INSTALLATION FENDER FLARES VERSION 1 INSTRUCTIONS P/N … · 2019. 1. 23. · 28. Install the two snap fit clips to the left front bumper flare. 2 SNAP FIT LEFT FRONT CLIPS BUMPER

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2019 American Honda Motor Co., Inc. – All Rights Re

VERSION 1
FENDER FLARES
P/N 08P21-TGS-100

served. AII08967-13 (190

2019 PASSPORT

1) 0

Issue Date

JAN 2019

PARTS LIST

Left front bumper flare

Right front bumper flare

Left front fender flare

Right front fender flare

Left rear door flare

Right rear door flare

Left rear fender flare

Right rear fender flare

Left rear bumper flare

Right rear bumper flare

10 Alcohol wipes

8 Snap fit clips

1 of 228P21-TGS-1000-90

2 Self-tapping screws, 5 x 10 mm

4 Self-tapping screws, 5 x 20 mm

4 Spring nuts

2 Washers

2 of 22 AII08967-1

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

10 mm Open end wrench

Masking tape

Blanket

10 mm Socket

Ratchet

5 mm Hex wrench

Shop towel

Utility knife

Pushpin

Eye protection (faceshield, safety goggles, etc.)

Drill

File

3 mm and 5 mm Drill bits

The following tools are available through the Honda Tool and Equipment Program. On the iN, click on Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857.

• Trim Tool Set (T/N SOJATP2014)

• Plastic Trim Tool (T/N SILTRIMTL10)

• Air Saw (T/N AT192A)

Illustration of the Fender Flares on the Vehicle

RIGHT FRONT BUMPER FLARE

RIGHT FRONT FENDER FLARE

LEFT FRONT BUMPER FLARE

LEFT FRONT FENDER FLARE

LEFT REAR DOOR FLARE

RIGHT REAR DOOR FLARE

LEFT REAR FENDER FLARE

LEFT REAR BUMPER FLARE

RIGHT REAR FENDER FLARE

RIGHT REAR BUMPER FLARE

3 (1901) © 2019 American Honda Motor Co., Inc. – All Rights Reserved.

INSTALLATION

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

NOTE:

• If the vehicle is equipped with splash guards remove them, they cannot be installed with these fender flares.

• Be careful not to damage the body paint finish.

• This kit should be installed only if the ambient air temperature is 60°F (15°C) or above.

• To allow the adhesive to cure, do not wash the vehicle for 24 hours. Make sure the customer is aware of this.

1. Open the tailgate.

2. Disconnect the negative cable from the battery:

• Wrap a shop towel around the hood latch.

HOOD LATCH (Wrap with a shop towel.)

© 2019 American Honda Motor Co., Inc. – All Rights Reserved. AII08967-1

• Remove the front bulkhead cover.

FRONT BULKHEAD COVER

10 CLIPS

• Remove the intake air tube.

• Disconnect the negative cable from the battery.

INTAKE AIR TUBE2 CLIPS

3 (1901) 3 of 22

3. Remove the three self-tapping screws.

LEFT FRONT WHEEL ARCH PROTECTOR

3 SELF-TAPPING SCREWS

4. Remove the left front wheel arch protector.

6 CLIPS

LEFT FRONT WHEEL ARCH PROTECTOR

2 RETAINING TABS

2 CLIPS(FRONT SIDE) CLIP

(REAR SIDE)

RETAINING TAB

5. Repeat steps 3 and 4 on the right side of the vehicle.

6. Remove the front bumper:

4 of 22 AII08967-1

• Using a flat-tip screwdriver, remove the H emblem.

H EMBLEM

FRONT GRILLE4 CLIPS

H EMBLEM2 RETAINING TABS

FRONT

FLAT-TIP SCREWDRIVER

FRONT CENTER UPPER BEAM OPPOSITE

SIDE VIEW

• Remove the front upper grille.


4 RETAINING TABS

FRONT UPPER GRILLE

4 BOLTS

10 CLIPS

• Apply masking tape as shown.

FRONT BUMPER

HEADLIGHT

FRONT FENDER

MASKING TAPE


• Remove the four self-tapping screws, eight clips, and eight flange bolts.


