JPS VARIABLE SPEED PUMPS - Zodiac Pool Systems/media/225d... · PDA •Firmware ... • Firmware Revision ALL – Jandy Variable Speed Pumps and Pentair Intelliflo pumps ... Code

INSTALLATION/PROGRAMMING/AFFINITY LAW

JPS VARIABLE SPEED PUMPS

2

Zodiac Academy [email protected]

www.zodiacacademy.com

Zodiac® Pool Systems, Inc. 1-800-822-7933 Regional Extension_________________ www.ZodiacPoolSystems.com

Instructor: _____________________________________Email:___________________________

Sales person: ___________________________________Phone:__________________________




Service Manager: ________________________________Phone:__________________________

Service Manager: ________________________________Phone:__________________________

IMPORTANT SAFETY INSTRUCTIONSThe information contained in this technical guide is intended for Zodiac trained service personnel only. Electrical installation and repairs should only be performed by a certified electrician or Zodiac trained professional. and must comply with all national electric codes (NEC®, Canadian, etc.). state and local law, ordinances, codes and regulations.

If you have not received training, do not attempt any of the electrical repairs presented in this document. Contact Zodiac Pool Systems, Inc. at 1-800-822-7933 for assistance.

Read and follow all instructions carefully.When servicing equipment, basic safety precautions should always be followed including those listed below.

TO REDUCE THE RISK OF ELECTRICAL SHOCK:• Disconnect main power to pool equipment area prior to any service or repairs.

• Keep all electrical equipment at least 10 feet (3m) from inside wall of pool or spa.

• Connect equipment only to a receptacle (cord models) or circuit (hardwired) protected by a ground fault circuit interrupter (GFCI).

• Use only copper conductors and supply wires suitable for the specific device.

• Replace damaged power cord(s) immediately and use only identical replacement parts.

• Do not bury power cord(s). Position cord(s) to minimize abuse from lawn mowers, hedge trimmers and other equipment.

• Do not install or service equipment if precipitation is present or imminent.

TO REDUCE EQUIPMENT WATER PRESSURE HAZARD:• Always turn pump off to release pressure prior to removing or installing in-line equipment.

• To avoid equipment damage, do not exceed water pressure (psi) specifications for the device.

To reduce the risk of injury, do not permit children to operate, handle or play on equipment.

2HP Variable Speed Pump

High Efficiency , Permanent Magnet, TEFC , Variable

Speed Motor

2 Inch Union or Internal Threads

Ergonomic Handles

Adjustable Base Options Available

Tool Free Drain Plugs For Easy Winterization

High Profile Lid Handles

10:00AM PUMP IS OFF PRESS RESET OR MENU

High Efficiency, Permanent Magnet, TEFC, Variable Speed Motor

2 x 2.5” Unions No Nipples Required

Premium Wet End with Installer & User Friendly

Features

Auxiliary Circuit


40% Larger Basket Reduces Maintenance & Increases

Efficiency

2.7 Total Horsepower

Jandy RS485

Ergonomic Handles

2.0 HP Variable Speed Pump

High Efficiency , Permanent Magnet, TEFC , Variable

Speed Motor

2 - 3 Inch Unions

Ergonomic Handles

High Profile Lid Handles

Automation Options…


Variable Speed Pump (1.5 HP & 2.0 HP, and SVRS options available)

Large Smooth Trap Basket

Controller Compatibility

AquaLink® RS • Firmware Revisions O.1 to current (T.2) – Jandy®Variable Speed Pumps and Pentair® Intelliflo pumps communicate through the RS 485 line. PDA •Firmware Revisions 4.0 to current (7.1) – Jandy Variable Speed Pumps and Pentair Intelliflo pumps communicate through the RS 485 line. Z4 • Firmware Revision ALL – Jandy Variable Speed Pumps and Pentair Intelliflo pumps communicate through the RS 485 line but only through the filter pump circuit. JEP-R • RS 485 communication - All revisions compatible.

iQPump • RS 485 communication - All revisions compatible.

FHP VSFHP165JEP VSFHP270JEP

VSFHP165AUT VSFHP270AUT

PHP VSPHP270JEP VSPHP270AUT

SHP VSSHP220AUT VSSHP270AUT N/A

PLATFORM TOTAL HP INTERFACE

VS

FHP PHP SHP

SVRS

165 220 270

JEP AUT

NOTE: THE SVRS PUMP IS COMPANTABLE WITH ALL CONTROLLERS

SVRS JEP2.0SVRS JEP2.0SVRS

JEP-R AUTOMATION

Plumbing

Minimum 2 times pipe diameter for discharge

Sweep Elbow Minimum 4 times pipe diameter into pump! Also, if possible, plumb larger pipe on the suction side than on the discharge side.

STEALTH STEALTH

Sweep Elbow

Good Plumbing Installation

Air Lock

STEALTH

Poor Plumbing Installation

FloPro VSP Base Jandy VS FloPro Variable Speed Pump Series VS-FHP

8

Notes:

Electrical

General

GROUND WIRE

BOND WIRE

STEALTH

Circuit Breakers

4 conductor 22 AWG wire

Installation Wiring Controller of choice: JEP-R, RS, PDA, or Z4

Note: Filter Pumps require the use of GFCI protection. (NEC 680.22) Check local authority having jurisdiction for all other pump applications. Zodiac recommends the Siemens/Murray QF220A 20 amp breaker.

