26
760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper Side Mounting Bracket LH Front LH Spoiler Sub–assy Front Fog Light Unit LH Front Bumper Side Mounting Bracket RH Front RH Spoiler Sub–assy Front Fog Light Unit RH Front Bumper Hole Cover LH Front Bumper Hole Cover RH w/ Front Spoiler w/ Front Spoiler 36 (367, 27) Nm (kgfcm, ftlbf) : Specified torque 36 (367, 27) 5.0 (51, 44 in.lbf) w/ Fog Light w/ Fog Light Retainer x 4 Retainer x 4 EXTERIOR/INTERIOR TRIM FRONT BUMPER 76–1 1856 AuthorĂ: DateĂ: 2004 COROLLA (RM1037U) FRONT BUMPER COMPONENTS

FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

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Page 1: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HX–02

B58775

Radiator Grille Sub–assy

Front Bumper Cover

Front Bumper Energy Absorber

Front Bumper Reinforcement

Front Bumper Side Mounting Bracket LH

Front LH Spoiler Sub–assy

Front Fog Light Unit LH

Front Bumper Side Mounting Bracket RH

Front RH Spoiler Sub–assy

Front Fog Light Unit RH

Front Bumper Hole Cover LH

Front Bumper Hole Cover RH

w/ Front Spoiler

w/ Front Spoiler

36 (367, 27)

N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque

36 (367, 27) 5.0 (51, 44 in. ⋅lbf)

w/ Fog Light

w/ Fog Light

Retainerx 4 Retainer

x 4

–EXTERIOR/INTERIOR TRIM FRONT BUMPER76–1

1856Author�: Date�:

2004 COROLLA (RM1037U)

FRONT BUMPERCOMPONENTS

Page 2: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HY–02

B59104

B59105

Hook

B59112

76–2–EXTERIOR/INTERIOR TRIM FRONT BUMPER

1857Author�: Date�:

2004 COROLLA (RM1037U)

REPLACEMENTHINT:Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.

1. REMOVE RADIATOR GRILLE SUB–ASSY(a) Remove the 2 bolts and clip.(b) Using a screwdriver, remove the radiator grille.HINT:Tape the screwdriver tip before use.

2. REMOVE FRONT BUMPER COVER(a) Remove the 6 screws and 2 clips.(b) Disengage the hook, and remove the front bumper cover.(c) w/ Fog light:

Disconnect the fog light connectors.3. REMOVE FRONT BUMPER ENERGY ABSORBER

4. REMOVE FRONT BUMPER REINFORCEMENT(a) Disconnect the wire harness clamp.(b) Remove the 4 nuts and front bumper reinforcement.

5. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET LH6. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET RH7. REMOVE FRONT LH SPOILER SUB–ASSY (W/ FRONT SPOILER)(a) Remove the screw and 4 retainers.(b) Disengage the clip and front LH spoiler.(c) Employ the same manner described above to the other side.8. REMOVE FRONT RH SPOILER SUB–ASSY (W/ FRONT SPOILER)9. REMOVE FOG LIGHT UNIT LH (W/ FOG LIGHT)(a) Remove the nut and fog light unit.(b) Employ the same manner described above to the other side.10. REMOVE FOG LIGHT UNIT RH (W/ FOG LIGHT)11. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LIGHT)12. REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LIGHT)

Page 3: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59112

B59244

–EXTERIOR/INTERIOR TRIM FRONT BUMPER76–3

1858Author�: Date�:

2004 COROLLA (RM1037U)

13. INSTALL FRONT BUMPER REINFORCEMENT(a) Install the front bumper reinforcement with the 4 nuts.

Torque: 36 N ⋅m (367 kgf ⋅cm, 27 ft ⋅lbf)

14. INSTALL RADIATOR GRILLE SUB–ASSY(a) Install the radiator grille with the 2 bolts and clip.

Torque: 5.0 N ⋅m (51 kgf ⋅cm, 44 in. ⋅lbf)

Page 4: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HZ–02

B58776

Spare Wheel Cover Assy

Rear Floor Finish Plate

Luggage Compartment Trim Cover Inner LH

Rear Bumper Side Seal LH

Rear Bumper Cover

Rear Bumper Energy Absorber

Rear Bumper Reinforcement No. 2

Rear No. 1 Spoiler Sub–assy

Bumper Mounting SetBolt No. 1

Rear Bumper Arm LH

Luggage Compartment Trim Cover Inner RH

Rear Bumper Side Seal RH

Rear No. 2 Spoiler Sub–assy

Rear Bumper Reinforcement No. 1

Rear BumperArm RH

N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque

36 (367, 27)

