Klinger Gasket Catalogue

1. The safe way to the right gasket2. Gasket materials3. Gaskets4. PTFE Products5. VariousC

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KLINGER GmbH, Phone +49 (0) 6126 950-0, Fax +49 (0) 6126 950340/ 950341http://www.klinger-gmbh.de, e-mail: [email protected]

1

Technical fax serviceImportant application parametersMounting instructionsShelf life of KLINGER gasketsKLINGERexpert ®

The

saf

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ay

Operating fluid

Medium

Pressure [bar]

Temperature [°C]

Temperature variations during

service

Flange with bolts

Flange:

Material

Dimension acc. to

DIN/ANSI

DN

PN

Drawing included

Bolts:

Type

Number

Size

Material/grade

Comments

Company

Contact

Street City or town

Phone Fax e-mail

For improved reliability andsecurity the technical mail service isan addition to the KLINGER-expert ®

calculation program. In most cases,the answers to the following three

groups of questions are sufficient toensure the right gasket is selected.Please complete the questionnaire infull. Our reply will often be on yourdesk in 24 hours.

Complete, print, fax....

Germany +49 (0) 6126- 950 -340In other countries, please refer to thelocal Klinger adress.

Technical fax service

Gasket

Dimension acc. to

DIN ANSI

or indicate the compressed

dimensions

Da [mm] Di [mm]

Gasket thickness [mm]

free choice

conditioned by design, since

D

iDa

Installation instructions/shelf life

Due to the high demands on thesafety of gasketed joints and the current requirements with respect toutmost tightness, choice and fitting of the right gasket with the properexpertise is a must.

Accordingly a number of require-ments have to be met by the gasketmaterials and the complete flangejoint to obtain a reliable sealingconnection.

Adjustment to the unevenness ofthe sealing surfaceThis depends on the compressibilityof the gasket and the surface con-dition of the sealing surface and sur-face load.

Resistance to the fluid to be sealedWhen selecting the gasket, careshould be taken to ensure that thesealing material is resistant to thefluid under service conditions.

In general, properly loaded gas-kets show better resistance thanunderloaded gaskets.

Strength of the sealing connectionThe mechanical behaviour of the gas-ket is determined by the completejoint system.

Increasingly high requirementson the tightness of flange joint (e.g.tightness class L0.01) require theapplication of high surface loads onthe gasket as the internal pressure isincreased.

Under such operating conditions,the selected flange joint must beassessed for its suitability to theseloads in order that mechanical overload is avoided.

A tight gasket joint requires adefined surface load.

The service life of the gasket also depends on the fact the gasketstress must always be higher than the minimum surface load required toprevent leaks.

The gasket characteristics required for Klinger gaskets are deter-mined through special leak tests in anextensive series of measurements andform the basis for the KLINGER-expert ® gasket selection program andthe specifications in the product datasheets.

Required gasket thicknessNo general rule exists to determinethe required gasket thickness. In mostcases, 2 mm thickness will do.Thinner gaskets allow higher surfaceloads.

Low-temperature range applicationsKlinger gaskets are also suitable forvery low temperatures. A prerequisitefor a tight connection is that therequired surface load is maintainedover the complete temperature range.Fluid resistance is guaranteed to -196°C. In the low-temperature range,the material must not be exposed toadditional loads.

Quality controlEverybody in the Klinger organisationhas been charged with defined qualityfunctions within a total quality con-cept to achieve the objectives of theKlinger quality policy. These objec-tives and fundamental functions aswell as the responsible departmentsare defined in the quality manual andinclude the following subjects:

Innovative quality planning, initial samples, prototypesSupplier quality controlProcess inspection, release procedures, process controlInspection, measuring and test equipment, documentation, quality system controls

All KLINGERsil-gaskets are freeof asbestos.

Generally asbestos-free fibre gas-kets have greater embrittlement andlower flexibility at temperature thanasbestos-based gasket materials. As arule, more care is required whenchoosing or assembling an asbestos-free gasket.

For optimum performance of thegasket, always heed the following mounting instructions:

1. Choosing the gasketThe most suitable gasket material canbe selected using KLINGERInformation material – particularly theresistance table and pT diagrams –see also KLINGERexpert ® – The safeway to the right gasket.

2. Gasket thicknessThe gasket should be as thin as technically practical. In the case ofgraphite gaskets, a minimum thick-ness/width ratio of 1/5 is required.

3. Flanges must be parallel,clean, and dry; the gasket mustbe installed centrally. Please note the proper inner and outerdiameters; make sure the gasket neverprojects into the fluid stream in anuncompressed state!

4. The gaskets shall be mountedin a dry state. Do not use sepa-rating agents, sealing aids or thelike!As standard, KLINGER gasket mate-rials have an anti-stick finish. In verydifficult installation conditions, separating agents such as dry sprayson molybdenum sulphide or teflonbases, e.g. KLINGERflon spray, maybe used. Make sure that the solventsand propellants are completely evaporated.

Do not use oil or grease-contain-ing products, as they may affect thesafety of the flange connection. As arule, graphite gaskets must be usedwith no additives at all, i.e. dry; however, they are available with ananti-stick finish (AS).

5. On mounting, tighten the boltsevenly and crosswise (see sketch)in two to three passes. The bolts should be lubricated. Werecommend the use of a bolt lubricantallowing friction coefficients fromapprox. 0.10 to 0.14 to be set. To obtain sufficient bolt elasticity(note σVO , σBO ), the bolts are normally tightened until the max. tightening force or the max. possibletorque is reached.

This should produce a permanentseal provided that the max. permis-sible gasket stress is not exceeded.

The use of torque meters or othersophisticated torque methods is notprerequisite, but will lead to betterresults and higher safety.

We also recommend „retight-ening“ the gaskets to the max. pos-sible torque at ambient temperatureprior to starting the plant for the firsttime.

6. In most cases, no „retight-ening“ is required as long as thefollowing hints are observed.Any „retightening“ of fibre gasketsshould only be performed when theyare cold and before or during the firststartup phase of the pipeline or plant(this may be the case when ratherthick gaskets are used). Retighteningat higher operating temperatures andlonger operating times may lead to afailure of the gasket connection andshould be avoided. A gasket selectedand fitted according to these instruc-tions will have a long service life.

7. Re-useFor safety reasons, re-use of gasketsis not generally advisable.

Higher-loaded, but not over-loaded, gaskets have a longer life thanunderloaded ones.

Special gasket materials forwater/steam applications which dis-play no embrittlement at temperature(e.g. KLINGERgraphite laminate,KLINGERtop chem, etc.) must be usedif it cannot be guaranteed that the fitted gasket will only be subjected tostatic stresses, or if stress fluctuationscan be assumed in discontinuousoperation.

In the case of gaskets used indiscontinuous water/steam circuits,we recommend a min. surface load inservice of approx. 30 MPa.

In such applications, the gasketshould be as thin as technically pos-sible and practical.

TightnessTightness depends on the surfaceload applied at fitting and in operati-on.

A gasket which is selected andfitted according to these instructionswill have a long service life. For safetyreasons, re-use of gaskets is notadvisable.

Max. permissible surface loadThe max. permissible surface load ofa gasket material is a function of pressure, temperature and gasketthickness and must not be surpassed.

The gasketed joint remains tightas long as the surface load present inservice is higher than the requiredmin. surface load and the max. permissible surface load σBO of thegasket is not surpassed.

Important application parameters/

quality control

Shelf life of KLINGERsil materialLike all elastomers or elastomer-containing materials the KLINGERsilmaterial is subject to natural ageingdepending on elastomer type, vulcanisation method and storageconditions.

For KLINGERsil sheets and gas-kets, the percentage of elastomer bond-ing agent is approx. 12%. The rela-tively low percentage of constituentssubject to ageing means that theinfluence on the complete product islower than with a pure elastomer.

Nevertheless, unfavourable storage conditions such as increased

temperature, extremely low air humid-ity and extreme exposure to light maylead to early deterioration in materialquality.

Ideal storage conditions are: less than 25°C ambient temperature,50 - 60% relative air humidity and adarkened storage room.

These conditions will allow amin. shelf life of 5 years. To date, weare not in a position either to specifyan absolute limit or indicate preciselythe reduction in storage life if one ofthese three factors is not adhered to.

Storage temperature is the mostimportant variable.

Storage temperatures of 30°C overlong periods of time may cause adeterioration in the characteristicsafter 2 years.

As no exact statements can bemade on these deviations, we recom-mend that the storage rooms be con-ditioned as described above wherelonger storage is required.

Ready-to-mount gaskets shouldbe stored horizontally, otherwise –particularly with larger dimensionsand hanging storage – stresses andpermanent deformations occur whichwill at least complicate the mountingprocess.

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Mounting instructionsfor KLINGER-gaskets

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 61 26 950-0Fax +49 (0) 61 26 950 340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: August 2000

Certified according to DIN EN ISO 9001.

3. Flanges should be parallel,metallically clean and dry, thegasket has to be mountedcentrically.Please pay attention to the correctinner- and outer diameter, never thegaskets should tower into thethroughhole!

4. The mounting of the gasketshould be performed without anygrease- or oil-containingseparating media.KLINGERsil gasketmaterial isequipped with an antiadhesion layeron principle. If there is an extremedemand on antiadhesion effect wepropose the use of dry-sprays on thebasis of molybdenum disulphide or ofTeflon, e.g. KLINGERflon Spray. Thefuel gas and the solvent should beevaporated completely.

On no account oil or greasecontaining products may be used,as they have an negativeinfluence on the safety of thecomplete flange connection.

Graphite-gaskets have to bemounted without grease, oil and otherantiadhesion material in any way!

5. During installation the boltshave to be tightened in severalsteps, equal and crosswise.The screws should be greased ifpossible. Tightening normally shouldperformed until the max. boltpower isreached (to get sufficient elongationand spring-like behaviour of the bolt).Thereby a safe and durable sealingwill be achieved in the rule, providedthat bolt quality and gasket materialhave been selected correct (materialand thickness).

6. "Re-tighten" is usually notnecessary if a.m. references willbe followed.If re-tightening is necessary, this should be done under low temperature before or during the start-up of the piping or the plant.Re-tightening under higher servicetemperatures can cause the fail of thesealing connection and therefore thisshould avoided in the rule. A gasket selected and mounted in thecorrect way and under considerationof the a.m. references will be durableand long time stable.

7."Multi-use" of a gasket.To use a gasket more than one timecan not be recommended.

If there is an demand on adviceplease contact a KLINGERcompany or an representative

Generally KLINGER-gaskets areasbestos free. The KLINGERsilqualities use according to thetypes different fibres as ansubstitute to the asbestos. Basedon this different composition theasbestos-free gaskets show adifferent behaviour ontemperature load. Therefore ingeneral more care is necessaryduring the selection of the gaskettype and during installation.

On principle following mountinginstructions for KLINGER-gasketmaterial have to be taken in account

1. Selection of the gasketThe suitable type of gasket materialcan be selected according theKLINGER information – first of all the chemical resistance and the pT diagram (refer also toKLINGER- expert ® the reliable route tosuccessful sealing).

2. Gasket thickness as thin aspossible and technicallyingenious!In general KLINGERsil gaskets have tobe selected thinner in size thanasbestos containing gaskets. As anrule of thumb 2/3 to 3/4 of thethickness of asbestos containingmaterial can be used. For example: 2 mm instead of 3 mm,resp. 1.5 mm instead of 2 mm. Graphite-gaskets shall showthickness-to-widths-ratio not lowerthan 1/5.

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Nevertheless unfavourable storageconditions can lead to a prematurereduction of the materials quality.Above all there is to mention elevatedtemperature, too low humidity as wellas strong illumination.

As an ideal storage condition wepropose:

Temperature < 25°C relative humidity 50 - 60% darkened storage room

Under these conditions a periodof storage of approx. 5 years ispossible. Actually there is no chanceto define the changing of the storagetime due to changes of one of theabove influence factors.

The main factor undoubtedly isthe storage temperature. Astemperatures higher than 30°Cappears over a longer period, areduction of the material propertiescan occur already after 2 years.

As in this conjunction detailedspecifications are not possible, wepropose the conditioning of thestorage rooms as mentioned above.

Ready made gaskets should bestored flat as, particularly for biggergasket sizes, tensions and distortionscan occur and complicates theinstallation.

Shelf Live of KLINGERgraphitlaminateUsually storage temperature, illumi-nation etc. have no influence on thestorability period of KLINGERgraphitlaminate.

Nevertheless following conditionsshould be realised to ensureappropriate storage:

– 20 °C to + 50 °C storagetemperature

clean and dry air (no dirt particles, no aggressivegases or vapours)

sheets and ready made gasketshave to be protected against damaging

sheets and ready made gaskets have to be stored flat

Under these conditions storagetimes of over 10 years are to expect.

Shelf Live of KLINGERsil gasketmaterialKLINGERsil gasket material is as allelastomeres and elastomerecontaining material subject to anatural ageing process. This processis depending on the kind of elastomer,its vulcanisation system and thestorage conditions.

For all KLINGERsil-sheets and -gaskets the share of the elastomere as binder is between 10 to 30%according to DIN 28091-2. Therelatively small share of parts whichare subject to the ageing processshows, that this influence on to thewhole product is smaller as on aproduct of pure elastomer.

Shelf Live of KLINGER gasket

material




7. On-sit advice:With particularly difficult problems weshall be glad to advice you on-site.We can supply products adapted fromour existing range or custom-formulated products.

6. Ideally you should run your own tests:We will supply the materials youneed to carry out tests under yourown operating conditions.

We have devised a tried andtested method, to guide you step bystep to the right gasket for yourneeds.

points the way to the right gasketfor the job

1. Applications overview:The gasket characteristics comparedwith the criteria to be met in typicalapplication.

2. Product documentation:A separate data sheet is supplied foreach gasket in our range.The pT diagrams are an invaluable aidto selecting the gasket most suitablefor a paticular application.

3. Data on chemical resistance:This section indicates the resistanceof the individual Klinger gaskets toover 200 chemicals in common use.

4. Technical information by Fax:Let us have the details of yourparticular gasket requirements andyou will receive a prompt reply, insome cases within 24 hours.

5. Sealing calculationson your PC:

For the experienced specialist we have developed a power-

ful program whichwill answer all your

questions on gasket construction, design and

maintenance. We supply the soft-ware with on-line help.

KLINGER GmbHP.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950 -340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations. Status: September 2000

Certified according to DIN EN ISO 9001

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The first step in gasket selectionKLINGERtop-chemKLINGERtop-graph-2000KLINGERsoft-chemOptimum flange securityKLINGERsil Chemical resistance tableKLINGERsil C-4106KLINGERsil C-4300KLINGERsil C-4304KLINGERsil C-4400KLINGERsil C-4408KLINGERsil C-4409KLINGERsil C-4430KLINGERsil C-4433KLINGERsil C-4500KLINGERsil C-4509KLINGERsil C-6307KLINGERsil C-8200KLINGERstatiteKLINGERgraphiteKLINGERmilam PSS

This brochure offers you a general survey of our gasket materials.It is the first of seven steps which are designed to lead you to-wards correct gasket selection.

The first step in gasket

selection

up to

500°C

up to

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up to

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This survey should not beused as the sole means forgasket selection.

To assist you in gasketselection, we have devised atried and tested method desi-gned to guide you step by stepto the right gasket for yourneeds.

KLINGER

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KLINGER

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C 4300

C 4400

C 4243

C 4304

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C 4409

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KLINGER

soft

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Milam KLINGER

spec

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KLINGERspecial offers the enduser novel opportunities for sealing applications.

On many occasions, we comeacross applications in which the gasket is required to fulfil a multitudeof functions beyond those of purelysealing.

In such cases, the gasket mustpartly compensate for limitations inthe joint construction which, for whatever reason, can not be met, bythe construction only.

It is important that from an earlystage the designer is in discussionswith the Klinger Technical department.

Only then can he profit fully from the opportunities available withKLINGERspecial.

Gaskets with silk-screen-printFor small and middle productionquantities, gaskets with silk-screen-printed sealing zones are often theexact fitting problem solver.

KLINGERmetalThe high-tech-gasket made of specialcoated metal foil with specificallydesigned corrugations. For middle tohigh production quantities.

Subject to technical alterations.Status: September 2000


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KLINGERtop-chem offer the advantages of PTFE gaskets without the disadvantagescommonly associatedwith these types of materials. As a result youwill save maintenance time and improve plant safety.

TheTopFour!KLINGERtop-chem

Four top quality PTFE-basedmaterials for every application

T H E L E A D E R I N G A S K E T T E C H N O L O G Y F O R M O R E T H A N 1 0 0 Y E A R S

KLINGERtop-chem:A complete sealing package

for safe performance

100%

90%

80%

70%

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KLIN

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com

petit

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com

petit

or B

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or D

-23.5% -25.2% -27.4%-16.1%

2000

2003

2005

2006

Mechanical resistanceto high temperature

Adaptability

Tightness

Strong alkalis

Strong acids

KLINGERtop-chem

KLINGERtop-chem offer the ad-vantages of PTFE gaskets without thedisadvantages commonly associatedwith PTFE materials. This allows youto use these materials in applicationswhere traditionally they are unsuit-able, saving you maintenance timeand improving plant safety.

As an example, a comparison of the load bearing performance ofKLINGERtop-chem-2000 with that of rival products is shown in the diagram below. With KLINGERtop-chem-2000, the high relaxation typi-cal of standard PTFE gaskets is notobserved. The results demonstratethat at a load of 50 MPa and tempe-rature of 200°C, the relaxation ofthis material is only 1.6%, ensuringthat bolt forces are maintained evenunder severe conditions.

KLINGERtop-chem-2006KLINGERtop-chem-2006 has good chemical resistance in stronglyalkaline conditions and good mechanical properties at mediumand low temperatures and loads.

KLINGERtop-chem-2006 is optimised for caustic conditions and also suitable for a wide range of applications in the chemical industry. Because it is free frompigments, this material is especiallysuited to food and pharmaceuticalapplications.

KLINGERtop-chem-2005 KLINGERtop-chem-2005 has excellent chemical resistance instrongly acidic applications and issuitable for a wide range of applica-tions in the chemical industrie. It has good mechanical properties atmedium and low temperatures andloads.

As regards media, the range of applications approaches that ofKLINGERtop-chem-2000. The material is an economical alternative where requirements lessstringent.

KLINGERtop-chem-2003As regards media, the range ofapplications is comparable to that of KLINGERtop-chem-2000.However, KLINGERtop-chem 2003has greater compressibility and isideal for maintaining a tight sealeven at low surface loads and temperatures.

KLINGERtop-chem-2003 has excellent chemical resistance in strongly acidic and alkaline applications and excellent mechanical properties at mediumand low temperatures and loads.Special mention should be given toits high gas tightness at even lowsurface loads (TA-Luft certification).

The two new grades KLINGERtop-chem-2005 and -2006 offer amore economical solution for standard applications. They differ inrespect to their chemical resistance:KLINGERtop-chem-2005 is particu-larly suited for general chemical andstrongly acidic applications.KLINGERtop-chem-2006 is the better choice for caustic medias.

By way of an introduction to theproperties of the KLINGERtop-chemrange, the matrix on the followingpage presents the attributes of theindividual grades. The table illustra-tes that for all PTFE applications asuitable material can be selectedfrom the KLINGERtop-chem range.

The detailed performance dataon the following pages will help youto choose the correct material foryour application, ensuring the safeperformance of the gasket. The following short description of thefour grades provides a general over-view of properties and is the firststep towards making this choice.

KLINGERtop-chem-2000The universal heavy-duty gasket foran extremely wide range of applica-tions in the chemical and petroche-mical industries as well as in theship building industry for chemicaltanker applications. Due to its uni-que load bearing properties it is ableto withstand high temperatures andpressures and it is the only PTFEgasket with a Fire Safe Certificate. It is also the first choice in the foodsector and in the pharmaceuticalindustry, for steam applications andin oxygen pipes, and where specialrequirements are made acc. to TA Luft(German Clean air regulation).

KLINGERtop-chem-2000 has excellent chemical resistance instrongly acidic and alkaline applica-tions and offers exceptional perfor-mance in applications with highmechanical requirements at hightemperatures.

KLINGERtop-chem:A complete sealing package

for safe performance

100%

90%

80%

70%

-1.6%

KLIN

GERt

op-c

hem

-200

0

com

petit

or A

com

petit

or B

com

petit

or C

com

petit

or D

-23.5% -25.2% -27.4%-16.1%

2000

2003

2005

2006

Mechanical resistanceto high temperature

Adaptability

Tightness

Strong alkalis

Strong acids

KLINGERtop-chem

KLINGERtop-chem offer the ad-vantages of PTFE gaskets without thedisadvantages commonly associatedwith PTFE materials. This allows youto use these materials in applicationswhere traditionally they are unsuit-able, saving you maintenance timeand improving plant safety.

As an example, a comparison of the load bearing performance ofKLINGERtop-chem-2000 with that of rival products is shown in the diagram below. With KLINGERtop-chem-2000, the high relaxation typi-cal of standard PTFE gaskets is notobserved. The results demonstratethat at a load of 50 MPa and tempe-rature of 200°C, the relaxation ofthis material is only 1.6%, ensuringthat bolt forces are maintained evenunder severe conditions.

KLINGERtop-chem-2006KLINGERtop-chem-2006 has good chemical resistance in stronglyalkaline conditions and good mechanical properties at mediumand low temperatures and loads.

KLINGERtop-chem-2006 is optimised for caustic conditions and also suitable for a wide range of applications in the chemical industry. Because it is free frompigments, this material is especiallysuited to food and pharmaceuticalapplications.

KLINGERtop-chem-2005 KLINGERtop-chem-2005 has excellent chemical resistance instrongly acidic applications and issuitable for a wide range of applica-tions in the chemical industrie. It has good mechanical properties atmedium and low temperatures andloads.

As regards media, the range of applications approaches that ofKLINGERtop-chem-2000. The material is an economical alternative where requirements lessstringent.

KLINGERtop-chem-2003As regards media, the range ofapplications is comparable to that of KLINGERtop-chem-2000.However, KLINGERtop-chem 2003has greater compressibility and isideal for maintaining a tight sealeven at low surface loads and temperatures.

KLINGERtop-chem-2003 has excellent chemical resistance in strongly acidic and alkaline applications and excellent mechanical properties at mediumand low temperatures and loads.Special mention should be given toits high gas tightness at even lowsurface loads (TA-Luft certification).

The two new grades KLINGERtop-chem-2005 and -2006 offer amore economical solution for standard applications. They differ inrespect to their chemical resistance:KLINGERtop-chem-2005 is particu-larly suited for general chemical andstrongly acidic applications.KLINGERtop-chem-2006 is the better choice for caustic medias.

By way of an introduction to theproperties of the KLINGERtop-chemrange, the matrix on the followingpage presents the attributes of theindividual grades. The table illustra-tes that for all PTFE applications asuitable material can be selectedfrom the KLINGERtop-chem range.

The detailed performance dataon the following pages will help youto choose the correct material foryour application, ensuring the safeperformance of the gasket. The following short description of thefour grades provides a general over-view of properties and is the firststep towards making this choice.

KLINGERtop-chem-2000The universal heavy-duty gasket foran extremely wide range of applica-tions in the chemical and petroche-mical industries as well as in theship building industry for chemicaltanker applications. Due to its uni-que load bearing properties it is ableto withstand high temperatures andpressures and it is the only PTFEgasket with a Fire Safe Certificate. It is also the first choice in the foodsector and in the pharmaceuticalindustry, for steam applications andin oxygen pipes, and where specialrequirements are made acc. to TA Luft(German Clean air regulation).

KLINGERtop-chem-2000 has excellent chemical resistance instrongly acidic and alkaline applica-tions and offers exceptional perfor-mance in applications with highmechanical requirements at hightemperatures.

KLINGERtop-chem 2000 2003 2005 2006Ref. thickness of measured values, mm 1.5 2 1.5 1.5Density, g/cm 3 2.5 1.7 2 2.9Compressibility ASTM F 36 A, % 2 18 7 4Recovery ASTM F 36 A, % 55 40 35 40

Stress relaxationDIN 52913, 16h, 50MPa, 300 °C 35 – – –DIN 52913, 16h, 30MPa, 150 °C 30 13 25 18

Klinger cold/hot compression 23°C/ 50MPa, % 2 – 10 10250°C/ 50MPa, % 5 – 30 4023°C/ 25MPa, % – 9 – –250°C/ 25MPa, % – 38 – –

TightnessDIN 3535/6, ml/min 0.5 0.1 0.2 0.1 DIN 28090-2, mg/s m 0.05 0.01 0.02 0.01

Thickness/weight increaseH2SO4, 100%: 18h/ 23°C,% 0.5/ 1 – / 1 2/ 2 –HNO3,100%: 18h/ 23°C, % 1/ 2 – / 5 2/ 7 2/ 7NaOH, 33%, 72h/ 110°C, % 5/ 5 – / 2 – 12/ 24

Permits/certificationsBAM certification yes u. preparation u. preparation yesKTW proposal yes yes yes yesDIN-DVGW permit yes yes yes yesFire Safe yes – – –FDA conformity yes yes yes yesTA-Luft certification yes yes – –Germanischer Lloyd yes yes u. preparation u. preparationUnited States Coast Guard yes – – –Registro Italiano Navale yes – – –Det Norske Veritas AS yes – – –

Standard sizes (other sizes on request)Sheet sizes mm 1,400 / 1,400 1,300 / 1,300 1,400 / 1,400 1,300 / 1,400Thickness mm 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0Tolerances thickness ± 10%, length ± 50 mm, width ± 50 mm

Typical valuesSubject to technical alterations. Status: September 2000

The heavy-duty gasketsKLINGERtop-chem


Stability according to KlingerThe load bearing capacity of a gasketcan be assessed at ambient andhigh temperature using the hot com-pression test developed by Klinger.

In contrast to the test methodaccording to DIN 52913 and BS 7531, the gasket stress is kept constant throughout the entire test.The gasket is thus exposed to signi-ficantly severer conditions.

The thickness decrease as aresult of a constant load is measuredat a temperature of 23°C and alsoafter heating up to 250°C.

The value of the thicknessdecrease at 250°C relates to thethickness after compression at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maxi-mum operating pressure are inherentproperties or characteristics of gas-kets and gasket materials.

Unfortunately, this is not thecase.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures adpressures to go on.

Additional stresses such as greatly fluctuating load may signifi-cantly affect whether a gasket is suitable for the application.

Resistance to media must betaken into account in every case.

*Gaskets according to DIN 2690 are only standardised up to PN 40

flange

bolt

processcontrol

tempera-ture

pressure

medium

50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§

DIN 2690/ DIN EN 1514-1 form IBC up to PN 40*

50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


KLINGERtop-chem-2000




If your operating temperaturesand pressures fall within this field, itis not usually necessary to conduct a technical examination.

If your operating temperaturesand pressures are within this field werecommend a technical examination.

If your operating temperaturesand pressures are within this blankfield, a technical examination shouldbe carried out.