9

Notes:

GROUND WIRE

BOND WIRE

STEALTH

Circuit Breakers

4 conductor 22 AWG wire Red 4 pin connector

Installation Wiring

Note: Filter Pumps require the use of GFCI protection. (NEC 680.22) Check local authority having jurisdiction for all other pump applications.

L2 L1

FIL- PMP

AUX 1

AUX 2

AUX 3

AUX 4

AUX 5

AUX 6

AUX 7

Power to independent unit

– running only when pump is

powered ie: Salt, ozone

10

Notes:

MENU SELECT

L2 L1

L2 L1

L1 = Line 1 L2 = Line 2 240 VAC Ground

1 2 3 4 Red Black Yellow Green

Not Used

Installation Electrical VS-FHP 1.0

®

1 2 3 4 5 ON

Dip Switches: 1, 2 & 5 ON 3 & 4 OFF

Factory Setting

L2 L1

Wire 4 conductor cable to controller Green to terminal 4 Yellow to terminal 3 Black to terminal 2

Red to terminal 1

®

Pro Series

VARIABLE SPEED PUMP

230 VAC Ground L2 L1

Installation Electrical Gen II Motors

L1 L2

®

Pro Series

VARIABLE SPEED PUMP

Auxiliary Circuit Wiring

As an added feature all Gen II VS pumps with a 2014 serial number or newer come equip with the auxiliary dry contact connection. This feature allows for added safety, equipment protection, and energy efficiency.

All connections must be wired according to the National Electrical Code (NEC®), state and local codes & guidelines, and should be performed by qualified licensed personnel.

• Runs chlorine generators and booster pumps only when ample flow is available, maximizing effective run time conserving energy • Prevents gas production at low flow rates • Avoids dry run cycles – lengthening equipment life span

L2 L1

Auxiliary Circuit Operation/Wiring Gen II drives with 2014 serial number or newer only

®

Pro Series

VARIABLE SPEED PUMP

Aux Circuit

Operation of Auxiliary Circuit • Dry contact - single pole, single throw relay. • First time the pump maintains speed above 1725 rpm for 3 + minutes the auxiliary relay closes. • Pump rpm drops below 1725 rpm the auxiliary relay opens. • Pump rpm returns to 1725 or higher relay closes after 5 seconds, not 3 minutes. • Anytime the speed drops below 1725 rpm the relay opens without a delay.

L2 L1

115 VAC Auxiliary Load

115 VAC Power Source


Separate 150 VAC Power Source

Auxiliary Circuit Operation/Wiring Gen II drives with 2014 serial numbers only

NOTE: The Auxiliary Load relay contact is rated at 11 amps whether wired for 115 or 230 VAC. Please ensure the auxiliary load does not exceed this rating.

L2 L1


230 VAC Auxiliary Load

Separate 230 VAC Power Source


L2 L1

®

Pro Series

VARIABLE SPEED PUMP

Jump 1 to 3 and 2 to 4 Dip Switches 1 & 2 must be in the ON position.

Drive Test and Control Bypass Gen II drives with 2014 serial number or newer only

Dip Switch Settings

Variable Speed Controller (JEP-R) Dip Switches 1 and 2 ON

AquaLink RS or PDA Dip Switches 1 and 2 OFF

Pump Address 1 Dip Switches 3 & 4 OFF

Pump Address 2 Dip Switch 3 ON, 4 OFF

Pump Address 3 Dip Switch 3 OFF, 4 ON

Pump Address 4 Dip Switch 3 & 4 ON

ePump™ Gen l ePump Gen ll FloPro™ VSP 1.0

Dip Switch Settings

Do not turn dip switches 1 & 2 ON unless the control panel is a JEP-R VSP Controller. By turning these two switches on, 10 volts DC is sent from the motor to the controller. If these switches are turned on, and the motor is connected to a PDA, AquaLink RS or Z4, the printed circuit board of the control will eventually fail due to 10 volts DC traveling in the wrong direction.

14

Notes:

VSP Programming OneTouch

VSP Programming OneTouch

From the Main Screen highlight MENU/HELP, then press Select.

SELECT

BACK DONE

MENU / HELP

EQUIPMENT ON/OFF

JANDY AquaLinkRS

08/7/07 TUES 9:02 AM

FILTER PUMP OFF AIR 88 °F

ONETOUCH ON/OFF

Select

VSP Setup

Scroll to SYSTEM SETUP and press Select.

SELECT

BACK DONE

MENU

HELP PROGRAM SET TEMP SET TIME DISPLAY LIGHT LOCKOUTS PASSWORD PROGRAM GROUP SYSTEM SETUP

> > > > > > > > >

VSP Setup

Scroll Up to VAR SPEED PUMP and press Select.

