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IE4 SYNCHRONOUS MOTORS SUPER PREMIUM EFFICIENCY Intelligent Drivesystems, Worldwide Services PRODUCT INFORMATION IE4 MOTORS 1.1 – 5.5 kW TI60-0001 EN

Intelligent Drivesystems, Worldwide Services IE4 SYNCHRONOUS …€¦ · T=2100 rpm in delta circuit or star circuit, 3000 rpm in delta circuit Package length: 1..9 The code depends

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IE4 SYNCHRONOUS MOTORSSUPER PREMIUM EFFICIENCY

Intelligent Drivesystems, Worldwide Services

PRODUCT INFORMATION IE4 MOTORS 1.1 – 5.5 kW TI60-0001

EN

2 IE4 Synchronous Motors - TI60-0001 www.nord.com

High effi ciency IE4 motorsThe IEC 60034-30 standard defi nes the effi ciency requirements for IE4 motors by means of effi ciency levels. Such high effi ciency levels are provided by NORD DRIVESYSTEMS synchronous motors, which are based on permanent magnet technology. NORD has designed these specially for operation with gear units. Even at low speeds, these systems achieve high torques and excellent effi ciency (IE4 and better). Because of this, the gear unit input speeds are within the normal range. These 4-pole motors for energy-optimised systems are exclusively designed for operation with frequency inverters.

NORD supplies synchronous motors with output shaft axis heights from 60 to 100 mm and power ratings between 1.1 and 5.5 kW.

NORD IE4SYNCHRONOUS MOTORS

■ Lower operating costs thanks to high effi ciency synchronous motors with permanent magnet technology

■ Simple and highly fl exible combination through full compatibility with the NORD modular system

■ Simplifi ed control of applications thanks to almost constant motor speed

Info

rmat

ion

3IE4 Synchronous Motors - TI60-0001www.nord.com

Torque-speed curveThe graph shows the theoretical torque-speed curve for a NORD synchronous motor.

Abbreviationsn Speed

M Torque

MN Rated torque

Mmax Maximum permissible torque

M (S1) Torque in continuous operation

The speed of the motor is limited by its self-induced voltage. The rotating permanent magnet rotor induces a voltage in the motor windings, which increases with the speed. By changing the circuit type from Y to ∆ this induced voltage can be reduced by a factor of 1.73, so that the motor can be operated within a larger speed range. However, as a result, 1.73 times the amount of current must be supplied. As standard the motors are supplied as self-ventilated versions. At low speeds below 5 Hz or 150 rpm, cooling by the built-in fan is no longer sufficient. The torque then has to be reduced. Because of this the motors are equipped with PTC resistor temperature monitoring (TF) or an optional bimetallic switch type (TW).

3.5

3

2.5

2

1.5

1

0.5

0

M/M

N

n [rpm]

Mmax

M (S1)

NORD IE4

SYNCHRONOUS MOTORS

Info

rmat

ion

0 300 600 900 1200 1500 1800 2100

MN

4 IE4 Synchronous Motors - TI60-0001 www.nord.com

NORD IE4MOTOR DATA

Mot

or d

ata

SizeMN PN nN I η J Mmax KT KE

[Nm] [kW] [rpm] [A] [kgm2] [kg] [Nm] [Nm/A] [mV/rpm]80T1/4 5.0 1.1 2,100 2.03 90.5

0.0011 8.0 14.42.5 154

80T1/4 ∆ 4.8 1.5 3,000 3.44 90.4 1.4 8990T1/4 6.8 1.5 2,100 2.82 89.9

0.0019 10.0 21.02.4 156

90T1/4 ∆ 7.0 2.2 3,000 5.09 89.6 1.4 9090T3/4 10.0 2.2 2,100 4.13 90.5

0.0024 12.0 29.02.4 158

90T3/4 ∆ 9.5 3.0 3,000 6.84 92.3 1.4 91100T2/4 13.6 3.0 2,100 5.4 91.4

0.0046 18.0 42.02.6 161

100T2/4 ∆ 12.7 4.0 3,000 8.9 92.1 1.5 93100T5/4 18.2 4.0 2,100 7.1 92.1

0.0060 21.0 57.02.6 165

100T5/4 ∆ 17.5 5.5 3,000 11.9 92.2 1.5 95

Motor - inverter assignmentThe following assignment of the motors to the particular frequency inverters applies for operation up to the nominal speed. Higher speeds and overloads require corresponding application planning.

