Manual MBV-P

Murrelektronik GmbH P.O. Box 116571567 Oppenweiler Phone ++49(0)7191/47-0 Falkenstrasse 371570 Oppenweiler Fax +49(0)7191/47-130 Internet : http://www.murrelektronik.com

MBV-P User’s Manual

Art. No. 55 498 Version 2.2

Input and Output Modules for PROFIBUS-DP

Art. No. 55 450 MBV-P DI8 Art. No. 55 480 MBV-P DI8 Art. No. 55 451 MBV-P DO8/2A Art. No. 55 481 MBV-P DO8/2A Art. No. 55 452 MBV-P DI8 DO4/2A Art. No. 55 482 MBV-P DI8/DO4/28 Art. No. 55 453 MBV-P DI16 Art. No. 55 483 MBV-P DI16 Art. No. 55 454 MBV-P DI16-T Art. No. 55 484 MBV-P DO8/1,6A Art. No. 55 455MBV-P DO8/2A-T Art. No. 55 489 MBV-P DO16


Table of contents:

1 Safety information.................................................................................................................................. 1

1.1 Designated use............................................................................................................................... 1

1.2 Qualified personnel......................................................................................................................... 2

1.3 Explanation of symbols................................................................................................................... 3 1.3.1 Use of attention signs.............................................................................................................. 3 1.3.2 Use of danger signs ................................................................................................................ 3 1.3.3 Use of numbering in illustrations ............................................................................................. 3 1.3.4 Use of handling instructions .................................................................................................... 3

1.4 Use of foot notes ............................................................................................................................ 4

1.5 Installation information ................................................................................................................... 4

2 General information ............................................................................................................................... 5

2.1 Variants .......................................................................................................................................... 6

2.2 Validity of the manual ..................................................................................................................... 6

3 Installation.............................................................................................................................................. 7

4 Start-up .................................................................................................................................................. 8

4.1 MBV-P DI8 Art. No. 55 450, 55 480 ............................................................................................... 8 4.1.1 Power supply connection ........................................................................................................ 8

4.1.1.1 Power supply connection: DI8 Art. No. 55 450, 55 480: ...................................................... 8 4.1.1.2 PE terminal connections: DI8 Art. No. 55 450 and 55 480.................................................. 9 4.1.1.3 Connection examples: DI8 Art. No. 55 450 ....................................................................... 10 4.1.1.4 Connection examples: DI8 Art. No. 55 480 ....................................................................... 11

4.1.2 PROFIBUS connection ......................................................................................................... 12 4.1.2.1 Connecting the PROFIBUS cable to the MBV-P module: ................................................. 12

4.1.3 Sensor connection ................................................................................................................ 13

4.2 MBV-P DO8/2A, MBV-P DO8/1.6A Art. No 55 451,55 455, 55 481, 55 484................................ 14 4.2.1 Power supply connection ...................................................................................................... 14

4.2.1.1 Power supply connection: Art. No. 55 451, 55 455, 55 481, 55 484.................................. 14 4.2.1.2 PE terminal connections: DI8 Art. No. 55 451, 55 455, 55 481 and 55 484...................... 15 4.2.1.3 Connection examples: DO8 Art. No. 55 451, 55 455, 55 484 ........................................... 16 4.2.1.4 Connection examples: DO8 Art. No. 55 481 ..................................................................... 17


4.2.3 Actuator connection .............................................................................................................. 19

4.3 MBV-P DI8 DO4/2A Art. No. 55 452, 55 482................................................................................ 21 4.3.1 Power supply connection ...................................................................................................... 21

4.3.1.1 Power connection: Art. No. 55 452, 55 482....................................................................... 21 4.3.1.2 PE terminal connections: DI8 DO4/2A Art. No. 55 452 and 55 482 .................................. 22 4.3.1.3 Connection examples: DI8 DO4/2A Art. No. 55 452 ......................................................... 23 4.3.1.4 Connection examples: DI8 DO4/2A Art. No. 55 482 ......................................................... 24


4.3.3 Sensor and actuator connection ........................................................................................... 26

4.4 MBV-P DI16 Art. No. 55 453, 55 454, 55 483 .............................................................................. 28 4.4.1 Power supply connection ...................................................................................................... 28

4.4.1.1 Power supply connection: Art. No. 55 453, 55 454, 55 483............................................... 28 4.4.1.2 PE terminal connections: DI16 Art. No. 55 453, 55 454 and 55 483................................. 29 4.4.1.3 Connection examples: DI16 Art. No. 55 453, 55 454 ........................................................ 30 4.4.1.4 Connection examples: DI16 Art. No. 55 483 ..................................................................... 31



4.4.3 Sensor connection................................................................................................................. 33

4.5 MBV-P DO16 Art. No. 55 489....................................................................................................... 35 4.5.1 Power supply connection....................................................................................................... 35

4.5.1.1 Power supply connection: Art. No. 55 489......................................................................... 35 4.5.1.2 PE terminal connections: DO16 Art. No. 55 489................................................................ 36 4.5.1.3 Connection examples: DO16 Art. No. 55 489.................................................................... 37

4.5.2 PROFIBUS connection.......................................................................................................... 38 4.5.2.1 Connecting the PROFIBUS cable to the MBV-P module:.................................................. 38

4.5.3 Actuator connection............................................................................................................... 39

4.6 Cable preparation ......................................................................................................................... 40

5 Configuration........................................................................................................................................ 41

5.1 Station address............................................................................................................................. 41

6 Information on Profibus-DP Id. numbers, GSD- files and configuration .............................................. 42

7 Diagnosis ............................................................................................................................................. 43

7.1 Displays ........................................................................................................................................ 43

7.2 Sum diagnosis .............................................................................................................................. 44

7.3 Channel diagnosis ........................................................................................................................ 44

7.4 Diagnosis evaluation in STEP5 (programming language) ............................................................ 45

7.5 Parameterization telegram............................................................................................................ 46

8 Technical data...................................................................................................................................... 48

8.1 General technical data.................................................................................................................. 48

8.2 MBV-P DI8 (Art. No. 55 450, 55 480) ........................................................................................... 49

8.3 MBV-P DO8/2A (Art. No. 55 451, 55 455, 55 481), MBV-P DO8/1,6A (Art. No. 55 484) ............. 50

8.4 MBV-P DI8 DO4/2A (Art. No. 55 452, 55 482) ............................................................................. 52

8.5 MBV-P DI16 (Art. No.’s 55 453, 55 454, 55 483).......................................................................... 54

8.6 MBV-P DO16 (Art. No. 55 489) .................................................................................................... 55

8.7 Input characteristic curve according to IEC1131-2 (Type 2)......................................................... 56

8.8 Connection diagram...................................................................................................................... 57

8.9 Dimensions diagram ..................................................................................................................... 60

9 Certification....................................................................................................................................... 61

10 Article numbers and accessories ..................................................................................................... 62

11 List of illustrations: ............................................................................................................................ 63

12 List of tables: .................................................................................................................................... 65


Additions / Corrections to the manual

Version Section Additions/Corrections Date/Name 1.7 Fine-strand Profibus cable 23.05.02 M.H./ R. Bingel 1.8 8 Max. capacitive load 27.06.02 M.H./ R. Bingel 1.9 8.3 Art.No. 55484 (Switching current) 11.11.02 M.H. / R.B. 2.0 8.1 Chemical and oil resistance. 13.03.03. M.H./GB 2.1 8 Short circuit protection for sensors 24.09.03 M.H./H.E 2.2 8 Fig. 8-4 55489 DO 12.02.04 Km / Ba

Notes:


Version 2.2 1

1 Safety information

1.1 Designated use The devices described in this manual serve as decentralized input/output modules intended for connection to a Profibus-DP network. The products described in this manual: • Have been developed, manufactured, tested and documented in compliance with currently valid safety

codes. The equipment poses no danger to operating personnel or material if configuration, assembly, and operation are performed in compliance with the stated handling and safety regulations.

• Fulfill the requirements of: • EMC directives (89/336/EWG, 93/68/EWG and 93/44/EWG)

Extra low-voltage directive (73/23/EWG) • And are designed for use in an industrial environment. An industrial environment is one where the

consumers are not directly connected to the public low-voltage supply network. Additional measures must be taken for use in residential areas or in office and business environments.