8 FLANGE BOLTS

BOTTOM VIEW2 CLIPS 2 CLIPS

4 CLIPS

8 FLANGE BOLTS

2 CLIPS

2 CLIPS

3 (1901) 5 of 22

• With the help of an assistant, release the seven retaining tabs on each side.

3 RETAINING TABS

FRONT BUMPER

4 RETAINING TABS

FRONT BUMPER

FRONT BUMPER

6 of 22 AII08967-1

• Release the front grille.

2 RETAINING TABS

FLAT-TIP SCREWDRIVER

FRONT GRILLEFRONT GRILLE

FRONT GRILLE

OPPOSITE SIDE VIEW

• With the help of an assistant, remove the front bumper, and unplug the vehicle connectors.

• Place the front bumper on a blanket.

FRONT BUMPER

VEHICLE CONNECTOR(if equipped)

VEHICLE CONNECTOR


7. Open the right rear door.

RIGHT REAR WHEEL ARCH PROTECTOR


8. Remove the two self-tapping screws.

9. Remove the right rear wheel arch protector.

2 CLIPS

RETAINING TAB

REAR BUMPER

RIGHT REAR WHEEL ARCH PROTECTOR

7 CLIPS

RETAINING TAB

RIGHT REAR FENDER

10. Repeat steps 7 through 9 on the left side of the vehicle.


11. Remove the rear bumper:

• Apply masking tape as shown.

REAR FENDER

TAILLIGHT

MASKING TAPE

REAR BUMPER

• Remove the two bumper screws, 10 self-tapping screws, and three clips.


3 CLIPS

REAR BUMPER

2 BUMPER SCREWS

3 (1901) 7 of 22

• With the help of an assistant, release the seven retaining tabs along the fenderwell on each side.

RIGHT REAR FENDER

REAR BUMPER

7 RETAINING TABS

• With the help of an assistant, release the two retaining tabs on each side.

REAR BUMPER

2 RETAINING TABS

RIGHT TAILLIGHT

8 of 22 AII08967-1

• With the help of an assistant, remove the rear bumper, and unplug the vehicle connectors.

• Place the rear bumper on a blanket.

REAR BUMPER

6 RETAINING TABS

VEHICLE CONNECTOR



12. Remove the seven clips from the left front wheel arch protector.

6 CLIPS

CLIP

LEFT FRONT WHEEL ARCH PROTECTOR(Do not reuse.)


13. Install the seven clips removed in step 12 to the left front fender flare.

6 CLIPS


CLIPSPRING NUT

14. Install one spring nut to the left front fender flare as shown. NOTE: Make sure to install the spring nut in the correct orientation.


15. Using the alcohol wipe, thoroughly clean the left front fender where the left front fender flare will attach.

ALCOHOL WIPE

Clean with the alcohol wipe.

LEFT FRONT FENDER

16. Peel back the adhesive backings, and tape them to the front surface of the left front fender flare with masking tape.

MASKING TAPE

Temporarily attach.

11 ADHESIVE BACKINGS(Peel back.)


3 (1901) 9 of 22

17. Install the left front fender flare to the left front fender with seven clips and two retaining tabs.


7 CLIPS

2 RETAINING TABS

LEFT FRONT FENDER

10 of 22 AII08967-1

18. Secure the left front fender flare to the left front fender with the two self-tapping screws removed in step 3.

RUBBER MOLDING(Make sure it is not twisted or rolled under the left front fender flare.)

11 ADHESIVE BACKINGS(Remove.)



SECTION VIEWLEFT FRONT FENDER FLARE

LEFT FRONT FENDER

LEFT FRONT FENDER

19. While applying light pressure against the left front fender flare, carefully remove the taped adhesive backings.

20. Using the palm of your hand, firmly press the left front fender flare against the left front fender.


21. Using a utility knife, cut out the left front inner fender as shown.


LEFT FRONT INNER FENDER

Cut out.

LEFT FRONT INNER FENDER


CUTTING AREA

FRONTFRONT


22. Secure the left front fender flare to the vehicle bracket with the self-tapping screw removed in step 6 from the front bumper.