SELECT

BACK DONE

SYSTEM SETUP

VAR SPEED PUMP ONETOUCH LABEL AUX FREEZE PROTECT AIR TEMP SEASONAL ADJ DEGREES C/F DAYLIGHT SAVIN

> > > > > > > > >

MORE

VSP Setup

Pump MODEL will be highlighted, press Select.

SELECT

BACK DONE

VSP SETTINGS

PUMP MODEL PUMP APPLICATION MINI-MAX SETTINGS SPEED/LABELS PRIME RESTORE DEFAULTS

VSP Setup

Up to 4 variable speed or variable flow pumps maybe operated by the OneTouch. Highlight the pump number to be set and press Select.

SELECT

BACK DONE

PUMP MODEL

PUMP 1 PUMP 2 PUMP 3 PUMP 4

Highlight an item and press SELECT

VSP Setup

Highlight the appropriate pump type and press Select. An X will appear to the right of the pump. Press the Back button to return to VSP Settings screen.

Note: Starting with Revision P a OneTouch system can operate any combination of variable speed and variable flow pumps. Note 2: Do not choose VSP AC, this circuit does not operate at this time.

SELECT

BACK DONE

PUMP MODEL PUMP 1

ePUMP Intelliflo VF Intelliflo VS VSP AC

X


VSP Setup

Highlight PUMP APPLICATION and press Select.

SELECT

BACK DONE

VSP SETTINGS


VSP Setup

Highlight the pump number and press Select.

SELECT

BACK DONE

PUMP MODEL



VSP Setup

Highlight where the pump will be used and press Select. Press the Back button to return to VSP Settings screen. Example: Pump application is as a filter pump

SELECT

BACK DONE

FILTRATION AUX. PUMP NOT INSTALLED

PUMP APPLICATION PUMP 1

X


VSP Setup

Highlight MIN-MAX/SETTINGS and press Select.

SELECT

BACK DONE

VSP SETTINGS


VSP Setup


SELECT

BACK DONE

PUMP MODEL



VSP Setup

Highlight either MINI LIMIT or MAX LIMIT and press Select. Press the Back button to return to VSP Settings screen.

SELECT

BACK DONE

MNI-MAX SETTINGS PUMP 1

SCALE MIN LIMIT MAX LIMIT

RPM 600

3450


VSP Setup

Press the Up or Down buttons to change the Speed, press Select when done. Press the Back button to return to VSP Settings screen. Note: Minimum and maximum speeds can be changed in 5 rpm increments. Low minimum limit is set to 600 rpm and the high maximum limit is set to 3450 rpm. To increase speed of change, hold down the Up or Down button for 5 seconds.

SELECT

BACK DONE

MNI-MAX SETTINGS PUMP 1

SCALE MIN LIMIT MAX LIMIT

RPM 600

3450


VSP Setup

Highlight SPEED/LABELS and press Select. Press the Back button to return to VSP Settings screen.

SELECT

BACK DONE

VSP SETTINGS


VSP Setup


SELECT

BACK DONE

PUMP MODEL



VSP Setup

Highlight SET SPEEDS and press Select.

SELECT

BACK DONE

SET SPEEDS LABEL SPEEDS ASSIGN SPEEDS

SPEED/LASBELS PUMP 1


VSP Setup

Because Filtration was chosen earlier as the application, default speeds will be assigned to various circuits. For example, pool filtration default speed is 1750 rpm and spa filtration default speed is 2750 rpm. To change speed for any circuit simply highlight the circuit, press Select then use the Up or Down button to change speed.

SELECT

BACK DONE

SET SPEED (RPM)

POOL SPA SPEED 3 SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT

1750 2750 2750 2750 2250 2250 2750

^^ MORE ^^

VSP Setup

When this screen appears, the first digit in the number will be highlighted. Use the Up or Down buttons to change this digit then press Select. Do the same for the second, third and fourth digits. When the last digit is selected the screen will revert to the previous screen. All four digits must be highlighted and selected for the speed change to be recorded. In this example SPEED 3 has been changed to 2200 rpm. SELECT

BACK DONE

SPEED 3 2200

ADJUST SPEED 3 (RPM)

Use ARROW KEYS to set value. Then SELECT

VSP Setup

Highlight LABEL SPEEDS and press Select.

SELECT

BACK DONE




VSP Setup

As was the case with SET SPEEDS, since Filtration was chosen earlier as the application, default labels will be assigned to various circuits. For example, pool filtration default label is POOL and spa filtration default label is SPA. To change labels for any circuit simply highlight the circuit and press Select. Note: Names such as POOL, SPA, POOL HEAT, SPA HEAT and SOLAR HEAT cannot be changed.

SELECT

BACK DONE

LABEL SPEEDS

POOL SPA SPEED 3 SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8

> > > > > > > >

VSP Setup

Two choices will appear on the screen, GENERAL LABELS and CUSTOM LABEL. Highlight one, then use the Up and/or Down button to change label or type the custom name. Note: Remember, at this screen the changes to the labels are changes to the speed labels not the auxiliary labels.