SizeMN PN nN I η J m Mmax kT kE FI assignment

[Nm] [Nm/A] [mV/rpm][Nm] [kW] [rpm] [A] [kgm2] [kg]80T1/4 5,0 1,1 2.100 2,03 90,5 0,0011 8,0 14,4 2,5 154 -111-123-; -111-323-; -111-340-80T1/4 HM 3,41 0,75 2.100 1,46 90,5 0,0011 7,8 14,4 2,3 154 -111-123-; -111-323-; -111-340-80T1/4 ∆ 4,8 1,5 3.000 3,44 90,4 0,0011 8,0 14,4 1,4 89 -151-340-90T1/4 6,8 1,5 2.100 2,82 89,9 0,0019 10,0 21,0 2,4 156 -151-323-; -151-340-90T1/4 ∆ 7,0 2,2 3.000 5,09 89,6 0,0019 10,0 21,0 1,4 90 -221-340-90T3/4 10,0 2,2 2.100 4,13 90,5 0,0024 12,0 29,0 2,4 158 -221-323-; -221-340-90T3/4 HM 5,0 1,1 2.100 2,08 92,7 0,0024 11,6 28,3 2,4 156 -151-323-; -151-340-90T3/4 ∆ 9,5 3,0 3.000 6,84 92,3 0,0024 12,0 29,0 1,4 91 -301-340-100T2/4 13,6 3,0 2.100 5,4 91,4 0,0046 18,0 42,0 2,6 161 -301-323-; -301-340-100T2/4 ∆ 12,7 4,0 3.000 8,9 92,1 0,0046 18,0 42,0 1,5 93 -401-340-100T5/4 18,2 4,0 2.100 7,1 92,1 0,0060 21,0 57,0 2,6 165 -401-323-; -401-340-100T5/4 HM 10,0 2,2 2.100 4,16 91,0 0,0060 20,2 53,5 2,4 165 -301-323-; -301-340-100T5/4 ∆ 17,5 5,5 3.000 11,9 92,2 0,0060 21,0 57,0 1,5 95 -551-340-

Motor power vs. Inverter powerThe assignment of the inverter---> motor is primarily made according to power. Due to the characteristic curves, in some cases a NORD inverter with a higher power must be assigned to the motor:For IE4 smooth motors (HM) assignment of the inverter is carried out as for separate inverters (e.g. NORDAC PRO in con-trol cabinet) for encoder feedback.

Axis height: 80, 90, 100

T=2100 rpm in delta circuit or star circuit, 3000 rpm in delta circuit

Package length: 1..9 The code depends on the length and axis height

Number of poles

80 T 1 /4

5IE4 Synchronous Motors - TI60-0001www.nord.com

Mot

or d

ata

NORD IE4MOTORDATA

80 T1/4

80 T1/4D

80 T1/4 80 T1/4D

6 IE4 Synchronous Motors - TI60-0001 www.nord.com

NORD IE4MOTORDATA 90 T1/4 90 T1/4D

90 T1/4

90 T1/4D

Mot

or d

ata

7IE4 Synchronous Motors - TI60-0001www.nord.com

90 T3/4

90 T3/4D

Mot

or d

ata

NORD IE4MOTORDATA90 T3/4 90 T3/4D

8 IE4 Synchronous Motors - TI60-0001 www.nord.com

NORD IE4MOTORDATA 100 T2/4 100 T2/4D

100 T2/4

100 T2/4D

Mot

or d

ata

9IE4 Synchronous Motors - TI60-0001www.nord.com

100 T5/4

100 T5/4D

Mot

or d

ata

NORD IE4MOTORDATA100 T5/4 100 T5/4D

10 IE4 Synchronous Motors - TI60-0001 www.nord.com

Don

nées

mot

eur

NORD IE4 HMMOTORDATA 80 T1/4 90 T3/4

20,0

15,0

10,0

5,0

0,00 500 1000 1500 2000 2500

0,0

2,5

5,0

7,5

10,0

Str

om (A

)