SELF-TAPPING SCREW


VEHICLE BRACKET

3 (1901) 11 of 22

23. While wearing eye protection, use an air saw to cut the front bumper at the scribe line. Remove any burrs.

FRONT BUMPER

Cut out.

AIR SAW

CUTTING AREA

FRONT BUMPER

SCRIBE LINE

12 of 22 AII08967-1

24. Using a pushpin, pierce the center of the scribe mark on the front bumper. NOTE: Make sure to pierce perpendicular to the front bumper.

MARK (Pierce the center of the scribe mark.)

FRONT BUMPER

PUSHPIN(Pierce perpendicular.)

FRONT BUMPER

PUSHPIN

SCRIBE MARK


25. While wearing eye protection, drill the pierced mark on the front bumper to 5 mm. First drill with a 3 mm drill bit, and finish with a 5 mm drill bit. Remove any burrs.NOTE: Make sure to drill perpendicular to the front bumper.

FRONT BUMPER

DRILL(Drill perpendicular.)

FRONT BUMPER

MARK

DRILL3 mm 5 mm DRILL BITS

26. Repeat steps 12 through 25 on the right side of the vehicle and front bumper.


27. With the help of an assistant, temporarily install the front bumper. Do not secure the left and right front inner fenders in this step.

FRONT BUMPER

VEHICLE CONNECTOR


28. Install the two snap fit clips to the left front bumper flare.

2 SNAP FIT CLIPSLEFT FRONT

BUMPER FLARE

3 (1901) 13 of 22

29. Using the alcohol wipe, thoroughly clean the front bumper where the left front bumper flare will attach.

FRONT BUMPER

ALCOHOL WIPE


30. Peel back the adhesive backings, and tape them to the front surface of the left front bumper flare with masking tape.

MASKING TAPE

Temporarily attach.



14 of 22 AII08967-1

31. Install the left front bumper flare to the front bumper with two clips and one retaining tab.

FRONT BUMPER


2 CLIPS

RETAINING TAB

32. Pull back the left front inner fender. Secure the left front bumper flare to the front bumper with one washer and one 5 x 10 mm self-tapping screw.


WASHER

LEFT FRONT INNER FENDER(Pull back.)

5 x 10 mm SELF-TAPPING SCREW

FRONT BUMPER


33. Secure the left front bumper flare to the front bumper with one 5 x 20 mm self-tapping screw supplied and one self-tapping screw removed in step 3.



SELF-TAPPING SCREW

RUBBER MOLDING(Make sure it is not twisted or rolled under the left front bumper flare.)

SECTION VIEW


FRONT BUMPER

FRONT BUMPER

34. While applying light pressure against the left front bumper flare, carefully remove the taped adhesive backings.

35. Using the palm of your hand, firmly press the left front bumper flare against the front bumper.

36. Repeat steps 28 through 35 on the right side of the vehicle.


37. While wearing eye protection, use an air saw to cut the rear bumper at the scribe line. Remove any burrs. Repeat the same on the other side.

REAR BUMPER

Cut out.

AIR SAW

CUTTING AREA

REAR BUMPER

SCRIBE LINE

3 (1901) 15 of 22

38. With the help of an assistant, temporarily install the rear bumper. Do not secure the left and right rear inner fenders in this step.

REAR BUMPER

VEHICLE CONNECTOR



39. Remove the seven clips from the left rear wheel arch protector.

7 CLIPS

LEFT REAR WHEEL ARCH PROTECTOR(Do not reuse.)

16 of 22 AII08967-1

40. Install the seven clips removed in step 39 to the left rear fender flare.

7 CLIPS


SPRING NUT

41. Install one spring nut to the left rear fender flare as shown. NOTE: Make sure to install the spring nut in the correct orientation.


42. Using the alcohol wipe, throughly clean the left rear fender where the left rear fender flare will attach.

ALCOHOL WIPE


LEFT REAR FENDER

43. Peel back the adhesive backings, and tape them to the front surface of the left rear fender flare with masking tape.

MASKING TAPE

Temporarily attach.