1

2

3

Therefore a definite statement of these values for gaskets material is not possible.

KLINGERtop-chem 2000 2003 2005 2006Ref. thickness of measured values, mm 1.5 2 1.5 1.5Density, g/cm 3 2.5 1.7 2 2.9Compressibility ASTM F 36 A, % 2 18 7 4Recovery ASTM F 36 A, % 55 40 35 40

Stress relaxationDIN 52913, 16h, 50MPa, 300 °C 35 – – –DIN 52913, 16h, 30MPa, 150 °C 30 13 25 18

Klinger cold/hot compression 23°C/ 50MPa, % 2 – 10 10250°C/ 50MPa, % 5 – 30 4023°C/ 25MPa, % – 9 – –250°C/ 25MPa, % – 38 – –

TightnessDIN 3535/6, ml/min 0.5 0.1 0.2 0.1 DIN 28090-2, mg/s m 0.05 0.01 0.02 0.01

Thickness/weight increaseH2SO4, 100%: 18h/ 23°C,% 0.5/ 1 – / 1 2/ 2 –HNO3,100%: 18h/ 23°C, % 1/ 2 – / 5 2/ 7 2/ 7NaOH, 33%, 72h/ 110°C, % 5/ 5 – / 2 – 12/ 24

Permits/certificationsBAM certification yes u. preparation u. preparation yesKTW proposal yes yes yes yesDIN-DVGW permit yes yes yes yesFire Safe yes – – –FDA conformity yes yes yes yesTA-Luft certification yes yes – –Germanischer Lloyd yes yes u. preparation u. preparationUnited States Coast Guard yes – – –Registro Italiano Navale yes – – –Det Norske Veritas AS yes – – –

Standard sizes (other sizes on request)Sheet sizes mm 1,400 / 1,400 1,300 / 1,300 1,400 / 1,400 1,300 / 1,400Thickness mm 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0 1.5 / 2.0 / 3.0Tolerances thickness ± 10%, length ± 50 mm, width ± 50 mm

Typical valuesSubject to technical alterations. Status: September 2000



Stability according to KlingerThe load bearing capacity of a gasketcan be assessed at ambient andhigh temperature using the hot com-pression test developed by Klinger.

In contrast to the test methodaccording to DIN 52913 and BS 7531, the gasket stress is kept constant throughout the entire test.The gasket is thus exposed to signi-ficantly severer conditions.

The thickness decrease as aresult of a constant load is measuredat a temperature of 23°C and alsoafter heating up to 250°C.

The value of the thicknessdecrease at 250°C relates to thethickness after compression at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maxi-mum operating pressure are inherentproperties or characteristics of gas-kets and gasket materials.


So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures adpressures to go on.

Additional stresses such as greatly fluctuating load may signifi-cantly affect whether a gasket is suitable for the application.



flange

bolt

processcontrol

tempera-ture

pressure

medium

50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


50–50–100–150–200 0°C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§


50–50–100–150–200 0 °C

p i bar

20

30

40

50

60

70

80

90

200

100 150 200 250

100

!

"

§






If your operating temperaturesand pressures fall within this field, itis not usually necessary to conduct a technical examination.

If your operating temperaturesand pressures are within this field werecommend a technical examination.

If your operating temperaturesand pressures are within this blankfield, a technical examination shouldbe carried out.

1

2

3

Therefore a definite statement of these values for gaskets material is not possible.

Chemical resistances of the 4 gasket materials

AcetaldehydeAcetamide

Acetic acid Acetic acid ester

AcetoneAcetylene

Adipic acidAir

AlumAluminium acetate

Aluminium chlorateAluminium chloride

AmmoniaAmmonium carbonate

Ammonium chlorideAmmonium diphosphate

Ammonium hydroxideAmyl acetate

AnilineAnon cyclohexanone

Arcton 12Arcton 22

AsphaltAviation fuel

Barium chlorideBenzene

Benzoic acidBlast furnace gas

Bleaching solutionBoiler feed water

BoraxBoric acid

BrineButane

ButanolButanone

Butyl acetateButylamine

Butyle alcoholButyric acid

Caesium meltCalcium chloride

Calcium hydroxideCalcium hypochlorite

Calcium sulphateCarbolic acid

Carbon dioxideCarbon disulphide

Carbon tetrachlorideCastor oil

Chlorine waterChlorine, dry

Chlorine, moist

resistant(Suitable for the appropriate use as a

compressed gasket between flange surfaces) suitable with sufficient surface stress

do not use without contacting manufacturer

Temperatures are max. values

Medium 2000 2003 2005 2006KLINGERtop-chem

260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C





260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 100°C – 260°C 260°C 260°C 260°C


260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – 260°C 260°C 260°C 260°C

260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 60 % – 260°C 260°C 260°C 260°C


260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C


260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C – 260°C 260°C 260°C 260°C

260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C


260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C


260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C

260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C

ChloroformChromic acid

Citric acidChlorotrifluoride

Condensation waterCopper acetate

Copper sulphateCreosote

CresolCrude oil

CyclohexanolDecahydronaphthalene

Dibenzyl etherDibutyl phthalate

Diesel oilDimethyl formamide

DiphylDye bathEthaneEthanol

Ethyl acetateEthyl alcoholEthyl chloride

Ethyl etherEthylendiamine

EthyleneEthylene chloride

Ethylene glycolFluorine dioxide

Fluorine gaseousFluorine liquid

Fluorosilicic acidFormaldehyde

FormamideFormic acid

Freon 12Freon 22

Generator gasGlacial acetic acid

GlycerineHeating oil

HeptaneHydraulic oil

Hydraulic oil 2Hydraulic oil 3

Hydrazine hydrateHydrochloric acidHydrofluoric acid

Hydrofluosilic acidHydrogen

Hydrogen chlorideHydrogen peroxide

Isooctane

Isopropyl alcoholKerosene

Lactic acidLead acetate

Lead arsenateLinseed oil

Lithium meltMagnesium sulphate

Malic acidMEK butanone

MethaneMethyl alcoholMethyl chloride

Methylene chlorideMineral oil no. 1Mineral oil no. 2Monochlorethane

NaphthaNatural gasNitric acid

NitrobenzeneNitrogenOctane

OilOleanolic acid

Oleic acidOxalic acid

OxygenPalminic acid

PentanePerchlorethylene

PetroleumPetroleum benzin

Petroleum etherPhenol

Phosphoric acidPhthalic acid

Polychl. biphenyls.Potassium acetate

Potassium carbonatePotassium chloratePotassium chloride

Potass. chrom.sulph.Potassium cyanide

Potassium dichrom. Potassium hydroxide

Potassium hypochl.Potassium iodide

Potassium meltPotassium nitratePotassium nitrite

Potassium permang.Propane

PydraulPyridine

Rape seed oilRubidium melt

Salicylic acidSea water

Silicon oilSkydrol 500

SoapSoda

Sodium aluminateSodium bicarbonate

Sodium bisulphiteSodium chlorideSodium cyanide

Sodium hydroxideSodium melt

Sodium silicateSodium sulphideSodium sulphate

Spinning bathsSpirit

StarchSteam

Stearic acidSugar

Sulphur dioxideSulphuric acid

Sulphurous acidTable saltTannic acid

TanninTar

Tartaric acidTetrachloroethane

TetrahydronaphthaleToluene

Town gasTransformer oil

TrichloroethyleneTriethanolamine

TurpentineUrea

Vinyl acetateWater

Water flaskWater vapour

White spiritXylene


Chemical resistances of the 4 gasket materials

AcetaldehydeAcetamide

Acetic acid Acetic acid ester

AcetoneAcetylene

Adipic acidAir

AlumAluminium acetate

Aluminium chlorateAluminium chloride

AmmoniaAmmonium carbonate

Ammonium chlorideAmmonium diphosphate

Ammonium hydroxideAmyl acetate

AnilineAnon cyclohexanone

Arcton 12Arcton 22

AsphaltAviation fuel

Barium chlorideBenzene

Benzoic acidBlast furnace gas

Bleaching solutionBoiler feed water

BoraxBoric acid

BrineButane

ButanolButanone

Butyl acetateButylamine

Butyle alcoholButyric acid

Caesium meltCalcium chloride

Calcium hydroxideCalcium hypochlorite

Calcium sulphateCarbolic acid

Carbon dioxideCarbon disulphide

Carbon tetrachlorideCastor oil

Chlorine waterChlorine, dry

Chlorine, moist

resistant(Suitable for the appropriate use as a

compressed gasket between flange surfaces) suitable with sufficient surface stress

do not use without contacting manufacturer

Temperatures are max. values









260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – 260°C 260°C 260°C 260°C

260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – – – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 60 % – 260°C 260°C 260°C 260°C




260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C – 260°C 260°C 260°C 260°C

260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C




260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C – – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C

260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C – 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C 260°C

ChloroformChromic acid

Citric acidChlorotrifluoride

Condensation waterCopper acetate

Copper sulphateCreosote

CresolCrude oil

CyclohexanolDecahydronaphthalene

Dibenzyl etherDibutyl phthalate

Diesel oilDimethyl formamide

DiphylDye bathEthaneEthanol

Ethyl acetateEthyl alcoholEthyl chloride

Ethyl etherEthylendiamine

EthyleneEthylene chloride

Ethylene glycolFluorine dioxide

Fluorine gaseousFluorine liquid

Fluorosilicic acidFormaldehyde

FormamideFormic acid

Freon 12Freon 22

Generator gasGlacial acetic acid

GlycerineHeating oil

HeptaneHydraulic oil

Hydraulic oil 2Hydraulic oil 3

Hydrazine hydrateHydrochloric acidHydrofluoric acid

Hydrofluosilic acidHydrogen

Hydrogen chlorideHydrogen peroxide

Isooctane

Isopropyl alcoholKerosene

Lactic acidLead acetate

Lead arsenateLinseed oil

Lithium meltMagnesium sulphate

Malic acidMEK butanone

MethaneMethyl alcoholMethyl chloride

Methylene chlorideMineral oil no. 1Mineral oil no. 2Monochlorethane

NaphthaNatural gasNitric acid

NitrobenzeneNitrogenOctane

OilOleanolic acid

Oleic acidOxalic acid

OxygenPalminic acid

PentanePerchlorethylene

PetroleumPetroleum benzin

Petroleum etherPhenol

Phosphoric acidPhthalic acid

Polychl. biphenyls.Potassium acetate

Potassium carbonatePotassium chloratePotassium chloride

Potass. chrom.sulph.Potassium cyanide

Potassium dichrom. Potassium hydroxide

Potassium hypochl.Potassium iodide

Potassium meltPotassium nitratePotassium nitrite

Potassium permang.Propane

PydraulPyridine

Rape seed oilRubidium melt

Salicylic acidSea water

Silicon oilSkydrol 500

SoapSoda

Sodium aluminateSodium bicarbonate

Sodium bisulphiteSodium chlorideSodium cyanide

Sodium hydroxideSodium melt

Sodium silicateSodium sulphideSodium sulphate

Spinning bathsSpirit

StarchSteam

Stearic acidSugar

Sulphur dioxideSulphuric acid

Sulphurous acidTable saltTannic acid

TanninTar

Tartaric acidTetrachloroethane

TetrahydronaphthaleToluene

Town gasTransformer oil

TrichloroethyleneTriethanolamine

TurpentineUrea

Vinyl acetateWater

Water flaskWater vapour

White spiritXylene


4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

© A

GT K

öln

/ 4.9

47/ 9

.99

Typical values for 1.5 mm thickness KLINGERtop-graph-2000

The really flexible graphite sealing material

Rings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses,also edged and PTFE-covered.

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion.

Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.

With this in mind, please alsoobserve our installation instructions.

The dimensions of the standardsheetsSizes:1,000 mm x 1,500 mmThicknesses:1.0 mm, 1.5 mm, 2.0 mm, other thicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvalsBAM-certification for gaseous oxygenup to 130 bar and 125°Cand for liquid oxygen in flangeconnections.KTW-recommended. BS 7531 grade X. DIN-DVGW-permit no. NG-5123AU0381.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<500,5

1,751,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2000

BasisSealing material, based on graphiteand synthetic fibres. Manufacturedusing a revolutionary process whichprovides the graphite gaskets withtotally new, previously unachievableproperties.

PropertiesThe material impresses with its goodhandling in combination with its veryhigh level of load bearing capacityand minimal embrittlement attemperatures up to 300°C. Theseproperties offer the gasket a highdegree of resistance to damageduring fitting and under operation,prevents the loss of bolt load and theformation of cracks at hightemperature. The material is suitablefor use with steam up to 300°C. Inmany other areas of application,temperatures of over 500°C arepossible.

KLINGERtop-graph-2000combines the advantages of fibre-reinforced gaskets preferred by theexperts with the key features of reallyflexible graphite.

The really flexible graphite sealing materialwith a high degree of inherent stability offersreliability in handling. Thanks to its high loadbearing capacity and the low embrittlement,KLINGERtop-graph-2000 is ideally suited for

use with steam and other sophisticatedapplications.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §


"

points the way to the right gasketfor the job KLINGER GmbH

P.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950340/341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations. Status: September 2000.


* Gaskets according to DIN 2690 are onlystandardised up to PN 40

Klinger cold/hot compressionWith this test method developed

by Klinger you can evaluate thecold/hot compression of a gasket incold and hot condition.

Unlike the method acc. to DIN52913 and BS 7531, the surface loadis kept constant during the completetest so that the gasket is exposed tomuch tougher conditions.

The thickness decrease at anambient temperature of 23°C and atheating up to 300°C is measured.

The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.

If your operating temperaturesand pressures are within this “open“field, a technical examination isalways necessary.

properties or characteristics ofgaskets and gasket materials.


Therefore a definite statement ofthese values for gasket material is notpossible.

So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.


The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

4.94

7 G

raph

700

/200

0Pa

nton

e Blau

541

Sc

ala:C

yan

Mag

enta

Gelb

© A

GT K

öln

/ 4.9

47/ 9

.99

Typical values for 1.5 mm thickness KLINGERtop-graph-2000

The really flexible graphite sealing material


SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion.



The dimensions of the standardsheetsSizes:1,000 mm x 1,500 mmThicknesses:1.0 mm, 1.5 mm, 2.0 mm, other thicknesses on request.Tolerances:thickness ± 10%,lenght ± 50 mm,width ± 50 mm

Tests and approvalsBAM-certification for gaseous oxygenup to 130 bar and 125°Cand for liquid oxygen in flangeconnections.KTW-recommended. BS 7531 grade X. DIN-DVGW-permit no. NG-5123AU0381.

min50 MPa, 16 h/300°Cthickness decrease ambientthickness decrease hot 300°Cthickness changeweight change thickness changeweight changethickness changeweight changechlorides (soluble)

Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Klinger cold/hot compression 50 MPa

Immersion oil JRM 903: 5h/150°C

Immersion fuel B: 5h/23°C

Immersion water: 5h/100°C

Soluble cloride contentTightness according to DIN 3535/6DensityThicknessTypical values

10603210105

107

1055

<500,5

1,751,5

%%

MPa%%%%%%%%

ppmml/ming/cm 3

mm

KLINGERtop-graph-2000

BasisSealing material, based on graphiteand synthetic fibres. Manufacturedusing a revolutionary process whichprovides the graphite gaskets withtotally new, previously unachievableproperties.

PropertiesThe material impresses with its goodhandling in combination with its veryhigh level of load bearing capacityand minimal embrittlement attemperatures up to 300°C. Theseproperties offer the gasket a highdegree of resistance to damageduring fitting and under operation,prevents the loss of bolt load and theformation of cracks at hightemperature. The material is suitablefor use with steam up to 300°C. Inmany other areas of application,temperatures of over 500°C arepossible.

KLINGERtop-graph-2000combines the advantages of fibre-reinforced gaskets preferred by theexperts with the key features of reallyflexible graphite.

The really flexible graphite sealing materialwith a high degree of inherent stability offersreliability in handling. Thanks to its high loadbearing capacity and the low embrittlement,KLINGERtop-graph-2000 is ideally suited for

use with steam and other sophisticatedapplications.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400 450 500

100

!

" §


"

points the way to the right gasketfor the job KLINGER GmbH

P.O. Box 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel +49 (0) 6126 950-0Fax +49 (0) 6126 950340/341e-mail: [email protected]://www.klinger-gmbh.de



* Gaskets according to DIN 2690 are onlystandardised up to PN 40

Klinger cold/hot compressionWith this test method developed

by Klinger you can evaluate thecold/hot compression of a gasket incold and hot condition.



The indicated thickness decreaseat 300°C refers to the thickness ob-tained after loading at 23°C.

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination isrecommended.


properties or characteristics ofgaskets and gasket materials.




Additional stresses such asgreatly fluctuating load may

significantly affect whether a gasket is suitable for the application.


The fields of decision1

2

3

flange

bolt

processcontrol

tempera-ture

pressure

medium

KLINGERsoft-chem

KLINGERsoft-chem is anexpanded PTFE material that hasbrought non-asbestos gasketingtechnology to a new level ofperformance.Use following advantages of thesealing material in your application: Highest sealability Excellent chemical resistance Lowest gas- and fluid permeation Prevention of corrosion Resistant against steam and

condensate High compressibility Excellent compensation of

irregularities of the sealing surface Superior creep resistance Overloading is practically

impossible Very easy to process

Excellent corrosion resistancetogether with superior creep resistanceand sealability create a high-gradegasket material for a wide applicationfield in your plant.

Many of your demands in gasketing can be fulfilled in aneconomical and safe way by KLINGER-soft-chem. Therefore it is a material suitable as astandard type in your stock.

The best choice foreconomical plant-wide use on services to 260°C

and pressures to 200 bar.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

! "

§


KLINGERsoft-chem

3.00

3/9.

2000



Tests and approvalsThe components of KLINGERsoft-chemare fully compatible with FDArequirements.Certification for food toleration:Standford Consult. LaboratoriesNeuseeland MAF,Standford Consult. LaboratoriesAustralia AS 4020.

Typical values for 1,5 mm thickness

thickness decrease at 23°Cthickness decrease at 300°C

min.

Stress relaxation ASTM F 38 B 100°CTightness according DIN 28090Klinger cold/hot compression 25 MPa

Compressibility ASTM F 36 JRecovery ASTM F 36 ATensile strength ASTM 152Chemical resistanceDensityTypical values

350,01

3728601210

0-140,85

%mg/s m

%%%%

MPaph

g/cm 3

.





increasing temperature (e.g.KLINGER-graphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.

For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be as thin as is practicable.

For reasons of safety, we advise against the re-use of gaskets.

Dimensions of the standard sheetsSize:1,500 mm x 1,500 mmThicknesses:1.5 mm, 3.0 mm,other thicknesses on request.Tolerances:thickness ± 10%length ± 50 mm, width ± 50 mm

Important points to be observedThe selection of gaskets requiresexpertise and know-how since evergreater reliability coupled with thelowest possible leakage rates aredemanded of gasket materials.

The exacting demands made onthe tightness of gasket materials (e.g.Tightness class L0.01) mean that withincreasing internal pressure highersurface pressures must be applied tothe gasket.

It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressed gaskets.

If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with

Klinger cold/hot compressionWith this test method developed byKlinger you can evaluate the cold/hotcompression of a gasket in cold andhot condition.



The indicated thickness decreaseat 300°C refers to the thickness obtained after loading at 23°C.

* Gaskets according to DIN 2690 are only standardised up to PN 40

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.. If your operating temperaturesand pressures are within this field, a technical examination is recommended.


Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.

Unfortunately, this is not thecase.

The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.


So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often has

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.

only the operating temperatures andpressures to go on.

Additional stresses such asgreatly fluctuating load may significantly affect whether a gasket is suitable for the application.


The fields of decisionflange

bolt

processcontrol

tempera-ture

pressure

medium

KLINGERsoft-chem

KLINGERsoft-chem is anexpanded PTFE material that hasbrought non-asbestos gasketingtechnology to a new level ofperformance.Use following advantages of thesealing material in your application: Highest sealability Excellent chemical resistance Lowest gas- and fluid permeation Prevention of corrosion Resistant against steam and

condensate High compressibility Excellent compensation of

irregularities of the sealing surface Superior creep resistance Overloading is practically

impossible Very easy to process

Excellent corrosion resistancetogether with superior creep resistanceand sealability create a high-gradegasket material for a wide applicationfield in your plant.

Many of your demands in gasketing can be fulfilled in aneconomical and safe way by KLINGER-soft-chem. Therefore it is a material suitable as astandard type in your stock.

The best choice foreconomical plant-wide use on services to 260°C

and pressures to 200 bar.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

! "

§


KLINGERsoft-chem

3.00

3/9.

2000



Tests and approvalsThe components of KLINGERsoft-chemare fully compatible with FDArequirements.Certification for food toleration:Standford Consult. LaboratoriesNeuseeland MAF,Standford Consult. LaboratoriesAustralia AS 4020.



min.

Stress relaxation ASTM F 38 B 100°CTightness according DIN 28090Klinger cold/hot compression 25 MPa

Compressibility ASTM F 36 JRecovery ASTM F 36 ATensile strength ASTM 152Chemical resistanceDensityTypical values

350,01

3728601210

0-140,85

%mg/s m

%%%%

MPaph

g/cm 3

.





increasing temperature (e.g.KLINGER-graphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.



Dimensions of the standard sheetsSize:1,500 mm x 1,500 mmThicknesses:1.5 mm, 3.0 mm,other thicknesses on request.Tolerances:thickness ± 10%length ± 50 mm, width ± 50 mm




If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with








Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.




So why does Klinger provide pT diagrams?For the reasons given the pT diagramis not infallible: it serves as a roughguide for the end user who often has

The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.

only the operating temperatures andpressures to go on.




bolt

processcontrol

tempera-ture

pressure

medium

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


If your operating temperaturesand pressures are within this ”open”field, a technical examination isalways necessary.

If your operating temperaturesand pressures are within this field atechnical examination isrecommended.

If your operating temperaturesand pressures fall within this field, atechnical examination is normallyunnecessary.

KLINGERsil:Optimum

flangesecurity

This folder presents the essential dataon the gasket materials used in ourKLINGERsil range. The pT diagrams areof particular value as an aid to selectingthe right gasket for your application.Detailed information permitting selection of the optimum gasket material is provided inside.

Dimensions of the standard sheets Sizes:1000 x 1500 mm, 1500 x 2000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm.Other Thicknesses available onrequest.Tolerances:Thickness ± 10%; length ± 50 mm;width ± 50 mm

VariantsKLINGERsil C-4409 and C-4509 arereinforced with expanded metal madefrom carbon steel. Gaskets reinforced with stainless steelC-4409 L and C-4509 L are alsoavailable. Their specifications are thesame but the stainless steelreinforced grades are available in thesheet sizes:1000 mm x 1250 mm and 1250 mm x2000 mm respectively.

Thicknesses C-4409 L: 0.8 mm, 1.0 mm, 1.5 mm.Thicknesses C-4509 L:1.0 mm, 1.5 mm.Other thicknesses available onrequest.

KLINGERsil C-4400 can also besupplied in a colourless versionKLINGERsil C-4400 L. The standardgreen and the colourless versions areboth KTW approved and are suitablefor food processing operations.

KLINGERsil C-4430 and C-4500can be supplied as K-versions for usein power stations. Their chloride andfluoride contents conform to theSiemens KWU standard.

Other KLINGERsil materialsThe KLINGERsil sealant materialsdescribed form our main productrange. To meet special requirements,we supply other versions, e.g.KLINGERsil C-4304, C-4324, C-4408,C-4438, C-4439 and C-6327 as wellas various beater materials.

Please contact us; we shall be veryglad to advise you.



It must be shown that the flangejoint will tolerate the demands madeon it without being mechanicallyoverloaded. Furthermore, the surfacepressure applied to create the sealshould never fall below the requiredminimum value since this will reducethe life of the gasket. Highly stressed,but not overstressed gaskets have alonger life than understressedgaskets.

If the gasket fitted will besubjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it isadvisable to choose a gasket which is not prone to embrittlement withincreasing temperature (e.g. KLINGERgraphite laminate orKLINGERtop-chem), especially forsteam and/or water applications. For discontinuous operations in waterand/or steam applications, werecommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should be asthin as is practicable.

For reasons of safety, we adviseagainst the re-use of gaskets.

Rings and non-standard designsThese gaskets can be supplied in allsizes and in the same thicknesses asfor sheets. PTFE envelope and eyeletgaskets are also available.

SurfacesThe gasket materials as they leave theproduction line have excellent anti-stick properties. However, if sodesired, they can be supplied with ananti-stick graphite or other finish onone or both surfaces.

The performance and life ofKlinger gaskets depend in largemeasure on proper storage and fitting,factors beyond the manufacturer’scontrol. We can, however, vouch forthe excellent quality of our products.

KLINGERsilhigh-pressure gasket materials

Why does Klinger supplypT diagrams?

The many and varied demands made ongasketsThe successful operation of agasket depends upon amultiplicity of factors.Many who use static gasketsbelieve that the values quoted formaximum admissible temperatureand maximum operating pressureare inherent properties orcharacteristics of gaskets andgasket materials.

Unfortunately, this is notthe case.The maximum temperatures and pressures atwhich gaskets may be used are influenced by alarge number of factors.

Therefore a definite statement of these values forgasket material is not possible.


So why does Klinger provide pT diagrams?For the reasons given the

pT diagram is not infallible: it serves as a rough guide forthe end user who often hasonly the operating temperatures

and pressures to go on. Additionalstresses such as greatly fluc-tuating load may significantly

affect whether a gasket issuitable for the application.


flange

bolt

processcontrol

tempera-ture

pressure

medium

The fields of decision

3

2

If there are any doubts, use theknowledge of Klinger. You can useour FAX-service, the KLINGERexpert®

calculation program or talk to us.

The three fields of decisiondo not indicate limits for the useof our material but they indicate away to select the right gasketmaterial.

1

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§





KLINGERsil:Optimum

flangesecurity




























flange

bolt

processcontrol

tempera-ture

pressure

medium


3

2




1

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§





KLINGERsil:Optimum

flangesecurity




























flange

bolt

processcontrol

tempera-ture

pressure

medium


3

2




1

C–4430 C–4409 C–4509C–4400 C–4500C–4300

Compressibility ASTM F 36 ARecovery ASTM F 36 A minStress relaxation DIN 52913Stress relaxation BS 7531Klinger cold / hot compression50 MPaGas leakage according to DIN 3535/6Soluble Chloride ContentThickness increase after fluidimmersion ASTM F 146DensityReference thickness

50 MPa, 16 h/300°C


Chlorides (soluble)Oil JRM 903: 5 h/150°CFuel B: 5 h/23°C

145020–

10250,2150

510

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



115525231022

0,2150

35

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



75035

–1010

2,0150

35

2,01,5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



9503531

811

<1,0150

35

1,552

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



126032301015

<1,0150

35

1,42

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



12703933

97–

15035

2,01,5

%%

MPaMPa

%%

ppm%%

g/cm3

mm

25 MPa, 16 h/100°C


305015

–––

0,1150

57

1,02

%%

MPaMPa

% %

ml/minppm

%%

g/cm3

mm

Typi

cal v

alue

s

Basis Synthetic fibres and cork, bondedwith NBR.