Warning! This is class A rated equipment. Operation of this equipment in a residential environment can cause radio interference, in which case the user can be required to take necessary corrective measures. The safe and correct function of the product requires appropriate transportation, storage, and installation in addition to correct operation. The designated operation of the device is guaranteed only when the complete housing is installed. All devices connected to this product must fulfill EN 61558-2-4 and EN 61558-2-6 requirements. Only qualified and suitably trained electrical tradesmen knowledgeable in the safety standards of automation technology may perform configuration, installation, setup, maintenance and testing of the equipment. Current safety and accident prevention laws valid for a specific application must be observed in the configuration, installation, setup, maintenance and testing of the equipment. Only cables and accessories are permitted that meet the requirements and regulations governing safety, electromagnetic compatibility and, where applicable, telecommunications transmission equipment and that conform to the specifications. Information concerning the type of authorized cables and accessories can be obtained from your Murrelektronik distributor or are described in this manual.


Version 2.2

2

1.2 Qualified personnel Requirements to be met by qualified personnel are based on qualification profiles as described in ZVEI and VDMA guidelines. Weiterbildung in der Automatisierungstechnik (Further training in automation technology) Herausgeber: ZVEI und VDMA (Publisher: ZVEI and VDMA) Maschinenbau Verlag (Publisher) P.O. Box 71 08 64 60498 Frankfurt Only trained electricians familiar with the contents of this manual are allowed to install and service the components described herein. These are understood as being persons who, • based on their trade qualification, experience and knowledge of relevant standards, are able to assess

the project requirements and to recognize possible hazards. • based on extensive experience in compatible areas, possess the same level of knowledge as could

be expected of a trained tradesman. Only Murrelektronik technical personnel are allowed to intervene in the hardware and software of our equipment, unless the procedure is described in this manual.

Warning! Unqualified intervention in the hardware and software of our equipment, disregard of warnings or information provided in this manual, can result in injury or serious damage to man and/or material.


Version 2.2 3

1.3 Explanation of symbols

1.3.1 Use of attention signs Notes containing important information are conspicuously marked. These are illustrated as follows:

Attention text ........

1.3.2 Use of danger signs Danger signs are conspicuously illustrated by an enclosing frame.

CAUTION: Disregard of safety measures may result in damage to equipment and in other serious consequences.

DANGER: Non-compliance with the relevant safety measures poses a danger to the health and life of the user.

1.3.3 Use of numbering in illustrations Illustrations are numbered with white numerals in black, round fields. Example: � Text 1...... � Text 2...... � Text 3...... The explanatory text follows in tabular form under the same number, in direct context to the related illustration.

1.3.4 Use of handling instructions Handling instructions describe the sequence for installation, setup, operation and maintenance and must be strictly observed. Sequential numbering (black numerals in round white fields) is given in ascending order. Example:

� Instruction 1........ �� Instruction 2........ � Instruction 3........


Version 2.2

4

1.4 Use of foot notes Additional information is identified with superscripted numerals (e.g.: Text Text 1) Text Text). Such supplementary information is presented in footnotes under the tables or as text at the end of the page. 1.5 Installation information The following points must be observed in planning and installation: Local safety and accident prevention regulations currently in force must be observed for the specific installation. Permanently connected installations (stationary devices / systems) without all-pole mains disconnect switches and/or fuses must be upgraded to include either of these components; the equipment must be connected to a PE conductor. Safe electrical insulation of extra low voltage (e.l.v.) must be assured In the case of 24 V power supply. Use only power supply units manufactured in accordance to IEC 364-4-41 or HD 384.04.41 (VDE 0100 Part 410). Line voltage fluctuations or deviations from the rated power may not exceed or undershoot the tolerances stated in the technical data. Function failure and hazardous conditions relating to the electrical components/equipment cannot otherwise be excluded. Preventative measures must be taken to assure that interrupted programs can be correctly resumed following power fluctuations or after power loss. No dangerous operating conditions, not even short-term ones, may be allowed to occur. An “EMERGENCY STOP” must be forced If necessary, According to EN60204/IEC 204(VDE 0113), EMERGENCY STOP equipment must remain active in all operating modes of the automation equipment. Disengagement of E-STOP devices must not result in uncontrolled or undefined equipment restart. Connection and signal cables must be installed in such a manner as will exclude impairment of automation functions through inductive or capacitive interference. Automation equipment and related components must be installed in such a manner as to offer adequate protection against inadvertent activation. Suitable I/O coupling safety measures must be taken (in terms of hardware and software) to assure that cable and wire breakage on the signal side does not result in undefined automation equipment conditions. Additional external precautions must be taken or devices installed in all areas of the automation system where an equipment fault can pose a hazard to man or material. These measures and/or equipment must guarantee safe operation also in a malfunction situation (e.g. through independent limit value switches, mechanical locking devices etc.).


Version 2.2 5

2 General information

The MBV-P module serves as a slave component in a bus system in accordance with PROFIBUS-DP DIN 19 245. It can be operated at all transmission speeds from 9.6 kBaud to 12 MBaud. Digital inputs and outputs can be processed with the MBV-P module. Thanks to the high IP 67 housing protection rating, the modules can be directly integrated in either a system or a machine. Labels allowing the user to identify individual inputs or outputs are affixed directly to the module. ��

� ��

��

�

�

��

��

�

��

Fig. 2-1 MBV-P module overview

�� Mounting hole �� M12 round plug connectors �� Labels � Version number field � Display elements �� Fuse for short circuit or overload (only on output modules) �� Addressing switch� � D-Sub interface for bus connection�� PE terminal under the label

MBV-P DI8Art.No. 55450

0123

567

4

89


Version 2.2

6

2.1 Variants MBV-P DI8 Art. No. 55 450, 55 480 8 digital inputs MBV-P DO8/2A Art. No. 55 451,55 355, 55481 8 digital outputs (2 A) MBV-P DO8/1,6A Art. No. 55 484 8 digital outputs (1.6 A)

MBV-P DI8 DO4/2A Art. No. 55 452, 55 482 8 digital inputs and 4 digital outputs (2 A)

MBV-P DI16 Art. No. 55 453, 55 454, 55 483 16 digital inputs MBV-P DO16 Art. No. 55 489 16 digital outputs 2.2 Validity of the manual Each MBV module bears a production code on the top/right side of the housing. This production code is a manufacturer-specific code related to quality assurance. 51215 Production code Every MBV module bears a valid version number printed on the version field This User’s Manual is valid for the following module versions: MBV-P DI8 > V4 MBV-P DO8/2A > V4 MBV-P DO8/1,6A > V4 MBV-P DI8 DO4/2A > V4 MBV-P DI16 > V4 MBV-P DO16 > V4


Version 2.2 7

3 Installation

MBV-P modules can be installed directly on an installation panel or a machine. The module features two mounting holes for this purpose (Fig. 3-1). Please assure that the mounting surface is smooth and flat to prevent mechanical stress in the module housing. The module is affixed with two 4 mm screws and two lock washers.

208 ±0,5

22,5 mm

15,5 mm12,5 mm

8 mm

12,5 mm

8 mm

4,6 mm

4,6 mm

63 mm

220MBV-P xxArt.No. 55xxx

0123

567

4

89

Fig. 3-1 Installation dimensions


Version 2.2

8

4 Start-up

4.1 MBV-P DI8 Art. No. 55 450, 55 480

4.1.1 Power supply connection MBV-P modules offer the possibility of connecting the bus logic power supply separately from the sensor power supply. The two power supplies in this case have a common ground. In addition to this, the power supply can be routed onward. The connection possibilities shown in Fig. 4-4 to 4-6 are valid for Art. No.55 450 whereas Fig. 4-7 and 4-8 illustrate the connection possibilities for Art. No. 55 480. Attach the grounding cable to the housing PE connection in a low resistance manner.

