Introduction to RailwayProducts & Systems

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About ConnectM

• Proven M2M platform and applications on the cloud

• 70,000+ assets managed by our M2M platform• Telecom Towers: 35,000 assets• Enterprise Buildings: 25,000 assets (3.5 Mn sq. ft. Energy Mgmt)• Others: Construction, Industrial, Utility, Fleet, Data Centre, ATM

• 40+ customers: 75% customers are big multinational corporations

• Winner of Innovation awards from Logica and IBM

• Global Eco-system Partnerships

• 100+ Man years of M2M expertise

• Modular M2M frameworks/components to bootstrap M2M solution development

• Global Investors: IDG, Sasken

RailwaysSolutions

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What do we offer in M2M?

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End to end M2M Technology Platform, Implementation, Services and Support across Industries

Our M2M solutions helps Railway Industry to remotely monitor their critical assets and manage them to enable them to monitor and improve

– Performance and Efficiency– Productivity– Safety and Health – Asset lifecycle– Availability & uptime– Serviceability and maintainability of their assets– Improve overall performance

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Solutions Offered

Wheel Impact Load

Detection

Hot Axel Hot Wheel

detection

Acoustic Bearing

Detection

On board diagnostics

Wireless Integrated

Coach Health Monitoring

Asset Tracking

Data Analytics across the application

Our Solution Architecture

M2M Framework

Device Management

M2M Core Engine

Application Framework

Integration Services

SMS Alerts e-Mail Alerts

NOC Management

Web Portals

Enterprise System

Wired/Wireless

• Rule Engine• Workflow• Diagnostic engine• Trouble Ticketing

• Preventive Maintenance• Multi-protocol• Load balancing• Asset Data store

• Integrated predictive analysis• Field Force Automation•Asset performance• Regulatory Reporting• Uptime/Downtime analysis• Performance KPI tracking

Data Management (ETL)

Business Intelligence

Data Warehouse

Data Marts

OLAP AnalysisAd-hoc Reporting

Utilization

KPIs Performance Data Mining

Alerts

ReportsVisualization

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Sales

SCM

ERP

CRM

Wayside Systems

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WILD – Wheel Impact Load Detector

• WILD Systems is used to Measure & Monitor• Wheel defects according to the defined

threshold and the severity of defect• Number of Axles & Axle Condition• Overloaded axle according to defined

threshold• Speed of each axle and average speed

of train• Average Dynamic Wheel Load for all

Wheels• System includes

• bonding sensors to the rail, • Wayside rugged panel (IP67), • Embedded Measurement & Analysis System• Wireless Transfer of report to TXR station

• Remote server provide the reports of all the locations

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Hot Axle Hot Wheel Detector

• Wayside Detector• Automated system to find two axle

box temperature and two wheel temperatures with high speed pyrometers

• Detector Identifies• Hot Box - Occurring due to

inadequate wheel bearing lubrication or any mechanical flaw

• Hot Wheel - Occurring due to excessive braking

• Cold Wheel –Occurring due to ineffective Braking, a wheel with lower temperature than the average temperature of other wheels

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Acoustic Bearing Detection (ABD or TADS)

• Patented Technology from TTCI, USA• Technology Transfer to ApnaTech for

Indian Railways• Trackside Acoustic Detection

Systems identifies Roller Bearing defects.

• Monitors Roller Bearings and identifying those with internal defects prior to overheating, train stops, and ultimately failure.

• TADS Consists:• Multiple microphone trackside array• AEI integrated• Internet connected• Remote monitoring and diagnostic

capability

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Other Trackside Detectors

• Rolling-in Examination Assistance System• Vision based System to assist in Rolling-in

Examination for Passenger coaches in stations

• Wheel & Brake Shoe Inspection System• Laser & Camera based Wayside System• Technology from DeltaRail, UK

• Hanging Parts Detector• Optics based System to detect low hose

and other hanging parts on Rolling Stock

On Board Systems & Solutions

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On-Board Diagnostics for Locomotives

• System for online monitoring, processing and analysis of various parameters governing the health of a locomotive to provide Predictive Maintenance

• Real time monitoring of vital locomotive equipment & transfer of data via GSM to Loco Shed in realtime• traction motor suspension bearings, • prime mover, • rotating machines, • axle bearings, • radiator drive, • compressor, • transformer, • tap changer, • pantograph etc.

