E2PROM Size

Total internal size of the E2PROM memory block for user data, expressed in kB

Temperature Current internal encoder temperature, expressed in °C

HIPERFACE®-Address

Current encoder address

Number of Data Fields

Number of already existing user data[files]

State Error status (HIPERFACE® error code)

For example: 0x00 = no error


13. Click in the project tree on POSITION. The corresponding dialog and tab are opened.


Explanation of the group box POSITION:Update Position Check box: When enabled,

the position value is updated auto-matically

Position Displays the position value, expressed in decimal

Position Displays the position value, expressed in hexadecimal

Position Displays the position value, expressed in binary

Log to file Check box: When enabled, the encoder data is recorded in a logfile,savedin“txt-format”.



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15. Click in the project tree on ADMINISTRATION. The corresponding dialog and tab are opened.

16. Use the options of the dialog box ADMINISTRATION, if you want to change the access level and the password (hex code).

Explanation of the group box ADMINISTRATION:Code number Slider to change the desired access level , displayed in the right boxOld Code Box to change the current password in hex codeNew Code Box to change the new password in hex code[Change Internal Code]

Button: Executes the change of the password

17. Click in the project tree on DIAGNOSIS. The corresponding tab opens with the following group boxes FAILURE ANALYSIS OF THE MOTOR FEEDBACK SYSTEM DURING START-UP and FAILURE ANALYSIS OF THE MOTOR FEEDBACK SYSTEM.



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18. Use the options of these both groups, if you want to check the status of the connectedencoder.Thefirstgroupboxdisplaysthefailureanalysisduringstart-up. The second one provides the current failure status on request using the button READ ERROR STATUS. Theinformationofthefirstgroupboxcanalsobefoundinthestatusdialogonthe left side, see page 61.




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8.2.2 HIPERFACE® - Analyzer Mode

1. Click the button of the desired operation mode, for example “Select Analyzer Mode”. The group boxes and tab of the ANALYZER are opened and the project tree is expanded according to the selected mode – per default it is “Oscilloscope”.

Note: To select a different analysis, see page 73.



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2. Select the option OSCILLOSCOPE -ifnotalreadydone-fromthegroupfield TRIGGER-OPTIONS and click the START CONTINUOUS MEASUREMENT button. Afirstscanofthedataandimagesofthelowerandupperlimittakesplaceaswell as the cosine and sine signals from the time course are displayed.

Note: A click with the right mouse button on the graph opens the zoom function.

Explanation of the group box ANALYZER:Time Displays the recording time, expressed in ms Sine Displays the sine value at the time of measurementCosine Displays the cosine value at the time of measurementGraph on the left Displays a circular diagram including lower and upper limitsGraph on the right Displays the sine and cosine signal[Single Shot] Button: Samples the data for a certain period of time[Start / Stop Continuous Measurement]

Button: Starts and Stops the continuous display of sine / cosine values

[Reset] Button: Resets the settings for the data query



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3. Use the options of the group ADC-OPTIONS,ifyouwanttoconfiguretheoscilloscope display.

Explanation of the group box ANALYZER:ADC Range signal Check box: When enabled, the ran-

ge of the signal is doubled, so that even low amplitude signals can be displayed

By default, not marked

ADC Single / Differential Mode

Check box: When enabled, only one channel of sine or cosine is evaluated

By default, not marked

ADC Select Box to enter a value in front of the single channel evaluation based on the check box before

Input value 0 = displays the positive channel of sine or cosineInput value 1 = displays the negative channel of sine or cosine

ADC Scale Offset Box to enter a value to adjust the vertical position of the x-axis, expressed in Volt

ADC Scale Factor Box to enter a value for the measuring at the vertical axisNote: The signal sampling with 12 bit (4096) resolution is needed if the display resolution of 8 bit (256) shall be scaled.