Aramid fibre bonded with NBR.Suitable for hot water, steam, oil,hydrocarbons and many otherchemicals.DIN - DVGW permit;KTW recommended.

Excellent conformity with flangesurfaces at low surface stress.For applications with lowavailable bolt loads.

Universal high-pressure gasketsuitable for use in a wide range ofapplications with good stressrelaxation.

Aramid fibres bonded with NBR.Resistant to oils, water, steam, gases,salt solutions, fuels, alcohols, organicand inorganic acids, hydrocarbons,lubricants and refrigerants.DIN-DVGW permit; BAM and HTBtested; KTW recommended; WRC approved.

Universal high-pressure gasketsuitable for use in many branches of the chemical industry, the foodindustry and the water supply ind.Very high standard of performance.

Synthetic fibres bonded with NBR.High-pressure capability due toexpanded metal reinforcement.Resistant to oils, hydrocarbons, water,steam and gases.

Premium high-pressure gasket forexacting operations with water,steam and liquid and gaseouschemicals.

Optimum combination of syntheticand glass fibres bonded with NBR.Resistant to steam and water at hightemperatures as well as to oils andhydrocarbons.Fire Safe according to BS 5146; DIN-DVGW permit; BAM tested; KTW recommended; WRC approved.

Premium quality, high-pressuregasket with outstanding stressrelaxation and outstandingresistance to hot water andsteam.

Carbon fibres and special heat resistantadditives bonded with NBR. A superiorperformance product designed for usewith strongly alkaline media and steamin the chemical industry. Fire safe according to API SPEC 6 FA;DIN-DVGW permit;BAM and HTB tested; KTW recommended.

Premium quality high-pressuregasket especially suitable for usewith high temperature alkalinemedia and superheated steam.

Carbon fibres and special heat resistantadditives bonded with NBR. Able towithstand high stresses and heavy boltloads due to expanded metal reinforce-ment. Made from high-tech materials itoffers excellent service in many sectorsof the chemical industry. Main fields of application: strongly alkaline mediaand operations involving steam.

Premium high-pressure gasketable to withstand very highthermal and mechanical stresses.

The pT diagramIf your operating temperatures

and pressures fall within this field, a technical examination is normallyunnecessary.

If your operating temperatures and pressures are within this field, atechnical examination is recommended.

If your operating temperatures andpressures are within this ”open” field, a technical examination is alwaysnecessary.

1

2

3

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§

DIN 2690/ DIN EN 1514-1 Form IBC bis PN 40*

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!" "

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4433

50 MPa, 16 h/300°C



76033

–78

0,2150

47

1,82

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

Optimum combination of synthetic andglass fibres bonded with NBR.Resistant to steam and water at hightemperatures as well as to oils andhydrocarbons.Fire Safe according to API SPEC 6 FA;”TA-Luft”-certification (Clean Air Act).


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4243

50 MPa, 16 h/175°C



85526

–10250,4150

57

1,752,0

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

Sealant material based on cellulosefibres bonded with NBR. Suitable forliquids and gases at low pressure andtemperatures of up to 200° C. Good resistance to water and oils andgood adaptability.DIN-DVGW permit in preparation;KTW recommended.

A low cost gasket for standardapplications.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§

DIN 2690/ DIN EN 1514-1 Form IBC up to PN 40*

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


C–8200C–6307C–4106



HNO3, 96%: 18 h/23°CH2 SO4, 96%: 18 h/23°CH2 SO4, 65%: 48 h/23°C

Compessibility ASTM F 36 ARecovery ASTM F 36 A Klinger cold/hot compression25 MPa min25 MPa maxDensityReference thicknessAcid tests

955

717

1,72

108

%min %

%%

g/cm3

mm

%%

50 MPa, 16 h/300 °C



9-154525

–1028

0,51503540

1,72

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

unsuitable

Typi

cal v

alue

s

Aramid fibres bonded with NR andSBR.

Premium high-pressure gasketrendered self-sealing bycontrolled swelling in oil. Goodresistance to oils and water.

Glass fibres bonded with special acid-resistant elastomers.

Premium high-pressure gasket for use with acids. Resistant to a wide variety ofmedia.

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


"

Gaskets accordingto DIN 2690 areonly standardisedup to PN 40

*

C–4430 C–4409 C–4509C–4400 C–4500C–4300


50 MPa, 16 h/300°C



145020–

10250,2150

510

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



115525231022

0,2150

35

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



75035

–1010

2,0150

35

2,01,5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



9503531

811

<1,0150

35

1,552

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



126032301015

<1,0150

35

1,42

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



12703933

97–

15035

2,01,5

%%

MPaMPa

%%

ppm%%

g/cm3

mm

25 MPa, 16 h/100°C


305015

–––

0,1150

57

1,02

%%

MPaMPa

% %

ml/minppm

%%

g/cm3

mm

Typi

cal v

alue

s



















1

2

3

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!" "

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4433

50 MPa, 16 h/300°C



76033

–78

0,2150

47

1,82

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4243

50 MPa, 16 h/175°C



85526

–10250,4150

57

1,752,0

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


C–8200C–6307C–4106





955

717

1,72

108

%min %

%%

g/cm3

mm

%%

50 MPa, 16 h/300 °C



9-154525

–1028

0,51503540

1,72

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

unsuitable

Typi

cal v

alue

s





50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


"


*

C–4430 C–4409 C–4509C–4400 C–4500C–4300


50 MPa, 16 h/300°C



145020–

10250,2150

510

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



115525231022

0,2150

35

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



75035

–1010

2,0150

35

2,01,5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



9503531

811

<1,0150

35

1,552

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



126032301015

<1,0150

35

1,42

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



12703933

97–

15035

2,01,5

%%

MPaMPa

%%

ppm%%

g/cm3

mm

25 MPa, 16 h/100°C


305015

–––

0,1150

57

1,02

%%

MPaMPa

% %

ml/minppm

%%

g/cm3

mm

Typi

cal v

alue

s



















1

2

3

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!" "

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4433

50 MPa, 16 h/300°C



76033

–78

0,2150

47

1,82

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4243

50 MPa, 16 h/175°C



85526

–10250,4150

57

1,752,0

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


C–8200C–6307C–4106





955

717

1,72

108

%min %

%%

g/cm3

mm

%%

50 MPa, 16 h/300 °C



9-154525

–1028

0,51503540

1,72

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

unsuitable

Typi

cal v

alue

s





50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


"


*

C–4430 C–4409 C–4509C–4400 C–4500C–4300


50 MPa, 16 h/300°C



145020–

10250,2150

510

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



115525231022

0,2150

35

1,62

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



75035

–1010

2,0150

35

2,01,5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



9503531

811

<1,0150

35

1,552

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



126032301015

<1,0150

35

1,42

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

50 MPa, 16 h/300°C



12703933

97–

15035

2,01,5

%%

MPaMPa

%%

ppm%%

g/cm3

mm

25 MPa, 16 h/100°C


305015

–––

0,1150

57

1,02

%%

MPaMPa

% %

ml/minppm

%%

g/cm3

mm

Typi

cal v

alue

s



















1

2

3

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!" "

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4433

50 MPa, 16 h/300°C



76033

–78

0,2150

47

1,82

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

C–4243

50 MPa, 16 h/175°C



85526

–10250,4150

57

1,752,0

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm



50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


C–8200C–6307C–4106





955

717

1,72

108

%min %

%%

g/cm3

mm

%%

50 MPa, 16 h/300 °C



9-154525

–1028

0,51503540

1,72

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

mm

unsuitable

Typi

cal v

alue

s





50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


"


*

Chemical resistance table

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

The chemical resistance table serves as a guide for the resistance to mediaof all asbestos-free gaskets. All information is provided in accordancewith the current state of knowledgeand subject to alteration.If in doubt, please use our free technical fax service. Details are given inside.

Chemicalresistance

table

Acetaldehyde

Acetamide

Acetic acid 10%

Acetic acid 100% (glacial acetic acid)

Acetic acid ester

Acetone

Acetylene

Adipic acid

Air

Aliphatic hydrocarbons (see under specific name)

Alcohol (see under specific name)

Alum

Aluminum acetate

Aluminum chlorate

Aluminum chloride

Ammonia

Ammonium carbonate

Ammonium chloride

Ammonium hydrogenphosphate (diammonium phosphate)

Ammonium hydroxide

Amyl acetate

Aniline

Anon (Cyclohexanone)

Arcton 12 (Frigen or Freon 12)


Aromatic hydrocarbons (see under specific name)

Asphalt (tar)

Barium chloride

Benzene

Benzoic acid

Blast furnace gas

Bleaching liquor (chloride of lime)

Boiler feed water and boiler water (alkaline)

Borax

Boric acid

Brine

Butane

Butanol (butyl alcohol)

Butanone (2) (M.E.K.)

Butyl acetates

Butyl alcohol

Butylamine

Butyric acid

CH3CHO

CH3CONH2

CH3COOH

CH3COOH

CH3COOC2H5

CH3COCH3

C2H2

HOOC(CH2)4COOH

KAl(SO4)2

(CH3COO)2 Al OH

Al(ClO3)3

AlCl3NH3

(NH4)2CO3

NH4Cl

(NH4)2HPO4

NH4OH

CH3COOC5H11

C6H5NH2

C6H10O

CCl2F2

CHF2Cl

BaCl2

C6H6

C6H5COOH

Na2B4O7.10H2O

B (OH)3

NaCl

C4H10

C4H9OH

CH3COC2H5

CH3COOC4H9

C4H9OH

C4H9NH2

C3H7COOH

Resistant* Condit. recommended Not recommendedSubject to technical alternations. 4.99

Medium Chemical formula Gasket material

Chemical resistance table

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

The chemical resistance table serves as a guide for the resistance to mediaof all asbestos-free gaskets. All information is provided in accordancewith the current state of knowledgeand subject to alteration.If in doubt, please use our free technical fax service. Details are given inside.

Chemicalresistance

table

Acetaldehyde

Acetamide

Acetic acid 10%

Acetic acid 100% (glacial acetic acid)

Acetic acid ester

Acetone

Acetylene

Adipic acid

Air

Aliphatic hydrocarbons (see under specific name)

Alcohol (see under specific name)

Alum

Aluminum acetate

Aluminum chlorate

Aluminum chloride

Ammonia

Ammonium carbonate

Ammonium chloride

Ammonium hydrogenphosphate (diammonium phosphate)

Ammonium hydroxide

Amyl acetate

Aniline

Anon (Cyclohexanone)



Aromatic hydrocarbons (see under specific name)

Asphalt (tar)

Barium chloride

Benzene

Benzoic acid

Blast furnace gas

Bleaching liquor (chloride of lime)

Boiler feed water and boiler water (alkaline)

Borax

Boric acid

Brine

Butane

Butanol (butyl alcohol)

Butanone (2) (M.E.K.)

Butyl acetates

Butyl alcohol

Butylamine

Butyric acid

CH3CHO

CH3CONH2

CH3COOH

CH3COOH

CH3COOC2H5

CH3COCH3

C2H2

HOOC(CH2)4COOH

KAl(SO4)2

(CH3COO)2 Al OH

Al(ClO3)3

AlCl3NH3

(NH4)2CO3

NH4Cl

(NH4)2HPO4

NH4OH

CH3COOC5H11

C6H5NH2

C6H10O

CCl2F2

CHF2Cl

BaCl2

C6H6

C6H5COOH

Na2B4O7.10H2O

B (OH)3

NaCl

C4H10

C4H9OH

CH3COC2H5

CH3COOC4H9

C4H9OH

C4H9NH2

C3H7COOH



5. Sealing calculation with thehelp of your PC:The efficient computer programKLINGERexpert ® for the experiencedspecialist. It helps to answer all questions on construction, designand maintenance. Software and on-line-help.

7. On-the-spot adviceWith very difficult tasks we will advise you on the spot. We offeradapted designs you on the basis ofour standard qualities and special designs for your needs.

For your choice of the right gasket we offer you a proven commu-nication concept which leads you step by step to the right decision.

1. Application surveyA comparison of the sealing materialcharacteristics with the criteria fortypical fields of application gives you a first general survey.2. Documentation of the product:A technical data sheet is available

for every material including the pT diagram, which demonstrates different material behaviour to further facilitate your choice.3. Resistance to media:Here you find statements on the resistance of every Klinger gasketmaterial.

4. Technical fax service:Provide us with the data for your sealing situation and you will receivea reliable response from Klinger,often within 24 hours.

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Calcium chloride

Calcium hydroxide

Calcium hypochlorite

Calcium sulfate

Carbolic acid 100% (phenol)

Carbon dioxide

Carbon disulfide

Carbon tetrachloride

Castor oil

Chlorine (dry)

Chlorine (wet)

Chlorine water (circa 0,5%)

Chloroform

Chromic acid

Citric acid

Clophen T 64

Coagulating baths (up to 10%)

Condensation water

Copper acetate

Copper sulfate

Cresol

Cyclohexanol

Cyclohexanone (see anon)

Decaline

Dibenzyl ether

Dibutyl phthalate

Diesel oil

Diethyl ether

Dimethyl formamide

Diphyl (Dowtherm A)

Dye baths (alkaline, neutral, acidic)

Ethane

Ethanol (ethyl alcohol)

Ethyl acetate (acetic ethylester)

Ethyl alcohol

Ethyl chloride

Ethylene

Ethylene chloride

Ethylenediamine

Ethylene glycol

Fatty acids from C6 upwards (see palmitic, stearic and oelic acids)

Fluorosilicic acid

Formaldehyde

CaCl2Ca(OH)2

Ca(OCl)2

CaSO4

C6H5OH

CO2

CS2

CCl4

Cl2Cl2

CHCl3H2CrO4

(CH2COOH)2C(OH)COOH

H2SO4

H2O

(CH3COO)2Cu

CuSO4

C6H4(OH)CH3

C6H11OH

C10H18

(C6H5CH2)2O

C6H4(COOC4H9)2

C2H5OC2H5

HCON(CH3)2

C2H6

C2H5OH

CH3COOC2H5

C2H5OH

C2H5Cl

C2H4

(CH2Cl)2

(CH2NH2)2

(CH2OH)2

H2SiF6

HCHO



C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Formamide

Formic acid 10%

Formic acid 85%

Freon 12, Frigen 12, Arcton 12


Fuel oil

Generator gas

Glacial acetic acid

Glycerol

Heating oil

Heptane

Hydraulic oil (mineral)

Hydraulic oil (phosphate ester type)

Hydraulic oil (glycol based)

Hydrazine hydrate

Hydrochloric acid 20%


Hydrofluoric acid 10%


Hydrogen

Hydrogen chloride (dry)

Hydrogen peroxide (up to 6% by weight)

Isooctane (2, 2, 4 –trimethylpentan)

Isopropyl alcohol

Kerosene

Lactic acid 50%

Lead acetate (sugar of lead)

Lead arsenate

Lime water

Linseed oil

Lubricating oil (see mineral oils)

Magnesium sulfate

Malic acid

M.E.K. (2-butanone)

Methane

Methyl alcohol (methanol)

Methyl chloride

Methylene chloride

Mineral oil - ASTM Oil No. 1

Mineralö oil - ASTM Oil No. 3

Monochlormethane

HCONH2

HCOOH

HCOOH

CCl2F2

CHF2Cl

CH3COOH

(CH2OH)2CHOH

C7H16

(NH2)2H2O

HCl

HCl

HF

HF

H2

HCl

H2O2

(CH3)3CCH2CH(CH3)2

(CH3)2CHOH

CH3CHOH COOH

(CH3COO)2PB

Pb3(AsO4)2

Ca(OH)2

MgSO4

HOOC-CHOH-CH2-COOH

CH3COC2H5

CH4

CH3OH

CH3Cl

CH2Cl2

CH3Cl



* Resistantmeans:Suitable for theappropriateuse as acompressedgasket betweenflange surfaces.

5. Sealing calculation with thehelp of your PC:The efficient computer programKLINGERexpert ® for the experiencedspecialist. It helps to answer all questions on construction, designand maintenance. Software and on-line-help.

7. On-the-spot adviceWith very difficult tasks we will advise you on the spot. We offeradapted designs you on the basis ofour standard qualities and special designs for your needs.

For your choice of the right gasket we offer you a proven commu-nication concept which leads you step by step to the right decision.

1. Application surveyA comparison of the sealing materialcharacteristics with the criteria fortypical fields of application gives you a first general survey.2. Documentation of the product:A technical data sheet is available

for every material including the pT diagram, which demonstrates different material behaviour to further facilitate your choice.3. Resistance to media:Here you find statements on the resistance of every Klinger gasketmaterial.

4. Technical fax service:Provide us with the data for your sealing situation and you will receivea reliable response from Klinger,often within 24 hours.

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Calcium chloride

Calcium hydroxide


Calcium sulfate

Carbolic acid 100% (phenol)

Carbon dioxide

Carbon disulfide


Castor oil

Chlorine (dry)

Chlorine (wet)

Chlorine water (circa 0,5%)

Chloroform

Chromic acid

Citric acid

Clophen T 64

Coagulating baths (up to 10%)

Condensation water

Copper acetate

Copper sulfate

Cresol

Cyclohexanol

Cyclohexanone (see anon)

Decaline

Dibenzyl ether

Dibutyl phthalate

Diesel oil

Diethyl ether

Dimethyl formamide

Diphyl (Dowtherm A)

Dye baths (alkaline, neutral, acidic)

Ethane

Ethanol (ethyl alcohol)

Ethyl acetate (acetic ethylester)

Ethyl alcohol

Ethyl chloride

Ethylene

Ethylene chloride

Ethylenediamine

Ethylene glycol

Fatty acids from C6 upwards (see palmitic, stearic and oelic acids)

Fluorosilicic acid

Formaldehyde

CaCl2Ca(OH)2

Ca(OCl)2

CaSO4

C6H5OH

CO2

CS2

CCl4

Cl2Cl2

CHCl3H2CrO4

(CH2COOH)2C(OH)COOH

H2SO4

H2O

(CH3COO)2Cu

CuSO4

C6H4(OH)CH3

C6H11OH

C10H18

(C6H5CH2)2O

C6H4(COOC4H9)2

C2H5OC2H5

HCON(CH3)2

C2H6

C2H5OH

CH3COOC2H5

C2H5OH

C2H5Cl

C2H4

(CH2Cl)2

(CH2NH2)2

(CH2OH)2

H2SiF6

HCHO



C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Formamide

Formic acid 10%

Formic acid 85%



Fuel oil

Generator gas

Glacial acetic acid

Glycerol

Heating oil

Heptane

Hydraulic oil (mineral)

Hydraulic oil (phosphate ester type)

Hydraulic oil (glycol based)

Hydrazine hydrate





Hydrogen

Hydrogen chloride (dry)

Hydrogen peroxide (up to 6% by weight)

Isooctane (2, 2, 4 –trimethylpentan)

Isopropyl alcohol

Kerosene

Lactic acid 50%

Lead acetate (sugar of lead)

Lead arsenate

Lime water

Linseed oil

Lubricating oil (see mineral oils)

Magnesium sulfate

Malic acid

M.E.K. (2-butanone)

Methane

Methyl alcohol (methanol)

Methyl chloride

Methylene chloride

Mineral oil - ASTM Oil No. 1

Mineralö oil - ASTM Oil No. 3

Monochlormethane

HCONH2

HCOOH

HCOOH

CCl2F2

CHF2Cl

CH3COOH

(CH2OH)2CHOH

C7H16

(NH2)2H2O

HCl

HCl

HF

HF

H2

HCl

H2O2

(CH3)3CCH2CH(CH3)2

(CH3)2CHOH

CH3CHOH COOH

(CH3COO)2PB

Pb3(AsO4)2

Ca(OH)2

MgSO4

HOOC-CHOH-CH2-COOH

CH3COC2H5

CH4

CH3OH

CH3Cl

CH2Cl2

CH3Cl




The recommendations givenhere are intended to be an aid in theselection of the suitable gasket quality. It is not possible to provide awarranty because the function anddurability of the products depend largely a number of factors over

which the manufacturer has no influence. Should there be specialapproval regulations, these have tobe complied with.

The nomenclature of the mediacorresponds to the IUPAC (Germannomenclature commission): e.g. chemical compounds which arewritten with Ae are changed to E andcan be found under this letter in thealphabet.

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Naphtha

Natural gas

Nitric acid 20%

Nitric acid 40%

Nitric acid 96%

Nitrobenzene

Nitrogen

Octane

Oleic acid

Oleum (fuming sulfuric acid))

Oxalic acid

Oxygen (check local regulations for use)

Palmitic acid

Paraffin (kerosene)

Pentane

Perchlorethylene

Petrol (fuel)

Petroleum

Petroleum ether

Phenol

Phosphoric acid (all concentrations)

Phthalic acid

Potassium acetate

Potassium carbonate

Potassium chlorate

Potassium chloride

Potassium chromium sulfate

Potassium cyanide

Potassium dichromate

Potassium hydroxide

Potassium hypochlorite (eau de Javelle)

Potassium iodide

Potassium nitrate (salpetre)

Potassium permanganate

Propane

Pyridine

Rapeseed oil

R134a

Salicylic acid

Salt (rock salt)

Sea water

Silicone oil

Skydrol 500

HNO3

HNO3

HNO3

C6H5NO2

N2

C8H18

C17H33COOH

H2SO4 with free SO3

(COOH)2

O2

C15H31COOH

C5H12

C2Cl4

C6H5OH

H3PO4

C6H4(COOH)2

CH3COOK

K2CO3

KClO3

KCl

KCr(SO4)2. 12H2O

KCN

K2Cr2O7

KOH

KOCl

KJ

KNO3

KMnO4

C3H8

C5H5N

CH2FCF3

C6H4(OH)COOH

NaCl



C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Soap

Soda (sodium carbonate)

Sodium aluminate

Sodium hydrogencarbonate

Sodium hydrogensulfite

Sodium chloride (Salt)

Sodium cyanide

Sodium hydroxide

Sodium silicate (water-glass)

Sodium sulfate

Sodium sulfide

Spirit

Starch

Steam (temperature limit see pT-diagram)

Stearic acid

Sugar

Sulfur dioxide

Sulfuric acid 20%

Sulfuric acid 50%

Sulfuric acid 96%

Sulfurous acid

Tannic acid

Tar (asphalt)

Tartaric acid

Tetrachlorethane

Tetralin (1, 2, 3, 4 -tetrahydronaphtalene)

Toluene

Town gas

Transformer oil

Trichlorethylene

Triethanolamine

Turpentine

Urea

Vinyl acetate

Water

Water-glass

White Spirit

Xylene

Na2CO3

Na3AlO3

NaHCO3

NaHSO3

NaCl

NaCN

NaOH

Na2SiO3K2SiO3

Na2SO4

Na2S

(C6H10O5)n

H2O

C17H35COOH

SO2

H2SO4

H2SO4

H2SO4

H2SO3

C76H52O46

(CHOHCOOH)2

C2H2Cl4

C10H12

C6H5CH3

C2HCl3N(CH2CH2OH)3

(NH2)2CO

CH3COOC2H3

H2O

Na2SiO3K2SiO3

C6H4(CH3)2






The recommendations givenhere are intended to be an aid in theselection of the suitable gasket quality. It is not possible to provide awarranty because the function anddurability of the products depend largely a number of factors over

which the manufacturer has no influence. Should there be specialapproval regulations, these have tobe complied with.

The nomenclature of the mediacorresponds to the IUPAC (Germannomenclature commission): e.g. chemical compounds which arewritten with Ae are changed to E andcan be found under this letter in thealphabet.

C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Naphtha

Natural gas

Nitric acid 20%

Nitric acid 40%

Nitric acid 96%

Nitrobenzene

Nitrogen

Octane

Oleic acid

Oleum (fuming sulfuric acid))

Oxalic acid

Oxygen (check local regulations for use)

Palmitic acid

Paraffin (kerosene)

Pentane

Perchlorethylene

Petrol (fuel)

Petroleum

Petroleum ether

Phenol

Phosphoric acid (all concentrations)

Phthalic acid

Potassium acetate

Potassium carbonate

Potassium chlorate

Potassium chloride

Potassium chromium sulfate

Potassium cyanide

Potassium dichromate

Potassium hydroxide

Potassium hypochlorite (eau de Javelle)

Potassium iodide

Potassium nitrate (salpetre)

Potassium permanganate

Propane

Pyridine

Rapeseed oil

R134a

Salicylic acid

Salt (rock salt)

Sea water

Silicone oil

Skydrol 500

HNO3

HNO3

HNO3

C6H5NO2

N2

C8H18

C17H33COOH

H2SO4 with free SO3

(COOH)2

O2

C15H31COOH

C5H12

C2Cl4

C6H5OH

H3PO4

C6H4(COOH)2

CH3COOK

K2CO3

KClO3

KCl

KCr(SO4)2. 12H2O

KCN

K2Cr2O7

KOH

KOCl

KJ

KNO3

KMnO4

C3H8

C5H5N

CH2FCF3

C6H4(OH)COOH

NaCl



C 41

06

C 43

00

C 43

04

C 44

00

C 44

30

C 44

33

C 45

00

C 63

07

C 63

27

C 82

00

C 44

08

C 44

09

C 45

09

Soap

Soda (sodium carbonate)

Sodium aluminate

Sodium hydrogencarbonate

Sodium hydrogensulfite

Sodium chloride (Salt)

Sodium cyanide

Sodium hydroxide

Sodium silicate (water-glass)

Sodium sulfate

Sodium sulfide

Spirit

Starch

Steam (temperature limit see pT-diagram)

Stearic acid

Sugar

Sulfur dioxide

Sulfuric acid 20%

Sulfuric acid 50%

Sulfuric acid 96%

Sulfurous acid

Tannic acid

Tar (asphalt)

Tartaric acid

Tetrachlorethane

Tetralin (1, 2, 3, 4 -tetrahydronaphtalene)

Toluene

Town gas

Transformer oil

Trichlorethylene

Triethanolamine

Turpentine

Urea

Vinyl acetate

Water

Water-glass

White Spirit

Xylene

Na2CO3

Na3AlO3

NaHCO3

NaHSO3

NaCl

NaCN

NaOH

Na2SiO3K2SiO3

Na2SO4

Na2S

(C6H10O5)n

H2O

C17H35COOH

SO2

H2SO4

H2SO4

H2SO4

H2SO3

C76H52O46

(CHOHCOOH)2

C2H2Cl4

C10H12

C6H5CH3

C2HCl3N(CH2CH2OH)3

(NH2)2CO

CH3COOC2H3

H2O

Na2SiO3K2SiO3

C6H4(CH3)2






BasisSynthetic fibres and cork, bound with NBR.

Special high-pressure gasket for a wide range of industrial applications,

also suitable for use with low bolt loads.