4.1.1.1 Power supply connection: DI8 Art. No. 55 450, 55 480: 1. Loosen the terminal screws and remove the terminal box. 2. Strip the cable insulation (see Section 4.6). 3. Attach the PG9 fitting (Art. No. 55 469) to the terminal box and a screw cap (Art. No. 55 458) to any

unused connections. 4. Route the cable through the PG9 fitting. 5. Connect the cable to the terminal (the terminal can be removed sideward from the terminal box to

facilitate attachment). 6. Tighten the PG9 fitting. 7. Re-attach the terminal box and tighten the screws. 8. Attach the grounding cable to the housing PE connection in a low resistance manner (see Fig. 4-3).

Terminal load: max. 12A Forward loop with jumper: max. 22A (Jumper available as accessory)

PEPE0V INT 0V I/O I/O 0V

Sensor and bus logic ground Sensor power supply Bus logic power supply

PE conductors

MBV-P DI8 Art. No. 55 450

Fig. 4-1 Connection layout for MBV-P Art. No. 55 450


Version 2.2 9

Bus logic and sensor ground

Bus logic and sensor power supply

PE conductors

PEPEO I 0VI O 0V MBV-P DI8 Art. No. 55 480

Not used

Fig. 4-2 Connection layout for MBV-P Art. No. 55 480

4.1.1.2 PE terminal connections: DI8 Art. No. 55 450 and 55 480

1

23 Fig. 4-3: PE connections for MBV-P DI8 Art. No. 55 450, 55 480

� Labels � PE connector screw � PE terminal


Version 2.2

10

4.1.1.3 Connection examples: DI8 Art. No. 55 450

PEPE0VINT 0V

Sensor power

Bus logic power

3 x 1,5mm² Jumpers

I/O I/O 0V

Fig. 4-4 Common bus logic and sensor power supply

PEPE0VINT 0V

Sensor power Bus logic power 3 x 1,5mm² 3 x 1,5mm²

I/O I/O 0V

Jumper

Fig. 4-5 Separate bus logic and sensor power supply

PEPE0VINT 0V

Bus logic power 3 x 1,5mm²

3 x 1,5mm²

Jumpers

Onward routed power supply Sensor power

I/O I/O 0V

Fig. 4-6 Common bus logic and sensor power supply with onward routing of power supply


Version 2.2 11


PEPEOI 0V

sensor power

Bus logic and

3 x 1,5mm²

I O 0V

Fig. 4-7 Common bus logic and sensor power supply

Bus logic power 3 x 1,5mm² 3 x 1,5mm²

Sensor power

PEPEOI 0VI O 0V

power supply Onward routed

Fig. 4-8 Common bus logic and sensor power supply with onward routing of power supply


Version 2.2

12

4.1.2 PROFIBUS connection The PROFIBUS cable is connected to the MBV-P module in a terminal box. This terminal box contains a T-fitting with integrated terminating resistors. These resistors can be activated and deactivated by means of a toggle switch.

4.1.2.1 Connecting the PROFIBUS cable to the MBV-P module: 1. Loosen the terminal screws and remove the terminal box 2. Strip the cable insulation (Section 4.6) 3. Attach the PG9 fitting (Art. No. 55 459) to the terminal box and a screw cap (Art. No. 55 458) to any

unused connections. 4. Slide the collet and plastic insert over the bus cable. 5. Pull the screen over the plastic insert. 6. Route the cable with the plastic insert through the PG9 fitting. 7. Connect the cable to the series terminal (A: green, B: red). 8. Tighten the PG9 fitting. 9. Activate the terminating resistors if the module is located at the beginning or end of a segment. 10. Set the address (see Section 5.1). 11. Attach the terminal box and tighten the screws.

Use only metal PG9 fittings with screen attachment.

Wire end ferrules must be used for multi-strand, fine strand, finest strand or super fine stranded copper core conductors. Bare, solid core conductors require no further treatment.


Version 2.2 13

�

�

�

�

�

�

�

RTSB A B A5V

0V

TERM ON

BUS ON

�

Fig. 4-9 PROFIBUS-DP connection

�� Incoming Profibus cable �� Outgoing Profibus cable �� Profibus cable � PG collet � PG fitting �� Plastic insert �� Screen � Terminating resistor switch �� D-Sub connector

The RTS, 0V and 5V connections are reserved for a hand-held operating module.

4.1.3 Sensor connection Sensors can be directly connected to the M12 round connectors.

1

2

3

4

5

Fig. 4-10 M12 round connector M12 round connectors 1, 2, 3, 4, 5, 6, 7, 8: Digital inputs Pin 1 +24V Pin 2 not assigned Pin 3 0V Pin 4 DI0 to DI7 Pin 5 PE

M12 blind plugs (Art. No. 55 468) must be attached to all unused M12 round connectors.


Version 2.2

14

4.2 MBV-P DO8/2A, MBV-P DO8/1.6A Art. No 55 451,55 455, 55 481, 55 484

4.2.1 Power supply connection The MBV-P module offers the possibility of connecting the bus logic power supply separately from the actuator power supply. The two power supplies in this case have a common ground. In addition to this, the power supply can be routed onward. The connection possibilities shown in Fig. 4-14 to 4-16 are valid for Art. No.’s 55 451, 55 455 and 55 484. Fig. 4-17 to 4-19 illustrate the connection possibilities for Art. No. 55 481. Attach the grounding cable to the housing PE connection in a low resistance manner.

4.2.1.1 Power supply connection: Art. No. 55 451, 55 455, 55 481, 55 484 1. Loosen the terminal screws and remove the terminal box 2. Strip the cable insulation (Section 4.6) 3. Attach the PG9 fitting (Art. No. 55 469) to the terminal box and a screw cap (Art. No. 55 458) to any


facilitate attachment). 6. Tighten the PG9 fitting. 7. Re-attach the terminal box and tighten the screws. 8. Attach the grounding cable in a low resistance manner to the housing PE connection (see Fig. 4-13)


PEPE 0V INT 0V I/O I/O 0V

Sensor and bus logic groundSensor power supply

Bus logic power supply

PE conductors

MBV-P DO8/2A Art. No. 55 451 MBV-P DO8/2A-T Art. No. 55 455 MBV-P DO8/1.6A Art. No. 55 484

Fig. 4-11 Connection layout for MBV-P DO8/2A (Art. No. 55 451, 55 455) and MBV-P DO8/1.6A (Art. No. 55 484)


Version 2.2 15

Bus logic and actuator ground


PE conductors

PEPE O I 0V I O 0V MBV-P DO8/2A Art. No. 55 481

Actuator power supply

Fig. 4-12 Connection layout for MBV-P DO8/2A (Art. No. 55 481)

4.2.1.2 PE terminal connections: DI8 Art. No. 55 451, 55 455, 55 481 and 55 484

1

23 Fig. 4-13 PE connection for MBV-P Art. No. 55 451, 55 455, 55 481, 55484



Version 2.2

16

4.2.1.3 Connection examples: DO8 Art. No. 55 451, 55 455, 55 484

PEPE0VINT 0V

Actuator powerBus logic power3 x 1,5mm² 3 x 1,5mm²

I/O I/O 0V

Jumpers

Fig. 4-14 Common bus logic and actuator power supply

PEPE0VINT 0V


I/O I/O 0V

Jumpers

Fig. 4-15 Separate bus logic and actuator power supply

PEPE0VINT 0V

Bus logic power

3 x 1,5mm²

3 x 1,5mm²

Jumpers

Onward routed power Actuator power

I/O I/O 0V

Fig. 4-16 Common bus logic and actuator power supply with onward routing of power supply


Version 2.2 17

4.2.1.4 Connection examples: DO8 Art. No. 55 481

PEPEOI 0V

Bus logic and actuator power

3 x 1,5mm²

I O 0V

Fig. 4-17 Common bus logic and actuator power supply without onward routing of power supply

PEPEOI 0V

3 x 1,5mm² Bus logic and actuator power

I O 0V

3 x 1,5mm²Bus logic andactutator power


PEPEOI 0V

4 x 1,5 mm²

actuator power

I O 0V

4 x 1,5 mm² Bus logic and actuator power

Bus logic and

Fig. 4-19 Separate bus logic and actuator power supply (E-STOP) with onward routing of power supply


Version 2.2

18



unused connections. 4. Slide the collet and plastic insert over the bus cable. 5. Pull the screen over the plastic insert. 6. Route the cable with the plastic insert through the PG9 fitting. 7. Connect the cable to the series terminal (A: green, B: red). 8. Tighten the PG9 fitting. 9. Activate the terminating resistor if the module is located at the beginning or end of a segment. 10. Set the address (see Section 5.1). 11. Attach the terminal box and tighten the screws.


