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©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 1
21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Lenovo Phab2Pro 3D Time of Flight Camera 3D Tri-camera bundle including Infineon/pmd REAL3TM ToF Image Sensor
Imaging report by Stéphane ELISABETHJanuary 2017
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 2
Table of ContentsOverview / Introduction 3
o Executive Summaryo Reverse Costing Methodology
Company Profile 7o Lenovo & Infineono Google Tango Projecto Infineon’s Time of Flight technologyo Tri-Camera Supply Chaino Lenovo Phab2Pro Teardowno Tri-Camera Removing
Physical Analysis 30
o Synthesis of the Physical Analysis
o Physical Analysis Methodology
o 3D Image Sensor Package 33
Package Views & Dimensions
Package Disassembly
3D Image sensor, Lenses & IR VCSEL Disassembly
Package Cross-Section : Housing, Flex PCB, Filter, Pads
o 3D Image Sensor 56 Pads, Pixels overview View, Dimensions & Marking Delayering & Main Blocks Identification Cross-Section Process Characteristics
o IR VCSEL 76 Package Views & Dimensions Package Cross-Section Die View, Dimensions & Marking Cross-Section Process Characteristics
o Motion Detector 94 Package Views & Dimensions Package Disassembly Package Cross-Section : Housing, Flex PCB, IR Filter, Pads Pads, Pixels overview Die View, Dimensions & Marking Delayering & Main Blocks Identification Cross-Section Process Characteristics
o High Resolution Camera 123 Package Views & Dimensions Package Disassembly Package Cross-Section : Housing, Flex PCB, IR Filter, Pads Pads, Pixels overview Die View, Dimensions & Marking Delayering & Main Blocks Identification Cross-Section Process Characteristics
Manufacturing Process Flow 157o Global Overviewo 3D image Sensor Front-End Processo 3D image Sensor Fabrication Unito Microlens Processeso IR VCSEL Wafer Fabrication Unito IR VCSEL Wafer Process Flow
Cost Analysis 169o Synthesis of the cost analysiso Yields Explanation & Hypotheses
o 3D Image Sensor 174 Front-End Cost Filter & Microlens Front-End Cost Total front-End Cost Back-End 0 : Probe Test & Dicing Wafer & Die Cost
o IR VCSEL 186 Epitaxy Step VCSEL Epitaxy Cost VCSEL Front-End Cost VCSEL Wafer Cost VCSEL Wafer Cost per process steps
o 3D ToF module Assembly 192 Lens Module Cost Final Assembly Cost
Estimated Price Analysis 195
o Motion detector and High Resolution Cameras price
o Tri-Camera 3D ToF Module Price
Company services 199
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 3
Overview / Introductiono Executive Summaryo Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Executive Summary
• Lenovo Phab2Pro was the first of its kind to bring 3D camera to consumer. Unlike the othermain players who’s introduced a dual camera module, Lenovo bring a totally new functionalitybased on the Google Tango Project. This project in collaboration with Infineon, PMD, SunnyOptical, … developed 3D Time of Flight sensor for consumer application.
• The Phab2Pro integrated the technology with a Tri-Camera sensor. The subsystem features a16 M pixel resolution CMOS Image Sensor from Samsung, a VGA resolution CMOS ImageSensor with Global Shutter technology from Omnivision, and a 38k pixel resolution CMOSImage Sensor from the collaboration of Infineon and PMD integrated in a subsystem with aNIR VCSEL.
• To provide 3D scene, the Tri-Camera have a distinguish feature. The high-resolution camerasupply the texture, the global shutter camera supply the motion-tracking and the ToF sensorsupply the depth perception at high rate thanks to a VCSEL emitter that gives the phone theability to understand space and motion quickly like a human.
• The report includes technology and cost analysis of the 3D Time of Flight sensor. Also,technology analysis of the two other modules are provided. These analyses provide technicalintel to understand the technology.
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 4
Overview / Introduction
Company Profile & Supply Chain o Lenovoo Phab2Pro Teardown
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Lenovo Phab2Pro Teardown
Lenovo Phab2Pro Main Board (Top view)
Global Shutter Motion Detector Camera
High Resolution Camera
ToF sensor
Mainboard - Optical System
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 5
Overview / Introduction
Company Profile & Supply Chain o Lenovoo Phab2Pro Teardown
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Lenovo Phab2Pro 3D ToF Sensor
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ToF Package View & Dimensions
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ToF Package Disassembly
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Package Cross-Section
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Package Cross-Section – IR Sensor
IR Sensor Module Cross-Section – Optical Overview
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Package Cross-Section – IR Sensor – Filter
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
3D Image Sensor View, Marking and Dimensions
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
3D Image Sensor – Pixels
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
3D Image Sensor – Logic Circuit
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
3D Image Sensor Cross-Section – Pixel Array
Pixel Array Cross-Section
The CIS Process for the pixel array uses 5 metal layers in copper.
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 15
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
IR VCSEL View and Dimensions
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
IR VCSEL Cross-Section
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 17
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Motion Detector Package View & Dimensions
Module with flex – Back View
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 18
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Motion Detector Package Cross-Section
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 19
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
CMOS Image Sensor – Pixels
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 20
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
CMOS Image Sensor View, Marking and Dimensions
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 21
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
High-resolution Camera Package View & Dimensions
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 22
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 3D ToF Packageo 3D Image sensoro IR VSCELo Motion Detector Camerao High-Res. Camera
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
High-resolution Camera Package Cross-Section
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 23
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flowo Global Overviewo Front-End Processo IR VSCEL Process
Cost Analysis
Selling Price Analysis
About System Plus
IR VCSEL Wafer Process Flow 1/5
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 24
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Synthesiso Supply Chaino Yieldso Wafer & Die Costo IR VSCEL Wafer & Die
Costo Back-End Costo Component Cost
Selling Price Analysis
About System Plus
Front-End Cost
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 25
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Synthesiso Supply Chaino Yieldso Wafer & Die Costo IR VSCEL Wafer & Die
Costo Back-End Costo Component Cost
Selling Price Analysis
About System Plus
Total Front-End Cost
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 26
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Synthesiso Supply Chaino Yieldso Wafer & Die Costo IR VSCEL Wafer & Die
Costo Back-End Costo Component Cost
Selling Price Analysis
About System Plus
Wafer & Die Cost
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 27
COMPANYSERVICES
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 28
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Contacto Legal
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>40 reports per year)
Costing Tools
Trainings
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 29
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Contacto Legal
Contact
Headquarters21 rue La Noue Bras de Fer44200 NantesFRANCE+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]
America Sales OfficeSteve [email protected]
www.systemplus.fr
Asia Sales OfficeTakashi [email protected]
Mavis WANGGREATER [email protected]
NANTESHeadquarter
FRANKFURT/MAINEuropa Sales Office
LYONYOLE HQ
TOKYOYOLE KK
GREATER CHINAYOLE
PHOENIXYOLE Inc.
©2017 System Plus Consulting | Lenovo Phab2Pro 3D Time of Flight Camera 30
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Contacto Legal
Legal
DISCLAIMER
System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic componentsand systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in thereport. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of thisreport. The quoted trademarks are property of their owners.
Reverse Costing® is a deposed brand, by System Plus Consulting.
SERVICES
Reverse costing analysis represents the best cost/price evaluation given the publically available data, and estimates completed byindustry experts.
These results are open for discussion. We can reevaluate this circuit with your information.