36 (367, 27)

36 (367, 27)

5.5 (56, 49 in. ⋅lbf)

w/ Rear Spoiler

Retainer

Retainer

x 5

x 5

76–4–EXTERIOR/INTERIOR TRIM REAR BUMPER

1859Author�: Date�:

2004 COROLLA (RM1037U)

REAR BUMPERCOMPONENTS

Page 5: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I7–02

B59106

B59107

B59109

B59108

–EXTERIOR/INTERIOR TRIM REAR BUMPER76–5

1860Author�: Date�:

2004 COROLLA (RM1037U)

REPLACEMENTHINT:Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.1. REMOVE SPARE WHEEL COVER ASSY

2. REMOVE REAR FLOOR FINISH PLATE(a) Remove the 3 clips.(b) Using a moulding remover, remove the rear floor finish

plate.

3. REMOVE LUGGAGE COMPARTMENT TRIM COVERINNER LH

(a) Remove the 4 clips and the luggage compartment trimcover.

(b) Employ the same manner described above to the otherside.

4. REMOVE LUGGAGE COMPARTMENT TRIM COVERINNER RH

5. DISCONNECT REAR BUMPER SIDE SEAL LH(a) Remove the clip and a part of the rear bumper side seal,

as shown in the illustration.HINT:Do not remove the lower side clip.(b) Employ the same manner described above to the other

side.6. DISCONNECT REAR BUMPER SIDE SEAL RH

7. REMOVE REAR BUMPER COVER(a) Remove the 4 nuts.

Page 6: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59110

Hook

76–6–EXTERIOR/INTERIOR TRIM REAR BUMPER

1861Author�: Date�:

2004 COROLLA (RM1037U)

(b) Remove the 2 screws and 6 clips.(c) Disengage the hook, and remove the rear bumper cover.

8. REMOVE REAR BUMPER ENERGY ABSORBER9. REMOVE REAR BUMPER REINFORCEMENT NO.2(a) Remove the rear bumper reinforcement No. 2 from the rear bumper energy absorber.10. REMOVE REAR NO.2 SPOILER SUB–ASSY (W/ REAR SPOILER)(a) Remove the 5 retainers, screw and the rear spoiler.(b) Employ the same manner described above to the other side.11. REMOVE REAR NO.1 SPOILER SUB–ASSY (W/ REAR SPOILER)12. REMOVE BUMPER MOULDING SET BOLT NO.113. REMOVE REAR BUMPER REINFORCEMENT NO.1(a) Remove the 4 nuts and rear bumper reinforcement No. 1.14. REMOVE REAR BUMPER ARM LH(a) Remove the 3 bolts and rear bumper arm.(b) Employ the same manner described above to the other side.15. REMOVE REAR BUMPER ARM RH16. INSTALL REAR BUMPER ARM LH(a) Install the rear bumper arm with the 3 bolts.

Torque: 36 N ⋅m (367 kgf ⋅cm, 27 ft ⋅lbf)(b) Employ the same manner described above to the other side.17. INSTALL REAR BUMPER ARM RH18. INSTALL REAR BUMPER REINFORCEMENT NO.1(a) Install the rear bumper reinforcement No. 1 with the 4 nuts.

Torque: 36 N ⋅m (367 kgf ⋅cm, 27 ft ⋅lbf)19. INSTALL REAR BUMPER COVER(a) Install the rear bumper cover with the 2 screws, 8 clips and 4 nuts.

Torque: 5.5 N ⋅m (56 kgf ⋅cm, 49 in. ⋅lbf) for nuts

Page 7: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I1–02

B59776

Protective Tape

Clip

B59775

Clip

Clip

–EXTERIOR/INTERIOR TRIM REAR SPOILER76–7

1862Author�: Date�:

2004 COROLLA (RM1037U)

REAR SPOILERREPLACEMENTHINT:Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.1. REMOVE LUGGAGE COMPARTMENT DOOR COVER

2. REMOVE REAR SPOILER(a) Remove the 2 screws.(b) Disconnect the wire harness connector.(c) Put protective tape.(d) Using a heat light, heat the spoiler to 40 – 60�C (104 –

140�F).(e) Tie both piano wire ends to a wooden block or a similar

object.

(f) Scrape the spoiler protector off by pulling the piano wireas shown in the illustration.

NOTICE:� If reusing the rear spoiler, take care not to damage the

rear spoiler.� Do not damage the body and wire harness.