Wire end ferrules must be used for multi-strand, fine strand, finest strand or superfine stranded copper core conductors. Bare, solid core conductors require no further treatment.


Version 2.2 19

�

�

�

�

�

�

�

RTSB A B A5V

0V

TERM ON

BUS ON

�



The RTS, 0V and 5V connectors are reserved for a hand-held operating module.

4.2.3 Actuator connection Actuators can be connected directly to the M12 round connectors. Y-plugs can be connected to round connectors 1, 3, 5 and 7.

1

2

3

4

5

Fig. 4-21 M12 round connector M12 round connectors 1, 3, 5, 7: Digital outputs Pin 1 not assigned Pin 2 DO1, DO3, DO5, DO7 Pin 3 0V Pin 4 DO0, DO2, DO4, DO6 Pin 5 PE


Version 2.2

20

M12 round socket connectors 2, 4, 6, 8: Digital outputs Pin 1 not assigned Pin 2 not assigned Pin 3 0V Pin 4 DO1, DO3, DO5, DO7 Pin 5 PE

Unused M12 round connectors must be closed off with M12 blind plugs (Art. No. 55 468).


Version 2.2 21

4.3 MBV-P DI8 DO4/2A Art. No. 55 452, 55 482

4.3.1 Power supply connection The MBV-P module offers the possibility of connecting the bus logic power supply separately from the sensor and actuator power supply. All power supplies in this case have a common ground. In addition to this, the power supply can be routed onward. Connection possibilities shown in Fig. 4-25 to 4-27 are valid for D18 DO4/2A Art. No. 55452. Fig. 4-28 to 4-30 illustrate the connection possibilities for DI8 DO4/2A Art. No. 55 482. Always ensure that the grounding cable is attached to the housing PE connection in a low resistance manner.

4.3.1.1 Power connection: Art. No. 55 452, 55 482 1. Loosen the terminal screws and remove the terminal box. 2. Strip the cable insulation (see Section 4.6). 3. Attach the PG9 fitting (Art. No. 55 469) to the terminal box and a screw cap (Art. No. 55 458) to any


facilitate attachment). 6. Tighten the PG9 fitting. 7. Re-attach the terminal box and tighten the screws. 8. Attach the grounding cable in a low resistance manner to the housing PE connection (see Fig. 4-24).


PEPE0V INT 0V I O 0V

PE conductors Sensor/actuator and bus logic ground


Actuator power supply Sensor power supply

MBV-P DI8 DO4/2A Art. No. 55 452

Fig. 4-22 Connection layout for Art. No. 55452


Version 2.2

22

Actuator and bus logic ground


PE conductors

PEPE O I 0V I O 0V MBV-P DO4/2A Art. No. 55 482

Actuator power supply


4.3.1.2 PE terminal connections: DI8 DO4/2A Art. No. 55 452 and 55 482

1

23 Fig. 4-24 PE connection for MBV-P DI9 DO4/2A Art. No. 55 452, 55 482



Version 2.2 23

4.3.1.3 Connection examples: DI8 DO4/2A Art. No. 55 452

PEPE0VINT 0V

Sensor/actuator power

Bus logic power

3 x 1,5mm²Jumpers

I O 0V

Fig. 4-25 Common bus logic and sensor/actuator power supply

PEPE0VINT 0V

Bus logic power

3 x 1,5mm²3 x 1,5mm²

Jumpers

Onward routed power supply Sensor/actuator power

I O 0V

Fig. 4-26 Common bus logic and sensor/actuator power supply with onward routing of power supply

PEPE0VINT 0V

Actuator power

3 x 1,5mm²3 x 1,5mm²

I O 0V

Bus logic and sensor power

Split jumperJumper

Fig. 4-27 Separate bus logic/sensor and actuator power supply


Version 2.2

24

4.3.1.4 Connection examples: DI8 DO4/2A Art. No. 55 482

PEPEO I 0V

3 x 1,5mm²Bus logic andsensor/actuator power

I O 0V

Fig. 4-28 Common bus logic, sensor and actuator power supply without onward routing of the power supply

PEPEO I 0V

3 x 1,5mm² Bus logic andsensor/actuator power

I O 0V

3 x 1,5mm²Bus logic andsensor/actuator power

Fig. 4-29 Common bus logic and sensor/actuator power supply with onward routing of the power supply

PEPEO I 0V

4 x 1,5 Bus logic and actuator power

I O 0V

4 x 1,5 mm²Bus logic andactuator power

Fig. 4-30 Separate bus logic and sensor/actuator power supply (E-STOP) with onward routing of the power supply


Version 2.2 25







Version 2.2

26

�

�

�

�

�

�

�

RTSB A B A5V

0V

TERM ON

BUS ON

�




4.3.3 Sensor and actuator connection Sensors can be connected directly to the M12 round connectors. Y-plugs can be connected to round connectors 1, 3, 5, 6, 7 and 8.

1

2

3

4

5

Fig. 4-32 M12 round connector M12 round connectors 5, 6, 7, 8: Digital inputs Pin 1 +24V Pin 2 DI4, DI5, DI6, DI7 Pin 3 0V Pin 4 DI0, DI1, DI2, DI3 Pin 5 PE


Version 2.2 27

M12-round connectors 1, 3: Digital outputs Pin 1 not assigned Pin 2 DO1, DO3 Pin 3 0V Pin 4 DO0, DO2 Pin 5 PE M12 round connectors 2, 4: Digital outputs Pin 1 not assigned Pin 2 not assigned Pin 3 0V Pin 4 DO1, DO3 Pin 5 PE



Version 2.2

28

4.4 MBV-P DI16 Art. No. 55 453, 55 454, 55 483

4.4.1 Power supply connection The MBV-P module offers the possibility of connecting the bus logic power supply separately from the sensor power supply. The two power supplies in this case have a common ground. In addition to this, the power supply can be routed onward. Connection possibilities shown in Fig. 4-36 to 4-38 are valid for Art. No. 55 453 and 55 454. Fig. 4-39 and 4-40 illustrates the connection possibilities for Art. No. 55 483. Always ensure that the grounding cable is attached to the housing PE connection in a low resistance manner.

4.4.1.1 Power supply connection: Art. No. 55 453, 55 454, 55 483 1. Loosen the terminal screws and remove the terminal box 2. Strip the cable insulation (Section 4.6) 3. Attach the PG9 fitting (Art. No. 55 469) to the terminal box and a screw cap (Art. No. 55 458) to any



Terminal load: max. 12A Forward loop with jumper: max. 22A (Jumper available as accessory

PEPE0V INT 0V I/O I/O 0V

Sensor and bus logic ground Sensor power supply Bus logic power supply

PE conductors



Fig. 4-33 Connection layout for MBV-P DI16 Art. No. 55453, 55 454


Version 2.2 29

Sensor and bus logic ground

Not used


PE conductors

PEPEO I 0VI O 0V MBV-P DI16 Art. No. 55 483

Fig. 4-34 Connection layout for MBV-P DI16 Art. No. 55483

4.4.1.2 PE terminal connections: DI16 Art. No. 55 453, 55 454 and 55 483

1

23 Fig. 4-35 PE connection for MBV-P DI16 Art. No. 55453, 55454, 55 483



Version 2.2

30

4.4.1.3 Connection examples: DI16 Art. No. 55 453, 55 454

PEPE0VINT 0V

Sensor power Bus logic power 3 x 1,5mm²

Jumpers

I/O I/O 0V


PEPE0VINT 0V

Sensor powerBus logic power3 x 1,5mm² 3 x 1,5mm²

I/O I/O 0V

Jumpers

Fig. 4-37 Separate bus logic and sensor/actuator power supply

PEPE0VINT 0V

Bus logic power

3 x 1,5mm²

3 x 1,5mm²

Jumpers

onward routed power supplySensor power

I/O I/O 0V

Fig. 4-38 Common bus logic and sensor/actuator power supply with onward routing of the power supply


Version 2.2 31


PEPEOI 0V

Sensor power

Bus logic- and

3 x 1,5mm²

I O 0V


PEPEOI 0V

Bus logic power3 x 3 x

Sensor power

I O 0V

power supplyonward routed

Fig. 4-40 Common bus logic and sensor power supply with forward routing of the power supply


Version 2.2

32







Version 2.2 33

�

�

�

�

�

�

�

RTSB A B A5V

0V

TERM ON

BUS ON

�




4.4.3 Sensor connection Sensors can be directly connected to the M12 round connectors. Y-plugs can be connected to round connectors 1 to 8.