Options: 8 = whole range16 = half range24 = one third of the range

ADC Average Number

Box to enter a value to adjust the time axis of the display to configuretherelationship between the data sampling and the displayed values Sampling rate = 1 ms / s, max 16384 values (e. g. 16 periods @ 1 kHz frequency)

Options:0 –> 1 sampling value = 1 displayed value6 -> average out of 64 sampling values = 1 displayed value(0 = 20, 1 = 21, 2 = 22, …)



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4. Use the options of the group TRIGGER-OPTIONS,ifyouwanttoconfigurethedata sampling.

Explanation of the group box ANALYZER:Mode HIPERFACE® Tap

Option button: Set mode for analy-sis via RS485 protocol supervisionNote: Selectingthisoption,thefieldschange for the Trigger Options; see page 76.

Mode Oscilloscope

Option button: Set of mode for diagnostic purposes by displaying the sine / cosine signals

Trigger Mode Osci Drop down list: Displays the op-tionsofthespecifictrigger

Options: SingleShot = instant trigger LevelTrigger = based on the subsequent settings

Voltage Trigger Level

Box to enter the voltage for the trigger function, expressed in Volt

Trigger Edge Drop down list: Displays the op-tions of the position at the signal for trigger

Options: • Rising • Falling

Trigger Scale Check box: When enabled, the trigger displays in zoomed values Otherwise the values are displayed like original sampled values (default).

Timeout Box to enter a time value, in which no trigger valid signal occurs, expressed in ms

Max. Recording Time

Box to enter a value for time durati-on of signal sampling, expressed in ms

Proposals are provided for different encoder types

Channel Box to enter the channel to trigger Values: 0 = channel 1 or 2 1 = channel 1 2 = channel 2 3 = channel 1 and 2



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CAUTION! Risk of damage!

Please make sure that your system is running without a drive (open loop control).

• Click the SELECT OPERATION MODE button, if you want to check the sine / cosine signals without the motor controller.

In analyzer mode you can use the option for operation mode: − The sVip® will be changed over to master the encoder is powered by the sVip®. − Turn off the motor controller before select this operation mode. − The Encoder can be turned by hand or external motor and signals also can

be observed when the motor is stopped.

5. Select the option HIPERFACE® TAPfromthegroupfieldTRIGGER-OPTIONS and click the Start button. The group boxes and tabs of the ANALYZER and TRIGGER-OPTIONS are opened with the data according to the Trigger / Filter settings.



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6. Check the information from the data communication monitoring if necessary and use the scroll bar so you can see all entries.

The following data is to be considered for the example of the mode HIPERFACE® TAP:Data display The box displays the value from the encoder [042h] and further timing

information [0CDh 04h 00h] between two bytes[Start] Button: Starts the data sampling[Stop] Button: Stops the data sampling[Reset] Button: Clears an error situation during data sampling

(e. g. in case of no trigger event)[Clear] Button: Deletes the recorded data



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7. Use again the options of the group box TRIGGER-OPTIONS, but this time to change the defaults for the HIPERFACE® TAP mode.

Explanation of the group box TRIGGER-OPTIONS when selecting the mode HIPERFACE® TAP – part 1:Mode HIPERFACE® Tap

Option button: Set mode for analy-sis via RS485 protocol supervisionNote: Selectingthisoption,thefieldschange for the Trigger Options

Mode Oscilloscope

Option button: Set of mode for diag-nostics purposes via displaying the sine / cosine signals; see page 73.

Trigger Mode Drop down list: Displays the op-tionsofthespecifictrigger

Options: None = no trigger Single Shot = instant trigger Byte Trigger = Byte-Nr., Byte-Value and Condition can be adjusted Error Trigger = opens an Error Trigger pull down menu for adjustment of values AUX Rising Edge = external trigger signal, connected to the BNC-port of the sVip®

Byte-Nr. Box to enter a number, which starts a trigger eventNote: Box only available if BYTE TRIGGER as TRIGGER MODE was chosen.

