Lecture 12 Admixtures

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    Admixtures

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    m x ures are oseingredients in concrete other

    than Portland cement, water,and aggregates that are

    added to the mixture

    immediately before or during

    mixing (Fig. 6-1). Admixtures

    can be classified by functionas follows:

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    1. Air-entraining admixtures

    2. Water-reducing admixtures

    3. Plasticizers

    4. Accelerating admixtures

    5. Retarding admixtures

    6. Hydration-control admixtures

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    The major reasons for using

    admixtures are:

    1. To reduce the cost of concrete construction

    2. To achieve certain properties in concrete

    more effectively than by other means

    3. To maintain the quality of concrete during thestages of mixing, transporting, placing, and

    curing in adverse weather conditions

    4. To overcome certain emergencies during

    concreting operations

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    Air-Entraining Admixtures

    used to purposely introduce and stabilize

    microscopic air bubbles in concrete. Air-

    entrainment will dramatically improve the

    durability of concrete exposed to cycles offreezing and thawing (Fig. 6-2). Entrained

    air greatly improves concrete's resistance

    to surface scaling caused by chemicalde-icers

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    Frost damage at joints of a

    pavement

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    Frost induced cracking near joints

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    Scaled concrete

    surface resulting

    from lack of air

    entrainment, use ofdeicers, and poor

    finishing and curing

    practices

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    The primary ingredients used in air-

    entraining admixtures are salts of wood

    resin (Vinsol resin), synthetic detergents,

    salts of petroleum acids, etc.

    See Table 6-1 p.106 in the text for more

    details.

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    Water-Reducing Admixtures

    used to reduce the quantity of mixing

    water required to produce concrete of a

    certain slump, reduce water-cementing

    materials ratio, reduce cement content, orincrease slump.

    Typical water reducers reduce the water

    content by approximately 5% to 10%.

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    Water-Reducing Admixtures

    Materials:

    Lignosulfonates.

    Carbohydrates.

    Hydroxylated carboxylic acids.

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    Water-Reducing Admixtures

    The effectiveness of water reducers on

    concrete is a function of their chemical

    composition, concrete temperature,

    cement composition and fineness, cementcontent, and the presence of other

    admixtures.

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    Superplasticizers (High-Range

    Water Reducers)

    These admixtures are added to concretewith a low-to-normal slump and water-cementing materials ratio to make high-

    slump flowing concrete. Flowing concrete is a highly fluid but

    workable concrete that can be placed withlittle or no vibration or compaction whilestill remaining essentially free of excessivebleeding or segregation.

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    Superplasticizers (High-Range

    Water Reducers)

    Applications where flowing concrete is used:

    1. thin-section placements,

    2. areas of closely spaced and congested reinforcing

    steel,3. pumped concrete to reduce pump pressure, thereby

    increasing lift and distance capacity,

    4. areas where conventional consolidation methods are

    impractical or can not be used, and5. for reducing handling costs.

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    Flowable concrete with high slump

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    Is easily placed

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    Even in areas of heavy reinforcing

    steel congestion

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    Low water to cementratio concrete with

    low chloride

    permeability--- easily

    made with high-range

    water reducers- is

    ideal for bridge decks

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    Plasticized, flowing

    concrete is easily

    placed in thin sections

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    Superplasticizers (High-Range

    Water Reducers)

    Typical superplasticizers include:

    Sulfonated melamine formaldehyde

    condensates.

    Sulfonated naphthalene formaldehydecondensate.

    Lignosulfonates.

    Polycarboxylates.

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    Superplasticizers (High-Range

    Water Reducers)

    bleed significantly less than control concretesof equally high slump and higher water content.

    High-slump, low-water-content, plasticizedconcrete has less drying shrinkage than a high-

    slump, high-water-content conventionalconcrete.

    has similar or higher drying shrinkage thanconventional low-slump, low-water-content

    concrete. The effectiveness of the plasticizer is increasedwith an increasing amount of cement and finesin the concrete.

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    Retarding Admixtures

    The typical materials used as retarders

    are:

    Lignin,

    Borax,

    Sugars,

    Tartaric acid and salts.

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    Retarding Admixtures

    Retarders are used to:

    1. offset the accelerating effect of hot weather

    on the setting of concrete,

    2. delay the initial set of concrete when difficultor unusual conditions of placement occur,

    3. delay the set for special finishing processes

    such as an exposed aggregate surface.

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    Retarding Admixtures

    some reduction in strength at early ages (oneto three days) accompanies the use ofretarders.

    The effects of these materials on the other

    properties of concrete, such as shrinkage, maynot be predictable.

    Therefore, acceptance tests of retarders

    should be made with actual job materialsunder anticipated job conditions.

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    Accelerating Admixtures

    used to accelerate strength developmentof concrete at an early age.

    Typical Materials are:

    Calcium chloride: most commonly used forplain concrete.

    Triethanolamine.

    Calcium formate.

    Calcium nitrate.

    Calcium nitrite.

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    Corrosion Inhibitors

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    Corrosion Inhibitors

    The chlorides can cause corrosion of steelreinforcement in concrete.

    Ferrous oxide and ferric oxide form on the

    surface of reinforcing steel in concrete. Ferrous oxide reacts with chlorides to form

    complexes that move away from the steel

    to form rust. The chloride ions continue toattack the steel until the passivating oxidelayer is destroyed.

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    Corrosion Inhibitors

    Corrosion-inhibiting admixtures chemically arrestthe corrosion reaction.

    Commercially available corrosion inhibitorsinclude: calcium nitrite,

    sodium nitrite,

    dimethyl ethanolamine,

    amines,

    phosphates,

    ester amines.

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    Shrinkage-Reducing Admixtures

    Shrinkage cracks,

    such as shown on this

    bridge deck, can be

    reduced with the useof good concreting

    practices and

    shrinkage reducing

    admixtures.

    Chemical Admixtures to reduce Alkali

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    Chemical Admixtures to reduce Alkali-

    aggregate Reactivity

    (ASR Inhibitors)

    Expansion of

    specimens made withlithium carbonate

    admixture

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    Coloring admixtures (Pigments)

    Red and bluepigments were used

    to color this floor