Lada Niva Illustrations Albul

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Lada Niva Illustrations Albul

Text of Lada Niva Illustrations Albul

  • ILLUSTRATION ALBUMVAZ - 21213, VAZ - 21214

    TOGLIATTI RUSSIA AO AVTOVAZ2001

    CONTENTSVEHICLE PACKAGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ENGINE (sectional view). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3ENGINE (cross-sectional view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Components of crank mechanism and timing gear. . . . . . . . . . . . . . . . . . . . . . . . . . 5ENGINE LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7FUEL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8CARBURETTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CARBURETTOR OPERATION DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10AIR CLEANER. SILENCERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12CLUTCH OPERATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14GEARBOX OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16TORQUE CONVERTER AND ITS DRIVE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . 17TORQUE CONVERTER OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 18REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22SHOCK ABSORBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24BRAKE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25BRAKE OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26WIRING DIAGRAM FOR ELECTRICAL EQUIPMENT OF VAZ 21213 VEHICLE. . 27ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ALTERNATOR 94.3701 (FOR INJECTION VEHICLES) . . . . . . . . . . . . . . . . . . . . . 29STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31WINDSCREEN WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33BODY FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34HEATING AND VENTILATION. WIPER/WASHER. . . . . . . . . . . . . . . . . . . . . . . . . 35INJECTION SYSTEM (GM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36INJECTION SYSTEM DIAGRAM (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37WIRING DIAGRAM FOR INJECTION SYSTEM (GM) . . . . . . . . . . . . . . . . . . . . . . 38WIRING DIAGRAM FOR INJECTION SYSTEMEURO2. . . . . . . . . . . . . . . . . . . . . 39WIRING DIAGRAM FOR INJECTION SYSTEM EURO3 . . . . . . . . . . . . . . . . . . . . 40

  • VEHICLE PACKAGING

    SpecificationPayload, kg . . . . . . . . . . . . . . . . . . . . . . . 400Kerbweight , kg . . . . . . . . . . . . . . . . . . . 1210Max. speed, km/h . . . . . . . . . . . . . . . . . . 137Acceleration time from 0 to 100 km/h, with gearchange, on GVW vehicle, sec . . 21

    Overall dimensions, mm: length . . . . . . . . . . . . . . . . . . . . . . . . 3740width . . . . . . . . . . . . . . . . . . . . . . . . 1680unladen height . . . . . . . . . . . . . . . . . 1640

    Wheelbase, mm. . . . . . . . . . . . . . . . . . . 2200Track:

    front, mm . . . . . . . . . . . . . . . . . . . . . 1430rear, mm . . . . . . . . . . . . . . . . . . . . . . 1400

    1. Headlight2. Front lamp3. Jack4. Radiator4. Windscreen / headlight washer fluid reservoir6. Engine7. Air cleaner8. Cooling system expansion tank9. Battery10. Differential lock lever in transfer box

    11. Gear change lever12. Gear change lever in transfer box13. Steering wheel 14. Front seat15. Rear seat16. Tailgate washer fluid reservoir17. Main silencer18. Rear bumper19. Rear brakes20. Rear suspension coil spring

    21. Rear shock - absorber22. Rear suspension transverse torque rod23. Rear suspension longitudinal torque rod24. Fuel tank25. Rear axle26. Intermediate silencer27. Rear propeller shaft28. Reservoir for brake hydraulic fluid29. Reservoir for clutch hydraulic fluid30. Torque converter

    31. Clutch pedal32. Brake pedal 33. Front brake34. Front suspension coil spring35. Front axle36. Direction indicator side repeater light37. Front bumper

    2

  • ENGINE(sectional longitudinal view)

    Specification

    Engine model . . . . . . . . . . . . . . . VAZ - 21213Cylinder bore and piston stroke, mm. 80 x 80Displacement, l . . . . . . . . . . . . . . . . . . . . 1.69Compression ratio . . . . . . . . . . . . . . . . . . . 9.3Rated power as per GOST 14846-89 (net)and ISO 1585-82 at crankshaft rate5,200 rpm, kW (HP) . . . . . . . . . . . . . . 59 (80.2)

    1. Crankshaft2. Main bearing shell3. Crankshaft sprocket4. Crankshaft front oil seal5. Crankshaft pulley6. Ratchet7. Timing cover 8. Coolant pump / alternator drivebelt9. Alternator pulley