Byte-Value Box to enter a value, which starts a trigger eventNote: Box only available if BYTE TRIGGER as TRIGGER MODE was chosen.



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Condition Drop down list: Displays the op-tionstodefineatriggerconditioninreference to the thresholdNote: Box only available if BYTE TRIGGER as TRIGGER MODE was chosen

Options: • Equals • Equals Not • Larger Than • Smaller Than

Error-Trigger Drop down list: Displays the op-tionstodefineatriggerconditioninreference to an error

Options: • Wrong Checksum • Parity Error

8. Continue editing the options of the group box TRIGGER-OPTIONS for the HIPERFACE® TAP mode.

Max. Recording Time

Box to enter a value that determi-nes the desired recording time, expressed in ms

Bus-MFB Drop down list: Displays the options todefinethebusencodertypeaccording to the currently used encoder and motor controller

Options: • Bus • Standard

Timeout Drop down list: Displays the optionstodefinethetimeoutforthe command end according to the currently used encoder and motor controller

Options: • 1/11 Baudrate • 44/11 Baudrate

Parity Drop down list: Displays the optionstodefinetheparitybitsforchecking on transmission errors on byte level

Options: • No Parity • Odd • Even

Baud rate Drop down list: Displays the options todefinetheBaudrateaccordingto the currently used encoder and motor controller

Options between 600 and 115200 Baud

9. Perform any further analysis of connected encoder or stop the software if you want to perform any other analysis or programming.



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8.3 Select Incremental

The third section around the analysis and programming of encoders is dedicated to the opportunities for incremental encoder using the PGT-11-S (sVip®) and the software SOPAS.

1. Select the icon for INCREMENTAL. The dialog and tab of the TYPE LABEL and the project tree is expanded according to the selected mode.



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Explanation of the group box TYPE LABEL:Part No. Individual part numberType TypecodewithinformationaboutthecurrentconfigurationSerial No / Date Code


Supply Volt Range Information on required supply voltage range, expressed in voltElectrical Interface Drop down list: Displays the selected electronic interface for the connec-

tion including the indication of the output signal level and the connectorMechanical Interface

Information about the mechanical interface for the connection and mounting

Connector Type Information about the type of connectorLog to File Checkbox:Whenenabled,theencoderdataisrecordedinalogfile,

saved in “txt-format”



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3. Click in the project tree on PROGRAMMING. The corresponding tab and the group box are opened.

4. Use the options of the group box PROGRAMMING, if you want to learn or to change something about the electrical / mechanical zero pulse width and the interface.

Explanation of the group box PROGRAMMING:Resolution Box for displaying and entering the

resolution per turnElectrical / Electrical Zero Pulse Width

Option button: Methods selection to display the size and position of the zero pulse in respect to the A / B signalsWith the electrical zero pulse width the next possible A and / or B signal edge after the zero pulse is chosen.

Additional Options: • 90°, gated channel A and B • 180°, gated channel A • 180°, gated channel B • 270°, gated channel A or B

Mechanical / Mechanical Zero Pulse Width

Option button: Methods selection to display the position in reference to one turn (360°) of the motor shaftThe value for the pulse width can bedefinedseparately.

Electrical InterfaceTTL / RS422

Option button: Set the electronic interface including the output signal level and the connector

Electrical Interface HTL / pushpull

Option button: Set the electronic interface including the output signal level and the connector

[Print Label] Button: Prints the current encoder settings to a label

[Encoder Settings Import]

Button: Loads the encoder settings from the computer

For example: Identical settings from another encoder

[Encoder Settings Export]

Button: Stores the encoder settings to a computer

For example: To use them for ano-ther encoder



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Note:

For continous programming: After programming succesfully a VFS60 please go back to the main page of SOPAS and click the RESET COMMUNICATION button (see page 78). Then you can connect another VFS60 for programming.