SELECT

BACK DONE

LABEL SPEED 3

CURRENT LABEL SPEED 3

GENERAL LABELS CUSTOM LABEL

> >

VSP Setup

In this example SPEED 3 has been changed to FLOOR SYSTEM. When labeling is done press the Back button to return to VSP Settings screen. Note: Remember, at this screen the changes to the labels are changes to the speed labels not the auxiliary labels.

SELECT

BACK DONE

LABEL SPEEDS

POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8

> > > > > > > >

VSP Setup

Highlight ASSIGN SPEEDS and press Select.

SELECT

BACK DONE




VSP Setup

SELECT

BACK DONE

ASSIGN SPEEDS PUMP1

AUX1 AUX2 AUX3 AUX3 AUX4 AUX5 AUX6 AUX7

> > > > > > > >

Highlight one of the auxiliaries, then press Select. Example: AUX3

VSP Setup

SELECT

BACK DONE

ASSIGN SPEEDS AUX3

POOL SPA FLOOR SYSTEM SPEED4 POOL HEAT SPA HEAT SOLAR HEAT IN FLOOR

> > X > > > > >

Highlight the auxiliary to which the speed will be assigned, then press Select. Example: FLOOR SYSTEM

VSP Setup

Review Speed/Labels: At this point Speed 3 has been changed as follows: 1. Operating speed was changed from 2750 to 2200

rpm. 2. Relabeled FLOOR SYSTEM. 3. Assigned to be activated from the AUX3 circuit.

SELECT

BACK DONE

FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5

MORE vv

vv

ON OFF

OFF OFF OFF OFF OFF ON

OFF OFF

VSP Setup

Programming This section will cover two ways to change speeds/flow automatically. 1. Program 2. Program Speeds (VSP SPD PGM)

VSP Programming

Start by highlighting MENU / HELP and pressing Select.

SELECT

BACK DONE

MENU / HELP

EQUIPMENT ON/OFF

JANDY AquaLinkRS

08/7/07 TUES 9:02 AM


ONETOUCH ON/OFF

Scroll to PROGRAM and press Select.

SELECT

BACK DONE

MENU


> > > > > > > > >

VSP Programming

First way to turn on the pump automatically. Highlight the circuit and press Select. For example: To program the filter pump to turn on automatically highlight FILTER PUMP then press Select. Very Important Note: When changing speeds through programming, always set the speed to be switched to higher than the current programmed speed. Note: The items listed on this screen are the names of some of the circuits that maybe set to turn on and off automatically. To see the other circuits, press the Up or Down Button.

SELECT

BACK DONE

PROGRAM

FILTER PUMP SPA VSP1 SPD PGM POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2

MORE vv

vv

VSP Programming

Add Program will be highlighted, press Select.

SELECT

BACK DONE

FILTER PUMP

NO PROGRAMS ENTERED

ADD PROGRAM

VSP Programming

When this screen appears the default ON and OFF times will show as 1:00 PM and the ON hour will be highlighted. To change the ON hour press the Up or Down button. Note the AM/PM indicator as the hour is changed, then press Select. Next change the on minutes and press Select. Set the OFF time in the same manner. Finally chose whether the pump should run everyday (All Days), on individual days, on weekdays or just on weekends, then press Select. Example: The Filter Pump circuit is now programmed to turn on everyday at 8:00 AM and off at 5:00 PM.

SELECT

BACK DONE

FILTER PUMP NEW PROGRAM


1:00 PM 1:00 PM

ON OFF ALL DAYS

VSP Programming

As shown here the Filter Pump circuit is now programmed to turn on everyday at 8:00 AM and off at 5:00 PM. Follow the same procedure for setting other circuits to turn on/off automatically.

SELECT

BACK DONE



8:00 AM 5:00 PM

ON OFF ALL DAYS

VSP Programming

Here the AUX3 circuit has been programmed to turn on everyday at 11:00 AM and off at 1:00 PM. Remember: AUX3 circuit has been previously assigned speed label FLOOR SYSTEM which has speed setting 2200 rpm set.

SELECT

BACK DONE

AUX3 NEW PROGRAM


11:00 AM 1:00 PM

ON OFF ALL DAYS

VSP Programming

Review: Programmed, as shown in these two examples, the VSP will turn on at 8:00 AM and, after priming is complete, run at 1750 rpm. At 11:00 the speed will increase to 2200 rpm (AUX3/FLOOR SYSTEM speed), and run at this speed until 1:00 PM. From 1:00 PM until the pump turns off at 5:00 PM it will return to the filtration speed of 1750 rpm.

SELECT

BACK DONE



8:00 AM 5:00 PM

ON OFF ALL DAYS

SELECT

BACK DONE

AUX3 NEW PROGRAM


11:00 AM 1:00 PM

ON OFF ALL DAYS

VSP Programming

Second way to turn on the pump automatically. Highlight VSP1 SPD PGM and press Select. VSP SPD PGM allows program times to be set so the variable speed pump will change speeds within a programmed operational time without using additional circuits such as POOL HEAT, SPA, SPA HEAT, or auxiliaries.

SELECT

BACK DONE

PROGRAM


MORE vv

vv

VSP Programming

Very Important Note: The same requirement as Program applies when setting VSP SPD PGM, that is, ALWAYS SET THE SWITCHING SPEED HIGHER THAN THE PREVIOUS SPEED.