KLINGERsil C-4106

KLINGERsil C-4106Excellent conformity with flange

surfaces at low surface load

Rings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses.









Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm;other thicknesses on request.

Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm




If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with increasing temperature (e.g.KLINGERgraphite laminate orKLINGERtop-chem), especially for steam and/or water applications.


The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximumoperating pressure are inherent properties or characteristics of gaskets and gasket materials.









flange

bolt

processcontrol

tempera-ture

pressure

medium





Typical values for 2 mm thickness KLINGERsil C-4106

min25 MPa, 16 h/100°Cthickness decrease at 23°Cthickness decrease at 200°C

chlorides (sol.)oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

Compressibility ASTM F 36 ARecovery ASTM F 36 AStress relaxation DIN 52913Klinger cold/hot compression, 25 MPa

Tightness acc. to DIN 3535/6Soluble chloride contentThickness increase ASTM F 146

DensityTypical values

3050151622

0.1150

57

1.0

%%

MPa%%

ml/minppm

%%

g/cm3

BasisSynthetic fibres and cork, bound with NBR.

Special high-pressure gasket for a wide range of industrial applications,

also suitable for use with low bolt loads.

KLINGERsil C-4106

KLINGERsil C-4106Excellent conformity with flange

surfaces at low surface load

Rings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses.









Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm;other thicknesses on request.

Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm















flange

bolt

processcontrol

tempera-ture

pressure

medium











3050151622

0.1150

57

1.0

%%

MPa%%

ml/minppm

%%

g/cm3


KLINGERsil C-4300A universal gasket,

with good stress relaxationBasisAramide fibres, bound with NBR.Resistant to hot water, steam, oils,hydrocarbons and many other chemi-cals.

Universal high-pressure gasket for a widerange of suitable applications.



ROAρD

1 kHz, ca. 3 mm thickness1 kHz, ca. 3 mm thickness

tightness class 1.0 mg/s x mtightness class 0.1 mg/s x mtightness class 0.01 mg/s x m

Tests and approvals.DIN-DVGW approval no. NG-5123 AM 0038. KTW recommendation. Germanischer Lloyd.Approved for gas supply in acc. withDIN 3535/6. SVGW-permit. Food toleration, Austria.

KLINGERsil C-4300



Density Average surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

14502010250.2150

510

1.63.6x10E101.4x10E10

240.147

9.70.40-0.42

111.515

320

6.5

%%

MPa%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

ymy

my

m




Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm; other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mmRings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses,also flanged and PTFE-enveloped.SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. On request, graphite facings and othersurface finishes on one or both sidesare also available. Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.





If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with increasing temperature (e.g.KLINGERgraphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.

















flange

bolt

processcontrol

tempera-ture

pressure

medium

MPa

MPa

MPa


KLINGERsil C-4300A universal gasket,

with good stress relaxationBasisAramide fibres, bound with NBR.Resistant to hot water, steam, oils,hydrocarbons and many other chemi-cals.

Universal high-pressure gasket for a widerange of suitable applications.



ROAρD

1 kHz, ca. 3 mm thickness1 kHz, ca. 3 mm thickness


Tests and approvals.DIN-DVGW approval no. NG-5123 AM 0038. KTW recommendation. Germanischer Lloyd.Approved for gas supply in acc. withDIN 3535/6. SVGW-permit. Food toleration, Austria.

KLINGERsil C-4300



Density Average surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

14502010250.2150

510

1.63.6x10E101.4x10E10

240.147

9.70.40-0.42

111.515

320

6.5

%%

MPa%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

ymy

my

m




Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm,3.0 mm; other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mmRings and other finished gasketsThese gaskets are available in any sizeand corresponding sheet thicknesses,also flanged and PTFE-enveloped.SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. On request, graphite facings and othersurface finishes on one or both sidesare also available. Function and durabilityThe performance and life of KLINGERgaskets depend in large measure onproper storage and fitting, factorsbeyond the manufactor’s control. Wecan, however, vouch for the excellentquality of our products.





If the gasket fitted will be subjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it is advisable to choose a gasket which is not prone to embrittlement with increasing temperature (e.g.KLINGERgraphite laminate orKLINGERtop-chem), especially forsteam and/or water applications.

















flange

bolt

processcontrol

tempera-ture

pressure

medium

MPa

MPa

MPa


KLINGERsil C-4304A gasket material with

extremely high gas tightnessBasisAsbestos-free, bound with NBR,based on a combination of synthetichigh-performance fibres.

Resistant to hot water, steam,oils, hydrocarbons and many otherchemicals.

Especially suitable for use in the gas supplyindustry, as well as for other applications

requiring highest gas tightness. Recommended temperature range up to 175°C.



KLINGERsil C-4304




1265151225

<0.1150

510

1.6

%%

MPa%%

ml/minppm

%%

g/cm3

Rings and other finished gasketsThese gaskets are available in any size and corresponding sheetthicknesses, also flanged and PTFE-enveloped .

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. On request, graphite facings and othersurface finishes on one or both sidesare also available.



Tests and approvalsÖVGW approval G2.433, ÖNORM M 7435 Part 6.







Dimensions of the standard sheetsSizes:1,000 x 1,500 mmThicknesses:1.0 mm, 2.0 mm,other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm



















flange

bolt

processcontrol

tempera-ture

pressure

medium


KLINGERsil C-4304A gasket material with

extremely high gas tightnessBasisAsbestos-free, bound with NBR,based on a combination of synthetichigh-performance fibres.

Resistant to hot water, steam,oils, hydrocarbons and many otherchemicals.

Especially suitable for use in the gas supplyindustry, as well as for other applications

requiring highest gas tightness. Recommended temperature range up to 175°C.



KLINGERsil C-4304




1265151225

<0.1150

510

1.6

%%

MPa%%

ml/minppm

%%

g/cm3





Tests and approvalsÖVGW approval G2.433, ÖNORM M 7435 Part 6.







Dimensions of the standard sheetsSizes:1,000 x 1,500 mmThicknesses:1.0 mm, 2.0 mm,other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm



















flange

bolt

processcontrol

tempera-ture

pressure

medium

Aramid fibres bonded with NBR.Resistant to oils, water, steam,gases, salt solutions, fuels,alcohols, organic and inorganicacids, hydrocarbons, lubricants

and refrigerants.

3.00

3/ 9

.200

0

KLINGERsil C-4400

KLINGERsilC-4400

min50 MPa, 16h/ 300°C


chlorides (soluble)oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C

ROA

ρD

1 kHz, ca.3 mm thickness1 kHz, ca.3 mm thickness


Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

Typical values

1155252310220.2150

35

1.63.6x10E101.4x10E10

240.147

9,70.40-0.42

152.220

3.530 5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmttan δεr

W/mK

MPa

MPa

MPa

Tests and approvalsBAM approval in accordance with UVV 28, oxygen (VBG 62) testedup to 100 bar and 80°C. TÜV-Poland.Approved for gas supply inaccordance with DIN 3535/6.HTB tested.DIN-DVGW-permit NG-5123AT0251,SVGW-permit, ÖVGW-permit, KTW recommended, food toleration Austria, WRCapproval, Germanischer Lloyd, BS 7531 Grade Y.





Greater securityfor universalapplications

Universal high-pressure gasket suitable for use in many branches of

the chemical industry, the food industry and the water supply industry.

Very high standard of performance.

ymymym





Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mm.Thicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mm;other thicknesses on request.Tolerances:thickness ±10%, length ± 50 mm,width ± 50 mm

Rings and other finished gasketsThese gaskets are available in anysize and corresponding sheetthicknesses, also edged and PTFE-covered.

SurfacesThe standard surface finish of thematerial is such that the surface hasan extremely low adhesion. Onrequest, graphite facings and othersurface finishes on one or both sidesare also available.



KLINGERsil C-4400Information for your safety

50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"

Maximum gasket pressure inoperating condition σBO inaccordance with DIN 28090

This diagram shows the max.permissible gasket pressure in MPa to be applied as a function of the servicetemperature. The values apply to thestated gasket thicknesses.

Min. gasket pressure σVU fortightness classes L = 1.0, L = 0.1and L = 0.01 in accordance withDIN 28090

This diagram shows the min. gasket pressure necessary to achievethe tightness for the above tightnessclasses at room temperature. Tightnessclass L= 0.1 allows a max. leakage of 1 mg nitrogen per second per meter of gasket length (mg/s m). The curves are shown for the standardthickness material.

Minimum gasket pressure σBU fortightness class L= 0.1

This three-dimensional diagramdescribes the behaviour of the gasketmaterial with respect to the requiredminimum gasket pressure for acomplete temperature range at 2 mmthickness. It clearly shows that therequired minimum load decreases atmedium and higher temperatures –the gasket will seal at lower surfaceloads under these conditions.

.

The many and varied demandsmade on gasketsThe successful operation of agasket depends upon a multiplicity of factors.Many who use static gasketsbelieve that the values quoted for maximum admissible temperature and maximum operating pressure are inherentproperties or characteristics ofgaskets and gasket materials.


Therefore a definite statementof these values for gasket materialis not possible.





flange

bolt

processcontrol

tempera-ture

pressure

medium

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 44000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 44000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 4400

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

20

100 150 200 250 300 350450400

500

50

40

20

40

30

60

80

100

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0,5 mm

1,0 mm

1,5 mm

2,0 mm

3,0 mm

temperature (e.g. KLINGERgraphitelaminate or KLINGERtop-chem),especially for steam and/or waterapplications. For discontinuous operations inwater and/or steam applications, we recommend as a general guide asurface pressure of about 30 MPa. In such cases the gasket should beas thin as is practicable.

For reasons of safety, we advise against the re-use ofgaskets.

If your operating temperaturesand pressures fall within this field, a technical examination is normallyunnecessary.

If your operating temperaturesand pressures are within this field,a technical examination isrecommended.


1

2

3




If the gasket fitted will besubjected to non-static loading, orwill suffer stress fluctuations duringdiscontinuous operation, it isadvisable to choose a gasket which is not prone to embrittlement with increasing



Modulus of elasticity ED inaccordance with DIN 28090This diagram outlines the modulus ofelasticity compared to the surfaceload. The curves describe thebehaviour at ambient temperatureand at 200°C.

0

40

100

80

60

140

120

160

20

0

1000 3000 5000 7000 9000 11000

28°C

200°C

Aramid fibres bonded with NBR.Resistant to oils, water, steam,gases, salt solutions, fuels,alcohols, organic and inorganicacids, hydrocarbons, lubricants

and refrigerants.

3.00

3/ 9

.200

0

KLINGERsil C-4400

KLINGERsilC-4400

min50 MPa, 16h/ 300°C



ROA

ρD



Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

Typical values

1155252310220.2150

35

1.63.6x10E101.4x10E10

240.147

9,70.40-0.42

152.220

3.530 5

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmttan δεr

W/mK

MPa

MPa

MPa

Tests and approvalsBAM approval in accordance with UVV 28, oxygen (VBG 62) testedup to 100 bar and 80°C. TÜV-Poland.Approved for gas supply inaccordance with DIN 3535/6.HTB tested.DIN-DVGW-permit NG-5123AT0251,SVGW-permit, ÖVGW-permit, KTW recommended, food toleration Austria, WRCapproval, Germanischer Lloyd, BS 7531 Grade Y.





Greater securityfor universalapplications

Universal high-pressure gasket suitable for use in many branches of

the chemical industry, the food industry and the water supply industry.

Very high standard of performance.

ymymym










KLINGERsil C-4408High strength due

to steel reinforcementUniversal high-pressure gasket (C-super) for

use in a wide range of industrial applications.





KLINGERsil C-4408






850281022

2.5150

55

1.9

%%

MPa%%

ml/minppm

%%

g/cm3

BasisAramid fibres, bound with NBR.

Suitable for high stress due to wirereinforcement. Resistant to oils, water,steam, gases, fuels, alcohols, hydro-carbons, lubricants and refrigerants.







Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mmother thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm



















flange

bolt

processcontrol

tempera-ture

pressure

medium


KLINGERsil C-4408High strength due

to steel reinforcementUniversal high-pressure gasket (C-super) for

use in a wide range of industrial applications.





KLINGERsil C-4408






850281022

2.5150

55

1.9

%%

MPa%%

ml/minppm

%%

g/cm3

BasisAramid fibres, bound with NBR.

Suitable for high stress due to wirereinforcement. Resistant to oils, water,steam, gases, fuels, alcohols, hydro-carbons, lubricants and refrigerants.







Dimensions of the standard sheetsSizes:1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm,2.0 mm, 3.0 mmother thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm



















flange

bolt

processcontrol

tempera-ture

pressure

medium

Synthetic fibres bonded with NBR.High mechanical resistance byexpanded metal. Chemical resistance against oil,hydrocarbons, water, steam and

chemicals.

Greater securityby high thermaland mechanical

stress

KLINGERsil C-4409

KLINGERsilC-4409

High-pressure gasket especially suitable for use at high stress

with water and steam as well as liquid and gaseous chemicals

3.00

3/9.

2000





Optimal thicknessThe specifically technical advantagesof this gasket material are optimalused in the thickness of 1.5 mm.




Tests and approvalsKLINGERsil C-4409 L with stainlesssteel reinforcement:KTW-recommended,WRC approval.

Compressibility ASTM F 36ARecovery ASTM F 36AStress relaxation DIN 52913Klinger cold/hot compression50 MPaTightness according to DIN 3535/6Soluble chloride contentThickness increase after fluidimmersion ASTM F 146DensityASME-Code sealing factorsfor gasket thickness 1,5 mmand tightness classes DIN 28090

Typical values

750351010

2.0150

35

2.0

154

201430

100

%%

MPa%%

ml/minppm

%%

g/cm3

MPa

MPa

MPa





Dimensions of the standard sheetsSizes KLINGERsil C-4409:1,000 x 1,500 mm, 1,500 x 2,000 mmSizes KLINGERsil C-4409 L:1,000 x 1,250 mm and 1,250 x 2,000 mmThicknesses:0.8 mm, 1.0 mm, 1.5 mmother thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm.

Reinforcement with stainlesssteelKLINGERsil C-4409 is reinforced withexpanded metal made from carbonsteel.Also available is a version reinforcedwith stainless steel named KLINGERsilC-4409 L. The specification are thesame but the stainless steel reinforcedgrades are available in the sheet sizes:1,000 x 1,250 mm and 1,250 x 2,000 mm respectively.


ymymym





50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 44090

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 44090

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50 60

0.01sil 4409

0.8 mm

1.0 mm

1.5 mm

0.8 mm

1.0 mm

1.5 mm

0.8 mm

1.0 mm

1.5 mm

20

100 150 200 250 300 350450400

500

70

60

40

50

20

40

30

60

80

100

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0.8 mm

1.0 mm

1.5 mm





flange

bolt

processcontrol

tempera-ture

pressure

medium












This three-dimensional diagramdescribes the behaviour of the gasketmaterial with respect to the requiredminimum gasket pressure for acomplete temperature range at 1,5 mmthickness. It clearly shows that therequired minimum load decreases atmedium and higher temperatures –the gasket will seal at lower surfaceloads under these conditions.

.








1

2

3



Synthetic fibres bonded with NBR.High mechanical resistance byexpanded metal. Chemical resistance against oil,hydrocarbons, water, steam and

chemicals.

Greater securityby high thermaland mechanical

stress

KLINGERsil C-4409

KLINGERsilC-4409

High-pressure gasket especially suitable for use at high stress

with water and steam as well as liquid and gaseous chemicals

3.00

3/9.

2000





Optimal thicknessThe specifically technical advantagesof this gasket material are optimalused in the thickness of 1.5 mm.




Tests and approvalsKLINGERsil C-4409 L with stainlesssteel reinforcement:KTW-recommended,WRC approval.

Compressibility ASTM F 36ARecovery ASTM F 36AStress relaxation DIN 52913Klinger cold/hot compression50 MPaTightness according to DIN 3535/6Soluble chloride contentThickness increase after fluidimmersion ASTM F 146DensityASME-Code sealing factorsfor gasket thickness 1,5 mmand tightness classes DIN 28090

Typical values

750351010

2.0150

35

2.0

154

201430

100

%%

MPa%%

ml/minppm

%%

g/cm3

MPa

MPa

MPa





Dimensions of the standard sheetsSizes KLINGERsil C-4409:1,000 x 1,500 mm, 1,500 x 2,000 mmSizes KLINGERsil C-4409 L:1,000 x 1,250 mm and 1,250 x 2,000 mmThicknesses:0.8 mm, 1.0 mm, 1.5 mmother thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm.

Reinforcement with stainlesssteelKLINGERsil C-4409 is reinforced withexpanded metal made from carbonsteel.Also available is a version reinforcedwith stainless steel named KLINGERsilC-4409 L. The specification are thesame but the stainless steel reinforcedgrades are available in the sheet sizes:1,000 x 1,250 mm and 1,250 x 2,000 mm respectively.


ymymym




Optimum combination of syntheticfibres bonded with NBR. Resistant to steam and water at high temperatures as well as to oils and hydrocarbons.

Greater securitythrough maximum

stress relaxationand resistance

to hot water andsteam

KLINGERsilC-4430

Premium quality, high-pressure gasket with outstanding stress relaxation and

outstanding resistance to hot water and steam

KLINGERsil C-4430

Tests and approvalsFire safe according to BS 5146.BAM-certification UVV 28,for oxygen up to 100 bar and 85°C.DIN-DVGW-permit 92.01 e 052,SVGW-permit. KTW recommended.Lab. National d’Essais 9030144.WRC-approval. TÜV-Poland.Germanischer Lloyd. BS 7531 Grade X.



min50 MPa, 16h/ 300°C



ROA

ρD


tightness class1.0 mg/s x mtightness class0.1 mg/s x mtightness class0.01 mg/s x m

Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Data for C-4430 KTotal chlorideTotal fluoride

9503531

811

< 1.0150

35

1.556.8x10E101.2x10E11

15.20.056.4

0.42

153

255

4010

< 300< 300

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

MPa

MPa

MPa

ppmppm

power plant grade

ymymym

3.00

3/9.

2000











4.93

7 Da

tenbl

att si

l c44

30 /

7.99

eng

lisch

Sca

la:

Schw

arz =

Pan

tone

Blau

541

Gelb

Mag

enta

Cy

an

Modulus of elasticity ED inaccordance with DIN 28090This diagram outlines the modulus ofelasticity compared to the surfaceload. The curves describe thebehaviour at ambient temperatureand at 200°C.


50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"


Unfortunately, this is not the case.The maximum temperatures and pressures at which gaskets may beused are influenced by a large number of factors.






flange

bolt

processcontrol

tempera-ture

pressure

medium

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 44300

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 44300

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 4430

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

20

100 150 200 250 300 350450400

500

60

50

40

20

40

30

60

80

100

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0,5 mm

1,0 mm

1,5 mm

2,0 mm

3,0 mm

0

40

100

80

60

140

120

160

20

0

1000 3000 5000 7000 9000 11000

28°C

200°C














.





1

2

3


Optimum combination of syntheticfibres bonded with NBR. Resistant to steam and water at high temperatures as well as to oils and hydrocarbons.

Greater securitythrough maximum

stress relaxationand resistance

to hot water andsteam

KLINGERsilC-4430

Premium quality, high-pressure gasket with outstanding stress relaxation and

outstanding resistance to hot water and steam

KLINGERsil C-4430

Tests and approvalsFire safe according to BS 5146.BAM-certification UVV 28,for oxygen up to 100 bar and 85°C.DIN-DVGW-permit 92.01 e 052,SVGW-permit. KTW recommended.Lab. National d’Essais 9030144.WRC-approval. TÜV-Poland.Germanischer Lloyd. BS 7531 Grade X.



min50 MPa, 16h/ 300°C



ROA

ρD



Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Data for C-4430 KTotal chlorideTotal fluoride

9503531

811

< 1.0150

35

1.556.8x10E101.2x10E11

15.20.056.4

0.42

153

255

4010

< 300< 300

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmtan δεr

W/mK

MPa

MPa

MPa

ppmppm

power plant grade

ymymym

3.00

3/9.

2000











Optimum combination of syntheticfibres bonded with NBR.

Apart from its excellent resistanceto oils and hydrocarbons and thesuitability for steam and water thematerial distinguishes itself bysuch a high sealability that it

meets the requirements of the”Clean-Air-Act”.

Greater securitywith the

highest sealability

KLINGERsil C-4433

KLINGERsilC-4433

Premium quality,high-pressure gasket with outstanding

stress relaxation and outstanding resistance to hot water and steam

3.00

3/9.

2000

Tests and approvalsFire safe according to API SPEC 6 FA.”TA-Luft”-certification (Clean Air Act).Other tests and certifications underpreparation



min50 MPa, 16h/ 300°C




Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

Typical values

76033

–78

0.2150

47

1.8

153

255

40 10

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

MPa

MPa

MPa

ymymym












50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


"



Therefore a definite statementof these values for gasket material isnot possible.


flange

bolt

processcontrol

tempera-ture

pressure

medium

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 44330

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 44330

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 4433

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

10

100 150 200 250 300 350450400

500

30

25

20

20

40

15

60

80

100

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0,5 mm

1,0 mm

1,5 mm

2,0 mm

3,0 mm














.







1

2

3



Optimum combination of syntheticfibres bonded with NBR.

Apart from its excellent resistanceto oils and hydrocarbons and thesuitability for steam and water thematerial distinguishes itself bysuch a high sealability that it

meets the requirements of the”Clean-Air-Act”.

Greater securitywith the

highest sealability

KLINGERsil C-4433

KLINGERsilC-4433

Premium quality,high-pressure gasket with outstanding

stress relaxation and outstanding resistance to hot water and steam

3.00

3/9.

2000

Tests and approvalsFire safe according to API SPEC 6 FA.”TA-Luft”-certification (Clean Air Act).Other tests and certifications underpreparation



min50 MPa, 16h/ 300°C




Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classes DIN 28090

Typical values

76033

–78

0.2150

47

1.8

153

255

40 10

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

MPa

MPa

MPa

ymymym











Carbon fibres and special heatresistant additives bonded with NBR. A superior performance productdesigned for use with stronglyalkaline media and steam in thechemical industry.

Greater safety by hightech fibres

ideal for strongalkali media

and steam

KLINGERsil C-4500

KLINGERsilC-4500

Premium quality high-pressure gasketespecially suitable for use with

high temperature alkaline media andsuperheated steam

3.00

3/9.

2000

min50 MPa, 16h/ 300°C



ROA

ρD


Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Data for C-4500 KTotal chlorideTotal fluorideTypical values

126032301015

< 1.0150

35

1.45.7x10E47.5x10E4

< 0.10.2

153

254

406.6

< 300< 300

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmW/mK

MPa

MPa

MPa

ppmppm

Tests and approvalsFire safe according API SPEC 6 FA.BAM-certification UVV 28,for oxygen up to 100 bar and 85°C,HTB tested.DIN-DVGW-permit 92.02 e 052,ÖVGW-permit.KTW recommended.Lab. National d’Essais 105.097 ,BS 7531 Grade X.



power plant grade

ymymym












50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!

"

§


flange

bolt

processcontrol

tempera-ture

pressure

medium

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 45000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 45000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 4500

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

100 150 200 250 300 350450400

500

20

40

60

80

100

0

20

60

50

40

30

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0,5 mm

1,0 mm

1,5 mm

2,0 mm

3,0 mm

















.








1

2

3



Carbon fibres and special heatresistant additives bonded with NBR. A superior performance productdesigned for use with stronglyalkaline media and steam in thechemical industry.

Greater safety by hightech fibres

ideal for strongalkali media

and steam

KLINGERsil C-4500

KLINGERsilC-4500

Premium quality high-pressure gasketespecially suitable for use with

high temperature alkaline media andsuperheated steam

3.00

3/9.

2000

min50 MPa, 16h/ 300°C



ROA

ρD


Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 52913Stress relaxation BS 7531Klinger cold/hot compression50 MPa Tightness according DIN 3535/6Soluble chloride contentThickness increase after fluid immersion ASTM F 146DensityAverage surface resistanceAverage specific volume resistanceAverage dielectric strengthHeat conductivityASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Data for C-4500 KTotal chlorideTotal fluorideTypical values

126032301015

< 1.0150

35

1.45.7x10E47.5x10E4

< 0.10.2

153

254

406.6

< 300< 300

%%

MPaMPa

%%

ml/minppm

%%

g/cm3

ΩΩ cm

kV/mmW/mK

MPa

MPa

MPa

ppmppm

Tests and approvalsFire safe according API SPEC 6 FA.BAM-certification UVV 28,for oxygen up to 100 bar and 85°C,HTB tested.DIN-DVGW-permit 92.02 e 052,ÖVGW-permit.KTW recommended.Lab. National d’Essais 105.097 ,BS 7531 Grade X.



power plant grade

ymymym











Typical values for 2 mm thickness

KLINGERsil C-4509 For highest thermal

and mechanical stressesPremium quality high pressure gasket suitable

for a wide range of industrial applications.

KLINGERsil C-4509





min50 MPa, 16 h/300°Cthickness decrease at 23°Cthickness decrease at 300°Cchlorides (sol.)oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C


Soluble chloride contentThickness increase ASTM F 146


127039

97

15035

2.0

%%

MPa%%

ppm%%

g/cm 3

BasisCarbon fibres and special high-tem-perature resistant additives, boundwith NBR. Very high stress capabilitydue to expanded-metal reinforcementof galvanised 1.1203, suitable forhigh bolt loads. Particularly efficientin the higher pressure and tempera-ture ranges and with load fluctuationsbecause of the high-tech materialused. In addition, the expanded-metalreinforcement provides for blow-outprotection in case of damage.

Main fields of application: strong alkaline fluids and steam. Thebasic material KLINGERsil C-4500 isa Fire Safe grade in accordance withAPI 607.

On request, KLINGERsil C-4509is also available in the stainless-steelreinforced version KLINGERsil C-4509-L. The technical data are thesame. The specific technical advan-tages of the material are guaranteedup to a thickness of 1.5 mm.

KLINGERsil C-4509







Dimensions of the standard sheetsSizes KLINGERsil C-4509:1,000 x 1,500 mm, 1,500 x 2,000 mmSizes KLINGERsil C-4509-L:1,000 x 1,250 and 1,250 x 2,000 mmThicknesses:1.0 mm, 1.5 mm; other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm








The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.




So why does Klinger provide pT diagrams?For the reasons given the pT diagram

is not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.




bolt

processcontrol

tempera-ture

pressure

medium






KLINGERsil C-4509 For highest thermal

and mechanical stressesPremium quality high pressure gasket suitable

for a wide range of industrial applications.

KLINGERsil C-4509





min50 MPa, 16 h/300°Cthickness decrease at 23°Cthickness decrease at 300°Cchlorides (sol.)oil JRM 903: 5 h/150°Cfuel B: 5 h/23°C


Soluble chloride contentThickness increase ASTM F 146


127039

97

15035

2.0

%%

MPa%%

ppm%%

g/cm 3

BasisCarbon fibres and special high-tem-perature resistant additives, boundwith NBR. Very high stress capabilitydue to expanded-metal reinforcementof galvanised 1.1203, suitable forhigh bolt loads. Particularly efficientin the higher pressure and tempera-ture ranges and with load fluctuationsbecause of the high-tech materialused. In addition, the expanded-metalreinforcement provides for blow-outprotection in case of damage.