5. Click in the project tree on POSITION. The corresponding tab and the group box are opened.

6. Use the options of the group box POSITION, if you want to display the current position value of the encoder by using a rotating pointer.

Explanation of the group box POSITION:Rotating Pointer Displays the digital position value

and the according shaft angleValues template:216/ 65536 increments = 360°

Position Box to display the current digital value

For example: 46389

[Zero Set] Button: Sets the current position to zero



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7. Click in the project tree on SENSOR INFORMATION. The corresponding tab and the group box are opened.


Explanation of the dialog boxes DATA SHEET:Firmware Date Firmware information – release

date Firmware Revision Firmware information - revision Serial No / Date Code


In the example: year / week

9. Perform any further analysis of connected encoder or stop the software if you want to perform any other analysis or programming. For example, you may want to connect a CKS-36 encoder, if you want to analyze and to program this encoder – as the following section explains.



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8.4 Select Incremental and Commutation

1. Select the icon for INCREMENTAL + COMMUTATION. The dialog and tab of the PROGRAMMING and the project tree is expanded according to the selected mode.



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2. Use the options of the group box PROGRAMMING, if you want to learn or to change something about ….. the electrical / mechanical zero pulse width and the interface.

Explanation of the group box PROGRAMMING and the handling instruction:Group box: Programming Resolution Spinbox:Definethedesired

number of lines per resolutionFor example, for the encoder CKS-36

Pole Pairs Spinbox:Definethenumberofmotor pole pairs

Reference Pulse Option buttons: Set the reference pulse / zero pulse (= electrical based on A / B-signals)

Options: • 90° •180°

Info box: Handling instructionsNote Handling instructions in order to

avoid encoder damages!



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3. Click in the project tree on COMMUTATION. The corresponding tab and the group box STATIC COMMUNICATION ADJUSTMENT are opened.

4. Use the options of the group box STATIC COMMUNICATION ADJUSTMENT, if you want to check or to change the reference pulse after static motor current feed.

Explanation of the group box STATIC COMMUNICATION ADJUSTMENT:Static Commutation Adjustment

Spinbox:Definethereferencepulseforthemotorshaftposition

Position Offset Displays the number of increments by which the reference pulse has been shifted

Perform any further analysis of connected encoder or stop the software if you want to make any other analysis or programming.

For the connection of encoders to the PGT-11-S (sVip®) see page 30.

For visualization and programming of encoders with the help of SOPAS follow the descriptions for the

• HIPERFACE DSL® from page 37. • HIPERFACE® from page 60 and • Incremental encoder from page 78.



8 6

9 Appendix

9.1 Technical specifications for PGT-11-S (sVip®)

The following encoders can be programmed with PGT-11-S (sVip®)Encoder variant Encoder type

HIPERFACE DSL® EKS/EKM36

HIPERFACE® SRS/SRM50SKS/SKM36SEK/SEL34SEK/SEL37SEK/SEL52SEK90/SEK160/SEK260TTK50/TTK70

Incremental VFS60 progr.Incremental & Commutation CKS36 progr.

9.2 System requirements for SOPAS (sVip®)Component RequirementProcessor Min. Pentium 1 GHz or higherFrequency and RAM 1 GB RAMInterface Hardware communication channels such as serial interfaces,

USB or Ethernet, depending on the SICK deviceOperating system Windows XP, Windows Vista, Windows 7 (32 bit/64 bit),

Windows 8 (32 bit/64 bit)Monitor Min. 256 colors - recommended 65,536 colors (16 bit Hi color)Minimum resolution 1,024 px x 768 pxRequired disk space M450 MB, Required disk space

9 APPENDIX


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9.3 Firmware update

Thefollowingtwosectionsbrieflydescribetheprocedureofafirmwareupdatefor − SOPAS–devicefileforcommunicationwiththeconnectedequipment. − PGT-11-S (sVip®)–firmwareforthefunctionsoftheprogrammingtool.