    10. Oil pump / ignition distributor / fuel tank /drive sprocket

    11. Oil pump / ignition distributor / fuel tankdrive shaft

    12. Engine cooling system fan13. Cylinder block14. Cylinder head15. Timing chain16. Camshaft sprocket

    17. Exhaust valve18. Inlet valve19. Camshaft bearing housing20. Camshaft21. Valve operating lever22. Valve cover23. Coolant temperature gauge sender24. Spark plug25. Piston

    26. Gudgeon pin27. Crankshaft rear oil seal retainer28. Crankshaft thrust half-ring29. Flywheel30. Upper compression ring31. Lower compression ring32. Oil ring33. Clutch bellhousing cover plate34. Oil sump

    35. Power unit front mounting36. Connecting rod 37. Front mounting bracket38. Power unit39. Power unit rear mounting

    3

  • ENGINE(cross-sectional view)

    1. Big end cap2. Shell bearing3. Connecting rod4. Starter motor5. Starter motor heat shield6. Exhaust manifold7. Inlet pipe drain tube8. Inlet pipe

    9. Oil deflector cap10.Valve collet11. Valve spring cap12. Valve operating lever spring13. Valve operating lever14. Valve adjuster bolt15. Ignition distributor16. Adjuster bolt bush17. Valve guide18. Valve seat

    19. Oil pump / ignition distributor / fuel pump drive shaft

    20. Fuel pump21. Oil pump / ignition distributor drive gear22. Oil filter23. Oil pump drive shaft24. Oil pump body25. Oil pump driven gear shaft26. Oil pump drive gear27. Oil pump cover 28. Reducing valve spring

    29. Reducing valve30. Oil pump driven gear31. Oil pump inlet pipe32. Camshaft sprocket33. Chain damper34. Oil pump / ignition distributor / fuel pump

    drive sprocket35. Valve chain36. Crankshaft sprocket37. Chain stop pin38. Chain tensioner shoe

    39. Chain tensioner

    A. Mounting lug on camshaft bearing housingB. Camshaft sprocket timing markC. Cylinder block timing markD. Timing mark on crankshaft sprocketE. TDC pointer on crankshaft pulleyF. 00 timing markG. 50 timing markH. 100 timing mark

    I. Firing ordera. Inductionb. Compressionc. Powerd. Exhaust

    4

  • OMPONENTS OF CRANK MECHANISM AND TIMING GEAR

    1. Tensioner housing 2. Cap nut 3. Tensioner rod 4. Circlip 5. Clamping block 6. Plunger 7. Spring, tensioner 8. Washer

    9. Spring, plunger 10. Camshaft sprocket 11. Thrust flange 12. Camshaft bearing housing 13. Camshaft 14. Big-end bearing shells 15. Big end cap 16. Connecting rod 17. Bush, conrod small end 18. Circlip 19. Piston

    20. Top compression ring 21. Bottom compression ring 22. Oil ring 23. Gudgeon pin 24. Thermoregulator plate 25. Bolt, conrod 26. Starter ring gear 27. Flywheel 28. Thrust half-ring, rear 29. Front bearing, gearbox input shaft 30. Thrust half-ring, front

    31. Centre main bearing (No 3) shells 32. Crankshaft oil gallery plug 33. 1st, 2nd, 4th and 5th crankshaft bearing shells 34. Crankshaft 35. Crankshaft sprocket 36. Alternator drive / coolant pump pulley 37. Nut 38. Inlet valve 39. Inlet valve guide 40. Exhaust valve guide 41. Exhaust valve

    42. Seat, outer spring 43. Seat, inner spring 44. Inner valve spring 45. Outer valve spring 46. Spring seat 47. Valve collet 48. Outer cap 49. Circlip 50. Washer, adjusting bolt 51. Locknut 52. Spring

    53. Push rod 54. Stop plate, push rod spring 55. Adjusting bolt, valve

    a, b, c TDC marks, 1st and 4th cylinder pistons

    5

  • ENGINE LUBRICATION SYSTEM

    1. Sprocket hole for chain lubrication2. Camshaft main oil gallery 3. Cam lobe oilway4. Camshaft centre bearing journal oil r