Main fields of application: strong alkaline fluids and steam. Thebasic material KLINGERsil C-4500 isa Fire Safe grade in accordance withAPI 607.

On request, KLINGERsil C-4509is also available in the stainless-steelreinforced version KLINGERsil C-4509-L. The technical data are thesame. The specific technical advan-tages of the material are guaranteedup to a thickness of 1.5 mm.

KLINGERsil C-4509







Dimensions of the standard sheetsSizes KLINGERsil C-4509:1,000 x 1,500 mm, 1,500 x 2,000 mmSizes KLINGERsil C-4509-L:1,000 x 1,250 and 1,250 x 2,000 mmThicknesses:1.0 mm, 1.5 mm; other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm








The many and varied demandsmade on gasketsThe successful operation of a gasketdepends upon a multiplicity of factors.Many who use static gaskets believethat the values quoted for maximumadmissible temperature and maximum operating pressure are inherent properties or characteristics of gaskets and gasket materials.




So why does Klinger provide pT diagrams?For the reasons given the pT diagram

is not infallible: it serves as a roughguide for the end user who often hasonly the operating temperatures andpressures to go on.




bolt

processcontrol

tempera-ture

pressure

medium






KLINGERsil C-6307Good resistance to

oil and water

KLINGERsil C-6307

Premium high-pressure gasket, self-sealing by controlled swell in oil.







Compressibility ASTM F 36 ARecovery ASTM F 36 AStress relaxation DIN 52913Klinger cold/hot compression, 50 MPaTightness acc. to DIN 3535/6Soluble chloride contentThickness increase ASTM F 146


9-1545251028

0.51503540

1.7

%%

MPa%%

ml/minppm

%%

g/cm3

BasisAramide fibres, bound with NR andSBR.

KLINGERsil C-6307












Dimensions of the standard sheetsSizes1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm;other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm














flange

bolt

processcontrol

tempera-ture

pressure

medium


KLINGERsil C-6307Good resistance to

oil and water

KLINGERsil C-6307

Premium high-pressure gasket, self-sealing by controlled swell in oil.







Compressibility ASTM F 36 ARecovery ASTM F 36 AStress relaxation DIN 52913Klinger cold/hot compression, 50 MPaTightness acc. to DIN 3535/6Soluble chloride contentThickness increase ASTM F 146


9-1545251028

0.51503540

1.7

%%

MPa%%

ml/minppm

%%

g/cm3

BasisAramide fibres, bound with NR andSBR.

KLINGERsil C-6307












Dimensions of the standard sheetsSizes1,000 x 1,500 mm, 1,500 x 2,000 mmThicknesses:0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm;other thicknesses on request.Tolerances:thickness ± 10%, length ± 50 mm,width ± 50 mm














flange

bolt

processcontrol

tempera-ture

pressure

medium

Glass fibres bonded with special acid-resistant elastomeres.

Greater security for concentrated

acids

KLINGERsil C-8200

KLINGERsilC-8200

Premium high-pressure gasket for use with acids.

Resistant to a wide variety of media.

3.00

3/9.

2000

minthickness decrease at 23°Cthickness decrease at 200°C

HNO3 , 96%, 18h/23°CH2SO4, 96%, 18h/23°CH2SO4, 65%, 48h/23°CROA

ρD



Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Klinger cold/hot compression25 MPaDensityAcid tests Thickness increase

Average surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Typical values

9557

171.7

unsuitable108

8.3x10E91.2x10E10

17.50.278.4

153

22.54

27.54

%%%%

g/cm3

%%%Ω

Ω cmkV/mm

tan δεr

MPa

MPa

MPa



Tests and approvalsBS 7531 Grade X.

ymymym








Subject to technical alterations. Status: July 2000




50-50-100-150-200 0 °C

p i bar

20

0

30

40

50

60

70

80

90

100 150 350300200 250 400

100

!"

§


"

0

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

1.0sil 82000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.01sil 82000

20

50

40

30

70

60

90

80

100

10

10 20 30 40 50

0.1sil 8200

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm

20

100 150 200 250 300 350450400

500

40

30

20

40

60

80

10010

0

0

100

250

200

150

350

300

450

400

500

50

0

100 200 300 400

0.5 mm

1.0 mm

1.5 mm

2.0 mm

3.0 mm





flange

bolt

processcontrol

tempera-ture

pressure

medium













.








1

2

3



Glass fibres bonded with special acid-resistant elastomeres.

Greater security for concentrated

acids

KLINGERsil C-8200

KLINGERsilC-8200

Premium high-pressure gasket for use with acids.

Resistant to a wide variety of media.

3.00

3/9.

2000

minthickness decrease at 23°Cthickness decrease at 200°C

HNO3 , 96%, 18h/23°CH2SO4, 96%, 18h/23°CH2SO4, 65%, 48h/23°CROA

ρD



Typical values for 2 mm thicknessCompressibility ASTM F 36 ARecovery ASTM F 36 A Klinger cold/hot compression25 MPaDensityAcid tests Thickness increase

Average surface resistanceAverage specific volume resistanceAverage dielectric strengthAverage power factorAverage dielectric coefficientASME-Code sealing factorsfor gasket thickness 2,0 mmand tightness classesDIN 28090

Typical values

9557

171.7

unsuitable108

8.3x10E91.2x10E10

17.50.278.4

153

22.54

27.54

%%%%

g/cm3

%%%Ω

Ω cmkV/mm

tan δεr

MPa

MPa

MPa



Tests and approvalsBS 7531 Grade X.

ymymym











3.00

2/ 8

.200

0

Sizes availableGaskets and material on rolls with1000 mm width.

Thicknesses:0.2 – 3.0 mm

Tolerances:thickness +/- 10%lenght and width +/- 50 mm

BasisAsbestos free beater addition productbased on cellulose fibre, bound with glue. Good adaptation properties.

Colour: light brown

For Applications at Lower Temperatures withOil, Water and Fuel, e.g. Gearboxes and Pumps

KLINGERstatite

Function and durabilityThe function and durability of theKlinger Gaskets depends lagely on theinstallation conditions which we asmanufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.


Typical values at 0,8 mm thicknessCompressibility ASTM F 36 GRecovery ASTM F 36 G Stress relaxation DIN 5291325 MPa, 16 h/300°CTensile strength DIN 52910, crosswiseTensile strength ASTM F 152, crosswiseIgnition loss DIN 52911Thickness increase ASTM F146, Oil JRM 903: 5 h/ 20°CWeight increase ASTM F 146, Oil JRM 903: 5h/ 20°C Thickness increase ASTM Fuel B: 5h/ 20°CWeight increase ASTM Fuel B: 5h/ 20°CThickness increase Water/Glycol 1:1, 5h/ RfWeight increase Water/Glycol 1:1, 5h/ RfDensity DIN 3754Max. temperature** depending on installation and service conditions.

32+/-5> 40> 17

> 20> 24

991

6

13

22570.8120

%%

MPa

MPaMPa

%%

%

%%%%

g/cm3

°C




Forget about all unpleasant propertieswhich you know from laminated graphite. Our qualitiesKLINGERgraphite-laminate SDS and PDM offer high strength and optimal handling.

KLINGERgraphiteGasket

and sealing tape

Also available with

KLINGERantistick (A/S)

or resin impregnation

KLINGERgraphitesealing tape

KLINGERgraphite consists ofpure graphite expanded by a specialprocess that produces a flexible material which fits perfectly to theunevennesses of the sealing face.

Chemical resistance:to almost all fluids such as acids,alkalis, solvents, greases, oils, gas,steam and water.Exceptions: high-oxidizing fluids suchas concentrated nitric acid, potassiumchlorate, permanganate solutions andchloric acid.Details are given in the resistancetable.

Temperature resistance:– in oxidizing atmospheres from

- 200 °C to +450 °C– in reduction or inert atmospheres

up to +300 °C– excellent resistance to temperature

fluctuations– high thermal conductivity– no hot or cold flows, even at high

temperatures and surface loads– flexibility over the whole

temperature range

Other features:– excellent sliding properties,

max. 40m/s– no adhesion of the sealing area– self-lubricating, therefore no wear

on moving parts– high corrosion resistance– no swelling or shrinkage under

influence of media– no ageing– easy to work with– not detrimental to health

Type 1:KLINGERgraphite sealing tape,corrugatedFields of application:Universal packing for use in pumpsand fittings. The tape is wound around the shaft or spindle on thespot and compressed to a packingwith the help of the gland.

All spindles and shafts can bereliably sealed with only a few tapewidths. Ask for our mounting instructions for packings.

Available in roles of 12 m length,packed in boxes, together with themounting instructions.Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Type 2:KLINGERgraphite sealing tape,corrugated, self-adhesiveFields of applications:The self-adhesive tape is ideal forsealing big flanges and sealing surfaces. The self-adhesive back fixesthe tape on the sealing surface duringmounting.

The required amount of adhesiveis very small. It carbonises at highertemperatures.

Available in roles of 12 m length,packed in boxes, together with themounting instructions. Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

KLINGERgraphite-foils, sheets, laminate SLS

Technical data

Stress relaxation DIN 52913

Tightness ASTM F 37 B (Fuel A)

Tightness according to DIN 3535

Total content of chloride and fluoride

Water-soluble share of chloride

Purity of graphite

Purity of graphite for nuclear application

Total content of chloride and fluoride

Water-soluble share of chloride

KLINGERantistick (A/S) on request

KLINGERgraphite foil H

Thicknesses: 0.25/ 0.38/ 0.50/ 0.63/ 0.76/ 1.00 mm

Roles: width 1 m, max. length 90 m

KLINGERgraphite sheets HL without reinforcement

Thicknesses: 1.5/ 2.0/ 3.0 mm

Sheets: 1,000 x 1,000 mm

KLINGERgraphite-laminate SLS with 1.4401* reinforcement, thickness 0.05 mm

Several reinforcement layers on request, for higher stiffness.

Thicknesses: 0.45/ 0.6/ 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm

Sheets: 1,000 x 1,000 mm

Material on roles: Thickness 0.45 - 1.0 mm

Sheets: 1,500 x 1,500 mm in thickness 1.5/ 3.0 mm

KLINGERgraphite foil SMB self-adhesive

Thicknesses of graphite foil: 0.38/ 0.50/ 0.70 mm

Roles: width 1 m , max. length 90 m

> 48

0.5

0.6

≤ 200

< 40

98

99.8

≤ 100

≤ 20

MPa

ml/h

ml/min

ppm

ppm

%

%

ppm

ppm

Max. load diagram (MPa) as a function of the compressed width for KLINGERgraphite-laminate SLS with reinforcement of 1.4401/ thickness 0.05 mm. (Typical values)

Load diagram of KLINGERgraphite-laminate SLS with reinforcement, thickness 0.05 mm. Initial density 1.0 g/cm 3, several initial thicknesses. (Typical values)

00 40 80 120 160 200 240 280Stress [MPa]

2

4

6

8

10

12

14

Com

pres

sed

widt

h [m

m]

3 mm 1 mm

0.5 mm

1.52mm mm

0 40 80 120 160 200 240Gasket stress [MPa]

20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

Tests and permits:DIN-DVGW-permit no. NG-5124AT0417, BAM checked according to UVV28,Oxygen (VBG62) up to 130 bar and200°C even for use with liquid oxygen,WRc-approval.

Anti-stick finish:The foils and sheets indicated at theright-hand side are available withKLINGERantistick (A/S) a finish whichkeeps its stability even at high temperatures and causes no organiccontaminations of the pure graphite.

* In case of supply shortfall also1.4404 may be delivered.

Max. load [MPa]

Load [MPa]

KLINGERgraphite-laminate PSM

Order example:1 sheetKLINGERgraphite-laminate PSM15010, 1,000 x 1,000 x 1.5 mm.

Other delivery options Rings and other finished gaskets arealso available in any size and corresponding sheet thicknesses.

Tests and approvals:DIN-DVGW approval no. NG-5124AT0417.

BAM approval in accor-dance with UVV 28, oxygen (VBG 62) tested up to 130 bar and 200°C, also for use with liquid oxyen, WRc approval.

Anti-stick finish:The KLINGERgraphite-

laminate PSM is available with KLINGERantistick (A/S) a finish which keeps its sta-bility even at high tempera-tures and causes no organic contaminations of the pure graphite.

1.5 mm, 2mm, and 3 mm thicksheets are also available with resinimpregnation as an alternative.

Suitable for temperatures up toapprox. 450°C.In an inert atmosphere (no admissionof oxygen) even suitable for higher temperatures.

Fields of application:Particularly suitable under high chemical and thermal loads.

KLINGERgraphite-laminate PSMkeeps its physical properties in theentire field of application. Resistancetable see back.

Suitable for media used in thefood industry. In accordance withLandesgewerbeamt von Baden-Württemberg and the requirements ofthe German Food Act.

The function and durability of theKlinger gaskets depends largely onthe installation conditions which weas manufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

Material structure:A KLINGERgraphite foil is rolled

on a 0.10 mm thick tang stainlesssteel sheet (1.4401*) without adhesive.

Technical data

Density of graphite layer

Max. perm. surface load at 450°C

Compressibility ASTM F 36 A

Recovery ASTM F 36 A

Stress relaxation DIN 52913:

50 MPa, 16h/300°C

KLINGER cold hot compression:

Surface load 50 MPa

Thickness decrease at 23°C


Tightness according to DIN 3535 part 6

Chloride content of graphite layer

Thickness

Size of sheets

Thickneses: 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm


PSM 10010

ca. 1,0

300

28 – 33

14 – 19

min. 48

30

1.5

0.6

max. 40

1.0

1,000/1,000

1,500/1,500

PSM 20010

ca. 1,0

160

35 – 40

13 – 18

min. 48

45

2.0

1.0

max. 40

2.0

1,000/1,000

1,500/1,500

PSM 15010

ca. 1,0

180

33 – 38

13 – 18

min. 48

40

1.5

0.8

max. 40

1.5

1,000/1,000

1,500/1,500

g/cm3

MPa

%

%

MPa

%

%

ml/min.

ppm

mm

mm

mm

Load diagram for KLINGERgraphite-laminate PSM with tang stainless steelsheet reinforcement, thickness 0.1 mm,initial density 1.0 g/cm 3, several initialthickneses.(Typical values).


20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

* In case of supply shortfall also 1.4404may be delivered.

KLINGERgraphite-laminate PDM

Important:Due to the higher compression, theKLINGERgraphite-laminate PDM has athickness of 1.5 mm, even where 2.0 mm-graphite gaskets were previously used.

The final thicknesses are thesame in compressed condition.

Anti-stick finish:The KLINGERgraphite-laminate PDMis available with KLINGERantistick(A/S) a finish which keeps its stabilityeven at high temperatures and causesno organic contaminations of the puregraphite.

2. Optimal handlingDue to of the increase in density wecould do without any impregnation.

The new KLINGERgraphite-laminate PDM has a purity of 98% andis free of resins, impregnations, orother organic substances and thereforefree of possibly toxic residual risks.

1. Higher stability due to two tang stainless steel sheet reinforcementsDue to the improved connection of thegraphite and the two tang stainlesssteel sheets the new KLINGER-graphite-laminate PDM offers a higherstability and deformation resistance.

Forget about all unpleasant properties which you know from handling graphite materials.

Here are three convincing advantages which are due to the 30% higher density ofthe new KLINGERgraphite-laminate PDM:

Technical data


Final thickness at a surface load of 35 MPa

Density of the graphite layer

Graphite purity

Chloride content

Tang stainless steel sheets:

Tightness according to DIN 3535/6


Max. surface load at 300°C

Permanent operating temperature

Size of sheets

Thickness

Other sizes on request

KLINGERantistick (A/S) on request.

DIN-DVGW approval no. NG-5124AT0417

19–23

1.18–1.23

1.3

min. 98

max. 40

1.4401*

0.075

2

0.5

48

200

ca. 450

1,000 x1,000

1.5

%

mm

g/cm 3

%

ppm

mm

ml/min.

MPa

MPa

°C

mm

mm

Better handling and a much higher capability

3. Clearly more safetyGaskets made of the newKLINGERgraphite-laminate PDM offerclearly more safety during fitting andunder operation.

Material

Thickness

Number of sheets

* In case of supply shortfall also 1.4404 may be delivered.

Load [MPa]

KLINGERgraphite-laminate PSM

Order example:1 sheetKLINGERgraphite-laminate PSM15010, 1,000 x 1,000 x 1.5 mm.

Other delivery options Rings and other finished gaskets arealso available in any size and corresponding sheet thicknesses.

Tests and approvals:DIN-DVGW approval no. NG-5124AT0417.

BAM approval in accor-dance with UVV 28, oxygen (VBG 62) tested up to 130 bar and 200°C, also for use with liquid oxyen, WRc approval.

Anti-stick finish:The KLINGERgraphite-

laminate PSM is available with KLINGERantistick (A/S) a finish which keeps its sta-bility even at high tempera-tures and causes no organic contaminations of the pure graphite.

1.5 mm, 2mm, and 3 mm thicksheets are also available with resinimpregnation as an alternative.

Suitable for temperatures up toapprox. 450°C.In an inert atmosphere (no admissionof oxygen) even suitable for higher temperatures.

Fields of application:Particularly suitable under high chemical and thermal loads.

KLINGERgraphite-laminate PSMkeeps its physical properties in theentire field of application. Resistancetable see back.

Suitable for media used in thefood industry. In accordance withLandesgewerbeamt von Baden-Württemberg and the requirements ofthe German Food Act.

The function and durability of theKlinger gaskets depends largely onthe installation conditions which weas manufacturers cannot influence.We therefore only guarantee a perfectcondition of our material.

Material structure:A KLINGERgraphite foil is rolled

on a 0.10 mm thick tang stainlesssteel sheet (1.4401*) without adhesive.

Technical data

Density of graphite layer

Max. perm. surface load at 450°C


Recovery ASTM F 36 A

Stress relaxation DIN 52913:

50 MPa, 16h/300°C

KLINGER cold hot compression:

Surface load 50 MPa



Tightness according to DIN 3535 part 6

Chloride content of graphite layer

Thickness

Size of sheets

Thickneses: 0.8/ 1.0/ 1.5/ 2.0/ 3.0 mm


PSM 10010

ca. 1,0

300

28 – 33

14 – 19

min. 48

30

1.5

0.6

max. 40

1.0

1,000/1,000

1,500/1,500

PSM 20010

ca. 1,0

160

35 – 40

13 – 18

min. 48

45

2.0

1.0

max. 40

2.0

1,000/1,000

1,500/1,500

PSM 15010

ca. 1,0

180

33 – 38

13 – 18

min. 48

40

1.5

0.8

max. 40

1.5

1,000/1,000

1,500/1,500

g/cm3

MPa

%

%

MPa

%

%

ml/min.

ppm

mm

mm

mm

Load diagram for KLINGERgraphite-laminate PSM with tang stainless steelsheet reinforcement, thickness 0.1 mm,initial density 1.0 g/cm 3, several initialthickneses.(Typical values).


20 °C300 °C

Thick

ness

[mm

]

0

0.40.6

0.2

0.81.0

2.02.22.42.62.83.0

1.81.6

1.21.4

* In case of supply shortfall also 1.4404may be delivered.

KLINGERgraphite-laminate PDM

Important:Due to the higher compression, theKLINGERgraphite-laminate PDM has athickness of 1.5 mm, even where 2.0 mm-graphite gaskets were previously used.

The final thicknesses are thesame in compressed condition.

Anti-stick finish:The KLINGERgraphite-laminate PDMis available with KLINGERantistick(A/S) a finish which keeps its stabilityeven at high temperatures and causesno organic contaminations of the puregraphite.

2. Optimal handlingDue to of the increase in density wecould do without any impregnation.

The new KLINGERgraphite-laminate PDM has a purity of 98% andis free of resins, impregnations, orother organic substances and thereforefree of possibly toxic residual risks.

1. Higher stability due to two tang stainless steel sheet reinforcementsDue to the improved connection of thegraphite and the two tang stainlesssteel sheets the new KLINGER-graphite-laminate PDM offers a higherstability and deformation resistance.

Forget about all unpleasant properties which you know from handling graphite materials.

Here are three convincing advantages which are due to the 30% higher density ofthe new KLINGERgraphite-laminate PDM:

Technical data


Final thickness at a surface load of 35 MPa

Density of the graphite layer

Graphite purity

Chloride content

Tang stainless steel sheets:

Tightness according to DIN 3535/6


Max. surface load at 300°C

Permanent operating temperature

Size of sheets

Thickness

Other sizes on request

KLINGERantistick (A/S) on request.

DIN-DVGW approval no. NG-5124AT0417

19–23

1.18–1.23

1.3

min. 98

max. 40

1.4401*

0.075

2

0.5

48

200

ca. 450

1,000 x1,000

1.5

%

mm

g/cm 3

%

ppm

mm

ml/min.

MPa

MPa

°C

mm

mm

Better handling and a much higher capability

3. Clearly more safetyGaskets made of the newKLINGERgraphite-laminate PDM offerclearly more safety during fitting andunder operation.

Material

Thickness

Number of sheets

* In case of supply shortfall also 1.4404 may be delivered.

Load [MPa]

Forget about all unpleasant propertieswhich you know from laminated graphite. Our qualitiesKLINGERgraphite-laminate SDS and PDM offer high strength and optimal handling.

KLINGERgraphiteGasket

and sealing tape

Also available with

KLINGERantistick (A/S)

or resin impregnation

KLINGERgraphitesealing tape

KLINGERgraphite consists ofpure graphite expanded by a specialprocess that produces a flexible material which fits perfectly to theunevennesses of the sealing face.

Chemical resistance:to almost all fluids such as acids,alkalis, solvents, greases, oils, gas,steam and water.Exceptions: high-oxidizing fluids suchas concentrated nitric acid, potassiumchlorate, permanganate solutions andchloric acid.Details are given in the resistancetable.

Temperature resistance:– in oxidizing atmospheres from

- 200 °C to +450 °C– in reduction or inert atmospheres

up to +300 °C– excellent resistance to temperature

fluctuations– high thermal conductivity– no hot or cold flows, even at high

temperatures and surface loads– flexibility over the whole

temperature range

Other features:– excellent sliding properties,

max. 40m/s– no adhesion of the sealing area– self-lubricating, therefore no wear

on moving parts– high corrosion resistance– no swelling or shrinkage under

influence of media– no ageing– easy to work with– not detrimental to health

Type 1:KLINGERgraphite sealing tape,corrugatedFields of application:Universal packing for use in pumpsand fittings. The tape is wound around the shaft or spindle on thespot and compressed to a packingwith the help of the gland.

All spindles and shafts can bereliably sealed with only a few tapewidths. Ask for our mounting instructions for packings.

Available in roles of 12 m length,packed in boxes, together with themounting instructions.Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

Type 2:KLINGERgraphite sealing tape,corrugated, self-adhesiveFields of applications:The self-adhesive tape is ideal forsealing big flanges and sealing surfaces. The self-adhesive back fixesthe tape on the sealing surface duringmounting.

The required amount of adhesiveis very small. It carbonises at highertemperatures.

Available in roles of 12 m length,packed in boxes, together with themounting instructions. Material thickness: 0.5 mmTape width: 6, 10, 15, 20, 25 mm

PropertiesResistance tablefor all KLINGERgraphite

products

Acetic acid

Acetic acid anhydride

Acetone

Air

Alum

Aluminium chloride

Amino acid

Ammonia

Ammonium hydroxide

Ammonium sulfate

Amyl acetate

Amyl alcohol

Aniline

Aqua regia

Arsenic acid

Benzenesulfonic acid < 60

Benzol and derivates

Bitumen

Boric acid

Bromine

Bromine water

Butane

Butanone

Butyl acetate

Butyl alcohol

Calcium chlorate < 10

Calcium chloride < 15

Calcium hydroxide



Carbonic acid

Cellosolve

Chlorine (dry)

Chlorine dioxide

Chlorine water

Chloroacetic acid

Chloroform

Chromic acid < 10

Citric acid

Condensate

Copper sulfate

Cyclohexane

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

450

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

60

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

25

25

N.I.

25

N.I.

N.I.

N.I.

N.I.

Diethanolamine

Ethyl alcohol

Ethyl chloride

Ethyl dichloride

Ethylamine

Ethylene chlorohydrine < 10

Fatty acids

Fluorine

Formic acids

Frigen (Freon)

Hydrazine

Hydro sulfide

Hydrobromic acid

Hydrocarbones

Hydrochloric acid

Hydrofluoric acid

Iodine

Iron chlorides

Iron sulfates

Isopropanole

Isopropyl acetates

Isopropyl ether

Kerosene

Lactic acid

M.E.K. (2-butanone)

Manganese sulfates

Mercaptoethylene < 50

Methanol

Methylen chloride

Methylpentanone peroxide

Mineral oil

Monochlorbenzene

Nickel chloride

Nickel sulfate

Nitrating acid

Nitric acid

Oils

Oleum

Oleic acid

Oxalic acid

Oxygen

Oxygen liquid

MediumMedium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

140

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

85

N.I.

N.I.

N.I.

N.I.

200

N.I.

Paraldehyde

Perchlorethylene

Petrol (Fuel)

Petroleumether

Petroleum/-products

Phosphoric acid < 50

Phosphorus trichloride

Potassium chlorate (melt)

Potassium nitrate (melt)

Propane

Sodium carbonate

Sodium chloride

Sodium hydroxide < 75

Sodium hypochloride < 20

Sodium peroxide

Steam

Stearic acid

Sulfur dioxide

Sulfur trioxide

Sulfuric acid < 70

Sulfurous acid

Synthetic resins

Tartaric acid

Terpentine

Trichlor ethylene

Vinyl chloride

Water

Zinc chloride

Medium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

30

N.I.

N.I.

N.I.

N.I.

N.I.

20

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

= suitable for any concentration = unsuitableN.I. = no influenceSubject to technical alterations. 4.99

Subject to technical alterations.April 1999

Please note the resistancetable in the margin

The given concentrations andtemperatures might be exceeded ifthe medium is not or only inrestricted contact with the graphite.This case arises when edged andspiralwound gaskets are used.

KLINGERgraphite is not resistant to mixtures of nitric acidand other stronger acids (e.g. nitra-ting acid, aqua regia etc.), chromi-um VI and permanganate solutionsas well as melts af alkali or alkalineearth metals.The given recommen-dations are supposed to be a helpfor the use of KLINGERgraphite.

We cannot give a guarantee as function and durability dependon a variety of factors which we asmanufacturers cannot influence. If there are particular conditions ofadmission these have to be observed.

For information on other mediaor operating conditions we are atyour disposal.

KLINGERgraphite–laminateKLINGERgraphite-laminate SDS consists of expanded-graphite layersbonded to steel foil with adhesive orrolled on tang stainless steel rein-forcement.