Note: Inordertoupdatethedevicefiles(*.SDD),yourequireaninternetconnectionandyoumust be able to download data from www.sick.com.

For this purpose, www.sick.commustbeenabledinyourcompany'sfirewalls.Ifneces-sary, contact your network administrator about this.

9.3.1 Updating the device files (SDD) for SOPAS

Note: ToupdatethedevicefilesfromSOPASseealsopage 15.

1. Start SOPAS. Eventually the welcome dialog opens.2. Click on CREATE A NEW PROJECT or OPEN LAST PROJECT button, if this is a project using the PGT-11-S. The main window with the project tree and the tabs for DEVICE CATALOG and NETWORK SCAN ASSISTANT opens.3. Open – if not already done – the tab DEVICE CATALOG by clicking on the toolbar.

Note: IfyouarealreadyusingSOPAS,checkwhethertheSDDfilesareuptodate. Ifnecessary,uninstallthedevicefilesfortherelevantencoderssothatyoucan replace them for use with PGT-11-S (sVip®).

Formoredetailedinformationonuninstallingdevicefilesseetheonlinehelp(F1key).

4. Click the UPDATE button. The update wizard for available device drivers opens. 5. MarkalldeviceswhoseSDDfilesyouwanttoupdateandclickthe NEXT > button. Follow the instructions of the installation wizard.6. Close the tab after all devices have been updated.

9.3.2 Updating the firmware of the PGT-11-S (sVip®)

Note: In addition to the conditions already mentioned, you require for the updating of the firmwarefromPGT-11-S(sVip®):

• The PGT-11-S box needs to be connected to the computer (point-to-point or via network). • Youneedtohavetherightstostorethenecessaryfirmwarefile(.ssp-file)onthecomputer. • Theaccordingdevicefile(.sdd-file)needstobeinstalledinSOPAS. • You need to be logged in as Authorized Client.

APPENDIX 9


8 8

1. Start SOPAS. Eventually the welcome dialog opens.2. Click the CREATE A NEW PROJECT or OPEN LAST PROJECT button, if this is a project using the PGT-11-S. The main window with the project tree and the tabs for DEVICE CATALOG and NETWORK SCAN ASSISTANT opens.

• If not already done, e.g. by choosing a project with PGT-11-S, start the CONNECTION WIZARD to establish a connection between SOPAS and the PGT-11-S box.

3. Click the NETWORK SCAN ASSISTANT tab. A list of discovered devices opens.4. Click the NETWORK CONFIGURATION button. The Network Scan Assistant dialog opens.

5. Click the ADVANCED button. The ADVANCED SCAN SETTINGS dialog opens.

9 APPENDIX


8 9

6. Change the value for ADDITIONAL COMMUNICATION TIMEOUT to 120000 and click the OK button. The dialog of the NETWORK SCAN ASSISTANT is displayed again in the foreground.7. Click the OK button to close the NETWORK SCAN ASSISTANT dialog.

8. Open the pull down menu COMMUNICATION and click on FIRMWARE UPDATE. The FIRMWARE DOWNLOAD dialog opens, where no data is displayed yet.

Note: The system loads all the latest information, which may take about 30 seconds.

9. Click the NEXT > button when all entries are displayed. Adialogtoselectthenewfirmwarefileopens.

APPENDIX 9


9 0

9 APPENDIX

Note: Afirmwareupdatecanbedoneinbothdirections-tolaterorearlierversions.Thusitcanbetransferredbacktoanearlierversionwhichhasworkedfine,incaseanythingwent wrong.

10. Click the CHANGEbuttonandselectthedesiredfile.11. Click the NEXT > button. A dialog with the results of the examination about the compatibility between theexistingandthenewfirmwareopens.

Explanation of symbols: − A green check mark indicates that the respective component could be updated. − The exclamation mark indicates that this component should not be changed.