Dre

hmom

ent (

Nm

)

Drehzahl (1/min)Nennmoment

Überlastmoment kurzzeitig (mit Sensor)

Nennstrom

Überlaststrom kurzzeitig (mit Sensor)

80 T1/4 HM kein Ventilator80 T1/4

Nominal torque

Overload torque short time (with sensor)

Nominal current

Overload current short time (with sensor)

Speed (1/min)

Cur

rent

(A)

Torq

ue (N

m)

80 T1/4 HM without fan

10,0

7,5

5,0

2,5

0,00 500 1000 1500 2000 2500

20,0

15,0

10,0

5,0

0,0

20,0

15,0

10,0

5,0

0,0 0,0

2,5

5,0

25,0

30,0

35,0

0 500 1000 1500 2000 2500

7,5

10,0S

trom

(A)

Dre

hmom

ent (

Nm

)

Drehzahl (1/min)Nennmoment

Überlastmoment kurzzeitig (mit Sensor)

Nennstrom

Überlaststrom kurzzeitig (mit Sensor)

12,5

15,0

17,5

90 T3/4 HM kein Ventilator90 T3/4

Speed (1/min)

Cur

rent

(A)

Torq

ue (N

m)

90 T3/4 HM without fan

Nominal torque

Overload torque short time (with sensor)

Nominal current

Overload current short time (with sensor)

35,0

30,0

25,0

20,0

15,0

10,0

5,0

0,00 500 1000 1500 2000 2500

17,5

15,0

12,5

10,0

7,5

5,0

2,5

0,0

11IE4 Synchronous Motors - TI60-0001www.nord.com

Don

nées

mot

eur

NORD IE4 HMMOTORDATA100 T5/4

20,0

15,0

10,0

5,0

0,0 0,0

2,5

5,0

25,0

30,0

35,0

40,0

45,0

50,0

55,0

60,0

0 500 1000 1500 2000 2500

7,5

10,0

Str

om (A

)

Dre

hmom

ent (

Nm

)

Drehzahl (1/min)Nennmoment

Überlastmoment kurzzeitig (mit Sensor)

Nennstrom

Überlaststrom kurzzeitig (mit Sensor)

12,5

15,0

17,5

100 T5/4 HM kein Ventilator

20,0

22,5

25,0

27,5

30,0

Speed (1/min)

Cur

rent

(A)

Cou

ple

(Nm

)

100 T5/4 HM without fan100 T5/4

30,0

27,5

25,0

22,5

20,0

17,5

15,0

12,5

10,0

7,5

5,0

2,5

0,0

60,0

55,0

50,0

45,0

40,0

35,0

30,0

25,0

20,0

15,0

10,0

5,0

0,00 500 1000 1500 2000 2500

Nominal torque

Overload torque short time (with sensor)

Nominal current

Overload current short time (with sensor)

12 IE4 Synchronous Motors - TI60-0001 www.nord.com

Abbreviations MeaningBRE + Brake / braking torque + sub-option

RG * Corrosion protected versionSR * Dust and corrosion protected versionFHL * Lockable manual releaseHL Manual brake releaseMIK Micro switch

NRB1 / 2 Noise-reduced brakeERD External earth terminalTF Thermistor, PTC resistorTW Thermostat, bimetallic switchSH Standstill heatingWE + 2nd shaft end

