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Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
1
Resistance to Accidental Ship Collisions
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
2
OutlineGeneral principlesImpact scenariosImpact energy distributionExternal impact mechanicsCollision forcesEnergy dissipation in local dentingEnergy dissipation in tubular membersStrength of connectionsGlobal integrity
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
3
DESIGN AGAINST ACCIDENTAL LOADS
• Verification methods– Simplified (“back of the envelope methods)
• Elastic-plastic/rigid plastic methods (collision/explosion/dropped objects)
• Component analysis (Fire)
– General calculation/Nonlinear FE methods• USFOS, ABAQUS, DYNA3D…..
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
4
• General
– “The inherent uncertainty of the frequency and magnitude of the accidental loads as well as the approximate nature of the methods for their determination as well as the analysis of accidental load effects shall be recognised. It is therefore essential to apply sound engineering judgement and pragmatic evaluations in the design.”
• SS
NORSOK STANDARDDESIGN AGAINST ACCIDENTAL LOADS
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
5
NORSOK STANDARDDESIGN AGAINST ACCIDENTAL LOADS
• “If non-linear, dynamic finite element analysis is applied all effects described in the following shall either be implicitly covered by the modelling adopted or subjected to special considerations, whenever relevant”
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
6
Recent trends:Location sometimes close to heavy traffic lanes
Gjøa SEMI
12 nm radius
AtoN North
AtoN South
Gjøa SEMI
12 nm radius
AtoN North
AtoN South
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
7
Present trend for supply vessels: bulbous bows & increased size
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
8
The outcome of a collision may be this….
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
9
..or this….
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
10
Principles for ALS structural designillustrated for FPSO/ship collision
Strengthdesign
Shared-energydesign
Ductiledesign
Relative strength - installation/ship
ship
installation
En
erg
y d
issi
pat
ion
Strength design - FPSO crushes bow of vessel (ref. ULS design)
Ductility design - Bow of vessel penetrates FPSO side/stern
Shared energy design - Both vessels deformFairly moderate modification of relative strength may change the
design from ductile to strength or vice verse
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
11
SHIP COLLISIONDesign principles- analysis approach
Strength design:
The installation shape governs the deformation field of the ship. This deformation field is used to calculate total and local concentrations of contact force due to crushing of ship.The installation is then designed to resist total and local forces.
Note analogy with ULS design.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
12
SHIP COLLISIONDesign principles - analysis approach
Ductility design:
The vessel shape governs the deformation field of the installation. This deformation field is used to calculate force evolution and energy dissipation of the deforming installation.
The installation is not designed to resist forces, but is designed to dissipate the required energy without collapse and to comply with residual strength criteria.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
13
SHIP COLLISIONDesign principles - analysis approach
Shared energy design: – The contact area the contact force are mutually dependent on the deformations of the
installation and the ship.– An integrated, incremental approach is required where the the relative strength of ship and
installation has to be checked at each step as a basis for determination of incremental deformations.
– The analysis is complex compared to strength or ductility design and calls for integrated, nonlinear FE analysis.
– Use of contact forces obtained form a strength/ductility design approach may be very erroneous.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
14
Grane - potential impact locations -
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
15
Collision Mechanics
• Convenient to separate into
External collision mechanics– Conservation of momentum
– Conservation of energy Kinetic energy to be dissipated as strain energy
Internal collision mechanics– Distribution of strain energy in installation and
ship Damage to installation
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
16
External collision mechanics
C entral co llision (fo rce vecto r th rough cen tre o f g ravity of p latfo rm and ship )
C onserva tion o f m om entumm+m
vm+vm=vps
ppss
c
C om m on velocity end o f im pact v)m+m( = vm + vm cpsppss
C onserva tion o f energy E + E + v )m+m( 1/2=vm 1/2 + vm 1/2 ps2ccs
2pp
2ss
E nergy to be d issipated by sh ip and the p latfo rm
m
m+1
)v
v-(1
vm1/2=E+E
p
s
s
p
2
2ssps
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
17
External collision mechanicsC o l l i s i o n e n e r g y t o b e d i s s i p a t e d a s s t r a i n e n e r g y
C o m p l i a n t i n s t a l l a t i o n s