The adhesive layer is applied inan exactly controlled process so as toensure – that the amount of adhesive is

always less than 1% of the graphite– a uniform distribution of the

adhesive.The advantage of this method is

that the excellent characteristics of theflexible graphite are kept.

Since only small amounts ofadhesive (less than 0.005 mm thick-ness, no chlorides) are used, theexcellent chemical and thermal resistances of the flexible graphite are not affected.

Range of applicationSealing material for:– high and low temperatures– high corrosive and aggressive

medias– sensitive flanges (enamel, glass,

graphite)– gas and steam applications

Properties of flexibleKLINGERgraphite

– No flowing under pressure and temperature loads

– temperature-resistant from -200°C to + 450°C ( in inert atmosphere even higher)

– reliable sealing of gases and liquids

– excellent micro-sealing

– chemically resistant to nearly all medias

– excellent resistance to temperature fluctuations

– high flat heat conductivity

– no health hazard

– unlimited shelf live

– no combination with glass and ceramics

PropertiesResistance tablefor all KLINGERgraphite

products

Acetic acid

Acetic acid anhydride

Acetone

Air

Alum

Aluminium chloride

Amino acid

Ammonia

Ammonium hydroxide

Ammonium sulfate

Amyl acetate

Amyl alcohol

Aniline

Aqua regia

Arsenic acid

Benzenesulfonic acid < 60

Benzol and derivates

Bitumen

Boric acid

Bromine

Bromine water

Butane

Butanone

Butyl acetate

Butyl alcohol

Calcium chlorate < 10

Calcium chloride < 15

Calcium hydroxide



Carbonic acid

Cellosolve

Chlorine (dry)

Chlorine dioxide

Chlorine water

Chloroacetic acid

Chloroform

Chromic acid < 10

Citric acid

Condensate

Copper sulfate

Cyclohexane

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

450

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

60

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

25

25

N.I.

25

N.I.

N.I.

N.I.

N.I.

Diethanolamine

Ethyl alcohol

Ethyl chloride

Ethyl dichloride

Ethylamine

Ethylene chlorohydrine < 10

Fatty acids

Fluorine

Formic acids

Frigen (Freon)

Hydrazine

Hydro sulfide

Hydrobromic acid

Hydrocarbones

Hydrochloric acid

Hydrofluoric acid

Iodine

Iron chlorides

Iron sulfates

Isopropanole

Isopropyl acetates

Isopropyl ether

Kerosene

Lactic acid

M.E.K. (2-butanone)

Manganese sulfates

Mercaptoethylene < 50

Methanol

Methylen chloride

Methylpentanone peroxide

Mineral oil

Monochlorbenzene

Nickel chloride

Nickel sulfate

Nitrating acid

Nitric acid

Oils

Oleum

Oleic acid

Oxalic acid

Oxygen

Oxygen liquid

MediumMedium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

140

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

85

N.I.

N.I.

N.I.

N.I.

200

N.I.

Paraldehyde

Perchlorethylene

Petrol (Fuel)

Petroleumether

Petroleum/-products

Phosphoric acid < 50

Phosphorus trichloride

Potassium chlorate (melt)

Potassium nitrate (melt)

Propane

Sodium carbonate

Sodium chloride

Sodium hydroxide < 75

Sodium hypochloride < 20

Sodium peroxide

Steam

Stearic acid

Sulfur dioxide

Sulfur trioxide

Sulfuric acid < 70

Sulfurous acid

Synthetic resins

Tartaric acid

Terpentine

Trichlor ethylene

Vinyl chloride

Water

Zinc chloride

Medium

Conc

entra

tion

[%]

Tem

pera

ture

up to

°C

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

30

N.I.

N.I.

N.I.

N.I.

N.I.

20

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

N.I.

= suitable for any concentration = unsuitableN.I. = no influenceSubject to technical alterations. 4.99

Subject to technical alterations.April 1999

Please note the resistancetable in the margin

The given concentrations andtemperatures might be exceeded ifthe medium is not or only inrestricted contact with the graphite.This case arises when edged andspiralwound gaskets are used.

KLINGERgraphite is not resistant to mixtures of nitric acidand other stronger acids (e.g. nitra-ting acid, aqua regia etc.), chromi-um VI and permanganate solutionsas well as melts af alkali or alkalineearth metals.The given recommen-dations are supposed to be a helpfor the use of KLINGERgraphite.

We cannot give a guarantee as function and durability dependon a variety of factors which we asmanufacturers cannot influence. If there are particular conditions ofadmission these have to be observed.

For information on other mediaor operating conditions we are atyour disposal.

KLINGERgraphite–laminateKLINGERgraphite-laminate SDS consists of expanded-graphite layersbonded to steel foil with adhesive orrolled on tang stainless steel rein-forcement.

The adhesive layer is applied inan exactly controlled process so as toensure – that the amount of adhesive is

always less than 1% of the graphite– a uniform distribution of the

adhesive.The advantage of this method is

that the excellent characteristics of theflexible graphite are kept.

Since only small amounts ofadhesive (less than 0.005 mm thick-ness, no chlorides) are used, theexcellent chemical and thermal resistances of the flexible graphite are not affected.

Range of applicationSealing material for:– high and low temperatures– high corrosive and aggressive

medias– sensitive flanges (enamel, glass,

graphite)– gas and steam applications

Properties of flexibleKLINGERgraphite

– No flowing under pressure and temperature loads

– temperature-resistant from -200°C to + 450°C ( in inert atmosphere even higher)

– reliable sealing of gases and liquids

– excellent micro-sealing

– chemically resistant to nearly all medias

– excellent resistance to temperature fluctuations

– high flat heat conductivity

– no health hazard

– unlimited shelf live

– no combination with glass and ceramics

3.00

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.200

0

Sizes availableDimensions of the standard sheets1000 x 1200 mm

Thicknesses:PSS 130 = 1.3 mm,PSS 320 = 3.2 mmAdditional sizes on request.

Tolerances:thickness +/- 10%lenght and width +/- 50 mm

BasisKLINGERmilam is an asbestos-freesealing material on a mica basis withperforated 0.1 mm thick stainless steelreinforcement made of 1.4401 or AISI 316

KLINGERmilam is specificallysuitable at aggressive acides and hightemperatures.

It is also suitable above the typicalapplication temperatures of Graphite.

High-Temperature Gasket Material based on Mica with Perforated Stainless Steel

Reinforcement 1.4401 or AISI 316

KLINGERmilam PSS



Typical values PSS 130 PSS 320Compressibility ASTM F 36 ARecovery ASTM F 36 A Stress relaxation DIN 5291350 MPa, 16 h/300°CTensile strength DIN 52910Tensile strength ASTM F 152Ignition loss DIN 52911Sealability for nitrogen at 30 MPa and 6 bar, temperature within 100 to 400°C (Sample size 90 x 50 mm) max. Thickness increase ASTM F 146Oil JRM 903: 5 h/150°CWeight increase ASTM F 146Oil JRM 903: 5 h/150°CMax. gasket loadDensity DIN 3754Max. temperature*Thickness

18-2345-50

30

2021

<15on inq.

5

281

801.89003.2

12-1550-55

40

2225<5

0,20

12

26

1002.1 9001.3

%%

MPa

MPaMPa

%ml/min

%

%

MPag/cm3

°Cmm




* depending on installation and service conditions.

3

KLINGERmetalKLINGERmaxiflex spiral-wound gasketsKLINGERmaxiflex BS 4504/ mmKLINGERmaxiflex ASME B 16.20/ inchKLINGERmaxiflex ASME B 16.20/ mmKLINGERmaxiflex ASME B 16.20/ inch/mmKLINGERmaxiflex API 605/ inchKLINGERmaxiflex MSS SP 44/ inchKLINGERmaxiflex BS 10/ inchKLINGERmaxiflex BS 3381/ inchKLINGERmaxiflex BS 3381/ mmKLINGERmaxiflex NF-M-87621/ mmKLINGERmaxiflex JIS flanges/ mmKLINGERcompriInformation 70.1.1Information 70.1.2Information 70.1.3Information 70.2.1Information Gaskets with inner eyeletsInformation 73.1.0Information 73.1.3

Gas

kets

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With KLINGERmetal, we enable you to react purposeful to the demands of the gasket joint and the surrounded components.We offer solutions, leading to a progressive conception of the components to be tightend and mounted.

KLINGERmetalthe embedded

intelligence

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May we introduce KLINGERmetal?A sealing material with an excellentadaption to the demands of thecomponents which are to be tightened.

This sealing material is producedwith inserts made out of carbon steel,stainless steel or spring steel, with athin elastomer-coating on both sides(NBR or AEM).

According to actual pressure and the allocation of the bolt load aswell as to the areas which are to betightened, one or more beads will beengraved. They lead to a defined line-pressing and thus to an exactsealing.

DemandsThe previous sealing concepts madeout of soft-materials depend on therealisation of the macro-adaption andthe micro-sealing via the compres-sibility of the sealing material i.e. viaits compression. At the same timehowever, a high adaption i.e. a highcompressibility often leads to a lowresidual stress. The residual stress isan indicator for the stability of agasket.

The residual stress is extremelyimportant in case of higher tempera-tures, high gasket load and for gasketswith a small width.

Because of the contradiction ofcompressibility and residual stress, nosatisfactory results often could havebeen achieved in the case of complexdemands.

With KLINGERmetal thoseproblems do not occur, because onthe one hand KLINGERmetal can notbe overloaded and on the other handthe adaption and the sealability will bedetermined specifically for the compo-nents via the bead-geometry and thethickness of the elastomer.

FunctionWhen mounting a KLINGERmetalgasket, the screw-force will deform thebead, so a high, specific line-load on the bead will be produced, even withlow screw-force. The elastomer-coating will be pressed into thesurface roughness of the sealing area:the wanted microsealing in the areaof the surface roughness will beachieved.

Deforming itself, the bead adaptsto the unevenness of the sealing areaand guarantees the macrosealing.Changes of the size of the sealing-gapcan be absorbed by the recovery of thebead.

The gasket which adapts itselfThe features in detail: no stress relaxation defined line-load good micro- and macrosealing 100% tight across no fatigue of the material in

opposite to statical-loaded elastomer gaskets

a high stability of the shape with constant recovery

a compensation of the movementsof the counterparts is possible

nearly no maturing automatic mounting possible well suited for recycling

Full bead = constant spring backNBR 70 µm thickness = no creepStainless steel 0,25 mm

KLINGERmetal

3.00

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KLINGERmetal

The typical range of applicationRegarding the possible applications,there are nearly no limits, as theKLINGERmetal is tailor-made to yourapplication.

However, there are applicationsmaking the use of KLINGERmetal veryinteresting:

gaskets joint with a low surface load

narrow gaskets (3,5 - 4 mm) strong vibrations

(movements in the connection) uneven sealing area weak components movements during mounting

(screw fittings) simplifying of sealing areas

(O-ring grooves can be dropped) difficult mounting situations

Two examplesA) You have to tighten a body, withsmall gaskets, whose screws arearranged asymmetrically.Because of the different allocation ofthe bolt load in the construction, thereare differently high surface loads.Conventional gasket material are oftennot pressed satisfactory and thus cannot really tighten. Moreover, it is notguaranteed that the gasket is placedsecurely on the centre bars.

The result is a regular pressingand a secure sealing. The criticalcentre bars are tightened as well asthere is no slipping because of thestable KLINGERmetal sealing!

B) A valve assembly for controlling ofcompressed air consists of a bodywith many connection ports andvalves, which are mounted on andswitched according to the neededcontrol logic.

The single valve-connections aretightened with O-rings for which therespective grooves must be produced.

The lavish and expensiveprocessing as well as the ponderousmounting will be dropped. You onlyneed a plane area. The suitable formedKLINGERmetal will be inserted in onepiece and tighten the various valves.

Half-bead with2-line-sealing

Full-bead with3-line-sealing

Out of limitsWe could carry on enumerating furtherapplications - each an intelligentsolution for the special application.Have you become curious?

Please contact us.

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Description of the typeThrought the type description youeasily can get the basic informationabout the materials structure.Example KLINGERmetal 2540 NS ZN

ZN = zinc-platedS = cold strip St2K50L = cold strip St2LGE = stainless steel 1.4301F = spring steel 1.4310N = NBRA = AEMTotal thickness = 0.40 mmThickness of the metal sheet = 0.25 mm

Further qualities:We are permanently working on newsealing applications. Thus, othermaterials are in development.

Please don´t hesitate to contact usif you have special demands onmaterials.

Materials for shims/insulators ondemand.

KLINGERmetalTechnical Data

Typical data KLINGERmetal 2540 NS (ZN )* 2540 NE 2540 NF 2533 ALSteel type

Thickness of the metalElastomer coating

Thickness of coatingTotal thicknessThickness increase ASTM F146 (only coating)Oil : 3,5 h/150°CFuel B: 5h/ 20°CWater/Glycol 1:1, RT

cold strip St2 K50zinc-plated0.25 mmNBR containing34% nitrile2 x 0.075 mm0.40 mm

max. 6%max. 6%max. 7%

stainless steel1.43010.25 mmNBR containing34% nitrile2 x 0.075 mm0.40 mm


stainless spring steel1.43100.25 mmNBR containing 34% nitrile2 x 0.075 mm0.40 mm


cold stripSt2LG0.25 mmEthylen-Acrylat(AEM)2 x 0.04 mm0.33 mm




Subject to technical alterations.Status: September 2000Certified according to DIN EN ISO 9001.

* ( ) = option can be choosed if required

Summary of the eight versions of KLINGERmaxiflex, the designprinciple,materialsand mount-ing instructions.

KLINGER-maxiflex

spiral-wound gaskets

KLINGERmaxiflex mounting instructions

The principleThe KLINGERmaxiflex function isbased on the metal winding/ filler re-lationship and the flange surfaces.

The surface roughness should beapprox. Ra 3.2 µm. KLINGERmaxiflexgaskets can be used in flanges withlarger surface roughnesses, but in thiscase the bolt loads should be increa-sed so as to ensure proper function ofthe gasket.

When the KLINGERmaxiflex gas-ket is compressed during mounting,the homogeneous filler „flows“ intothe irregularities of the flange. Themetal windings enclose the filler and,at the same time, ensure the strengthand elasticity of the gasket.

If the gasket is equipped with anPTFE filler it must have an inner ringsince the PTFE permits no furthercompression, as is the case with otherfillers. On the one hand, it preventsthe gasket from springing open andon the other, penetration of the flo-wing PTFE in the pipeline. The largerthe surface roughnesses in the flangesurface, the larger the surface loadrequired to permit a flow of the PTFEin the irregularities.

MountingThe bolts should be free of damageand lubricated with high-temperatureresistant greases before mounting.

Insert the gasket and fasten boltsfinger-tight.

Next, tighten the bolts crosswise(see sketch) in at least 3 to 4 passes.The more passes you perform, themore uniform the force which is intro-duced into the flange-gasket system.

In the last pass, the bolts must betightened only clockwise.

1

2

34

7 5

86

All information is provided inaccordance with the current state ofknowledge. As we cannot influence thespecific application conditions, wewould ask you to consider this as anon-binding recommendation.

We can assume no liability for anyresulting damage.

We reserve the right to technicalmodifications.

MountingFlange surface condition:1. metallically clean2. plane-parallel3. dry4. fat freeDo not use separating agents or sealing aids!

Wide choice of materials for metal strip and filler. Suitable for high pressures and temperatures.Recommended for flanges with tongue and groove.

Type R

Solid metal outer ring used as a centerring device and compressionstop.Used on raised face and flat face flanges.

Type CR

Solid metal inner ring.Use with high pressures and temperatures.Male to female flanges.

Type RIR

This gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating conditions.

In the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

Standard Metal strip materials Gasket thicknessesNom.gasket thickness3.2 mm4.5 mm7.2 mm

Recommended thickness in loaded condition2.3 – 2.5 mm3.2 – 3.4 mm4.8 – 5.0 mm

The design principle of theKLINGERmaxiflex spiral-wound gasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material filler.

To improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal circumference.

The constant tensile force duringthe complete winding process permitsa defined, constant thickness of thestructure.

1.43011.44011.44041.45411.4571Special version:Monel 400 ®, InConel 600 ®, InConel 625 ®, InConel X750 ®,Nickel 200 ®, Titanium, Incoloy 800 ®, Incoloy 825 ®

Other materials on request

304316316 L321316 Ti

Solid metal outer and inner rings.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Prevents turbulences and protects the flanges from erosion.Protects the inner windings of thegasket element from high temperatures.

Solid metal outer ring, PTFE innerring.Suitable for raised face or flat faceflanges.PTFE inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the fluid.

Solid metal inner ring with KLINGER-graphite facing.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Suitable for corrosive media.Graphite inner ring acts as an additional gasket.

Fillers and temperature limits CeramicsKLINGERgraphite*PTFENonas*pure graphite standard 98% purity or 99.85% nuclear grade

approx. 800°Capprox. 600°Capprox. 260°Capprox. 460°C

Standard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materials

Standard materials inner ringStainless steelacc. to the standard metal strip materials

KLINGERmaxiflex spiral-wound gaskets


Type CRIR Type CRIR/PTFE inner ring

Type CRIR/KLINGERgraphite inner ring

Wide choice of materials for metal strip and filler. Suitable for high pressures and temperatures.Recommended for flanges with tongue and groove.

Type R

Solid metal outer ring used as a centerring device and compressionstop.Used on raised face and flat face flanges.

Type CR

Solid metal inner ring.Use with high pressures and temperatures.Male to female flanges.

Type RIR

This gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating conditions.

In the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

Standard Metal strip materials Gasket thicknessesNom.gasket thickness3.2 mm4.5 mm7.2 mm

Recommended thickness in loaded condition2.3 – 2.5 mm3.2 – 3.4 mm4.8 – 5.0 mm

The design principle of theKLINGERmaxiflex spiral-wound gasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material filler.

To improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal circumference.

The constant tensile force duringthe complete winding process permitsa defined, constant thickness of thestructure.

1.43011.44011.44041.45411.4571Special version:Monel 400 ®, InConel 600 ®, InConel 625 ®, InConel X750 ®,Nickel 200 ®, Titanium, Incoloy 800 ®, Incoloy 825 ®

Other materials on request

304316316 L321316 Ti

Solid metal outer and inner rings.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Prevents turbulences and protects the flanges from erosion.Protects the inner windings of thegasket element from high temperatures.

Solid metal outer ring, PTFE innerring.Suitable for raised face or flat faceflanges.PTFE inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the fluid.

Solid metal inner ring with KLINGER-graphite facing.For use at high pressures and temperatures.Suitable for raised face or flat faceflanges.Suitable for corrosive media.Graphite inner ring acts as an additional gasket.

Fillers and temperature limits CeramicsKLINGERgraphite*PTFENonas*pure graphite standard 98% purity or 99.85% nuclear grade

approx. 800°Capprox. 600°Capprox. 260°Capprox. 460°C

Standard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materials

Standard materials inner ringStainless steelacc. to the standard metal strip materials



Type CRIR Type CRIR/PTFE inner ring

Type CRIR/KLINGERgraphite inner ring


Spiral wound sealing element. Wound high density.Wide choice of materials for metalstrip and filler material.For use in high-pressure pumps,high-pressure valves and gas applica-tions.Low emission tested.

Type RHD

KLINGERgraphite facing 0.5 mm.For use in manhole gaskets.Suitable for use with low bolt loadsand uneven gasket surfaces.Double sealing effect.

Type R withKLINGERgraphite facing

Combined inner and outer rings.The inner ring could have pass barsor could carry either a metal clad orsoft gasket with pass bars.

Type HTX forheat exchan-gers

Recommended sealing strip roughnessMaxiflex gaskets are capable of givingan excellent seal over a wide range offlange surface finishes.

Subject to technical alterations. Status: April 1999

general critical vacuum

Ra micrometer3.2 – 5.13.22.0

(Larger flange surface finishes requirehigher bolt loads)

However, as a general guide werecommend the following:

PN10–4036404754657084102115140168196221251307358405458566666770874974

1,0781,2801,5101,7201,9202,1202,3302,5302,7302,9303,130

PN 64–32036404754657084104119144172200227257315366413466574674778882982

1,0861,290

–––––––––

d4

10465161718292

107127142162192217247272327377437488593695810917

1,0171,1241,3411,5481,7721,9722,1822,3842,5942,7943,0143,228

d3d2

10–320242833404954668295120146174195225286337382433537637737837930

1,0301,2301,4501,6601,8602,0502,2602,4602,6602,8603,060

KLINGERmaxiflextypes CR, CRIR

Suitable for flanges in accordance with DIN and BS 4504,measures in mm

DN

101520253240506580100125150175200250300350400500600700800900

1,0001,2001,4001,6001,8002,0002,2002,4002,6002,8003,000

d1

10–320182227344348577386

108134162183213267318363414518618718818910

1,0101,2101,4201,6301,8302,0202,2302,4302,6302,8303,030

16465161718292

107127142162192217247272328383443495617734804911

1,0111,1281,3421,5421,7641,9642,1682,378

––––

25465161718292

107127142167193223253283340400457514624731833942

1,0421,1541,3641,5781,7982,0002,230

–––––

40465161718292

107127142167193223265290352417474546628747852974

1,0841,1941,3981,6181,830

–––––––

645661748290

102112137147173210247277309364424486543657764879988

1,1081,2201,452

–––––––––

1005661748290

102118143153180217257287324391458512572704813

––––––––––––––

1605661748290

102118143153180217257284324388458––––––––––––––––––

25067727982100108123153170202242284316358442538––––––––––––––––––

d2d3d4

d4

d1d2d3

CR CRIR

Summary of the eight versions of KLINGERmaxiflex, the designprinciple,materialsand mount-ing instructions.

KLINGER-maxiflex

spiral-wound gaskets

KLINGERmaxiflex mounting instructions

The principleThe KLINGERmaxiflex function isbased on the metal winding/ filler re-lationship and the flange surfaces.

The surface roughness should beapprox. Ra 3.2 µm. KLINGERmaxiflexgaskets can be used in flanges withlarger surface roughnesses, but in thiscase the bolt loads should be increa-sed so as to ensure proper function ofthe gasket.

When the KLINGERmaxiflex gas-ket is compressed during mounting,the homogeneous filler „flows“ intothe irregularities of the flange. Themetal windings enclose the filler and,at the same time, ensure the strengthand elasticity of the gasket.

If the gasket is equipped with anPTFE filler it must have an inner ringsince the PTFE permits no furthercompression, as is the case with otherfillers. On the one hand, it preventsthe gasket from springing open andon the other, penetration of the flo-wing PTFE in the pipeline. The largerthe surface roughnesses in the flangesurface, the larger the surface loadrequired to permit a flow of the PTFEin the irregularities.

MountingThe bolts should be free of damageand lubricated with high-temperatureresistant greases before mounting.

Insert the gasket and fasten boltsfinger-tight.

Next, tighten the bolts crosswise(see sketch) in at least 3 to 4 passes.The more passes you perform, themore uniform the force which is intro-duced into the flange-gasket system.

In the last pass, the bolts must betightened only clockwise.

1

2

34

7 5

86

All information is provided inaccordance with the current state ofknowledge. As we cannot influence thespecific application conditions, wewould ask you to consider this as anon-binding recommendation.

We can assume no liability for anyresulting damage.

We reserve the right to technicalmodifications.

MountingFlange surface condition:1. metallically clean2. plane-parallel3. dry4. fat freeDo not use separating agents or sealing aids!

d2d3d4

d4

d1d2d3

CR CRIR

10 –320

d1

10 –320

d2

PN 10 –40

d3

PN 64 –320

10 16 25 40 64d4

100 160 250DN


Subject to technical alterations.Status: April 1999


KLINGERmaxiflextypes CR/CRIR

Suitable for flanges in accordance with DIN and BS 4504,measures in mm

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206


Subject to technical alterations.Status: October 2000





150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.

øIof sealing element

øAof centering ring

d3 d2 d4No

min

al w

idth

Pressure stage [lbs] Pressure stage [lbs]Press. st. [lbs]


Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in inch

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in mm


150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.



d3 d2 d4

Nom

inal

wid

th


d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206







150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.



d3 d2 d4

Nom

inal

wid

th



Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in inch

Gaskets in accordance with ASME B 16.20, flanges according ANSI B 16.5, measures in mm


150300400600

9001,5002,500

150 300 400 600 900 1,500 2,500 150 300 400 600 900 1,500 2,500

øA ofsealing elem.



d3 d2 d4No

min

al w

idth


d4

o/A o/I o/A o/A o/I o/A o/A

Centeringring

Sealingelement

Cente-ringring

Sealingelement

Cente-ringring

d4 d2 d3 d4 d2 d3

o/I o/I o/A o/A o/A o/I o/A

Innerring

Sealingelement

Centeringring

Sealingelement

d1 d2 d3 d4 d2 d3

150 300 400 600 900 1500 2500

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206


Flanges in accordance with BS10, measures in inch

d1

Nom

inal

wid

th

Pressure stage [lbs]

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d4

d1d2d3

CRIR







Gaskets according ASME B 16.20, flanges according ANSI B 16.5,measures in inch/mm

KLINGERmaxiflexInner ring dimension

911/16

73/4

551/64

4115/128

3109/128

313/128

246.1

196.9

147.3

124.5

97.8

78.7

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

øI øI øA øAøI øI øA øAøI øI øA øAøI øI øA øA

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring

Pressure stage [lbs]150




d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4


Large flanges in accordance with API 605, measures in inch

Nom

inal

wid

th


Subject to technical alterations.Status: 1995






Large flanges in accordance with MSS SP 44, measures in inch


Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring






Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206


Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring







Large flanges in accordance with API 605, measures in inch

Nom

inal

wid

th








Large flanges in accordance with MSS SP 44, measures in inch


Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Innerring

Sealing element

Cen-teringring

Sealing element

Cen-teringring

Innerring





d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4 d1 d2 d3 d4No

min

al w

idth

d4

o/A o/I o/A o/A o/I o/A o/A

Centeringring

Sealingelement

Cente-ringring

Sealingelement

Cente-ringring

d4 d2 d3 d4 d2 d3

o/I o/I o/A o/A o/A o/I o/A

Innerring

Sealingelement

Centeringring

Sealingelement

d1 d2 d3 d4 d2 d3

150 300 400 600 900 1500 2500

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206


Flanges in accordance with BS10, measures in inch

d1No

min

al w

idth


Nom

inal

wid

thd2d3d4

d4

d1d2d3

CR CRIR

d4

d1d2d3

CRIR







Gaskets according ASME B 16.20, flanges according ANSI B 16.5,measures in inch/mm

KLINGERmaxiflexInner ring dimension

911/16

73/4

551/64

4115/128

3109/128

313/128

246.1

196.9

147.3

124.5

97.8

78.7


P. s. [lbs] 300 bis 1500 300 400 600 900


o/I o/I o/A o/A o/I o/A o/A o/I o/A o/A

Innerring

Sealingelement

Cente-ringring

Sealingelement

Centering ring Sealingelement

Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR








Flanges in accordance with BS 3381, ANSI B 16.5,measures in inch



P. s. [lbs] 300 bis 1500 300 400 600 900



Innerring

Sealingelement

Cente-ringring

Sealingelement


Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

Nom

inal

wid

th


Flanges in accordance with BS 3381, ANSI B 16.5,measures in mm



P. s. [lbs] 300 bis 1500 300 400 600 900



Innerring

Sealingelement

Cente-ringring

Sealingelement


Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

Nom

inal

wid

th

d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR








Flanges in accordance with BS 3381, ANSI B 16.5,measures in inch



P. s. [lbs] 300 bis 1500 300 400 600 900



Innerring

Sealingelement

Cente-ringring

Sealingelement


Cente-ringring

d1

[inch]

d2 d3 d4 d2 d3 d4 d2 d3 d4No

min

al w

idth


Flanges in accordance with BS 3381, ANSI B 16.5,measures in mm


d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

150 300 600

[mm] [inch] o/I o/A

Sealingelement

Pressure stage [lbs]d2 d3

o/A

Cente-ringring

d4No

min

al w

idth

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

900

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

1500

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

2500No

min

al w

idth

o/I o/A o/Ao/I

Inner-ring

Sealingelement

Centeringring

Nominal pressure 10 k

Nom

inal

wid

th

o/I o/A o/Ao/I

d2 d3 d4d1 d2 d3 d4d1

Inner-ring

Sealingelement

Centeringring

Nominal pressure 16 k to 20 k

Nom

inal

wid

th







In accordance with the french standard NF–M–87621,measures in mm


Fitting to JIS flanges. Nominal pressure 10 k and 16 to 20 k, measures in mm


d2d3d4

d4

d1d2d3

CR CRIR

d2d3d4

d4

d1d2d3

CR CRIR

150 300 600

[mm] [inch] o/I o/A

Sealingelement

Pressure stage [lbs]d2 d3

o/A

Cente-ringring

d4

Nom

inal

wid

th

4.75

7 M

axifl

ex 9

5Pa

nton

e Blau

541

Pa

nton

e Rot

206

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

900

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

1500

o/I o/A

Sealingelement

d2 d3

o/A

Cente-ringring

d4

2500

Nom

inal

wid

th

o/I o/A o/Ao/I

Inner-ring

Sealingelement

Centeringring

Nominal pressure 10 k

Nom

inal

wid

th

o/I o/A o/Ao/I

d2 d3 d4d1 d2 d3 d4d1

Inner-ring

Sealingelement

Centeringring

Nominal pressure 16 k to 20 k

Nom

inal

wid

th







In accordance with the french standard NF–M–87621,measures in mm


Fitting to JIS flanges. Nominal pressure 10 k and 16 to 20 k, measures in mm


3.00

2/ 8

.200

0




Sizes availableThis gasket type is available only as afinished gasket ring.Sizes available are for flange types DIN 2633, DIN 2634 and DIN 2635(PN 16, 25, 40). Sizes DN 15 bis 500.Thickness 1.5 mm.