HR HandwheelRD Protective shieldRDT Protective shield, textile fan cowlRDD Double fan-cowlOL Without fanOL/H Without fan, without coverKB Closable condensation holeMS Plug-on motor couplingEKK One-piece terminal boxKKV Terminal box, encapsulatedFEU Moisture protection insulationTRO Tropicalised insulationF External fanRLS Back stopIG1 (IG11, 12) Pulsed incremental encoder 1024IG2 (IG21, 22) Pulsed incremental encoder 2048IG4 (IG41, 42) Pulsed incremental encoder 4096MG Magnetic incremental encoderIG.P Incremental encoder with plug connectorIG.K Encoder with terminal boxAG Absolute encoder

NORD IE4OPTIONS*

*For further information, please refer to motor catalogue M7000

Mot

or d

ata

NORD IE4

MOTOR BRAKES

13IE4-Synchronmotor - TI60-0001www.nord.com

Mot

or d

ata

Motor Type MN

[Nm]PN

[kW]nN

[min-1]

BRE 5 BRE 10 BRE 20 BRE 40 BRE 60MB

[Nm]fB MB

[Nm]fB MB

[Nm]fB MB

[Nm]fB MB

[Nm]fB

80T1/4 5,0 1,1 2.100 5 1,0 10 2,0 20 * 4,080T1/4 Δ 4,8 1,5 3.000 5 1,0 10 2,1 20 * 4,290T1/4 6,8 1,5 2.100 10 1,5 20 2,9 40 * 5,990T1/4 Δ 7,0 2,2 3.000 10 1,4 20 2,9 40 * 5,790T3/4 10,0 2,2 2.100 10 1,0 20 2,0 40 * 4,090T3/4 Δ 9,6 3,0 3.000 10 1,0 20 2,1 40 * 4,2

100T2/4 13,6 3,0 2.100 20 1,5 40 2,9 60 *1) 4,4100T2/4 Δ 12,7 4,0 3.000 20 1,6 40 3,1 60 *1) 4,7100T5/4 18,2 4,0 2.100 20 1,1 40 2,2 60 *1) 3,3100T5/4 Δ 17,5 5,5 3.000 20 1,1 40 2,3 60 *1) 3,4

Weight [kg] 2 3 5,5 7 10J [10-3 kgm2 ] 0,015 0,045 0,153 0,45 0,86

Brake torques in bold type: Standard version * IP 66 brake not possible1) Manual release not possible

14 IE4 Synchronous Motors - TI60-0001 www.nord.com

ØD

ØN

ØP

T

LE

ØS

ØM

E LA

DB

AG

AD

HH

O

LL

L

GA

F

EB

ØAC

IM B5

IM V1 IM V3

NORD IE4B5

Type

LA M N P S T AC AD AG HH L LC LE LL80 11 165 130 200 11 3.5 156 142 114 22 276 309 40 11490 11 165 130 200 11 3.5 176 147 114 26 326 373 50 114

100 15 215 180 250 13.5 4.0 194 169 114 32 366 422 60 114

Mot

or d

ata

15IE4 Synchronous Motors - TI60-0001www.nord.com

Mot

or d

ata

NORD IE4

B5

LG O D DB E EB F GA DA DC EA EC FA GC337 M25 x 1.5 19 M6 40 32 6 21.5 14 M5 30 20 5 16.0398 M25 x 1.5 24 M8 50 40 8 27.0 19 M6 40 32 6 21.5435 M32 x 1.5 28 M10 60 50 8 31.0 24 M8 50 40 8 27.0

LG

Option IG

16 IE4 Synchronous Motors - TI60-0001 www.nord.com

NORD IE4B14

Type

M N P S T AC AD AG HH L LC LE LL80 100 80 120 M6 x 12 3.0 156 142 114 22 276 309 40 11490 115 95 140 M8 x 15 3.0 176 147 114 26 326 373 50 114