1

2

3

4

5

Fig. 4-42 M12 round connector M12 round connectors 1, 2, 3, 4, 5, 6, 7, 8: Digital inputs Pin 1 +24V Pin 2 DI8 to DI15 Pin 3 0V Pin 4 DI0 to DI7 Pin 5 PE


Version 2.2

34



Version 2.2 35

4.5 MBV-P DO16 Art. No. 55 489

4.5.1 Power supply connection The MBV-P module offers the possibility of connecting the bus logic power supply separately from the actuator power supply. The two power supplies in this case have a common ground. In addition, the power supply can be routed onward. Fig. 4-45 to 4-47 illustrate the connection possibilities. Always ensure that the grounding cable is attached to the housing PE connection in a low resistance manner.

4.5.1.1 Power supply connection: Art. No. 55 489 1. Loosen the terminal screws and remove the terminal box 2. Strip the cable insulation (Section 4.6) 3. Attach the PG9 fitting (Art. No. 55 469) to the terminal box and a screw cap (Art. No. 55 458) to any



Terminal load: max. 12A Forward loop with jumper: max. 22A (Jumper available as accessory

PEPE0VINT 0VI/O I/O 0V

Actuator and bus logic groundActuator power supply Bus logic power supply

PE conductors

MBV-P DO16/0,5A Art. No. 55 489



Version 2.2

36

4.5.1.2 PE terminal connections: DO16 Art. No. 55 489

1

23 Fig. 4-44 PE connection



Version 2.2 37

4.5.1.3 Connection examples: DO16 Art. No. 55 489

PEPE0VINT 0V

Actuator power

Bus logic power

3 x 1,5mm² Jumpers

I/O I/O 0V

Fig. 4-45 Common bus logic and actuator power supply

PEPE0VINT 0V


I/O I/O 0V

Jumpers

Fig. 4-46 Separate bus logic and actuator power supply

PEPE0VINT 0V

Bus logic power

3 x 1,5mm²

3 x 1,5mm²

Jumpers

onward routed power supplyActuator power

I/O I/O 0V



Version 2.2

38







Version 2.2 39

�

�

�

�

�

�

�

RTSB A B A5V

0V

TERM ON

BUS ON

�




4.5.3 Actuator connection Actuators can be connected directly to the M12 round connectors.

1

2

3

4

5

Fig. 4-49 M12 round connector M12 round connectors 1 - 8: Digital outputs Pin 1 not assigned Pin 2 DO8 ... DO15 Pin 3 0V Pin 4 DO0 ... DO7 Pin 5 PE



Version 2.2

40

4.6 Cable preparation

8 mm

50 mm

Fig. 4-50 Power supply cable preparation

5 mm

30 mm

12 mm

Fig. 4-51 PROFIBUS cable preparation


Version 2.2 41

5 Configuration

5.1 Station address The station address is set by means of two BCD switches. These switches are located in the terminal box for bus connection. The address is set as a decimal value directly at the two switches. Valid addresses: 1 to 99.

��

Adresse 27:

Fig. 5-1 Address setting

�� Decades �� Single digits

The module address is accepted only when the power is turned ON.


Version 2.2

42

6 Information on Profibus-DP Id. numbers, GSD- files and configuration

The Profibus ID. number is a permanent, unalterable part of each slave. It is representative of the slave series itself and also of the manufacturer of the product. Products of the MBV-P series are listed with the Profibus users organization (PNO) under the Id. No. 0x3101 (Hex). Functionally viewed, the ID. number is the basis for positive identification of each and every slave within the Profibus system. During hardware configuration on the control side, the master receives clear and definite specification information from the system configurator regarding the overall field bus system structure. Necessary information about the type and functional response of individual slaves, including their identification number, has its origin in the GSD file. Please refer to your configuration software documentation for further information about importing GSD files and about configuration When the field bus system is started (even before the actual user data exchange), a system check is made to verify whether the hardware configuration at the control system side (master) matches the system data information about the slaves detected by the master. The BF LED at the master lights up if any inconsistencies are found. Slaves not consistent with the information in the hardware configuration in the master are excluded from user data exchange.


Version 2.2 43

7 Diagnosis

7.1 Displays The MBV-P module features display elements that indicate module operation and I/O status. The display significance is explained in the table below. Assignment of display elements on the various MBV-P modules:

IN OUT RN INT I/O

DI8 Red

Sensor power supply short

circuit

--------------- Green BUS-RUN

Green Power

24V Bus logic

Green Power

24V Sensors

DO8 ---------------

Red Output short

circuit

Green BUS-RUN

Green Power

24V Bus logic

Green Power

24V Sensors

DI8 DO4 Green BUS-RUN

Green Power

24V Bus logic

Green Power

24V Sensors

DI16 Red

Sensor power supply short

circuit

--------------- Green BUS-RUN

Green Power

24V Bus logic

Green Power

24V Sensors

DO16 ---------------

Red Output short

circuit

Green BUS-RUN

Green Power

24V Bus logic

Green Power

24V Sensors Table 7–1 MBV-P Module display elements

Significance: I/O: Sensor and actuator power supply is connected; the fuse is OK (for output modules). INT: Bus logic power supply is connected. RN: Data communication with the master is active. OUT: One or more outputs are short-circuited or overloaded. IN: The sensor supply is short-circuited.


Version 2.2

44

7.2 Sum diagnosis A sum diagnosis byte, by which the operation status is indicated, is available for every MBV-P module. Sum diagnosis byte:

Bit No. Status report 0 Undervoltage sensor/actuator power supply < 18V 1 Undervoltage logic power supply < 18V 2 Output short circuit (sum message) 3 Short circuit / Undervoltage at inputs 4 not assigned 5 not assigned 6 not assigned 7 not assigned

Table 7–2 Sum diagnosis byte 7.3 Channel diagnosis Every MBV-P output module also has a channel diagnosis byte by which every output can be monitored for short circuit or overload. Channel diagnosis byte:

Bit-No. Status report 0 Short circuit output 0 1 Short circuit Output 1 2 Short circuit Output 2 3 Short circuit Output 3 4 Short circuit Output 4 * 5 Short circuit Output 5 * 6 Short circuit Output 6 * 7 Short circuit Output 7 *

Table 7–3 Channel diagnosis byte

* Not assigned on module MBV-P DI8 DO4/2A

A short-circuited output remains deactivated until it is reset via the bus.

When the actuator power supply is not available and one output is set, the correspondent port LED will be signalised, as well as a short circuit diagnose reported. When the actuator power supply is again available the diagnostic report will be reseted.


Version 2.2 45

7.4 Diagnosis evaluation in STEP5 (programming language) Diagnosis evaluation is programmed in STEP 5 as follows: Request sum diagnosis: L KY n,3 T PW x Read sum diagnosis: L PW x Request channel diagnosis: L KY n,4 T PW x Read channel diagnosis: L PW x n: Module address x: Diagnosis address


Version 2.2

46

7.5 Parameterization telegram The PROFIBUS-DP master can transfer parameterization data to the MBV-P module in the form of a parameterization telegram. Parameter data is input in the configuration menu with the aid of COM ET200 programming software. For this purpose, the <SHIFT> and <F6> keys must be pressed simultaneously. The input must be stated in hexadecimal form.

DP-Slave parameterization telegram Byte (Input in KH format) 0 00 00 00 00 00 10 20

Parameter byte significance is shown in Table 6-4.