SELECT

BACK DONE

PROGRAM


MORE vv

vv

VSP Programming

At this screen the pump maybe programmed to change to any of the 8 speeds within an operating time without using up an equipment circuit to do so. For example: If the pool filtration pump is set to run at 1750 rpms from 8:00 AM to 5:00 PM and the FLOOR SYSTEM is set to run from 11:00 AM to 2:00 PM at 2200 rpms, the following will occur. The filter pump will turn on at 8:00 AM and go to the priming speed and run at that speed for the priming duration. The pump will then switch to the set speed of 1750 rpms until 11:00 AM. At 11:00 AM the pump will ramp up to 2200 rpms and run at that speed until 2:00 PM. From 2:00 PM until it shuts off at 5:00 PM the pump will again operate at 1750 rpms.

SELECT

BACK DONE

PROGRAM SPEEDS

POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT SPEED 8

> > > > > > > >

VSP Programming

Review: Use PROGRAM to set the equipment to operate automatically using circuits. Set PROGRAM SPEEDS (VSP SPD PGM) to change speed for equipment within its automatic operating time. Always set the switch to speed higher than the switch from speed. Note: If more than one variable speed/flow pump is installed there will be additional VSP SPD PGM listed on this screen. For example if there are 4 ePump installed they will be listed as follows: VSP2 SPD PGM VSP3 SPD PGM VSP4 SPD PGM

SELECT

BACK DONE

PROGRAM


MORE vv

vv

SELECT

BACK DONE

PROGRAM


MORE vv

vv

VSP Programming

28

Notes:

Manual Operation This section will cover how to manual turn on and change speeds/flow.

VSP Manual Operation

There are two ways to change speeds Manually, both are selected through the EQUIPMENT ON/OFF screen. To change speeds manually highlight EQUIPMENT ON/OFF from the main screen and press Select.

SELECT

BACK DONE

MENU / HELP

EQUIPMENT ON/OFF

JANDY AquaLinkRS

08/7/07 TUES 9:02 AM


ONETOUCH ON/OFF

SELECT

BACK DONE

FILTER PUMP SPA VSP1 SPD ADJ POOL HEAT SPA HEAT SOLAR HEAT AUX1 AUX2 AUX3 AUX4 AUX5

OFF OFF

OFF OFF OFF OFF OFF OFF OFF OFF

^^ MORE ^^

First way to change speeds manually. If a speed has been assigned to a circuit, highlight the circuit and press Select. After priming the pump will go to the speed set to that circuit. Example: AUX1 selected. After priming the pump will run at the speed set to AUX1.


Second way to change speeds manually. Highlight the circuit for the pump application and press select to turn on this circuit. Example: Pump application is filtration therefore the FILTER PUMP circuit must be turned on first.

SELECT

BACK DONE


ON OFF


^^ MORE ^^


Scroll to VSP1 SPD ADJ and press Select. Note there maybe more than one VSP SPD ADJ, so chose the appropriate pump.

SELECT

BACK DONE


ON OFF


^^ MORE ^^


Highlight a speed, then press Select.

SELECT

BACK DONE

SET SPEED (RPM)

POOL SPA FLOOR SYSTEM SPEED 4 POOL HEAT SPA HEAT SOLAR HEAT

1750 2750 2200 2750 2250 2250 2750

^^ MORE ^^ VSP Manual Operation

SELECT

BACK DONE

SPEED4

SET TO 1200 RPM

Use ARROW KEYS To set value. Then SELECT

When this screen appears, the first digit in the number will be highlighted. Use the Up or Down buttons to change this digit then press Select. Do the same for the second, third and fourth digits. When the last digit is selected the screen will revert to the previous screen and the pump will run at the speed selected. All four digits must be highlighted and selected for the speed change to be recorded. In this example SPEED4 has been changed to from 2750 to 1200 rpm.


When in SERVICE or TIME OUT MODE, the pump will run at the priming speed.

ON

FIL- PMP

AUX 1

AUX 2

AUX 3

AUX 4

AUX 5

AUX 6

AUX 7 SLR-PMP E-HTR INTAKE RETURN CLEANER SOLAR

AUTO

SERVICE

TIME OUT

RESET

HEATER SOLAR

POOL MODE

SPA MODE

SPA DRAIN

SPA FILL

SPARE

ON

SELECT

BACK DONE

SERVICE MODE

NO OPERATIONS ALLOWED HERE


31

Notes:

Troubleshooting Confirm Compatibility

Troubleshooting

From the main screen highlight MENU / HELP then press Select.

SELECT

BACK DONE

MENU / HELP

EQUIPMENT ON/OFF

JANDY AquaLinkRS

08/7/07 TUES 9:02 AM


ONETOUCH ON/OFF

HELP will be highlighted, press Select.

SELECT

BACK DONE

MENU


> > > > > > > > >

Troubleshooting

32

Notes:

Scroll to DIAGNOSTICS and press Select.