44. Install the left rear fender flare to the left rear fender with seven clips and one retaining tab.


7 CLIPSRETAINING TAB

LEFT REAR FENDER

3 (1901) 17 of 22

45. Secure the left rear fender flare to the left rear fender with two self-tapping screws removed in step 8.

RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear fender flare.) SECTION VIEW





LEFT REAR FENDER

LEFT REAR FENDER

46. While applying light pressure against the left rear fender flare, carefully remove the taped adhesive backings.

47. Using the palm of your hand, firmly press the left rear fender flare against the left rear fender.

18 of 22 AII08967-1

48. Secure the left rear fender flare to the rear bumper with one self-tapping screw removed in step 11 from the rear bumper.

SELF-TAPPING SCREW


REAR BUMPER

49. Remove the clip from the left rear door.

LEFT REAR DOOR

CLIP


50. Close the left rear door.

LEFT REAR DOOR

3 CLIPS

LEFT REAR DOOR WHEEL ARCH PROTECTOR

51. Remove the left rear door wheel arch protector.

52. Remove the three clips from the left rear door wheel arch protector.

3 CLIPS

LEFT REAR DOOR WHEEL ARCH PROTECTOR (Do not reuse.)


53. Install the three clips removed in step 52 to the left rear door flare.

3 CLIPS


54. Using the alcohol wipe, throughly clean the left rear door where the left rear door flare will attach.

ALCOHOL WIPE


LEFT REAR DOOR

3 (1901) 19 of 22

55. Peel back the adhesive backings, and tape them to the front surface of the left rear door flare with masking tape.

MASKING TAPE

Temporarily attach.



56. Install the left rear door flare to the left rear door with three clips.


3 CLIPS

LEFT REAR DOOR

20 of 22 AII08967-1

57. While applying light pressure against the left rear door flare, carefully remove the taped adhesive backings.

RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear door flare.)

SECTION VIEW




LEFT REAR DOOR

LEFT REAR DOOR

SECTION VIEW

RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear door flare.)


LEFT REAR DOOR

58. Using the palm of your hand, firmly press the left rear door flare against the left rear door.


59. Open the left rear door.

LEFT REAR DOOR

CLIP


60. Secure the left rear door flare to the left rear door with one clip removed in step 49.

61. Install the two snap fit clips to the left rear bumper flare.

2 SNAP FIT CLIPSLEFT REAR

BUMPER FLARE


62. Using the alcohol wipe, throughly clean the rear bumper where the left rear bumper flare will attach.

ALCOHOL WIPE


REAR BUMPER

63. Peel back the adhesive backings, and tape them to the front surface of the left rear bumper flare with masking tape.

MASKING TAPE

Temporarily attach.



3 (1901) 21 of 22

64. Install the left rear bumper flare to the rear bumper with two clips and one retaining tab.


REAR BUMPER

2 CLIPS

RETAINING TAB

22 of 22 AII08967-1

65. Secure the left rear bumper flare to the rear bumper with one 5 x 20 mm self-tapping screw.

RUBBER MOLDING(Make sure it is not twisted or rolled under the left rear bumper flare.)

SECTION VIEW




REAR BUMPERREAR BUMPER

REAR BUMPER


66. While applying light pressure against the left rear bumper flare, carefully remove the taped adhesive backings.

67. Using the palm of your hand, firmly press the left rear bumper flare against the rear bumper.

68. Repeat steps 39 through 67 on the right side of the vehicle.

69. Check that all wire harnesses are routed properly and all connectors are plugged in.

70. Install all removed parts except for the front bulkhead cover and the intake air tube.

71. Connect the negative cable to the battery.

72. Install the front bulkhead cover and the intake air tube.

73. Press and hold the audio unit power button for 2 seconds to restore the audio and navi (if equipped) system functions.

74. Set the clock on vehicles without navigation.

75. If necessary, restore the systems back to normal operation as described in the service information.


Documents

INSTALLATION FENDER FLARES VERSION 1 INSTRUCTIONS P/N … · 2019. 1. 23. · 28. Install the two snap fit clips to the left front bumper flare. 2 SNAP FIT LEFT FRONT CLIPS BUMPER