100 130 110 160 M8 x 16 3.5 194 169 114 32 366 422 60 114

AG

AD

ØM

S

DB

F

GA

LET

ØPØN

ØD

EB O

EHH LL

ØAC

L

IM B14

IM V18 IM V19

Mot

or d

ata

17IE4 Synchronous Motors - TI60-0001www.nord.com

NORD IE4

B14

Mot

or d

ata

LG O D DB E EB F GA DA DC EA EC FA GC337 M25 x 1.5 19 M6 40 32 6 21.5 14 M5 30 20 5 16.0398 M25 x 1.5 24 M8 50 40 8 27.0 19 M6 40 32 6 21.5435 M32 x 1.5 28 M10 60 50 8 31.0 24 M8 50 40 8 27.0

LG

Option IG

18 IE4-Synchronmotor - TI60-0001 www.nord.com

NOTE

An overview ofthe NORD range

ELECTRONICVARIABLE SPEED DRIVES

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyFon +49 (0) 4532 / 289 - 0 Fax +49 (0) 4532 / 289 - [email protected], www.nord.comMember of the NORD DRIVESYSTEMS Group

Intelligent Drivesystems, Worldwide Services

G401

4EL

ECTR

ONIC

VARI

ABLE

SPEE

D DR

IVES

NORD DRIVESYSTEMS GROUPHeadquarters and Technology Centerin Bargteheide near Hamburg, GermanyInnovative drive solutionsfor more than 100 industriesMechanic ProductsHelical, Parallel Shaft, Helical Bevel and Helical Worm Gear UnitsElectrical ProductsElectric motors in all efficiency classesElectronic ProductsCentralized and decentralized frequency inverters, Motor starters7 state-of-the-art production plantsfor all drive components36 subsidiaries on 5 continentsprovide on-site storage, assembly centers, technical support and customer serviceMore than 3.100 employees around the worldcreate customized solutions

www.nord.com/locator

DRIVESYSTEMS

G401

4 Mat.

-Nr. 6

0040

02 /

4214

NORDBLOC.1 Helical Gear Units, Helical Gear Units, Parallel Gear Units, Helical-Bevel Gear Units, Helical-Worm Gear Units

PRODUCT OVERVIEWG4014

EN

ENG1

035

Mat

.-Nr.

6001

502

/ 371

7

G1035UNIVERSAL Worm gear units SI and SMI

NORD Drivesystems

EN

G103

5 W

ORM

GEAR

UNITS

EN

Intelligent Drivesystems, Worldwide Services

NORD DRIVESYSTEMS GroupHeadquarters and Technology centerin Bargteheide close to Hamburg

Innovative drive solutionsfor more than 100 branches of industry

Mechanical productsparalell shaft, helical gear, bevel gear and worm gear units

Electrical productsIE2/IE3/IE4 motors

Electronic productscentralised and decentralised frequency inverters,motor starters and fi eld distribution systems

7 state-of-the-art production plantsfor all drive components

Subsidiaries and distributorsin 89 countries on 5 continentsprovide local stocks, assembly, production,technical support and customer service

More than 3.600 employees throughout the worldcreate customer oriented solutions

www.nord.com/locator

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyT: +49 (0) 4532 / 289 - 0 F: +49 (0) 4532 / 289 - [email protected], www.nord.com

Member of the NORD DRIVESYSTEMS Group

DE

Intelligent Drivesystems, Worldwide Services

SK 180EDezentrale Antriebstechnik Frequenzumrichter

50 H

z • m

m F

ESTE

DRE

HZAH

LEN

DRIVESYSTEMS

Intelligent Drivesystems, Worldwide Services

G100

0 M

at.-N

r. 60

0180

2 / 4

815

G100

0EN

50 Hz • mm

CONSTANT SPEEDS G1000

ENHeadquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyFon +49 (0) 4532 / 289 - 0 Fax +49 (0) 4532 / 289 - [email protected], www.nord.comMember of the NORD DRIVESYSTEMS Group