SELECT

BACK DONE

HELP

KEYS SERVICE DIAGNOSTIS

> > >

Choose a topic with arrow keys and press SELECT

GO BACK

Troubleshooting

Look for the FIRMWARE number in Diagnostics. The Firmware must be revision O or newer. Example: The revision of this system is R.

SELECT

BACK DONE

MODEL E0260801 TYPE RS-8 Combo FIRMWARE R

WATER AIR SOLAR

SENSORS OK OK OK

NEXT

Troubleshooting

33

Notes:

Troubleshooting Confirm Communication

If the revision letter is correct, press Select to go to the NEXT screen.

SELECT

BACK DONE

MODEL E0260801 TYPE RS-8 Combo FIRMWARE R

WATER AIR SOLAR

SENSORS OK OK OK

NEXT

Troubleshooting

All items connected through the RS485 line will appear on this screen. If the ePump is listed check the number to its right making certain it coincides with the address of the pump.

SELECT

BACK DONE

REMOTES

ePump CHEMLINK ONETOUCH SERIAL ADAPTER

CONTINUE

1 1 1 1

Troubleshooting

34

Notes:

Example: Here the ePump is addressed as ePump 2. If this is not the correct address of the ePump the dip switches, located in the junction box at the rear of the ePump, will need to be changed. If the address is correct, press Select to continue.

SELECT

BACK DONE

REMOTES

ePump CHEMLINK ONETOUCH SERIAL ADAPTER

CONTINUE

2 1 1 1

Troubleshooting

At this screen any communication issues with the connection to the RS485 line will be shown. This screen indicates any of the following: 1. The RS485 line (4 conductor wire) is damaged or

not connected properly. 2. Power is off to the motor when it should be on. 3. ePump is damaged.

SELECT

BACK DONE

ERRORS

ePump RS485 ERROR

CONTINUE

1

Troubleshooting

35

Notes:

Affinity Law Up to 90% Annual Energy Savings

Pump Affinity Law

…shows the relationship between volume capacity (gpm), head (pressure or resistance) and power consumption of a pump due to changes in speed (rpm). Holds true for:

Highly efficient permanent magnet motors, such as variable speed pumps.

Does not hold true for:

Standard induction motors, such as single and two speed pumps.

What does this mean?

36

Notes:

Pump Affinity Law Simplified

The simplified version that you need to understand:

When reducing the pump speed by 1/2: the flow reduces by 1/2;

the head (pressure of resistance) reduces to approximately ¼ of the original high speed resistance;

the energy consumption reduces to 1/8 of the original high speed energy consumption.

Flow as Speed Changes… Pressure as Speed Changes…

Energy saved through speed reduction is MUCH GREATER than savings through

improved motor efficiency.

Flow as Speed Changes…

Pump Affinity Law Example

Jandy ePump installed with 3 inch plumbing, running at a max speed of 3450 rpm, at 140 gpm, and at a head loss is 5.6 ft of head per 100 ft of pipe.

By reducing the speed by half:

3450 1725 140 70 5.6 1.09 12 ¢ 1.5 ¢

Pump Speed: Flow (gpm): Ft of Head: Pump Operating Cost:

1/2

1/2

1/4

1/8

As the flow rate is reduced, you must increase the run time to meet turn over requirements.

850 RPM

30 GPM

High Speed

Low Speed

Half Speed

25% 50% 75% 100% 0%

100 Watt Light Bulb Flow RPM

3450 RPM

1725 RPM

120 GPM

60 GPM

400 W

“PUMP AFFINITY LAW” …indicates the influence on volume capacity (gpm) and

power consumption of a pump due to changes in speed (rpm).

20 Light Bulbs

4 Light Bulbs

% of Speed

One Light Bulb

Power Consumption

LONG TERM COST SAVINGS

As the flow rate is reduced, you must increase the run time to meet turn over requirements.

Pump Operating Cost per/hr:

Pump Operating Daily @ 12 hr/per day: $1.44 $.36

Single VSP

$.12 $.015

Pump Operating Yearly @ 150 days:

Pump Operating Yearly @ 365 days:

$216 $54

$525 $131

Pump Operating 5 Year @ 150 days:

Pump Operating 5 Year @ 365 days:

$1080 $270

$2625 $655

12 HR 24 HR

Jandy® JEP Pump Curve

3"

1½

1½

Which is better for Flow?

Two 1½" Pipes or One 3 Pipe"

~ r 2

Area of a Circle

= 3.53 sq"

One 3"

Two 1½"

= 4.71 sq" 1½"

1½"

Or

40

Notes:

•3/4" Pipe •1" Pipe 1 1/4" Pipe 2 1/2" Pipe 3" Pipe •4" Pipe •6" Pipe •U.S. Vel. Loss Vel. Loss Vel. Loss Loss Vel. Loss Vel. Loss •Vel. •Loss •Vel. •Loss •Gals.

Ft. per in Ft. per in Ft. per in in Ft. per in Ft. per in •Ft. per •in •Ft. per •in •per Sec. Feet Sec. Feet Sec. Feet Feet Sec. Feet Sec. Feet •Sec. •Feet •Sec. •Feet •Min.

