16
VAB2023 MFN CONCRETE TECHNOLOGY CONCRETE TECHNOLOGY VCB 2023 VCB 2023 By Prof Ir Dr Muhd Fadhil Nuruddin Admixture

LECT Admixtures

Embed Size (px)

DESCRIPTION

admixtures, concrete

Citation preview

  • Material which is added to concrete during mixing in order to modify particular properties of concrete1.Accelerators - (CaCl2) NaCl, formate triethenolamine2.Retarders-Gypsum, sugars, lignosulphates3.Air entrainers -Wood resins/soaps, fats and oils4.Water reducers (plasticisers) 5.Others- e.g. Corrosion Inhibiting AdmixturesAdmixtures

  • Why use admixtures?To give special properties to fresh or hardened concreteenhance durability, workability or strength characteristics of mixtureto overcome difficult situation - hot/cold weather concreting, pumping requirements, early strength requirements, or very low w/c ratio specificationsto ensure quality of concrete during mixing, transporting, placing and curingsuccessful usage depends on appropriate methods during batching and concretingAdmixtures

  • Chemical admixtures usually used in small quantities (2%) of mixTwo types:AdmixturesMineral Fly ash (Pozzolan)Silica Fume Slag (GGBS) ChemicalAir-entrainingAccelerator Water-reducingSet Retarders

  • Mineral admixture: added in larger amount to enhance workability of fresh concreteto improve resistance of concrete thermal cracking,alkali-aggregate expansion and sulphate attackto enable reduction in cement contentChemical admixture: added in very small amount forentrainment of airreduction of water or cement contentplasticization fresh concrete mixturescontrol of setting timeAdmixtures

  • Accelerate the hardening or development of early strength concreteneed not have any effect on the setting (stiffening) time (BS 5075:Part 1:1982)the admixture is usually dissolved in waterthe most common : Calcium Chloride (
  • Benefit: increase the resistance of concrete to erosion and abrasionimproves strength developmentCaCl2 reduces resistance to sulphate attack, increases shrinkage and creepapplication : low temp placing, urgent repair works

    Accelerator

  • Delay the initial setting time of concrete (BS5075:Part 1: 1982) by an hour or morealso delay hardening time - architectural finish of exposed aggregateoffsets the effects of hot weather - allow more time for placing and finishing

    Set Retarders (ASTM Type B&D)

  • Increase plastic shrinkage (extend plastic stage) but drying shrinkage is unaffected.compared with normal mix, the early strength is reduced, later strength increased - so long-term strength maintainedSet Retarders

  • Purpose:Produce a concrete with lower w/c ratio, greater plasticity and higher strengths with minimal impact on setting timeto obtain higher slump using the same water content (10% reduction)consist of low range, mid-range and high-range(super-Plasticizers) types

    Plasticizers - Water Reducers (ASTM Type A)

  • Used to increase slump for pumping concrete and in hot weather concreting to offset the increased water demandsuperplastisizers reduce water content 12-25% - which increases strengthincrease slump to produce flowing concretePlasticizers (Water Reducers)

  • Principal active components: surface active agents dispersing ability of the admixture gives greater surface area of cement exposed to hydration - hence an increase in early strengthlong-term strength improved from uniform distribution of the dispersed cement throughout concreteeffective with all types of cement

    Plasticizers (Water Reducers)

  • to purposely produce microscopic air bubbles in concrete objective:improve the durability and resistance to damage from freezing and thawing and de-icing saltsimprove workability, reduce bleeding and segregationAir-entraining Admixtures

  • application: exterior flatwork (parking lots, driveways, sidewalks, pool decks, patios)only to structures exposed to freezing - assist in expansion and shrinking of structures due to thermal changesAir-entraining Admixtures

  • Specifications of Various Type of Admixtures (BS5075:Part 1:1982)

    Type of admixture

    Water Reduction, per cent

    Compacting Factor

    Stiffening Time

    Compressive Strength

    Time from completion of mixing to reach a resistance to penetration* of

    Percentage of control mix (minimum)

    Age

    0.5Mpa (70psi)

    3.5Mpa (500psi)