(g) Remove the 2 clips, wire harness grommet and rear spoil-er.

3. REMOVE CENTER STOP LAMP ASSY(a) Remove the 2 bolts and the center stop lamp assembly.4. INSTALL REAR SPOILER(a) Using a heat light, heat the body mounting surface to 40

– 60�C (104 – 140�F).NOTICE:Do not heat the body excessively.(b) Remove the protective tape from the body.(c) Wipe off the stains with cleaner.(d) Clean the rear spoiler (if reusing the rear spoiler).

(1) Using a heat light, heat the rear spoiler to 40 – 60�C(104 – 140�F).

NOTICE:Do not heat the rear spoiler excessively.

(2) Remove the rear spoiler protector from the rearspoiler.

(3) Wipe off the stains with cleaner.

Page 8: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59774

Rear Spoiler Side Protector LHRear Spoiler Side Protector RH

Rear Spoiler Protector LHRear Spoiler Protector RH

76–8–EXTERIOR/INTERIOR TRIM REAR SPOILER

1863Author�: Date�:

2004 COROLLA (RM1037U)

(4) Install 4 new rear spoiler protectors to the rear spoil-er as shown in the illustration.

Page 9: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HU–02

B59289

1

Luggage Compartment Door Name Plate No. 11

2

3 4

Luggage Compartment Door Name Plate No. 22

Luggage Compartment Door Plate No. 43 4

15.4 (0.61)

16.5 (0.65) 83.4 (3.28)

14.8 (0.58)

20.3 (0.80)

13.6 (0.54)

15.8 (0.62)

14 (0.55)

mm (in.)

End of R shape

End of R shape End of R shape

–EXTERIOR/INTERIOR TRIM NAME PLATE76–9

1864Author�: Date�:

2004 COROLLA (RM1037U)

NAME PLATEREPLACEMENT

Page 10: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

7610C–02

B57422

ProtectiveTape

B59015

Double–sided Tape

76–10–EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING

1865Author�: Date�:

2004 COROLLA (RM1037U)

OUT SIDE MOULDINGREPLACEMENTHINT:Use the same procedures for the RH side and LH side.

1. REMOVE OUTSIDE MOULDING(a) Put protective tape around the moulding.(b) Insert a piano wire between the vehicle body and mould-

ing.(c) Tie objects that can serve as handles (for example, wood-

en blocks) to all wire ends.(d) Pull the piano wire and scrape off the double–sided tape

that holds the moulding to the vehicle body.NOTICE:� If reusing the moulding, take care not to damage the

moulding.� Becareful not to damage the body.

(e) Remove the moulding.2. INSTALL OUTSIDE MOULDING LH(a) Using a heat light, heat the body.

Heating temperature: 40 to 60 �C (104 to 140�F)NOTICE:Do not heat the body excessively.(b) Remove the double–sided tape from the body.(c) Wipe off the stains with cleaner.(d) Clean the moulding (if reusing).

(1) Using a heat light, heat the body.Heating temperature: 20 to 30 �C (68 to 86�F)

NOTICE:Do not heat the moulding excessively.

(2) Remove the double–sided tape from the moulding.(3) Wipe off the stains with cleaner.(4) Apply new adhesive tape to the moulding as shown

in the illustration.

Page 11: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59794

26 (1.02)

190 (7.48) 223 (8.78) 233 (9.17) 240 (9.45)

2.6 (0.10)

1.5 (0.059)

mm (in.)

66 (2.60)26 (1.02)

300 (11.81)

–EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING76–11

1866Author�: Date�:

2004 COROLLA (RM1037U)

(e) Using a heat light, heat the body and moulding.Heating temperature:

Item Temperature

Body 40 to 60�C (104 to 140�F)

Moulding 20 to 30�C (68 to 86�F)

NOTICE:Do not heat the body and moulding excessively.(f) Remove the peeling paper from the double–sided tape on

the moulding face.NOTICE:When the peeling paper is removed, take care that no dirtor dust contaminates the adhesive.(g) Affix the moulding to the body, as shown in the illustration.NOTICE:Do not apply excessive force onto the moulding. Usesteady pressure with your thumbs.

Page 12: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I8–02

B72676

Tape

Moulding Remover

Tape

76–12–EXTERIOR/INTERIOR TRIM FRONT DOOR BELT MOULDING ASSY LH

1867Author�: Date�:

2004 COROLLA (RM1037U)

FRONT DOOR BELT MOULDING ASSY LHREPLACEMENTHINT:� The installation procedures are the removal procedures in reverse order.� Use the same procedures for the RH side and LH side.