•1 •0.6 •0.25 •0.37 •0.07 •1 •2 •1.2 •0.9 •0.74 •0.28 •0.43 •0.07 •2 •3 •1.8 •1.92 •1.11 •0.6 •0.64 •0.16 •0.47 •0.07 •3 •4 •2.41 •3.28 •1.48 •1.02 •0.86 •0.25 •0.63 •0.12 •4 •5 •3.01 •5.8 •1.86 •1.52 •1.07 •0.39 •0.79 •0.18 •5 •6 •3.61 •7 •2.33 •2.15 •1.29 •0.55 •0.95 •0.25 •0.57 •0.07 •6 •8 •4.81 •11.8 •2.97 •3.6 •1.72 •0.97 •1.25 •0.46 •0.76 •0.14 •0.54 •0.05 •8

•10 •6.02 •17.9 •3.71 •5.5 •2.15 •1.46 •1.58 •0.69 •0.96 •0.21 •0.67 •0.09 •10 •15 •9.02 •37.8 •5.57 •11.7 •3.22 •3.07 •2.36 •1.45 •1.43 •0.44 •1.01 •0.18 •0.65 •0.07 •15 •20 •7.42 •19.9 •7.29 •4.2 •3.15 •2.47 •1.91 •0.74 •1.34 •0.3 •0.87 •0.12 •20 •25 •9.28 •30 •5.36 •7.9 •3.94 •3.8 •2.39 •1.11 •1.67 •0.46 •1.08 •0.16 •25 •30 •U.S •11.14 •42 •6.43 •11.1 •4.73 •5.2 •2.87 •1.55 •2.01 •0.65 •1.3 •0.23 •30 •35 •GAL. •7.51 •14.7 •5.52 •7 •3.35 •2.06 •2.35 •0.88 •1.52 •0.3 •0.88 •0.07 •35 •40 •PER •8.58 •18.9 •6.3 •8.9 •3.82 •2.63 •2.64 •1.11 •1.73 •0.39 •1.01 •0.09 •40

•MIN. •8" PIPE •9.65 •23.5 •7.09 •11.1 •3.01 •1.39 •1.95 •0.48 •1.13 •0.12 •45 •700 •4.37 •0.66 •10.72 •28.5 •3.35 •1.69 •2.17 •0.58 •1.26 •0.16 •50

•60 •750 •4.7 •0.75 •9.46 •18.9 •5.6 •4.02 •2.36 •2.6 •0.81 •1.51 •0.21 •60 •70 •800 •4.99 •0.82 •11.03 •25.1 •4.69 •3.14 •3.04 •1.09 •1.76 •0.28 •70

•850 •5.37 •0.95 •5.35 •4 •3.47 •1.39 •2.02 •0.37 •80 •90 •900 •5.64 •1.06 •6.03 •5 •3.91 •1.73 •2.27 •0.46 •90

•100 •950 •5.94 •1.23 •9.56 •14.4 •6.7 •6.1 •4.34 •2.1 •2.52 •0.55 •1.11 •0.07 •100 •125 •1000 •6.25 •1.28 •U.S •11.95 •21.8 •8.38 •9.2 •5.42 •3.19 •3.15 •0.85 •1.39 •0.12 •125 •150 •1050 •6.57 •1.4 •GAL. •10.05 •12.8 •6.51 •4.5 •3.78 •1.18 •1.67 •0.16 •150 •175 •1100 •6.89 •1.51 •PER •7.59 •5.9 •4.41 •1.57 •1.94 •0.21 •175 •200 •1150 •7.2 •1.65 •MIN. •10" PIPE •8.68 •7.9 •5.04 •2.08 •2.22 •0.28 •200 •225 •1200 •7.51 •1.79 •1500 •5.99 •0.92 •9.76 •9.4 •5.67 •2.52 •2.5 •0.35 •225 •250 •1250 •7.82 •1.94 •1600 •6.4 •1.03 •10.85 •11.5 •6.3 •3.05 •2.78 •0.42 •250 •275 •1300 •8.13 •2.09 •1700 •6.8 •1.15 •6.93 •3.6 •3.05 •0.48 •275 •300 •1350 •8.45 •2.23 •1800 •7.2 •1.27 •7.56 •4.3 •3.33 •0.58 •300 •325 •1400 •8.77 •2.37 •1900 •7.6 •1.41 •8.19 •5 •3.61 •0.67 •325