    Accelerating

    -

    Not more than 0.02 below control mix

    More than 1h

    At least 1h less than the control mix

    125

    95

    24h

    28 days

    8

    -

    -

    -

    -

    -

    Retarding

    -

    Not more than 0.02 below control mix

    At least 1h longer than control mix

    -

    90

    95

    7 days

    28 days

    8

    -

    -

    -

    -

    -

    Normal-water reducing

    -

    At least 0.03 above control mix

    -

    -

    90

    90

    7 days

    28 days

    8

    Not more than 0.02 below control mix

    Within 1h of control mix

    Within 1h of control mix

    110

    110

    7 days

    28 days

    Accelerating Water Reducing

    -

    At least 0.03 below control mix

    -

    -

    125

    90

    24h

    28 days

    8

    Not more than 0.02 below control mix

    More than 1h

    At least 1h less than control mix

    125

    110

    24h

    28 days

    Retarding Water Reducing

    -

    At least 0.03 below control mix

    -

    -

    90

    90

    7 days

    28 days

    8

    Not more than 0.02 below control mix

    At least 1h longer than control mix

    -

    110

    110

    7 days

    28 days

  • Admixtures & Functions

    Type

    Function

    Air entraining

    Improves durability, workability, reduces bleeding, reduces freezing/thawing problems (e.g. special detergents)

    Superplasticizers

    Increase strength by decreasing water needed for workable concrete (e.g. special polymers)

    Retarding

    Delays setting time, more long term strength, offsets adverse high temperature weather (e.g. sugar)

    Accelerating

    Speeds setting time, more early strength, offsets low temperature weather (e.g. calcium chloride)

    Mineral admixtures

    Improves workability, plasticity, strength (e.g. fly ash)

    Pigment

    Add colour (e.g. metal oxides)

    ************AcceleratorsThis admixture accelerates the setting/hardening time of fresh concrete. It increases the early strength of concrete but has little effect on the 28-days strength. In practice, the setting time is reduced as described in BS5075: Part 1:1982. The most common accelerator is Calcium Chloride (CaCl2), which accelerates the primary early strength development of concrete. This admixture is sometimes used when concrete is to be placed at low temperatures (2 to 4oC) or when urgent repair work is required because it increases the rate of heat development during the first few hours after mixing. Calcium Chloride probably acts as a catalyst in the hydration processes. It is important that this admixture is thoroughly and uniformly distributed in the mix, and is best achieved by dissolving it in the mixing water. However, the use of calcium chloride reduces the resistance of cement to sulphate attack. It also increases shrinkage and creep. At the same time, the beneficial effect is an increase in the resistance of concrete to erosion and abrasion. There is also a possibility of corrosion of reinforcing steel by integral calcium chloride.

    **AcceleratorsThis admixture accelerates the setting/hardening time of fresh concrete. It increases the early strength of concrete but has little effect on the 28-days strength. In practice, the setting time is reduced as described in BS5075: Part 1:1982. The most common accelerator is Calcium Chloride (CaCl2), which accelerates the primary early strength development of concrete. This admixture is sometimes used when concrete is to be placed at low temperatures (2 to 4oC) or when urgent repair work is required because it increases the rate of heat development during the first few hours after mixing. Calcium Chloride probably acts as a catalyst in the hydration processes. It is important that this admixture is thoroughly and uniformly distributed in the mix, and is best achieved by dissolving it in the mixing water. However, the use of calcium chloride reduces the resistance of cement to sulphate attack. It also increases shrinkage and creep. At the same time, the beneficial effect is an increase in the resistance of concrete to erosion and abrasion. There is also a possibility of corrosion of reinforcing steel by integral calcium chloride.

    **RetardersThese admixtures delay the setting time of concrete. They are described in BS 5075:Part 1:1982. Retarders are useful when concreting in hot weather, when the normal setting time is shortened by the higher temperature, and in preventing the formation of cold joints between successive lifts. Generally, with a retarder, a delay in hardening also occurs a property which is useful to obtain an architectural surface finish of exposed aggregate. The setting time of concrete is increased by delaying the adding of the retarding admixture to the mix. Compared with a normal concrete mix, the use of retarding admixtures reduces the early strength but later the rate of strength development is higher, so that the longer-term strength is not much different. In addition, the retarders tend to increase the plastic shrinkage because the plastic stage is extended, but the drying shrinkage is unaffected.