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Wireless Integrated Coach Health Monitoring

• Wireless Coach Monitoring provides a unified platform to perform the following• Monitor Parameters of critical components in Coaches

for Safe Operation & Passenger Comfort.• Provide all information at one access point like Loco

Pilot Cabin or Guard Cabin• No inter-coach cabling required• The data can be transmitted to a remote server for

further analysis• Parameters that can be monitored are

• Air Spring Pressure• Bearing Temperature• Emergency Brake Application/Chain Pulling• Water Tank Level• Retention Tank Level• Ambient Temperature (for A/C Coaches)• Any Other Physical Parameter that may be important

M2M Platform

ConnectM M2M Solution Offering Overview

Railway Industry Specific Applications

M2M Core ServicesOpen APIs, Rules, Event Processing, Workflow

Application Frame Work & BI EngineUI Components, Reporting, Advanced Analytics

ApnaTech M2M Gatewa

y

Apna Tech M2M

Gateway

Apna Tech M2M Devices Network

Vibration Sensor

FuelSensor

Temperature Sensor

CO , CO2 & Humidity Sensor

New sensors

M2M Device Management Authentication, OTA, Protocol Adapters, SMS/GPRS/IP

Inte

gra

tio

n S

erv

ice

s

Yantra Cloud

M2M Application

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Benefits

• Measure Dynamic Load on Rail Track• Avoid Derailment & Avoid catastrophic failures• Address Critical faults Safety • POH efficiency• Predictive Maintenance• Train identification algorithms• Performance monitoring (based on season & wagon type)• Load Statistics

Business Intelligence

• Preventive Maintenance• Regulatory Compliance• Technology enabled Cost-effective Maintenance

Solution

Asset Management

•Real time monitoring & Action•Timely escalation of faults•Unified Operations View•Ticketing

NOC (Network Operation Centre)

M2M Case Studies

Remote Monitoring of Telecom Towers

Web Application

Solution EngineAnalytics Engine

TCP/IP,GSM/GPRS

CommunicationModule

SMS & E-mail Alert Service

Analytics

BaseTransceiver

Station

Air Conditioner

DG Set

Battery

Shelter

Tower & Antenna

Integration to ERP

4

ZigBee Co-ordinator

Application Server

Note:1. Each Controller (CTLR) has its own in-built I/Os and necessary communication ports

CTLR

ZigBee

CTLR

ZigBee

ZigBee

CTLR

AHUs

Precision AC

TFAs

UPS

ZigBee

CTLR

ZigBee

ZigBee

ZigBee

ZigBee

CTLR

CTLR

CTLR

CTLR

Chillers

Plant room

equipments

DGs

Energy & Water Meters

Wireless EMS System Architecture

Automated Meter Reading for Water, Energy and Gas meters

Aggregator (wireless)

Smart Meters(Wireless)

Smart Meters(Wireless)

Smart Meters(Wireless)

Smart Meters(Wireless)

Sub-Urban Residence

Independent House (Urban)

Urban Apartment Building

Commercial& Industrial

Complex

Utility Company

Firewall

SMS (Alert)

E-Mail(Alert)

Central Server

Web Application

Online Analytics

GSM Network

Customized Fleet Management Solution

Transport Vertical:

1. Fleet in Mining Industry

2. Public Road Transport

3. Fleet of Refrigerated Trucks with condition monitoring of goods in transit

Remote Monitoring of DG Set Energy Management DG sets operate on expensive fuel, the cost of power generated out of DG set is more than

double the cost of EB power. Hence DG set efficiency has a significant impact on monthly energy bills even if they are operating for a very small period of time.

DG Set Energy Management Modules monitors,

DG Set energy generation monitoring DG set fuel consumption Specific fuel consumption of DG Sets to know Power generated per lit of fuel used. DG Set efficiency monitoring DG Set fuel tank level indicator

Benefit to User :

1. Monitoring of DG set efficiency on real time. Minimize minimize monetary impact of inefficiency of DG Sets

2. AMCs of the equipment can be performance based that just being a functional AMC

3. On availability of third party integration card other parameters can also be remotely integrated

UPS Remote Monitoring

Uninterrupted power supply system play a very important role to provide uninterrupted back-up power for critical areas in buildings.

Their monitoring for operation and performance parameters is important to ensure maximum availability and low O&M costs.

The UPS monitoring module includes monitoring of operating parameters like,

Voltage and frequency % Loading Temperature in the area Health monitoring & Predictive Diagnostics A third party integration card is required for this purpose

Benefit to User :

1. Monitoring operating parameters and alarms for UPS using Modbus or SNMP communication hardware.

2. Predictive Diagnostics on UPS helps avoid major break-downs

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M2M ClientAgents

OPC

ODBC

CSV

Satellite/IP/Wireless

M2MPlatform

SAP

Customer Enterprise Network

Parameters Collected

•Cement Qty•Sand Qty•Aggregate Qty•Production Output•Batch Run Time•Number of Batches•Faults•Fleet Tracking

Solution Benefits•Real time status•Inventory Planning•Project Management•Reduce Data Capture errors•Reduce Pilferage•Data from plant to SAP in 7 seconds•Concrete Production Updates•Logistics Planning•Fleet Utilization

Remote Locations

Remote Monitoring & Diagnostics for Concrete Mixing Plants

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M2M Sample Reports/Dashboards

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ConnectM Technology Solutions Pvt. Ltd.T +91 80 67683417E contactus@connectm.comU www.connectm.com

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