( s e m i - s u b s , T L P s , F P S O s ,J a c k u p s )
ii
ss
2
s
i
2ssss
am
am1
vv
1
)va(m2
1E
F i x e d i n s t a l l a t i o n s ( j a c k e t s ) 2ssss )va(m
2
1E
A r t i c u l a t e d c o l u m n s
J
zm1
v
v1
)a(m2
1E
2s
2
s
i
sss
m s = s h i p m a s sa s = s h i p a d d e d m a s sv s = i m p a c t s p e e dm i = m a s s o f i n s t a l l a t i o na i = a d d e d m a s s o f i n s t a l l a t i o nv i = v e l o c i t y o f i n s t a l l a t i o nJ = m a s s m o m e n t o f i n e r t i a o f i n s t a l l a t i o n ( i n c l u d i n g a d d e d m a s s )
w i t h r e s p e c t t o e f f e c t i v e p i v o t p o i n tz = d i s t a n c e f r o m p i v o t p o i n t t o p o i n t o f c o n t a c t
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
18
Ship collision- dissipation of strain energy
dws dwi
RiRs
Ship Installation
Es,sEs,i
maxi,maxs,
is,
w
0 ii
w
0 ssss,s dwRdwREEE
The strain energy dissipated by the ship and installation equals the total area under the load-deformation curves, under condition of equal load. An iterative procedure is generally required
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
19
SHIP COLLISION - according to NORSOKForce-deformation curves for supply vessel
(TNA 202, DnV 1981)
Note: Bow impact against large diameter columns only
0
10
20
30
40
50
0 0.5 1 1.5 2 2.5 3 3.5 4
Indentation (m)
Imp
act
forc
e (M
N)
Broad sideD = 10 m = 1.5 m
Stern end D = 10 m = 1.5 m
Bow
Stern corner
D
D
D
Force – deformation curves from 1981 – derived by simplified methods
Now: NLFEA is available!
Analysis of bulbous bow required
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
20
Supply vessel bow ~ 7500 tons displacement
Dimension: Length:
L.O.A. 90.70m
Lrule 85.44m
Breadth mld 18.80m
Depth mld 7.60m
Draught scantling 6.20m
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
21
Finite element models
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
22
Material modeling
Bow: Mild steel – nominal fy = 235 MPa, apply fy = 275 MPa Column: Design strength fy = 420 MPa Strain hardening included – relatively more for bow
0
100
200
300
400
500
600
700
800
900
0 0,05 0,1 0,15 0,2 0,25 0,3
Plastic strain [-]
Effe
ctiv
e st
ress
[MP
a]
Mild steel curve fit
High strength steel curve fit
High strength steel data points
Mild steel data points
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
23
Impact location 1
Bow is crushed – relatively small deformations in column
Max. column strain – 12% - at bulb location
Strain level close to rupture
Column strain at superstructure location is 7%
Max strain 12%
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
24
Force deformation curve for bow
The crushing force in the bulb is larger than the superstructure for the crushing range analyzed
The crushing force increases steadily for the superstructure
The bulb attains fast a maximum force followed by a slight reduction
Bow superstructureBulb
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
25
Pressure-area relation for design Pressure-area relation analogy with ice design is found from
collision analysis Provide recommendation for design against impact
Plots of collision force intensity
Pressure-area relation for design
pressure-area curve
0
5
10
15
20
25
30
35
40
0 0.2 0.4 0.6 0.8 1 1.2 1.4
Area (m^2)
Pre
ss
ure
(M
Pa
) P=7.06A-0.7Total collision force distributed over this area
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
26
Ship collision with FPSO• Only the side of one tank is modeled
• Three scenarios established w.r.t. draughts
Scenario 1 Scenario 2 Scenario 3
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
27
SHIP COLLISIONContact force distribution for strength design of large
diameter columns
Total collision force
distributed over this
areaArea with high forceintensity
Deformed stern corner
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
28
Bow collision with braces
Can the brace be designed to crush the bow?
Strong bow- tube and bow deformsMedium strength bow - tube undamaged
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
29
Ship collision
with oblique brace
Deformation energy & Collision force
0
5
10
15
20
25
30
0 500 1000 1500 2000 2500 3000
Deformation [mm]
En
erg
y [M
J]
0
2000
4000
6000
8000
10000
12000
14000
Fo
rce
[KN
]
Total Energy
Total Contact force
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
30
Ship collision with
braceDeformation energy & Collision force
0
2
4
6
8
10
12
14
16
18
20
0 500 1000 1500 2000 2500 3000 3500
Deformation [mm]
En
erg
y [
MJ
]
0
2000
4000
6000
8000
10000
12000
Fo
rce
[K
N]
Total Energy
Total Contact force
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
31
Ship collision with braceEnergy dissipation in bow versus brace resistance
Energy dissipation in bow if brace resistance R0
Contact location > 3 MN > 6 MN > 8 MN > 10 MN
Above bulb 1 MJ 4 MJ 7 MJ 11 MJ
First deck 0 MJ 2 MJ 4 MJ 17 MJ
First deck - oblique brace 0 MJ 2 MJ 4 MJ 17 MJ
Between f'cstle/first deck 1 MJ 5 MJ 10 MJ 15 MJ
Arbitrary loaction 0 MJ 2 MJ 4 MJ 11 MJ
1.5 0.5y
2f t D factor
3 Brace must satisfy the
following requirement
Joints and adjacent structure must be strong enough to support the reactions from the brace.