    **RetardersThese admixtures delay the setting time of concrete. They are described in BS 5075:Part 1:1982. Retarders are useful when concreting in hot weather, when the normal setting time is shortened by the higher temperature, and in preventing the formation of cold joints between successive lifts. Generally, with a retarder, a delay in hardening also occurs a property which is useful to obtain an architectural surface finish of exposed aggregate. The setting time of concrete is increased by delaying the adding of the retarding admixture to the mix. Compared with a normal concrete mix, the use of retarding admixtures reduces the early strength but later the rate of strength development is higher, so that the longer-term strength is not much different. In addition, the retarders tend to increase the plastic shrinkage because the plastic stage is extended, but the drying shrinkage is unaffected.

    **Plasticizers (Water reducers)These admixtures are used for three purposes:To achieve higher strength by decreasing the water/cement ratio at the same workability as an admixture free mix.To achieve the same workability by decreasing the cement content so as to reduce the heat of hydration in mass concreteTo increase the workability so as to ease placing in inaccessible locations.The principal active components of water-reducing admixtures are surface-active agents. The dispersing ability of water-reducing admixtures results in greater surface area of cement exposed to hydration, and for this reason there is an increase in strength at early ages compared with admixture-free mix of the same water/cement ratio. Long term strength may also be improved because of a uniform distribution of the dispersed cement throughout the concrete. Generally, they are effective with all types of cement. There are no detrimental effect on other long-term properties of concrete, and when the admixture is used correctly, the durability can be improved.**Plasticizers (Water reducers)These admixtures are used for three purposes:To achieve higher strength by decreasing the water/cement ratio at the same workability as an admixture free mix.To achieve the same workability by decreasing the cement content so as to reduce the heat of hydration in mass concreteTo increase the workability so as to ease placing in inaccessible locations.The principal active components of water-reducing admixtures are surface-active agents. The dispersing ability of water-reducing admixtures results in greater surface area of cement exposed to hydration, and for this reason there is an increase in strength at early ages compared with admixture-free mix of the same water/cement ratio. Long term strength may also be improved because of a uniform distribution of the dispersed cement throughout the concrete. Generally, they are effective with all types of cement. There are no detrimental effect on other long-term properties of concrete, and when the admixture is used correctly, the durability can be improved.**Plasticizers (Water reducers)These admixtures are used for three purposes:To achieve higher strength by decreasing the water/cement ratio at the same workability as an admixture free mix.To achieve the same workability by decreasing the cement content so as to reduce the heat of hydration in mass concreteTo increase the workability so as to ease placing in inaccessible locations.The principal active components of water-reducing admixtures are surface-active agents. The dispersing ability of water-reducing admixtures results in greater surface area of cement exposed to hydration, and for this reason there is an increase in strength at early ages compared with admixture-free mix of the same water/cement ratio. Long term strength may also be improved because of a uniform distribution of the dispersed cement throughout the concrete. Generally, they are effective with all types of cement. There are no detrimental effect on other long-term properties of concrete, and when the admixture is used correctly, the durability can be improved.**Plasticizers (Water reducers)These admixtures are used for three purposes:To achieve higher strength by decreasing the water/cement ratio at the same workability as an admixture free mix.To achieve the same workability by decreasing the cement content so as to reduce the heat of hydration in mass concreteTo increase the workability so as to ease placing in inaccessible locations.The principal active components of water-reducing admixtures are surface-active agents. The dispersing ability of water-reducing admixtures results in greater surface area of cement exposed to hydration, and for this reason there is an increase in strength at early ages compared with admixture-free mix of the same water/cement ratio. Long term strength may also be improved because of a uniform distribution of the dispersed cement throughout the concrete. Generally, they are effective with all types of cement. There are no detrimental effect on other long-term properties of concrete, and when the admixture is used correctly, the durability can be improved.**Plasticizers (Water reducers)These admixtures are used for three purposes:To achieve higher strength by decreasing the water/cement ratio at the same workability as an admixture free mix.To achieve the same workability by decreasing the cement content so as to reduce the heat of hydration in mass concreteTo increase the workability so as to ease placing in inaccessible locations.The principal active components of water-reducing admixtures are surface-active agents. The dispersing ability of water-reducing admixtures results in greater surface area of cement exposed to hydration, and for this reason there is an increase in strength at early ages compared with admixture-free mix of the same water/cement ratio. Long term strength may also be improved because of a uniform distribution of the dispersed cement throughout the concrete. Generally, they are effective with all types of cement. There are no detrimental effect on other long-term properties of concrete, and when the admixture is used correctly, the durability can be improved.**