NORD DRIVESYSTEMS GROUPHeadquarters and Technology Centerin Bargteheide near Hamburg, GermanyInnovative drive solutions for more than 100 industriesMechanic ProductsHelical, Parallel Shaft, Helical Bevel and Helical Worm Gear UnitsElectrical ProductsElectric motors in all effi ciency classesElectronic ProductsCentralized and decentralized frequency inverters, Motor starters7 state-of-the-art production plantsfor all drive components36 subsidiaries on 5 continentsprovide on-site storage, assembly centers, technical support and customer serviceMore than 3.200 employees around the worldcreate customized solutions

www.nord.com/locator 50 H

z • m

m C

ONST

ANT

SPEE

DS

PRODUCT OVERVIEWG1050 • 50/60 Hz • mm

G105

0 M

at.-N

r. 60

0110

2 / 1

516

SK 7207 - SK 15507 Gear Units

50/6

0 Hz

•m

m

NORD

GEA

R - L

ARGE

INDU

STRI

AL G

EAR

UNIT

SG1

050

Large Industrial Gear UnitsParallel-Axis and Right-AngleHigh Precision, Long Life, Low Maintenance

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyFon +49 (0) 4532 / 289 - 0 Fax +49 (0) 4532 / 289 - [email protected], www.nord.comMember of the NORD DRIVESYSTEMS Group

NORD DRIVESYSTEMS GROUPHeadquarters and Technology Centerin Bargteheide near Hamburg, GermanyInnovative drive solutions for more than 100 industriesMechanic ProductsHelical, Parallel Shaft, Helical Bevel and Helical Worm Gear UnitsElectrical ProductsElectric motors in all efficiency classesElectronic ProductsCentralized and decentralized frequency inverters, Motor starters7 state-of-the-art production plantsfor all drive components36 subsidiaries on 5 continentsprovide on-site storage, assembly centers, technical support and customer serviceMore than 3.200 employees around the worldcreate customized solutions

www.nord.com/locator

Intelligent Drivesystems, Worldwide Services

EN

Intelligent Drivesystems, Worldwide Services

Dezentrale Antriebstechnik

Intelligent Drivesystems, Worldwide Services

F 3020 DE

SK 200E

G4014 Electronic variable speed drives▪ NORDBLOC.1 Helical geared motors▪ Helical geared motors▪ Parallel geared motors▪ Bevel geared motors▪ Helical worm geared motors

G1050 MAXXDRIVE ® Industrial gear unitsUNICASE housing 50 / 60 Hz▪ Parallel-Axis▪ Right-Angle

G1035 UNIVERSAL Worm gear units▪ SI and SMI

G1000 Fixed speedsUNICASETM housing 50 Hz, 60 Hz▪ NORDBLOC.1 Helical geared motors▪ Helical geared motors▪ Parallel geared motors▪ Bevel geared motors▪ Helical worm geared motors

F3018 Frequency inverter SK180EF3020 Frequency inverter SK200E

F3060 NORDAC PROFrequency inverter SK500P

Intelligent Drivesystems, Worldwide Services

NORDAC PRO FREQUENCY INVERTER SK 500P

EN

VERSATILE FREQUENCY INVERTER FOR CONTROL CABINET APPLICATIONS

Intelligent Drivesystems, Worldwide Services

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyTel.: +49 (0) 4532 / 289 - 0 Fax: +49 (0) 4532 / 289 - [email protected], www.nord.comMember of the NORD DRIVESYSTEMS Group TI

60-0

001 P

art N

o. 60

9200

2 / 42

19

NORD DRIVESYSTEMS ® GroupHeadquarters and Technology centerin Bargteheide, Germany, close to HamburgInnovative drive solutionsfor more than 100 branches of industryMechanical productsparalell shaft, helical gear, bevel gear and worm gear unitsElectrical productsIE2/IE3/IE4 motorsElectronic productscentralised and decentralised frequency inverters,motor starters and fi eld distribution systemsSeven state-of-the-art production plantsfor all drive componentsSubsidiaries and distributorsin 98 countries on 5 continentsprovide local stocks, assembly, production,technical support and customer serviceMore than 4.000 employees throughout the worldcreate customer oriented solutions

www.nord.com/locator