•350 •1450 •9.08 •2.53 •2000 •7.99 •1.54 •8.82 •5.7 •3.89 •0.79 •350 •375 •1500 •9.39 •2.68 •2100 •8.39 •1.68 •9.45 •6.5 •4.17 •0.88 •375 •400 •1550 •9.7 •2.85 •2200 •8.8 •1.82 •10.08 •7.3 •4.44 •0.99 •400 •425 •1600 •10 •3.01 •2300 •9.2 •1.99 •4.72 •1.11 •425 •450 •1650 •10.32 •3.21 •2400 •9.6 •2.17 •5 •1.22 •450 •475 •1700 •10.64 •3.4 •2500 •10 •2.34 •5.28 •1.36 •475 •500 •1750 •10.96 •3.59 •2600 •10.4 •2.5 •5.55 •1.5 •500 •550 •1800 •11.27 •3.78 •2700 •10.79 •2.69 •6.11 •1.8 •550 •600 •1850 •11.58 •3.98 •2800 •11.18 •2.88 •6.67 •2.1 •600 •650 •1900 •11.89 •4.19 •2900 •11.59 •3.08 •7.22 •2.44 •650 •700 •1950 •12.21 •4.4 •3000 •11.99 •3.28 •7.78 •3.79 •700 •750 •2000 •12.52 •4.61 •3100 •12.39 •3.32 •8.33 •3.19 •750 •800 •3200 •12.79 •3.35 •8.89 •3.6 •800

Loss in

Feet

•7.88 •50 •13.5

1 1/2" Pipe U.S. Gals.

per Min.

2" Pipe

•4.0 •4.3

•4.78 •5.74 •6.69 •7.4 •7.65

•8.6 •9.5

•11.8 •80

•45 •3.28

Vel. Ft. per

Sec.

Vel. Ft. per

Sec.

Determining Head Loss Per 100' of Pipe

• Based on Williams & Hazen Formula Using Constant 150, Sizes of Standard Pipe in Inches.

Friction/Flow Chart for Schedule 40 Rigid PVC Pipe

• Friction Loss of Water in Feet per 100 Feet Length of Pipe





8.90





As an example: At 40 GPM what is the Head Loss in 100 feet of 1.5 inch straight PVC pipe?

2.63





Twice the gpm equals four times the resistance!!!

As an example: At 40 GPM what is the Head Loss in 100 feet of 2 inch straight PVC pipe?

As an example: At 80 GPM what is the Head Loss in 100 feet of 2 inch straight PVC pipe?

9.50









As an example: At 80 GPM what is the Head Loss in 100 feet of 1.5 inch straight PVC pipe?

Exceeds Pipe Limit

1" 1½" 2" 2½" 3"

2.25 4.0 6.0 8.0 8.0

1.4 2.0 2.5 3.0 4.0

1.0 1.5 2.0 3.0 3.0

2.0 0.6

1.7

6.0

1.0

2.7

8.0

1.5

4.3

12.0

1.6

5.1

15.0

6.3

16.0

29.0 42.0 54.0 62.0 79.0

STANDARD 90º ELBOW

STANDARD 45º ELBOW

INSERT COUPLING

GATE VALVE

TEE FLOW THROUGH RUN TEE FLOW THROUGH BRANCH

GLOBE VALVE

Head loss – Fittings value

Don't forget the fittings 3 Simple Steps to Variable Speed Success

1. Calculate your 8 hour turn over rate

2. Determine equipment flow minimums

3. Calculate new turnover run time

44

Notes:

3 Simple Steps to Variable Speed Success

1. Calculate your 8 hour turn over rate

2. Determine equipment flow minimums

3. Calculate new turnover run time

45

Notes:

Calculate the pool size in gallons

Length x width x average depth x 7.5 (7.5 = approximate number of gallons in 1 cubic foot of water)

Example: 40' x 20' x 4.8' x 7.5 = 28,800 gallons

40'

20"

Average Depth – 4.8'

Step 1: Calculate the Turnover Rate

The length of time it takes for the circulation system to filter an amount equal to the amount of water in the pool.

Generally one to four turnovers per day (6 to 8 hrs), some local commercial codes are higher.

Gallons # of hrs x 60 = GPM Use 8 hour turnover rate

28,800 gallons

(8 x 60)

= 60 GPM Example:

Step 1: Calculate the Turnover Rate

Step 2: Determine Equipment Flow Minimums

A few examples of minimum flow requirements:

Skimmers………………………………….. 25 gpm/skimmer * APSP15 requires a minimum of 25 gpm per skimmer. The weir door must pull down to operate correctly. Some skimmers require more gpm to operate.

Heaters……………………………………… 35 gpm

D.E. filters…………………………………. 45-50 gpm

* Minimum flow to keep D.E. on grids. Salt Water Chlorinators…………….. 25 – 40 gpm

Step 3: Calculate New Turnover Run Time

Each pool will be different. The key to the greatest energy savings is to run the pump at the lowest minimum speed for the equipment that is in operation when filtering and , if necessary, sanitizing the pool.

2. Enter minimum filtration flow rate for equipment: 30

1. Enter the number of gallons of the pool: 28,800

3. Divide # of gallons by the minimum flow rate: (Ex: 28,800 / 30 = 960, which is # of filtration mins)

960

4. Divide # of minutes by 60 to find filtration hours: (Ex: 960 / 60 = 16 hours, which is new filtration run time)

16

Vacuum x 1.13 = Suction head Pressure x 2.31 = Discharge head Added together equals Total Dynamic Head

Vacuum

PSI

Calculate the existing Feet of Head

Vacuum = 10 Pressure = 9

(Vacuum) 10 x 1.13 = 11.30 (Pressure) 9 x 2.31 = 20.79 Total head in system = 32.09

Calculate the existing Feet of Head

Notes:

Documents

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