Byte Description Bit position 7 6 5 4 3 2 1 0

0 User_Def_PRM1 0 0 0 0 EN Sum diagn.

WD Base 0 0

1 Diaport1 mask 2 Diaport2 mask 0 0 0 0 0 0 0 0 3 User_Def_PRM2 0 0 0 0 0 0 0 0 4 User_Def_PRM3 0 0 0 0 0 0 0 0

Table 7–4 Parameter bytes


Version 2.2 47

User_Def_PRM1 Bit 0,1,4,5,6,7: These bits are reserved and must be set to 0.

Bit 2: The WD_Base-Bit determines the time base for the watchdog cycle: 0 = Time base 10ms (condition after Reset) 1 = Time base 1ms

Bit 3: The EN_Sammel_Dia-Bit switches the sum diagnosis mode ON: 0 = A sum diagnosis error is always reported. 1 = A sum diagnosis error is reported only if a channel diagnosis error has also occurred. EN_Sammel_Dia = 0 must be parameterized for input modules.

Masks for Diaport1

This byte contains mask bits for the channel diagnosis byte. The mask bits are assigned to the corresponding bit positions of the channel diagnosis byte. A “1” at the respective bit position masks the diagnosis, i.e. this bit is suppressed. All masks are deleted following a Reset.

For input modules, the mask byte must be parametered to 00hex. Masks for Diaport1, User_Def_PRM2, User_Def_PRM3

These mask bytes are not used by MBV-P modules and must be parametered to 00hex. Example:

WD_Base = 1ms.

A sum diagnosis error will be reported only if a channel diagnosis error also occurs.

No short circuit monitoring for outputs 1,2,6 and 8.

DP-Slave Parameterization telegram Byte (Input in KH format)

0 0C A3 00 00 00 10 20


Version 2.2

48

8 Technical data

8.1 General technical data Ambient conditions Operating temperature ....................................................... 0°C ... +55°C (Art. No. 55 454, 55 455).................................................... -20°C ... +55°C Storage temperature .......................................................... -25°C ... +70°C Type of enclosure according to DIN 40050, IEC 529 ........ IP 67

Warning! Good chemical and oil resistance. When using aggressive mediums, material resistance based on application must be checked. Mechanical ambient conditions Oscillation according to DIN IEC 68 Part 2-6 ..................... 10 - 58 Hz: const. amplitude 0,35 mm ........................................................................................... 58 - 150 Hz: const. acceleration 5 g Shock according to DIN IEC 68 part 2--27......................... Amplitude 30 g, 11 ms duration EMC EN 61000-4-2 ESD............................................................. Contact ± 4 kV ........................................................................................... Air ± 8 kV EN 61000-4-3 RF field........................................................ 10 V/m ENV 50204 RF field GSM .................................................. 10 V/m EN 61000-4-4 burst ............................................................ ± 2 kV EN 61000-4-5 SURGE ....................................................... Asym./sym. ± 500 V ........................................................................................... Asym. ± 1 kV EN 61000-4-6 HF asymmetric............................................ 10 V EN 61000-4-8 magnetic field 50 Hz ................................... 30 A/m EN 50081-1 interference field intensity .............................. QP 30 dBµV/m in 10 m (30 - 230 MHz) ........................................................................................... QP 37 dBµV/m in 10 m (230 - 1000 MHz) Insulation DIN VDE 0160 .................................................. Full compliance


Version 2.2 49

8.2 MBV-P DI8 (Art. No. 55 450, 55 480) Bus data Transfer protocol................................................................ Profibus-DP according to EN 50170 Transmission rates ............................................................ 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Baud rate recognition ........................................................ Automatic Operating modes .............................................................. Sync-Mode and Freeze-Mode are supported Addressing ........................................................................ 1 to 99 with BCD rotary switches Identification number.......................................................... 3101 hex Connections Power supply cable ........................................................... Threaded plug connector 1.5 mm² ........................................................................................... Housing fitting PG9 Data cable ......................................................................... Screw terminal in terminal box ........................................................................................... Housing fitting PG9 Inputs ................................................................................ 8 x 5-pin M12 connectors Length of M12 cable ......................................................... Max. 30 m Power supply Operating voltage UI/O, UINT................................................ 24 V DC Operating voltage range .................................................... 18 ... 30 V DC Current consumption (without inputs) ................................ <= 120 mA Short circuit protection for sensors: .................................. 1,6 A with 25°C ........................................................................................... 1,1 A with 55°C max. capacitive load of the sensor supply ......................... 470 µF Conductor cross-section ................................................... Max. 1.5 mm² Reverse polarity protection for inputs and logic power supply ........................................... Yes Inputs Number of inputs .............................................................. 8 Input delay ......................................................................... Approx. 1 ms Input characteristics .......................................................... IEC 1131-2, type 2 Miscellaneous Dimensions (LxWxH) in mm ............................................. 220 x 63.0 x 71 Installation dimensions ...................................................... 208 ±0.5 mm Weight ............................................................................... Approx. 470 g


Version 2.2

50

8.3 MBV-P DO8/2A (Art. No. 55 451, 55 455, 55 481), MBV-P DO8/1,6A (Art. No. 55 484)

Bus data Transfer protocol ............................................................... Profibus-DP according to EN 50170 Transmission rates ............................................................ 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Art. No. 55455 .................................................................... 9.6/19.2/93.75/187.5/500/1500 ........................................................................................... 3000/6000 Baud rate recognition ........................................................ Automatic Operating modes ............................................................... Sync mode and Freeze mode are supported Addressing ........................................................................ 1 to 99 with BCD rotary switches Identification No. ................................................................ 3101 hex Connections Power supply cable ........................................................... Threaded plug connector 1.5 mm² ........................................................................................... Housing fitting PG9 Data cable ......................................................................... Screw terminal in terminal box ........................................................................................... Housing fitting PG9 Outputs .............................................................................. 8 x 5-pin M12 connectors Length of M12 cable .......................................................... Max. 30 m Power supply Operating voltage UI/O, UINT ................................................ 24 V DC Operating voltage range .................................................... 18-30 V DC Current consumption (without outputs) ............................. <= 80 mA Power infeed (outputs) Art. No. 55 451, 55 481 (55 455)........................................ Max. 10 A ........................................................................................... (Ambient temp. 0°C / (-20°C)... +55°C) ........................................................................................... Max. 16 A ........................................................................................... (Ambient temp. 0°C / (-20°C)... +40°C) Art. No. 55 484 ................................................................... Max. 12.8 A (ambient temp. 0°C ... +55°C) Conductor cross-section ................................................... max. 1.5 mm² Reverse polarity protection for logic power supply ............ Yes Reverse polarity protection for outputs .............................. Via 16 A fuse and protective diode Outputs Number of outputs ............................................................. 8 Output voltage ................................................................... >= UB – 0.1 V Switching current per output Art. No. 55 451 ................................................................... 2 A, 100% ED Art. No. 55 455 ................................................................... 2 A, 100% ED Art. No. 55 481 ................................................................... 2 A, 100% ED Art. No. 55 484 ................................................................... 1.6 A, 50% ED ( 1 A, 100% ED)


Version 2.2 51

Switching current of all outputs: Art. No. 55 451, 55 481, (55 455) ...................................... Max. 10 A ........................................................................................... (Ambient temp. 0°C / (-20°C) ... +55°C) ........................................................................................... Max. 16 A ........................................................................................... (Ambient temp. 0°C / (-20°C) ... +40°C) Art. No. 55 484................................................................... Max. 12.8 A (Ambient temp. 0°C ... +55°C) Short circuit and overload protection ................................ Electronic (Output remains OFF) Short circuit current per output .......................................... typ. 7 A Lamp load ......................................................................... Max. 10 W Shutdown time in case of short circuit .............................. Approx. 150 µs Residual current with output signal 0 ................................ <= 10 µA Switching frequency .......................................................... at ohmic load: Max. 100 Hz ........................................................................................... at inductive load: max. 1 Hz Miscellaneous Dimensions (LxWxH) in mm ............................................. 220 x 63.0 x 71 Installation dimensions ...................................................... 208 ±0.5 mm Weight ............................................................................... Approx. 470 g