Additional sizes on request.



BasisGasket material made of expandedgraphite with internal metal reinforce-ment made of tanged stainless steel1.4401* of 0.10 mm thickness or foilof 0.05 mm thickness.

* In case of supply shortfall also1.4404 may be delivered.

PropertiesThe gasket impresses by a very goodhandling in comparison with the usualgraphite gasket materials.

The gasket ring has a specialsealing area and a definedprecompressed area up to the usedpressure rating and flange size.

These properties are leading to asafe sealing with bolts of the quality5.6 through all sizes which can bedelivered. The prcompressed area hasgot his tightness already at theproducer, the adaptation to the sealingsurfaces is performed by the definatedsealing area.. The safe operation of this gasket isoptimised by the important propertiesof the flexible graphite which arechemical resistance, no creep,temperature resistant from -200°C to450°C and the outstanding suitabilityat fluctuating stress.

The intelligent graphite gasket for the DIN-flange. The high fluctuations of

the surface stress within the DIN flange ratingsalso by using the same bolt quality and bolt use

are compensated by this new patent pendinggasket type.

The intelligent graphite gasket

KLINGERcompri

sealing area

metal reinforcement

precompressedarea

Gaskets according to DIN 2690for raised-face flanges

as well as according to DIN EN 1514-1, Form IBC

Information 70.1.1

468

10152025324050606580

100125150

(175)200250300350400450500600700800900

100011001200140015001600180020002200240026002800300032003400360038004000

*

*

6101418222835434961

–7790

115141169195220274325368420470520620720820920

1020–

12201420

–1620182020202220242026202820302032203420362038204020

–––

18222734434961727789

115141169

–220273324356407458508610712813915

101611201220142015201620182020202220242026202820302032203420362038204020

–283338435363758595

–115132152182207237262318373423473528578680785890990

1090–

12901490

–1700190021002305250527052920312033203520373039304130

–283338435363758595

–115132152182207237262318373423473528578680785890990

1090–

13051520

–17201930213523452555276029703170338035903800

––

–3843455060708292

107–

127142162192218248273328378438490540595695810915

10151120

–13401545

–17701970218023802590279030103225

–––––

–3843455060708292

107–

127142162192218248273330385445497557618735805910

10101125

–13401540

–176019602165237525852785

–––––––

303843455060708292

107–

127142168195225255285342402458515565625730830940

10401150

–13601575

–179520002230

––––––––––

–3843455060708292

107–

127142168195225267292353418475547572628745850970

10801190

–13951615

–1830

––––––––––––

–––

465161718292

107117127142162192218

–273328378438489539594695810917

10171124123113411548165817721972218223842592279430143228

–––––

–––

465161718292

107117127142162192218

–273329384444495555617734804911

101111281228134215421654176419642168

––––––––––

–––

465161718292

107117127142168194224

–284340400457514564624731833942

104211541254136415781688179820002230

––––––––––

–––

465161718292

107117127142168194224

–290352417474546571628747

–––––––––––––––––––––

–––

39445464768696

106116132152182207

–262317373423473528578679784890990

1090–

12901490

–1700190021002307250727072924312433243524373439314131

–––

39445464768696

106116132152182207

–262317373423473528578679784890990

1090–

13071524

–17241931213823482558276229723172338235923804

––

* Only for flanges made of cast iron

Material:KLINGER gasket material

Specification:1. Gasket DIN 2690,

PN 40, DN 65made of KLINGERsil C-4400, s = 1.5 mm

2. Gasket DIN EN 1514-1, Form IBC, PN 16, DN 250made of KLINGERsil C-4430, s = 2.0 mm

DN

DIN2690

DIN1514

DIN2690

DIN1514

d2 for PN1 and 2,5

DIN2690

DIN1514

6DIN2690

DIN1514

10DIN2690

DIN1514

16DIN2690

DIN1514

25DIN2690

DIN1514

40d1

Measures in mm

KLIN

GER

GmbH

, Ric

h.-Kl

inge

r-St

raße

, D-6

5510

Idst

ein,

Tel

+49

(0) 6

126

950-

0, F

ax +

49 (0

) 612

6 95

0340

/ 950

341,

Cer

tifie

d ac

cord

ing

to D

IN E

N IS

O 90

01

Status 9/2000Subject to technical alterations.

Gaskets according to DIN 2691for tonque and groove flanges, PN 10 to PN 160as well as according to DIN EN 1514-1, Form TG

Information 70.1.2KL

INGE

R Gm

bH, R

ich.-

Klin

ger-

Stra

ße, D

-655

10 Id

stei

n, T

el +

49 (0

) 612

6 95

0-0,

Fax

+49

(0) 6

126

9503

40/ 9

5034

1, C

ertif

ied

acco

rdin

g to

DIN

EN

ISO

9001



Specification:1. Gasket DIN 2691, PN 40, DN 50

made of KLINGERsil C-4400, s = 1.5 mm

2. Gasket DIN EN 1514-1, Form TG, PN 25, DN 800made of KLINGERtop-chem-2000, s = 2.0 mm

DN

DIN 2691 DIN 1514 DIN 2691PN10-160

DIN EN 1514PN 10-25

DIN EN 1514PN 40

d2d1

4/68

10

152025

324050

6580

100125

20 2224

293643

516173

95106129155

––

24

293643

516173

95106129155

––

34

395057

657587

109120149175

303234

395057

657587

109120149175

––

34

395057

657587

109120149175

DN

DIN 2691 DIN 1514 DIN 2691PN10-160

DIN EN 1514PN 10-25

DIN EN 1514PN 40

d2d1

150175200

250300350

400450500

600700800900

1000

183213239

292343395

447–

549

649751856961

1061

183–

239

292343395

447497549

649751856961

1061

203–

259

312363421

473523575

675–––

–

203233259

312363421

473–

575

675777882987

1091

203–

259

312363421

473523575

675777882987

1092

Measures in mm


Specification:1. Gasket DIN 2692, PN 40, DN 65

made of KLINGERsil C-4400, s = 1,5 mm

2. Gasket DIN EN 1514-1, Form SR, PN 25, DN 700made of KLINGERgraphit-laminat PSM, s = 2,0 mm

Gaskets according to DIN 2692for male and female flanges, PN 10 to PN 100

as well as according to DIN EN 1514-1, Form SR

Information 70.1.3

DN

DIN 2692 DIN 1514 DIN 2692PN10-100

DIN EN 1514PN 10-25

DIN EN 1514PN 40

d2d1

101520

253240

506580

100125150

182228

354349

617790

115141169

182227

344349

617789

115141169

343950

576575

87109120

149175203

343950

576575

87109120

149175203

343950

576575

87109120

149175203

DN

DIN 2692 DIN 1514 DIN 2692PN10-100

DIN EN 1514PN 10-25

DIN EN 1514PN 40

d2d1

175200250

300350400

450500600

700800900

1000

195220274

325368420

–520620

720820920

1020

–220273

324356407

458 508610

712813915

1016

–259312

363421473

523575675

–––

–

233259312

363421473

–575675

777882987

1091

–259312

363421473

523575675

777882987

1092

Measures in mm

KLIN

GER

GmbH

, Ric

h.-Kl

inge

r-St

raße

, D-6

5510

Idst

ein,

Tel

+49

(0) 6

126

950-

0, F

ax +

49 (0

) 612

6 95

0340

/ 950

341,

Cer

tifie

d ac

cord

ing

to D

IN E

N IS

O 90

01


Gaskets according to ANSI B 16.21for raised-face flanges

Information 70.2.1


Specification:1. Gasket ANSI B 16.21, RF,

DN 4",600 lbs made of KLINGERsil C-4400, s = 1,5 mm

DN (inch)150 lbs 300 lbs

d2 for PNd1

1/2“3/4“1“

1 1/4“ 1 1/2“

2“

2 1/2“3“

3 1/2“

4“5“6“

8“10“12“

14“16“18“

20“24“

212733

424860

7389

102

114141168

219273324

356406457

508610

475766

7685

104

123136161

174196222

279339409

450514549

606717

536673

8295

111

130149161

193241266

320400457

492565612

682790

536673

8295

111

130149165

180215250

307361422

485539596

654774

536673

8295

111

130149161

177212247

304358419

482536593

647768

400 lbs 600 lbs 900 lbs 1500 lbs

636979

8898

142

165168

–

206247288

358434498

520574638

698838

636979

8898

142

165174

–

209254282

352434520

577641704

755901

Measures in mm

KLIN

GER

GmbH

, Ric

h.-Kl

inge

r-St

raße

, D-6

5510

Idst

ein,

Tel

+49

(0) 6

126

950-

0, F

ax +

49 (0

) 612

6 95

0340

/ 950

341,

Cer

tifie

d ac

cord

ing

to D

IN E

N IS

O 90

01


KLIN

GER

GmbH

, Ric

h.-Kl

inge

r-St

raße

, D-6

5510

Idst

ein,

Tel

+49

(0) 6

126

950-

0, F

ax +

49 (0

) 612

6 95

0340

/ 950

341,

Cer

tifie

d ac

cord

ing

to D

IN E

N IS

O 90

01


The minimum required malleability is as follows,independent on the thickness of the gasket material:2 x 1/ 2 of raw uneven depth of the flange face of 0.16 mm = 0,16 mm2 x eyelet gauge of 0.15 mm = 0.30 mm

minimum necessary malleability = 0.46 mm

Interpolated to a thickness of 2 mm of the gasket material,the relative malleability is:

at 2 mm thickness = 23 %

2. Advance compacting of the edge flanging It is often required, that the eyelet in the fitting whensupplied is to be compacted as far into the joint, so that itssuperficial surface is plane with the gasket upper surface.This will however provide no advantages in comparisonwith a slight superficion over the fitting.Any entire compacting of the eyelet material into the jointwill only however be possible by destroying the recoveryproperties of the sealant material itself and this will deprivethe sealant material of its necessary functional elasticcharacteristics in the area of the eyelet. In addition, scarcelyany lesser force should be required for installation, as thesoft sealant material has merely obtained an essentiallysteeper force compression-characteristic through the priorcompacting action under the eyelet.The method of only compacting the eyelet into the joint sofar as to obtain a certain superficial protrusion in thesupplied state, will provide the gasket material with betterelastic characteristics.We would therefore recommend:1. A gasket thickness of 12 mm per 0.15 mm edge

flanging thickness; 2. A prior compacting within the elastic area.

This type of gasket material is termed an ”eyelet gasket” or a „gasket with metal inner rim“.The gasket material with inner eyelet has given provenservice in many types of application and provides thefollowing advantages in contrast to simple cut jointsmaterial:

The shielding of the seal section against liquid orgaseous media: Protection of the sealant against corrosive agents Prevent of contamination of the liquid or gaseous agent

by disintegration of the gasket material Enhancement of the sealing properties.

The mechanical strengthening of the gasket: For protection against the slipping out of the gasket in

case of loss of flange pressure For use with flat flange faces instead of flanges of male

and female or tongue and groove type

The optimal use of those gaskets requires the workingmaterial specifics and the technical applicatory characte-ristics. Failure to observe such aspects can lead to faultyapplications and, under circumstances to an avoidableleakage around the seal. The following notes are intendedto provide prophylaction.

1. The thickness of the gasket materialThe making of a secure seal requires, that the gasketmaterial fills out and covers all unevenness’ and workingtraces on the flange face outside of the eyelet flangingapplication zone. For this purpose, the sealant materialshould be pressed into half the uneven raw face of theflange. In the case of standardised (German DIN Standard)flanges, such would be up to DN 40 = 0.16 mm.

In the metal mantled zone, the thickness of the gasketmaterial is to be additionally compacted to the gauge of the eyelet.

Gaskets with inner eyelets

Information

Before inserting the eyelet

In the installed state

Detail A

KLIN

GER

GmbH

, Ric

h.-Kl

inge

r-St

raße

, D-6

5510

Idst

ein,

Tel

+49

(0) 6

126

950-

0, F

ax +

49 (0

) 612

6 95

0340

/ 950

341,

Cer

tifie

d ac

cord

ing

to D

IN E

N IS

O 90

01


Gaskets with eyelet according to DIN 2690for raised-face flanges

Information 73.1.0

Tolerances a + b ± 1* from size DN 250 and bigger size a and b can be produced larger on request.

Please avoid dimensions in parenthesis.

Materials:Gasket: KLINGER gasket materialEyelet: Zinc galvanized plain steel

or stainless steel 1.4571

Other materials on request.

Specification:Gasket DIN 2690, DN 32, PN 40,thickness 2 mm, made of KLINGERsil C-4400with eyelet made of 1.4571

DNa*± 1,0 b*

d2 for PNEyelet dimensionsd1

101520

253240

506580

100125150

(175)200250

300350400

(450)500600

700800900

10001200

182228

354349

607689

114140168

194220273

324368420

470520620

720820920

10201220

344

44

4,5

555

555

555

555

555

555

55

455060

708292

107127142

162192218

248273330

385445497

557618735

805910

1010

11251340

333

44

4,5

555

555

555

555

555

555

55

455060

708292

107127142

162192218

248273328

378438490

540595695

810915

1015

11201340

10 16 25 40

455060

708292

107127142

162195225

255285342

402458515

565625730

830940

1040

11501360

455060

708292

107127142

162195225

267292353

418475547

572628745

850970

1080

11901395

Measures in mm

Flat Gasketswith Inner Eyelet for Male and Female Flanges, PN 10 to PN 100,

according to DIN 2692 and DIN EN 1514-1, Form SR

Information 73.1.3KL

INGE

R Gm

bH, R

ich.-

Klin

ger-

Stra

ße, D

-655

10 Id

stei

n, T

el +

49 (0

) 612

6 95

0-0,

Fax

+49

(0) 6

126

9503

40/ 9

5034

1, C

ertif

ied

acco

rdin

g to

DIN

EN

ISO

9001


Tolerances dimension b< DN 50 - 0,5 , > DN 60 ± 0,5* DIN EN 1514-1, Form SR, is only standardized up to PN 25

Please avoid dimensions in parenthesis.

Material:Gasket: KLINGERsil C-4400Eyelet: Zinc galvanized plain steel

or 1.4571

Other designs on request.

Specification:1. Gasket DIN 2692, DN 40,

2 mm thickness,made of KLINGERsil C-4400with eyelet 1.4571

2. Gasket DIN EN 1514-1,Form SR, DN 80, 2 mm thickness,made of KLINGERsil C-4400with eyelet 1.4571

DNba DIN 2692, PN 10-100

d2 Eyelet dimensions d1

101520

253240

506580

100125150

(175)200250

300350400

500600700

800900

1000

44,5

5

555

555

555

555

555

555

555

33

3,5

44,5

5

555

555

555

555

555

555

343950

576575

87109120

149175203

233259312

363421473

575675777

882987

1091

172227

344348

607689

114140168

194220273

324368420

520620720

820920

1020

182227

344349

617789

115141169

194220273

324356407

508610

777*

882*987*

1091*

DIN EN 1514-1, PN 10-40

Measures in mm

4

KLINGERsealexKLINGERflon sealing tape KF-450KLINGERflon Spray KF-500

PTFE

Pro

duct

s

Quick, easyto assemble – sealing on aroll

You are prepared for every eventualitywith KLINGERsealex – ”safe sealingon a roll”. Under service conditions of–196°C up to +260°Cand pressure ofup to 150 barKLINGER-sealex offers secu-re sealing on a roll.

The following applications ofKLINGERsealex will give you someidea of the innovative uses of thisproduct. Further references are available on request.

KLINGERsealex in turbine con-structionOperating conditions: 8 bar at 240°C.A sealing material was required for anumber of flanges in the low-pressurearea of the turbine house of a nuclearpower station.KLINGERsealex succeeded in replacing the traditional seals andreduced the time needed to clean theflange faces giving savings of some40-workforce hours every time thejoints were replaced. These savingsare in addition to the savings made indismantling and assembling the jointand in the cost of materials, whichwould otherwise have been used.

KLINGERsealex in dryer kilnsOperating conditions: 230°C. Tunnel kilns for the kiln drying of coated/lacquered steel and aluminiummetal elements on the air flow feedand air extraction sides are sealedwith the new ”miracle of the roll”.KLINGERsealex replaces woven tapefabric, flocked side panel claddingand other insulation materials with orwithout asbestos.

KLINGERsealex adjusts extremely well to all flange sealing conditionsand possess outstanding resistance to paint solvents and cleaning agents.

KLINGERsealex as a temporarysolution in pipeline systemsOperating conditions: Aggressive agents at 5 bar and 32°C.An extremely aggressive mixture ofdistilled water, vulcanisation agents,carrier agents and pigments is conveyed via a pumping station andassociated piping system.KLINGERsealex is also employed here for repairs in emergencies. Theresults are surprising. An emergencysolution becomes a permanent fixture.

KLINGERsealex



All rights reserved to make technicalalterations. Status: January 2000

Width/ mm

3

5

7

10

14

17

20

25

Liquid N/mm

85 – 400

125 – 500

170 – 750

220 – 950

280 – 1000

300 – 1200

395 – 1450

510 – 1600

Gas N/mm

170 – 400

250 – 500

340 – 750

435 – 950

560 – 1000

600 – 1200

785 – 1450

1000 – 1600

Minimum/Maximum clampingforce to effect seal at ambient*

Sealex

Liquid N/mm

150 – 400

215 – 500

300 – 750

375 – 950

490 – 1000

525 – 1200

685 – 1450

900 – 1600

Gas N/mm

350 – 400

400 – 500

550 – 750

650 – 950

750 – 1000

825 – 1200

900 – 1450

1200 – 1600

Minimum/Maximum clampingforce to effect seal at 100°C*

Installation instructionsClean flanges, cut off a lenght ofKLINGERsealex slightly longer thanthe actual circumference of the seal.Peel off the adhesive protection stripand press KLINGERsealex into position. Cross the free ends of

KLINGERsealex adjacent to a bolthole and bolt up the mating surfacesusing the recommended clampingforce and bolt tightening patters.

* Guideline for clamping force per mm of lenght

What’s so unique aboutKLINGERsealex?KLINGERsealex is a PTFE productmanufactured from a unique, physically networked fibrillated material. It is composed of speciallyprepared fluorocarbons with exellentresistance to aggressive chemicals aswell as offering secure sealing underhigh pressures, even permitting theuse of the material in applications upto 150 bar internal pressure ratings.

Important approval certificationsand tests:”DVGW – Forschungsstelle DeutscherVereine des Gas- und Wasserfaches”(Research and Development Centre forGerman Gas and Water Utilities) – new tests in preparation.”BAM – Bundesanstalt für Material-prüfung” (German Federal GovernmentAgency for Materials’ Testing).Tested for oxygen at 60 bar and 125°C.Also suitable for liquid oxygen.TÜV – approved (”TÜV – TechnischerÜberwachungsverein” – GemanFederal Mechanical Testing Authority):Certification No. 3/4872.

Width mm

3

5

7

10

14

17

20

25

KLINGERsealex:The universal sealing solution

of the products is its ability to compensate for non-ideal flange conditions, a small amounts of residue material on the flange face ispermissible.

Next apply the strips of sealentstraight from the roll onto the flangesurface, as shown in both the photographs. Apply the tape eitheroverlapping at the ends or cut acutelyand abutted – as shown in the photograph on the right. That`s allthere is to it!

Should it be required, you canuse two strips of tape bonded over oneanother.

When re-assembling the flange,you can work with the usual assemblytorque – then fit and forget.There is no need to re-tighten the bolts with KLINGERsealex.

However, if it is possible to re-tighten the flange assembly after 24hours, then you can reduce theapplied bold load by half.

Despite its versatility and ease of handling. KLINGERsealex shouldnot be viewed as a temporary solution,but as a high grade permanent sealwith unique characteristics.

When the sealing surface or thestability of the flange prevents thesuccessful use of a conventional seal. When the geometry of the flangeseating demands an intricate gasketshape, which is both difficult toassemble and uneconomic to manufacture. When the flange material withonly permit the use of low bolt loadsto seat the gasket but the media in the system and the associated interiorpressure demands a high integrityseal.

These are just some of the areasin which you can use KLINGERsealex.You may have other ideas for its use,either as a replacement for conven-tional gasketing or as a hidden reserve for unforeseen circumstances.Please call us for a sample and associated technical information onthe product.

Nothing is left to chance withKLINGERsealex.

As can be seen, with just a fewrolls of KLINGERsealex you have thesame level of security as with con-ventional gaskets. With the ability tosolve a problem quickly, the smallstock of tape will very soon pay foritself. Furthermore, you have thesecutity knowing that you are equipped for all eventualities.

KLINGERsealex can be applied to any sealing face, giving excellentsealing performance even at low boltloads.

The benefits to repair and maintenance routinesYou are prepared for every eventualitywith KLINGERsealex – the seal an aroll. Maintenance Engineers havealready benefited from the versatilityof KLINGERsealex, since it can beused practically anywhere.

When replacing defective seals,first clean flange as thoroughly aspossible. Since one of the strengths

Should you have queries concerning the suitability ofKLINGERsealex for your application,we will gladly assist you with ourexperience. You may contact usthrough our fax service. Let us havethe details of your particular app-lication requirements and you willreceive reliable response and allnecessary information within 24 hours.

You can request a questionnairefor submitting fax enquiries directfrom our Works.

Replacement of conventional gasket materialsKLINGERsealex offers particularadvantages in applications whichprove difficult for conventional materials:

FlangeDN

up to 50

up to 200

up to 600

up to 1,500

from 1,500

from 1,500

from 1,500

from 1,500

Rolllength/m

30

20

15

8

5

5

5

5

Thicknessca. mm

1.5

2.0

2.5

3.0

5.0

6.0

7.0

8.0

What’s so unique aboutKLINGERsealex?KLINGERsealex is a PTFE productmanufactured from a unique, physically networked fibrillated material. It is composed of speciallyprepared fluorocarbons with exellentresistance to aggressive chemicals aswell as offering secure sealing underhigh pressures, even permitting theuse of the material in applications upto 150 bar internal pressure ratings.

Important approval certificationsand tests:”DVGW – Forschungsstelle DeutscherVereine des Gas- und Wasserfaches”(Research and Development Centre forGerman Gas and Water Utilities) – new tests in preparation.”BAM – Bundesanstalt für Material-prüfung” (German Federal GovernmentAgency for Materials’ Testing).Tested for oxygen at 60 bar and 125°C.Also suitable for liquid oxygen.TÜV – approved (”TÜV – TechnischerÜberwachungsverein” – GemanFederal Mechanical Testing Authority):Certification No. 3/4872.

Width mm

3

5

7

10

14

17

20

25

KLINGERsealex:The universal sealing solution

of the products is its ability to compensate for non-ideal flange conditions, a small amounts of residue material on the flange face ispermissible.

Next apply the strips of sealentstraight from the roll onto the flangesurface, as shown in both the photographs. Apply the tape eitheroverlapping at the ends or cut acutelyand abutted – as shown in the photograph on the right. That`s allthere is to it!

Should it be required, you canuse two strips of tape bonded over oneanother.

When re-assembling the flange,you can work with the usual assemblytorque – then fit and forget.There is no need to re-tighten the bolts with KLINGERsealex.

However, if it is possible to re-tighten the flange assembly after 24hours, then you can reduce theapplied bold load by half.

Despite its versatility and ease of handling. KLINGERsealex shouldnot be viewed as a temporary solution,but as a high grade permanent sealwith unique characteristics.

When the sealing surface or thestability of the flange prevents thesuccessful use of a conventional seal. When the geometry of the flangeseating demands an intricate gasketshape, which is both difficult toassemble and uneconomic to manufacture. When the flange material withonly permit the use of low bolt loadsto seat the gasket but the media in the system and the associated interiorpressure demands a high integrityseal.

These are just some of the areasin which you can use KLINGERsealex.You may have other ideas for its use,either as a replacement for conven-tional gasketing or as a hidden reserve for unforeseen circumstances.Please call us for a sample and associated technical information onthe product.

Nothing is left to chance withKLINGERsealex.