10 m 1st deck
Fcstl. deck
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
32
Energy dissipation modes in jackets
Elastic
Plastic
Plastic
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
33
Local denting tests with tubes
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
34
Yield line model for local denting
Measured deformation
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
35
Resistance curves for tubes subjected to denting
)]N
N-[1
4
1 -(1
3
4 )
D
w( )
D
b1.2+(22 = )
t
D
4tf( / R 3
p
D
b+3.5
1.925
d2
y Approximate expression including effect of axial force
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
36
Resistance curves for tubes subjected to denting
If collapse load in bending, R0/Rc < 6 neglect local denting
Include local denting
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
37
Relative bending moment capacity of tubular beam with local dent
(contribution from flat region is conservatively neglected)
0
0,2
0,4
0,6
0,8
1
0 0,2 0,4 0,6 0,8 1
wd/D
Mre
d/M
P
D
wd
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
38
SHIP COLLISIONPlastic resistance curve for bracings
collision at midspan
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
39
SHIP COLLISIONElastic-plastic resistance curve for bracings
collision at midspanFactor c includes the effect of elastic flexibility at ends
Bending & membraneMembrane only
k kw
F - R
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
6,5
0 0,5 1 1,5 2 2,5 3 3,5 4
Deformation
R/R
0
1
0.1
0.2
0,3
0.5
0.05c
w
Rigid-plastic
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
40
Example: supply vessel impact on brace
628
508
762 x 28.6 mm= 23.3 m
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
41
Example: supply vessel impact on brace
- 0 .2
0 .0
0 .2
0 .4
0 .6
0 .8
1 .0
0 .0 0 .2 0 .4 0 .6 0 .8 1 .0
N o r m a l i s e d m o m e n t M /M P
Norm
alise
d fo
rce N
/NP
0
2
4
6
8
1 0
0 .0 0 .5 1 .0 1 .5 2 .0 2 .5 3 .0
D is p la c e m e n t [m ]
Impa
ct fo
rce [
MN
]
0
2
4
6
8
1 0
Ener
gy d
issip
ation
[MJ]
U S F O S
S im p le m o d e l
E n e rg y d is s ip a tio n
Kinetic energy absorbed by brace prior to rupture: 6 ~ 7 MJ
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
42
Strength of connections (NORSOK N-004 A.3.8)
Provided that large plastic strains can develop in the impacted member, thestrength of the connections that the member frames into has to be checked.
The resistance of connections should be taken from ULS requirements inNORSOK standard for tubular joints and Eurocode 3 or NS3472 for otherjoints.
For braces reaching the fully plastic tension state, the connection shall bechecked for a load equal to the axial resistance of the member. The designaxial stress shall be assumed equal to the ultimate tensile strength of thematerial.
If the axial force in a tension member becomes equal to the axial capacity ofthe connection, the connection has to undergo gross deformations. Theenergy dissipation will be limited and rupture has to be considered at a givendeformation. A safe approach is to assume disconnection of the memberonce the axial force in the member reaches the axial capacity of theconnection.
If the capacity of the connection is exceeded in compression and bending,this does not necessarily mean failure of the member. The post-collapsestrength of the connection may be taken into account provided that suchinformation is available.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
43
Strength of adjacent structure
The strength of structural members adjacent to the impactedmember/sub-structure must be checked to see whether they canprovide the support required by the assumed collapse mechanism.
If the adjacent structure fails, the collapse mechanism must bemodified accordingly.
Since, the physical behaviour becomes more complex withmechanisms consisting of an increasing number of members it isrecommended to consider a design which involves as few membersas possible for each collision scenario.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
44
Ductility limitsRef: NORSOK A.3.10.1
The maximum energy that the impacted member can dissipate will – ultimately - be limited by local buckling on the compressive side or fracture on the tensile side of cross-sections undergoing finite rotation.
If the member is restrained against inward axial displacement, any local buckling must take place before the tensile strain due to membrane elongation overrides the effect of rotation induced compressive strain.
If local buckling does not take place, fracture is assumed to occur when the tensile strain due to the combined effect of rotation and membrane elongation exceeds a critical value
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
45
Local buckling of tubes undergoing large rotations
ov
A2 (24)
10 20 30 y
M/Mps
1.0
0.5
A8 (96)
A5 (48)
ov
Bending moment versus rotation of beam (reproduced form Sherman 1986).