Version 2.2

52

8.4 MBV-P DI8 DO4/2A (Art. No. 55 452, 55 482) Bus data Transfer protocol ................................................................ Profibus-DP according to EN 50170 Transmission rates............................................................. 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Baud rate recognition ........................................................ Automatic Operating modes ............................................................... Sync-Mode and Freeze-Mode are supported Addressing ........................................................................ 1 to 99 with BCD rotary switches Identification number .......................................................... 3101 hex Connections Power supply cable ............................................................ Threaded plug connector 1,5 mm² ........................................................................................... Housing fitting PG9 Data cable ......................................................................... Screw terminal in terminal box ........................................................................................... Housing fitting PG9 Inputs ................................................................................. 4 x 5-pin M12 connectors Outputs .............................................................................. 4 x 5-pin M12 connectors Length of M12 cable .......................................................... max. 30 m Power supply Operating voltage UI/O, UINT ................................................ 24 V DC Operating voltage range..................................................... 18-30 V DC Current consumption (without outputs) .............................. <= 80 mA Power infeed (outputs) ....................................................... Max. 10 A (ambient temp. 0°C ... +55°C) ........................................................................................... Max. 16 A (ambient temp. 0°C ... +40°C) Cable cross section............................................................ Max. 1.5 mm2 Short circuit protection for sensors .................................... 1,6 A with 25°C ........................................................................................... 1,1 A with 55°C max. capacitive load of the sensor supply.......................... 470 µF Reverse polarity protection for logic power supply............. Yes Reverse polarity protection for outputs .............................. Via 16 A fuse and protective diode Inputs Number of inputs ............................................................... 8 Input delay ......................................................................... Approx. 1 ms Input characteristic ............................................................ IEC 1131-2, Type 2


Version 2.2 53

Outputs Number of outputs ............................................................. 4 Output voltage ................................................................... >= UI/O - 0,1 V Switching current per output .............................................. 2 A, 100% ED Switching current of all outputs .......................................... Max. 10 A (ambient temp. 0°C ... +55°C) ........................................................................................... Max. 16 A (ambient temp. 0°C ... +40°C) Short circuit and overload protection ................................ Electronic (Output remains OFF) Short circuit current per output .......................................... typ. 7 A Lamp load ......................................................................... Max. 10 W Shutdown time in case of short circuit .............................. Approx. 150 µs Residual current with output signal 0 ................................ <= 10 µA Switching frequency .......................................................... at ohmic load: Max. 100 Hz ........................................................................................... at inductive load: max. 1 Hz Miscellaneous Dimensions (LxWxH) in mm ............................................. 220 x 63.0 x 71 Installation dimensions ...................................................... 208 ±0.5 mm Weight ............................................................................... Approx. 470 g


Version 2.2

54

8.5 MBV-P DI16 (Art. No.’s 55 453, 55 454, 55 483) Bus data Transfer protocol ................................................................ Profibus-DP according EN 50170 Transmission rates (Art. No. 55 453, 55 483) .................... 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Art. No. 55 454 ................................................................... 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Baud rate recognition ........................................................ Automatic Operating modes ............................................................... Sync mode and Freeze modes are supported Addressing ........................................................................ 1 to 99 with BCD rotary switches Identification No. ................................................................ 3101 hex Connections Power supply cable ........................................................... Threaded plug connector 1.5 mm² Housing fitting PG9 Data cable ......................................................................... Screw terminal in terminal box ........................................................................................... Housing fitting PG9 Inputs ................................................................................. 8 x 5-pin M12 connectors Length of M12 cable .......................................................... Max. 30 m Power supply Operating voltage UI/O, UINT ................................................ 24 V DC Operating voltage range..................................................... 18-30 V DC Current consumption (without inputs) ................................ <= 120 mA Short circuit protection for sensors..................................... 1,6 A with 25°C ........................................................................................... 1,1 A with 55°C max. capacitive load of the sensor supply.......................... 470 µF Cable cross section ........................................................... Max. 1.5 mm2 Reverse polarity protection for inputs and logic power supply ........................................... Yes Inputs Number of inputs ............................................................... 16 Input delay ......................................................................... Approx. 1 ms Input characteristics .......................................................... IEC 1131-2, type 2 Miscellaneous Dimensions (LxWxH) in mm ............................................. 220 x 63.0 x 71 Installation dimensions ...................................................... 208 ±0.5 mm Weight ............................................................................... ca. 470 g


Version 2.2 55

8.6 MBV-P DO16 (Art. No. 55 489) Bus data Transfer protocol................................................................ Profibus-DP according to EN 50170 Transmission rates ............................................................ 9.6/19.2/93.75/187.5/500/1500/ ........................................................................................... 3000/6000/12000 kBaud Baud rate recognition ........................................................ Automatic Operating modes .............................................................. Sync mode and Freeze modes are supported Addressing ........................................................................ 1 to 99 with BCD rotary switches Identification No. ................................................................ 3101 hex Connections Power supply cable ........................................................... Threaded plug connector 1.5 mm² Housing fitting PG9 Data cable ......................................................................... Screw terminal in terminal box Housing fitting PG9 Outputs ............................................................................. 8 x 5-pin M12 connectors Length of M12 cable ......................................................... Max. 30 m Power supply Operating voltage UI/O, UINT................................................ 24 V DC Operating voltage range ................................................... 18-30 V DC Current consumption (without outputs) ............................ <= 80 mA Current infeed (outputs) .................................................... Max. 10 A (ambient temp. 0°C ... +55°C) ........................................................................................... Max. 16 A (ambient temp. 0°C ... +40°C) Cable cross section ........................................................... Max. 1.5 mm2 Reverse polarity protection for logic power supply............. Yes Reverse polarity protection for outputs .............................. No Outputs Number of outputs ............................................................. 16 Output voltage.................................................................... <=UB – 0,1 V Switching current per output .............................................. 0.5 A, 100% ED Switching current of all outputs .......................................... Max. 10 A (ambient temp. 0°C ... +55°C) ........................................................................................... Max. 16 A (ambient temp. 0°C ... +40°C) Cable cross section ........................................................... Max. 1.5 mm2 Short circuit and overload protection on ............................ Output shuts off thermally ........................................................................................... (One output driver for 4 outputs!!) ........................................................................................... Attention: Group error diagnosis Short circuit current per output........................................... Max. 2 A Shutdown time in case of short circuit ............................... Approx. 100 µs Switching frequency........................................................... At ohmic load: max. 100 Hz ........................................................................................... At inductive load: max. 1 Hz Miscellaneous Dimensions (LxWxH) in mm ............................................. 220 x 63.0 x 71 Installation dimensions ...................................................... 208 ±0.5 mm Weight ............................................................................... Approx. 470 g


Version 2.2

56

8.7 Input characteristic curve according to IEC1131-2 (Type 2)

2 4 5 6 73 8 9 10 11 121

11

20

30

0

-3

Range "0"

Range "1"

Transition range

U in V

I in mA

10

5

Fig. 8-1 Input characteristic curve according to IEC1131-2 type 2


Version 2.2 57

8.8 Connection diagram

INT I/ORN

1

2 3

4 5

6

0

7

OUTINT I/ORNIN

MBV-P DI8 (Art. No. 55 450)MBV-P DI8 (Art. No. 55480)

MBV-P DO8/2A (Art. No. 55 481)MBV-P DO8/2A (Art. No. 55 451)MBV-P DO8/1,6A (Art. No. 55 484)MBV-P DO8/2A-T (Art. No. 55 455)

1 2

3 4

5 6

7 8

1 2

3 4

5 6

7 8

Art.No. 55xxxMBV-P DO8/xxx

0123

567

4

89

Art.No. 55xxxMBV-P DI8

0123

567

4

89

1

2 3

4 5

6

0

7

DI

DI

DI

DI

DO

DO

DO

DO

Fig. 8-2 MBV-P DI8 and DO8/2A connector assignment (For M12 round connector assignment, see Sensor/actuator connection).