12. Click the NEXT > button. Adialogwithimportantindicationsofthecorrectexecutionofthefirmware updates opens.


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APPENDIX 9

13. Read the important information and check your application – if necessary.14. MarkthecheckboxtoconfirmtheinformationandclicktheNEXT > button. Thetransferofthenewfirmwarestartsandadialogwithprogressbarsofthe individual update steps opens.

• The following dialog shows a successful data transfer:

Explanation of symbols: − The green bar shows the current progress of the data transfer. − The green check mark indicates a successful transfer.

Inaddition,thegroupboxResultconfirmesthesuccessfuldatatransfer.

Note: Step ¾(storenewfirmware)willtakesometime(approx.1–2min).


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9 APPENDIX

• The following dialog shows an unsuccessful data transfer:

Explanation of symbols: − The green bar shows the current progress of the data transfer. − The cross mark indicates, that problems have occurred during the data

transfer.

In addition, the group box RESULT shows a lot of information which might be helpful, too.

Note: It may be helpful to repeat the process once or twice. If this doesn’t help, reboot the box (power off/on) and try again..

15. Click the • CANCEL button, if the data transfer failed and repeat the described

procedure from step 8 (see page 89). • NEXT > button, if all transfers successfully completed.

A dialog for selection of two optional steps opens, which can be done immediately afterthefirmwareupdate.


9 3

APPENDIX 9

Note: It is advisable to mark the check boxes if you want to work on, because all components are up to date. In any other case, you can transfer the data later, of course - just do not forget about it.

16. Mark the check box for • UPDATE DEVICE OBJECT IN SOPASET PROJECT, if you want to take the updated

informationfromthefirmwareupdateintotheopenproject. • WRITE PARAMETER VALUES FROM SOPASET TO DEVICE, if in turn the current project

information shall to be transferred to the PGT-11-S.17. Click the NEXT > button. Adialogonthepossibleconfirmationofthecompletetransferopens(checkfor updatefirmware,updatedeviceobjectandwritingparameters).

18. Click the FINISH > button. Thus,theprocessofupdatingthedevicefilesforPGT-11-S(sVip®) is completed andthenewfirmwareversionisshownonthemainpage,indicatedinthegroup box DEVICE IDENTIFICATION.


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9 APPENDIX

9.4 Using PGT-11-S (sVip®) Wi-Fi

If you are using the device 1067474, PGT-11-S (sVip®)WLAN,pleaseconfigure an AD-hoc network on your PC / Laptop.

Setting up a computer-to-computer (ad-hoc) network – for example – in Windows 7:

Note: Make sure your wireless connection is active. Some laptops come with a switch on the housing which allows to switch wireless connections on and off.

1. Open the Windows Start menu.2. Type 'network' in the search box.3. Click on NETWORK and SHARING CENTER. A new window opens.4. Click on SET UP A NEW CONNECTION OR NETWORK. A new window opens.5. Click on SET UP A WIRELESS AD-HOC (COMPUTER-TO-COMPUTER) NETWORK.6. Click NEXT. Youwillfindashortexplanationaboutwhatan–ad-hocnetworkis.7. Click NEXT. 8. Name your network and indicate the security type and safety key. The SSID is created as follows:

• SSID: „SICKPGT11Sxxxxxx“ (x corresponds to the last 6 numbers of your wireless MAC address, which is imprinted on the label of the corresponding PGT-11-S WLAN).

Fig. 6: Security key – SVip1

• Safety type: WEP • Safety keys: sVip1

9. Click NEXT to create the SSID. Finally a summary will be shown. The wireless connection will be visible from now on and participants will be able to connect.10. Click on .


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APPENDIX

9.5 References • HIPERFACE®-DSL Interface Manual; document #8017595 • Description of the HIPERFACE interface Manual; document #8010701 /

7MSUP • Special Information PGT-11-S • Mounting instruction PGT-11-S

SICK AG | Waldkirch | Germany | www.sick.com

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MANUAL PGT-11-S (sVip