D/t -ratio
Tubes with low slenderness (~20-30) can achieve a bending moment equal to or largerthan the plastic bending moment and maintain this for a significant rotation. Forintermediate slenderness (D/t ~40 –60) the plastic bending moment can be achieved, butlocal buckling takes place after some rotation. Tubes with high slenderness can not evenreach the plastic bending moment, but experiences a dramatic drop in the capacity oncelocal buckling occurs.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
46
Ductility limitsRef: NORSOK A.3.10.1
To ensure that members with small axial restraint maintain moment capacity during significant plastic rotation it is recommended that cross-sections be proportioned to Class 1 requirements, defined in Eurocode 3 or NS3472.
Initiation of local buckling does, however, not necessarily imply that the capacity with respect to energy dissipation is exhausted, particularly for Class 1 and Class 2 cross-sections. The degradation of the cross-sectional resistance in the post-buckling range may be taken into account provided that such information is available
For members undergoing membrane stretching a lower bound to the post-buckling load-carrying capacity may be obtained by using the load-deformation curve for pure membrane action.
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
47
Tensile Fracture
Plastic deformation or critical strain at fracture depends upon
material toughnesspresence of defectsstrain ratepresence of strain concentrations
Critical strain of section with defects - assessment by fracture mechanics methods.
Plastic straining preferably outside the weld - overmatching weld material
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
48
StrainStressdistribution
Approximate stressdistribution
M
Y max hY hY
0
5
10
15
20
25
30
35
40
45
50
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35x/
Str
ain
Hardening parameter H = 0.005
Maximum strain
cr/Y
= 50 = 40 = 20
No hardening
P
x
Axial variation of maximum strain for a cantilever beam with circular cross-section
Assumption: Bilinear stress-strain relationship
Stress-strain distribution - bilinear material
M
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
49
Local buckling does not need to be considered if the follwowing conditions is met
Assumption: Membrane tension larger than compression in rotation (NORSOK N-004)
3
12
c1
yf
d
κ
c
f14cβ
where
yf235
tDβ
2
fc1
cc
axial flexibility factor
dc =characteristic dimension =Dfor circular cross-sectionsc1 =2for clamped ends =1for pinned endsc =non-dimensional spring stiffness as 0.5=the smaller distance from location of collision load to adjacent joint
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
50
Critical deformation for local buckling (NORSOK N-004)
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
51
Tensile FractureThe degree of plastic deformation at fracture exhibits a significant scatter and depend upon the following factors:material toughnesspresence of defectsstrain ratepresence of strain concentrations
Welds normally contain defects. The design should hence ensure that plastic straining takes place outside welds (overmatching weld material)
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
52
Tensile Fracture• The critical strain in parent material depends
upon: stress gradients dimensions of the cross section presence of strain concentrations material yield to tensile strength ratio material ductility
• Critical strain (NLFEM or plastic analysis)
zoneplasticoflength:5,t
65.00.02 tcr
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
53
Critical deformation for tensile fracture in yield hinges
1/εc4c12c
c
d
w1crfw
f
1
c
c
d i s p l a c e m e n t f a c t o r2
crcrPlplp
1w d
κ
ε
ε
W
W14c
3
21c
c
1c
Y
p l a s t i c z o n e l e n g t h f a c t o r
1HW
W1
ε
ε
HW
W1
ε
ε
c
Py
cr
Py
cr
lp
a x i a l f l e x i b i l i t y f a c t o r2
fc1
cc
n o n - d i m . p l a s t i c s t i f f n e s s
ycr
ycrp
εε
ff
E
1
E
EH
c1 = 2 for clamped ends
= 1 for pinned ends
c = non-dimensional spring stiffnessl 0.5l the smaller distance from location of collision load
to adjacent joint
W = elastic section modulus
WP = plastic section modulus
cr = critical strain for rupture
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
54
Tensile fracture in yield hingesDetermination of H
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
55
Tensile fracture in yield hinges
• Proposed values for ecr and H for different steel grades
Steel grade cr HS 235 20 % 0.0022S 355 15 % 0.0034S 460 10 % 0.0034
Lysaker November 22-23, 2006 NORSOK standard for offshore structuresNorwegian Structural Steel Association
56
Tensile fracture in yield hingescomparison with NLFEM
0%
5%
10%
15%
20%
0.0 0.5 1.0 1.5 2.0
Displacement [m]
Str
ain
NORSOK
ABAQUS fine
USFOS beam
ABAQUS
USFOS shell