Version 2.2

58

INT I/ORN

9

10 11

12 13

14

8

15

ININT I/ORNIN

MBV-P DI8 DO4/2A (Art.No. 55 452)MBV-P DI8 DO4/2A (Art.No. 55 482)

MBV-P DI16 (Art. No. 55 453)MBV-P DI16-T (Art. No. 55 454)MBV-P DI16 (Art. No. 55 483)

1 2

3 4

5 6

7 8

1 2

3 4

5 6

7 8

Art.No. 55xxxMBV-P DI16

0123

567

4

89

Art.No. 55xxxMBV-P DI8 DO4/2A

0123

567

4

89

1

2 3

0 1

2

0

3

DO

DO

DI

DI

DI

DI

DI

DI

DI

DI

DI

DI

1

3

5

7

2

4

6

0

OUT

4 5

6 7

DI

DI

Fig. 8-3 MBV-P DI8 DO4/2A and DI16 connector assignment (For M12 round connector assignment, see Sensor/actuator connection)


Version 2.2 59

INT I/ORN

9

10 11

12 13

14

8

15

OUT

MBV-P DO16 (Art. No. 55 489)

1 2

3 4

5 6

7 8

Art.No. 55489MBV-P DO16

0123

567

4

89

DO

DO

DO

DO

DO

DO

DO

DO

1

3

5

7

2

4

6

0

Fig. 8-4 MBV-P DO16 connector assignment (For M12 round connector assignment, see Sensor/actuator connection)


Version 2.2

60

8.9 Dimensions diagram

208 ±0,5

63

INT I/ORNIN

Art. No. 55 4XXMBV-P XXX

0123

567

4

89

220

71 45,5

15,5

Fig. 8-5 MBV-P dimensions diagram


Version 2.2 61

9 Certification

Certificate No.: Z00118

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10 Article numbers and accessories

Art. No. Description 55 450 MBV-P DI8 55 451 MBV-P DO8/2A 55 452 MBV-P DI8 DO4/2A 55 453 MBV-P DI16 55 454 MBV-P DI16-T 55 455 MBV-P DO8/2A-T 55 458 PG9 caps, polyamide – black (2 x) 55 459 PG9 cable fittings, nickel coated brass (2 x) 55 468 M12 blind plugs, black (4 x) 55 469 PG9 cable fittings, polyamide – black (2 x) 55 480 MBV-P DI8 55 481 MBV-P DO8/2A 55 482 MBV-P DI8 DO4/2A 55 484 MBV-P DO8/1,6A 55 489 MBV-P DO16 55 489 MBV-P DI16 55 770 PROFIBUS data cable (per meter) 55 498 MBV-P User’s Manual and parametering software (COM and GSD file)

55498_hdb_e_21.doc


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11 List of illustrations:

Fig. 2-1 MBV-P module overview ................................................................................................................ 5 Fig. 3-1 Installation dimensions ................................................................................................................... 7 Fig. 4-1 Connection layout for MBV-P Art. No. 55 450 ............................................................................... 8 Fig. 4-2 Connection layout for MBV-P Art. No. 55 480 ................................................................................ 9 Fig. 4-3: PE connections for MBV-P DI8 Art. No. 55 450, 55 480 ............................................................... 9 Fig. 4-4 Common bus logic and sensor power supply............................................................................... 10 Fig. 4-5 Separate bus logic and sensor power supply ............................................................................... 10 Fig. 4-6 Common bus logic and sensor power supply with onward routing of power supply..................... 10 Fig. 4-7 Common bus logic and sensor power supply............................................................................... 11 Fig. 4-8 Common bus logic and sensor power supply with onward routing of power supply..................... 11 Fig. 4-9 PROFIBUS-DP connection........................................................................................................... 13 Fig. 4-10 M12 round connector.................................................................................................................. 13 Fig. 4-11 Connection layout for MBV-P DO8/2A (Art. No. 55 451, 55 455) and MBV-P DO8/1.6A (Art. No.

55 484)................................................................................................................................................. 14 Fig. 4-12 Connection layout for MBV-P DO8/2A (Art. No. 55 481) ............................................................ 15 Fig. 4-13 PE connection for MBV-P Art. No. 55 451, 55 455, 55 481, 55484............................................ 15 Fig. 4-14 Common bus logic and actuator power supply........................................................................... 16 Fig. 4-15 Separate bus logic and actuator power supply........................................................................... 16 Fig. 4-16 Common bus logic and actuator power supply with onward routing of power supply ................ 16 Fig. 4-17 Common bus logic and actuator power supply without onward routing of power supply ........... 17 Fig. 4-18 Common bus logic and actuator power supply with onward routing of power supply ................ 17 Fig. 4-19 Separate bus logic and actuator power supply (E-STOP) with onward routing of power supply 17 Fig. 4-20 PROFIBUS-DP connection......................................................................................................... 19 Fig. 4-21 M12 round connector.................................................................................................................. 19 Fig. 4-22 Connection layout for Art. No. 55452.......................................................................................... 21 Fig. 4-23 Connection layout for Art. No. 55482.......................................................................................... 22 Fig. 4-24 PE connection for MBV-P DI9 DO4/2A Art. No. 55 452, 55 482 ................................................ 22 Fig. 4-25 Common bus logic and sensor/actuator power supply............................................................... 23 Fig. 4-26 Common bus logic and sensor/actuator power supply with onward routing of power supply..... 23 Fig. 4-27 Separate bus logic/sensor and actuator power supply............................................................... 23 Fig. 4-28 Common bus logic, sensor and actuator power supply without onward routing of the power

supply .................................................................................................................................................. 24 Fig. 4-29 Common bus logic and sensor/actuator power supply with onward routing of the power supply24 Fig. 4-30 Separate bus logic and sensor/actuator power supply (E-STOP) with onward routing of the

power supply........................................................................................................................................ 24 Fig. 4-31 PROFIBUS-DP connection......................................................................................................... 26 Fig. 4-32 M12 round connector.................................................................................................................. 26 Fig. 4-33 Connection layout for MBV-P DI16 Art. No. 55453, 55 454........................................................ 28 Fig. 4-34 Connection layout for MBV-P DI16 Art. No. 55483..................................................................... 29 Fig. 4-35 PE connection for MBV-P DI16 Art. No. 55453, 55454, 55 483 ................................................. 29 Fig. 4-36 Common bus logic and sensor/actuator power supply................................................................ 30 Fig. 4-37 Separate bus logic and sensor/actuator power supply................................................................ 30 Fig. 4-38 Common bus logic and sensor/actuator power supply with onward routing of the power supply30 Fig. 4-39 Common bus logic and sensor/actuator power supply............................................................... 31 Fig. 4-40 Common bus logic and sensor power supply with forward routing of the power supply ............ 31 Fig. 4-41 PROFIBUS-DP connection.......................................................................................................... 33 Fig. 4-42 M12 round connector.................................................................................................................. 33 Fig. 4-43 Connection layout for Art. No. 55489.......................................................................................... 35 Fig. 4-44 PE connection............................................................................................................................. 36 Fig. 4-45 Common bus logic and actuator power supply........................................................................... 37 Fig. 4-46 Separate bus logic and actuator power supply........................................................................... 37 Fig. 4-47 Common bus logic and actuator power supply with onward routing of power supply ................ 37 Fig. 4-48 PROFIBUS-DP connection......................................................................................................... 39 Fig. 4-49 M12 round connector.................................................................................................................. 39

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Fig. 4-50 Power supply cable preparation..................................................................................................40 Fig. 4-51 PROFIBUS cable preparation .....................................................................................................40 Fig. 5-1 Address setting ..............................................................................................................................41 Fig. 8-1 Input characteristic curve according to IEC1131-2 type 2.............................................................56 Fig. 8-2 MBV-P DI8 and DO8/2A connector assignment (For M12 round connector assignment, see

Sensor/actuator connection). ...............................................................................................................57 Fig. 8-3 MBV-P DI8 DO4/2A and DI16 connector assignment (For M12 round connector assignment, see

Sensor/actuator connection) ................................................................................................................58 Fig. 8-4 MBV-P DO16 connector assignment (For M12 round connector assignment, see Sensor/actuator

connection)...........................................................................................................................................59 Fig. 8-5 MBV-P dimensions diagram .........................................................................................................60


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12 List of tables:

Table 7–1 MBV-P Module display elements .............................................................................................. 43 Table 7–2 Sum diagnosis byte................................................................................................................... 44 Table 7–3 Channel diagnosis byte............................................................................................................. 44 Table 7–4 Parameter bytes........................................................................................................................ 46

Documents

Manual MBV-P