As can be seen, with just a fewrolls of KLINGERsealex you have thesame level of security as with con-ventional gaskets. With the ability tosolve a problem quickly, the smallstock of tape will very soon pay foritself. Furthermore, you have thesecutity knowing that you are equipped for all eventualities.

KLINGERsealex can be applied to any sealing face, giving excellentsealing performance even at low boltloads.

The benefits to repair and maintenance routinesYou are prepared for every eventualitywith KLINGERsealex – the seal an aroll. Maintenance Engineers havealready benefited from the versatilityof KLINGERsealex, since it can beused practically anywhere.

When replacing defective seals,first clean flange as thoroughly aspossible. Since one of the strengths

Should you have queries concerning the suitability ofKLINGERsealex for your application,we will gladly assist you with ourexperience. You may contact usthrough our fax service. Let us havethe details of your particular app-lication requirements and you willreceive reliable response and allnecessary information within 24 hours.

You can request a questionnairefor submitting fax enquiries directfrom our Works.

Replacement of conventional gasket materialsKLINGERsealex offers particularadvantages in applications whichprove difficult for conventional materials:

FlangeDN

up to 50

up to 200

up to 600

up to 1,500

from 1,500

from 1,500

from 1,500

from 1,500

Rolllength/m

30

20

15

8

5

5

5

5

Thicknessca. mm

1.5

2.0

2.5

3.0

5.0

6.0

7.0

8.0

Quick, easyto assemble – sealing on aroll

You are prepared for every eventualitywith KLINGERsealex – ”safe sealingon a roll”. Under service conditions of–196°C up to +260°Cand pressure ofup to 150 barKLINGER-sealex offers secu-re sealing on a roll.

The following applications ofKLINGERsealex will give you someidea of the innovative uses of thisproduct. Further references are available on request.

KLINGERsealex in turbine con-structionOperating conditions: 8 bar at 240°C.A sealing material was required for anumber of flanges in the low-pressurearea of the turbine house of a nuclearpower station.KLINGERsealex succeeded in replacing the traditional seals andreduced the time needed to clean theflange faces giving savings of some40-workforce hours every time thejoints were replaced. These savingsare in addition to the savings made indismantling and assembling the jointand in the cost of materials, whichwould otherwise have been used.

KLINGERsealex in dryer kilnsOperating conditions: 230°C. Tunnel kilns for the kiln drying of coated/lacquered steel and aluminiummetal elements on the air flow feedand air extraction sides are sealedwith the new ”miracle of the roll”.KLINGERsealex replaces woven tapefabric, flocked side panel claddingand other insulation materials with orwithout asbestos.

KLINGERsealex adjusts extremely well to all flange sealing conditionsand possess outstanding resistance to paint solvents and cleaning agents.

KLINGERsealex as a temporarysolution in pipeline systemsOperating conditions: Aggressive agents at 5 bar and 32°C.An extremely aggressive mixture ofdistilled water, vulcanisation agents,carrier agents and pigments is conveyed via a pumping station andassociated piping system.KLINGERsealex is also employed here for repairs in emergencies. Theresults are surprising. An emergencysolution becomes a permanent fixture.

KLINGERsealex



All rights reserved to make technicalalterations. Status: January 2000

Width/ mm

3

5

7

10

14

17

20

25

Liquid N/mm

85 – 400

125 – 500

170 – 750

220 – 950

280 – 1000

300 – 1200

395 – 1450

510 – 1600

Gas N/mm

170 – 400

250 – 500

340 – 750

435 – 950

560 – 1000

600 – 1200

785 – 1450

1000 – 1600

Minimum/Maximum clampingforce to effect seal at ambient*

Sealex

Liquid N/mm

150 – 400

215 – 500

300 – 750

375 – 950

490 – 1000

525 – 1200

685 – 1450

900 – 1600

Gas N/mm

350 – 400

400 – 500

550 – 750

650 – 950

750 – 1000

825 – 1200

900 – 1450

1200 – 1600

Minimum/Maximum clampingforce to effect seal at 100°C*

Installation instructionsClean flanges, cut off a lenght ofKLINGERsealex slightly longer thanthe actual circumference of the seal.Peel off the adhesive protection stripand press KLINGERsealex into position. Cross the free ends of

KLINGERsealex adjacent to a bolthole and bolt up the mating surfacesusing the recommended clampingforce and bolt tightening patters.

* Guideline for clamping force per mm of lenght

3.00

2/ 8

.200

0

Subject to technical alterations.Status: November 1998

ApplicationKLINGERflon Sealant Tape has beenshown in provide durable service forthe reliable, clean and timesavingsealing of fittings and appliancesagainst the leakage of fluids, vapoursand gases since many years.

The slackening of all treatedscrewed joints is easily possible aftermany of service.

The tape will not swell norbecome sticky. It is resistantchemically to all chemical agents (but not against fluorine and meltedalkaline metals).

Application is simple and easy.The tape is wrapped around a screwor bolt thread with slight tension andlittle overlapping. The counterpart isthen applied and tightened as usual.One or more layers may de requireddependent on the thread pitch.

Product description KLINGERflon Sealant Tape serves toseal screw joint unions of all kindsand is manufactured of unsintered anddegreased PTFE KLINGERflon.

Delivery form:Form of is supplied on handy plasticreels in 12 m lengths in a width 12 mm approx.

Gauge of tape:0.10 mm = Type Swith DVGW-approval

Gauge of tape:0.08 mm = Type Nwithout DVGW-approval

Temperature resistanceFrom –196°C to +250°C

Order example: 100 reels of KLINGERflon SealantTape Type S.

KLINGERflon Sealant Tape

Information SheetKF-450



3.00

2/ 1

0.20

00


ApplicationKF spray is a well proven CHC- andHCFC- and silicon-exempt separating agent for plastics,elastomers (rubber) andadhesives.

The layer of TFE prevents partsbaking the mould and assists inenhancing the de-moulding rate inextrusion-, laminating- and com-pression cycles by means of rapidand easy de-moulding routines.Subsequent processing problems andworking faults, such as orange-peeleffects or the formation of bubbles,will be reduced. This will enable, forexample 8 to 10 de-moulding routinesto be carried out without between newjobs when processing epoxy resinswith an air cured TFE layer.

Coatings with KLINGERflon Sprayare completely free of grease, leavebehind no soiling and are non-transference contaminating, i.e. no

problems will be experienced duringsubsequent printing operations,metalizing routines, adhesive- orvarnish work with the mouldedsections.The coatings can be appliedto, and are compatible with practicallyall plastic materials currently availableon the market today.

The KF Spray is a valuableaccessory in all branches of industry,in workshops and in domestic areas,where grease-free, dry and non-contaminating lubrication isrequired.

In order to obtain the best ad-hesive properties of the TFE coating,the surface of the work piece to becoated should be completely dry andfree of any contamination andrepellent substances (e.g. grease, oiland the link ).

The coating should be appliedonly in thin layerings. Larger gaugedcoatings need to be applied and builtup in several separate layers withintermittent service live to permit thecuring of the individual coatings.

The KF Spray contains CHC- andHCFC-reduced solvents, e.g. aspecial form of benzene. Care shouldhowever be taken to ensure, thatstatutory ordinances and regulationsfor the handling of flammablesolvents be complied with.

The coating, when applied not beexposed to naked flames or glowingembers in the vicinity in order toprevent ignition and the generating ofany decomposition products. Good ventilated conditions are to beensured on site. All safety regulationsconcerning the handling of aerosolsas well as the notices imprinted onthe spray can are to be taken intoconsideration.

Product description KLINGERflon Spray is a separating-,anti-seizing- and lubricating agent ona TFE base (tetra-fluor-ethulentelimer)– it is dispergent in CHC- and HCFC-exempt solvents – and thinned with aspecial benzene dilutant.

The handy KLINGERflon aerosolensures a clean and rapid applicationof the agent.

After application and theevaporation of the solvent, thereremains a thin white TFE coatingbound by a bonding agent, with thetypical characteristics of fluorineplastics – such as:

a separating and anti-adhesive effect

temperature resistant up to + 265°C

practically chemically inert,resistant to acids, alkalis andsolvents

physiologically compatible self-lubricating effect at low-rate

friction coefficients

Form of supply TFE emulsion is supplied in thinnedform ready for use as:KLINGERflon aerosols of 400 ml content, in cartons of 12

Order example: 120 aerosols of KF Spray of 400 ml content = 10 cartons as per Info Sheet KF 500

KLINGERflon Spray Separating-, anti-seizing- and lubricating agent

Information SheetKF-500



5

RingcutterCharacteristic ValuesVa

riou

s

TheCircular Slitting Saw Equipment

fromKlingerWith a Klinger circular slitting sawyou are equipped for any emergency.You can manufacture rings, collars,hoops and bands from 80 mm to 1250 mm diameter in all gauges – at the turn of a hand.And if required, theequipmentcan be supplied withmotorised drives.

The slitting substrate supplied is of 3 mm gauge and has a diameter of400 mm. Diameters available are 400 mm, 700 mm and 1270 mm.

New:Circular slitters of specially hardened steel

Technical specifications

at a glanceDimensions and weights

Equipment

Length max.

Height max.

Width max.

Weight

Drive facility

Voltage

Power rating

Drive shaft revolutions

MCB protection

Overloading MCB, automatic

Slitting speed, dependent on workpiece and gauge

Working application

Min. circular feature diameter, dependent on gauge

Max. circular feature diameter

Circular feature width, dependent on type of workpiece

Circular feature width max.

Slitting depth, dependent on type of workpiece

with drive

1,200 mm

250 mm

170 mm

9.3 kg

220/240V 50 cycles

50 W, 0.23 A

53 rpm

IP 54

thermal triggering

5.5 – 6.5 m/min

approx. 80 mm

1,250 mm

up to 1 mm

160 mm

up to 9 mm

without drive

1,100 mm

250 mm

170 mm

6.5 kg

2. Documentation of the productA proper data sheet for every gasketmaterial. As a special help for yourdecision you find the „pT“ diagram. It demonstrates different behavioursfor your further choice.

3. Resistance to media:Here you find statements on the re-sistance of every KLINGER gasket tomore than 200 recognised chemicals.

4. Technical fax serviceName the data for your gasket condi-tions and you’ll get a reliable answerfrom Klinger, often within 24 hours.

5. Choose your gasket onyour PCThe efficient selection programKLINGERexpert ® for the experiencedexpert. Answers all questions ondesign, planning and maintenance. A software with on-line help.

6. Test it yourself We deliver original gasket material fora test under your service conditions.

7. On-the-spot advice:With very difficult tasks we will adviseyou on the spot. We offer you adapteddesigns on the basis of our standardgrades and special designs suited toyour needs.

For your choice of the right gas-ket we offer you a proved communica-tion concept which leads you step bystep to the right decision.

1. The matrixA comparison of the prevailing sealing characteristics with criteria fortypical fields of application gives youa first general survey.

The safe way to the right gasket

All rights reserved for alterations totechnical specifications. Status: September 2000.



Making the equipment operationalFirst adjust the centring bolt 1to the size of the required circularslitter. For this purpose, employ theincorporated tape line, by attaching it to the centring bolt. The set radiuscan be read off the slitter position.

Insert the slitter substrate on the centring bolt and set the slittingdepth on the small hand wheel 2so that the slitter just cuts into thesubstrate but does not touch thecounter roller in the rail. This settingshould then to be secured with thecounter nut.

Thereafter, turn the slitter heightback to the initial position.

Cut Rings – manufactured in house –in one quick cut,

with or without a motorised driveA few tips from practiceWhen slitting circular features inexcess of 750 mm exterior diameter,the edges of the plate cut should beremoved, so that the workpiece canbe turned without hinderance.

In cases of circular features over3 mm gauge, it is advisable to turnthe workpiece after slitting throughhalf of the thickness and recommen-ce and complete the work from theopposite side.

Our ”tiny one” for rapid servicingwork on customer workshopsThe ”tiny one” is ideal for mobileworkshops. It is easy to transport,quick to install and simple to handleand comes equipped with slittingwork face, centering bolt, slitter andslitter callipers. The equipment canbe employed to process all workfrom 300 mm outside diameters to25 mm inner diameters.

Slitting routinesYou can now commence the circularslitting operations. A centring boringhas already been tapped into thesmall plate with the punch supplied.

By turning the large hand wheel3, the circular slitter 4 can thenbe moved together with the smallplate. The depth the slitter can beengaged stage by stage by means ofthe small hand wheel per turn of theworkpiece depends on the gauge andthe hardness of the plate presented.The ideal gauge is between 0.5 and2.0 mm.

With experience the operator willincreasingly obtain a feeling for thecorrect engagement.

The electric drive motor is thento be attached by means of slidingthe internally toothed plastic cou-pling onto the toothed pinion, so thatthe holder arm grips around the shaftdrive of the circular slitter saw frombelow.

After closing and securing theclamp, a firm fixture is obtained bet-ween the equipment and the electricdrive motor and the installation iscomplete. The lower illustrationshows the operational status of theequipment.

When conducting motorised slit-ting operations, care should be takento ensure that the equipment is offe-

red up to the work slowly, otherwisethe electric drive motor can stall.

Ensure that the transparent protective cap covers the circularslitter under motorised work conditions. Otherwise their is ahazard of bodily injury, e.g. whenslipping off the small hand wheel.

* The circular slitter shaft in theolder models of the equipment willhave to be replaced.

Replacement slitters and servicingThe circular slitter is disposable. You can grind it back into conditionor merely dispose and replace it. The slitter supplied is found on thesmall hand wheel and is attached bya central screw. The slitter drive shaft should preferably be greased at regular intervals. There are two nipples available for greasing routines.

Simple and rapid installation ofthe electric drive facilityThe following service routines applyboth to initial installation of the circular slitter with the electric drivefacility or when re-equipping themotor.

First, remove the crank on thelarge hand wheel. This enables thesubsequent installation procedure forthe connection of the motor drivefacility.

Thereafter, the toothed pinionsupplied should be fixed to the freeshaft end of the large hand wheel*.The stud screw should be screwedinto the boring on the shaft.

1 4 2 3

Making the equipment operationalFirst adjust the centring bolt 1to the size of the required circularslitter. For this purpose, employ theincorporated tape line, by attaching it to the centring bolt. The set radiuscan be read off the slitter position.

Insert the slitter substrate on the centring bolt and set the slittingdepth on the small hand wheel 2so that the slitter just cuts into thesubstrate but does not touch thecounter roller in the rail. This settingshould then to be secured with thecounter nut.

Thereafter, turn the slitter heightback to the initial position.

Cut Rings – manufactured in house –in one quick cut,

with or without a motorised driveA few tips from practiceWhen slitting circular features inexcess of 750 mm exterior diameter,the edges of the plate cut should beremoved, so that the workpiece canbe turned without hinderance.

In cases of circular features over3 mm gauge, it is advisable to turnthe workpiece after slitting throughhalf of the thickness and recommen-ce and complete the work from theopposite side.

Our ”tiny one” for rapid servicingwork on customer workshopsThe ”tiny one” is ideal for mobileworkshops. It is easy to transport,quick to install and simple to handleand comes equipped with slittingwork face, centering bolt, slitter andslitter callipers. The equipment canbe employed to process all workfrom 300 mm outside diameters to25 mm inner diameters.

Slitting routinesYou can now commence the circularslitting operations. A centring boringhas already been tapped into thesmall plate with the punch supplied.

By turning the large hand wheel3, the circular slitter 4 can thenbe moved together with the smallplate. The depth the slitter can beengaged stage by stage by means ofthe small hand wheel per turn of theworkpiece depends on the gauge andthe hardness of the plate presented.The ideal gauge is between 0.5 and2.0 mm.

With experience the operator willincreasingly obtain a feeling for thecorrect engagement.

The electric drive motor is thento be attached by means of slidingthe internally toothed plastic cou-pling onto the toothed pinion, so thatthe holder arm grips around the shaftdrive of the circular slitter saw frombelow.

After closing and securing theclamp, a firm fixture is obtained bet-ween the equipment and the electricdrive motor and the installation iscomplete. The lower illustrationshows the operational status of theequipment.

When conducting motorised slit-ting operations, care should be takento ensure that the equipment is offe-

red up to the work slowly, otherwisethe electric drive motor can stall.

Ensure that the transparent protective cap covers the circularslitter under motorised work conditions. Otherwise their is ahazard of bodily injury, e.g. whenslipping off the small hand wheel.

* The circular slitter shaft in theolder models of the equipment willhave to be replaced.

Replacement slitters and servicingThe circular slitter is disposable. You can grind it back into conditionor merely dispose and replace it. The slitter supplied is found on thesmall hand wheel and is attached bya central screw. The slitter drive shaft should preferably be greased at regular intervals. There are two nipples available for greasing routines.

Simple and rapid installation ofthe electric drive facilityThe following service routines applyboth to initial installation of the circular slitter with the electric drivefacility or when re-equipping themotor.

First, remove the crank on thelarge hand wheel. This enables thesubsequent installation procedure forthe connection of the motor drivefacility.

Thereafter, the toothed pinionsupplied should be fixed to the freeshaft end of the large hand wheel*.The stud screw should be screwedinto the boring on the shaft.

1 4 2 3

TheCircular Slitting Saw Equipment

fromKlingerWith a Klinger circular slitting sawyou are equipped for any emergency.You can manufacture rings, collars,hoops and bands from 80 mm to 1250 mm diameter in all gauges – at the turn of a hand.And if required, theequipmentcan be supplied withmotorised drives.

The slitting substrate supplied is of 3 mm gauge and has a diameter of400 mm. Diameters available are 400 mm, 700 mm and 1270 mm.

New:Circular slitters of specially hardened steel

Technical specifications

at a glanceDimensions and weights

Equipment

Length max.

Height max.

Width max.

Weight

Drive facility

Voltage

Power rating

Drive shaft revolutions

MCB protection

Overloading MCB, automatic

Slitting speed, dependent on workpiece and gauge

Working application

Min. circular feature diameter, dependent on gauge

Max. circular feature diameter

Circular feature width, dependent on type of workpiece

Circular feature width max.

Slitting depth, dependent on type of workpiece

with drive

1,200 mm

250 mm

170 mm

9.3 kg

220/240V 50 cycles

50 W, 0.23 A

53 rpm

IP 54

thermal triggering

5.5 – 6.5 m/min

approx. 80 mm

1,250 mm

up to 1 mm

160 mm

up to 9 mm

without drive

1,100 mm

250 mm

170 mm

6.5 kg

2. Documentation of the productA proper data sheet for every gasketmaterial. As a special help for yourdecision you find the „pT“ diagram. It demonstrates different behavioursfor your further choice.

3. Resistance to media:Here you find statements on the re-sistance of every KLINGER gasket tomore than 200 recognised chemicals.

4. Technical fax serviceName the data for your gasket condi-tions and you’ll get a reliable answerfrom Klinger, often within 24 hours.

5. Choose your gasket onyour PCThe efficient selection programKLINGERexpert ® for the experiencedexpert. Answers all questions ondesign, planning and maintenance. A software with on-line help.

6. Test it yourself We deliver original gasket material fora test under your service conditions.

7. On-the-spot advice:With very difficult tasks we will adviseyou on the spot. We offer you adapteddesigns on the basis of our standardgrades and special designs suited toyour needs.

For your choice of the right gas-ket we offer you a proved communica-tion concept which leads you step bystep to the right decision.

1. The matrixA comparison of the prevailing sealing characteristics with criteria fortypical fields of application gives youa first general survey.

The safe way to the right gasket

All rights reserved for alterations totechnical specifications. Status: September 2000.



KLINGERsilType

KLINGERsil C-4300

KLINGERsil C-4400

KLINGERsil C-4409

KLINGERsil C-4430

KLINGERsil C-4500

KLINGERsil C-4509

KLINGERsil C-8200

KLINGERtop-chem and top-graphType

KLINGERtop-chem 2000

KLINGERtop-chem 2003KLINGERtop-chem 2005KLINGERtop-graph 2000

KLINGERgraphit LaminateType

PSM 100PSM 200PSM 300SLS 100SLS 200SLS 300

Metal gasketsTypeSpiral wound gasket (graphite filler)Metal clad gasket (soft iron)

thick-nessmm

1231231212312312123

thick-nessmm

123222

thick-nessmm

123123

σVO

MPa25°C

15812048

24024063

240240

>240>24013322018010028018022515075

σVO

MPa25°C

253210100

>110>110>160

σVO

MPa25°C

21014095

195125

80

σVu 0,1

MPa25°C

15182018232439432229292326282428171921

σVu 0,1

MPa25°C

212121132825

σVu 0,1

MPa25°C

302020202020

MPa50°C

1208040

19511053

21511026024097

195110

8019511016011055

MPa50°C

214185

87110

50120

MPa50°C

21014095

18011075

MPa100°C

635229958041

17680

14512065

12011055

140110

705326

MPa100°C

150150

60283580

MPa100°C

200130

90160100

70

MPa200°C

393318504224

12042817340685933

12059443417

MPa200°C

125125

50152270

MPa200°C

19512085

1309060

MPa300°C

3830

80306556315143239743

MPa250°C

7575331015

60 ** 300°C

MPa300°C

190110

801107550

k1

mm1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

k1

mm1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bD

1.1 x bv

k1

mm3 x bD

2 x bD

2 x bD

2 x bD

2 x bD

2 x bD

KOx KD

(N/mm)22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

28 x bD

28 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

28 x bD

28 x bD

22 x bD

22 x bD

22 x bD

KOx KD

(N/mm)25 x bD

25 x bD

25 x bD

22 x bD

22 x bD

KOx KD

(N/mm)30 x bD

10 x bD

7 x bD

6 x bD

6 x bD

6 x bD

”m”factor

2.73.03.33.23.53.93.23.54.55.05.53.54.04.53.54.03.54.04.5

”m”factor

4.75.05.22.8

10.08.0

”m”factor

3.02.02.02.02.02.0

”m”factor

3.03.0

”y”StressMPa15.015.015.020.020.020.030.030.025.025.025.025.025.025.030.030.022.522.522.5

”y”StressMPa10.010.010.0

5.010.015.0

”y”StressMPa30.010.0

6.06.06.06.0

”y”StressMPa68.931.0

Characteristic Values

σBO (7.2.2)DIN 28090/DIN 28091 DIN 2505 ASTM



The evaluation of these characteristic datasare based on the rules of DIN 28090. Theuse of this values will not guarantee the performance of the gasket. Application conditions not in the control of the gasketmaterial manufacturer can influence the operation of the gasket. A deducation of liability claims of any nature is therefore not possible. As further investigations arecontinuosely carried out we reserve the rightof appropriate updates.

The design factors ”m” and ”y” according tothe ASME Code are based on a maximumleakage rate of 1 ml/min. approx. 0.1 mg/sec x m measured according to DIN 28090 at different gas pressures anddifferent gasket stresses. The DIN 2505 and the ”y” and ”m” conceptitself now being questioned as a validdesign tool.

KLINGERsilTyp

KLINGERsil C-4300

KLINGERsil C-4400

KLINGERsil C-4409

KLINGERsil C-4430

KLINGERsil C-4500

KLINGERsil C-4509

KLINGERsil C-8200

KLINGERtop-chem u. top-graphTyp

KLINGERtop-chem 2000

KLINGERtop-chem 2003KLINGERtop-chem 2005KLINGERtop-graph 2000

KLINGERgraphit LaminatTyp

PSM 100PSM 200PSM 300SLS 100SLS 200SLS 300

Metallische DichtungenTypSpiraldichtungen(Graphitfüllband)Metallummantelte Dichtungen (Weicheisen)

Dicke

mm1231231212312312123

Dicke

mm123222

Dicke

mm123123

σVO

MPa25°C

15812048

24024063

240240

>240>24013322018010028018022515075

σVO

MPa25°C

253210100

>110>110>160

σVO

MPa25°C

21014095

195125

80

σVu 0,1

MPa25°C

15182018232439432229292326282428171921

σVu 0,1

MPa25°C

212121132825

σVu 0,1

MPa25°C

302020202020

MPa50°C

1208040

19511053

21511026024097

195110

8019511016011055

MPa50°C

214185

87110

50120

MPa50°C

21014095

18011075

MPa100°C

635229958041

17680

14512065

12011055

140110

705326

MPa100°C

150150

60283580

MPa100°C

200130

90160100

70

MPa200°C

393318504224

12042817340685933

12059443417

MPa200°C

125125

50152270

MPa200°C

19512085

1309060

MPa300°C

3830

80306556315143239743

MPa250°C

7575331015

60** 300°C

MPa300°C

190110

801107550

k1

mm1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

k1

mm1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bD

1,1 x bv

k1

mm3 x bD

2 x bD

2 x bD

2 x bD

2 x bD

2 x bD

KOx KD

(N/mm)22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

28 x bD

28 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

22 x bD

28 x bD

28 x bD

22 x bD

22 x bD

22 x bD

KOx KD

(N/mm)25 x bD

25 x bD

25 x bD

22 x bD

22 x bD

KOx KD

(N/mm)30 x bD

10 x bD

7 x bD

6 x bD

6 x bD

6 x bD

”m”factor

2,73,03,33,23,53,93,23,54,55,05,53,54,04,53,54,03,54,04,5

”m”factor

4,75,05,22,8

10,08,0

”m”factor

3,02,02,02,02,02,0

”m”factor

3,03,0

”y”StressMPa15,015,015,020,020,020,030,030,025,025,025,025,025,025,030,030,022,522,522,5

”y”StressMPa10,010,010,0

5,010,015,0

”y”StressMPa30,010,0

6,06,06,06,0

”y”StressMPa68,931,0

Dichtungskennwerte



σBO (7.2.2.)DIN 28090/DIN 28091 DIN 2505 ASTM

Die Evaluierung dieser charakteristischenDaten wurde nach den Regeln der DIN28090 durchgeführt. Die Einsatzfähigkeitvon Dichtungen wird durch die Anwendungdieser Werte nicht garantiert. Die Ableitungvon Gewährleistungsansprüchen, gleichwelcher Art, ist aus den genannten Gründennicht möglich. Weiterführende Untersuchun-gen auf diesem Gebiet machen eine zukünf-tige Aktualisierung der Werte möglich bzw.

wahrscheinlich. Wir behalten uns das Rechtfür solche Anpassungen vor.Die Dichtungsfaktoren „m” und „y” nachASME Code wurden bei einer max. Leckratevon1 ml/min. entspricht ca. 0,1 mg/sek. x mnach DIN 28090 bei unterschiedlichenInnendrücken und Flächenpressungengemessen. Die Berechnung nach DIN 2505sowie die „y” und „m” Werte werden künftigdurch andere Regelwerke ersetzt.


KLINGER GmbHPostfach 1370, D-65503 IdsteinRich.-Klinger-Straße, D-65510 IdsteinTel (06126) 950-0Fax (06126) 950340/ 950341e-mail: [email protected]://www.klinger-gmbh.de

Subject to technical alterations.Status: September 2000

Änderungen vorbehalten.Stand: September 2000

Documents

Klinger Gasket Catalogue