1. REMOVE FRONT ARMREST ASSY LH (See page 75–7)2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)

(See page 75–7)3. REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)

(See page 75–7)4. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75–7)5. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 75–7)6. REMOVE FRONT DOOR TRIM BOARD SUB–ASSY LH (See page 75–7)

7. REMOVE FRONT DOOR BELT MOULDING ASSY LH(a) Put protective tape under the weatherstrip.(b) Using a moulding remover, pry out the weatherstrip as

shown in the illustration.HINT:Tape the moulding remover tip before use.

Page 13: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I5–02

B72677

Tape

Moulding Remover

Tape

–EXTERIOR/INTERIOR TRIM REAR DOOR BELT MOULDING ASSY LH76–13

1868Author�: Date�:

2004 COROLLA (RM1037U)

REAR DOOR BELT MOULDING ASSY LHREPLACEMENTHINT:� The installation procedures are the removal procedures in reverse order.� Use the same procedures for the RH side and LH side.

1. REMOVE REAR ARMREST ASSY LH (See page 75–20)2. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)

(See page 75–20)3. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75–20)4. REMOVE REAR DOOR TRIM BOARD SUB–ASSY LH (See page 75–20)

5. REMOVE REAR DOOR BELT MOULDING ASSY LH(a) Put protective tape under the weatherstrip.(b) Using a moulding remover, pry out the weatherstrip as

shown in the illustration.HINT:Tape the moulding remover tip before use.

Page 14: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I0–02

B59781Retainer

Clip

B59781

NewClip

Retainer

76–14–EXTERIOR/INTERIOR TRIM BODY ROCKER PANEL MOULDING LH

1869Author�: Date�:

2004 COROLLA (RM1037U)

BODY ROCKER PANEL MOULDING LHREPLACEMENTHINT:Use the same procedures for the RH side and LH side.

1. REMOVE BODY ROCKER PANEL MOULDING LH(a) Remove the 8 retainers.(b) Using a screwdriver, remove the moulding.HINT:Tape the screwdriver tip before use.(c) Remove the 7 clips from the moulding.

2. INSTALL BODY ROCKER PANEL MOULDING LH(a) Install the moulding with 7 new clips.(b) Install the 8 retainer to the moulding.

Page 15: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I4–02

B59782

Retainer

Clip

B59782

Retainer

Clip

New Clip

–EXTERIOR/INTERIOR TRIM SIDE MUDGUARD SUB–ASSY LH76–15

1870Author�: Date�:

2004 COROLLA (RM1037U)

SIDE MUDGUARD SUB–ASSY LHREPLACEMENTHINT:Use the same procedures for the RH side and LH side.

1. REMOVE SIDE MUDGUARD SUB–ASSY LH(a) Using a clip remover, remove the 8 retainers and 9 clips.(b) Using a moulding remover, remove the mudguard.

2. INSTALL SIDE MUDGUARD SUB–ASSY LH(a) Install the mudguard with 9 new clips.(b) Install the 8 retainers to the mudguard.

Page 16: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I3–02

B58077

Clip

76–16 –EXTERIOR/INTERIOR TRIM LUGGAGE COMPARTMENT DOOR GARNISHOUTSIDE

1871Author�: Date�:

2004 COROLLA (RM1037U)

LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDEREPLACEMENTHINT:The installation procedures are the removal procedures in reverse order. However, only installation proce-dures requiring additional information are included.1. REMOVE LUGGAGE COMPARTMENT LOCK CYLINDER & KEY SET(a) Remove the 2 nuts and luggage compartment lock cylinder.

2. REMOVE LUGGAGE COMPARTMENT DOORGARNISH OUTSIDE

(a) Remove the nut.(b) Remove the 4 clips and garnish.

3. INSTALL SYMBOL EMBLEM(a) Using white gasoline, clean the garnish installation surface.(b) Using a heat light, heat the garnish and emblem to 20 to 30�C (68 to 86�F).NOTICE:Do not heat the garnish and emblem excessively.(c) Install the emblem with the 4 clips.

Page 17: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760I2–02

B58072

Clip

Tape

B59795

15 (0.59)

17 (0.67)

Front Side

Rear Side

mm (in.)

–EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING CENTER LH76–17

1872Author�: Date�:

2004 COROLLA (RM1037U)

ROOF DRIP SIDE FINISH MOULDING CENTER LHREPLACEMENTHINT:� Use the same procedures for the RH side and LH side.� The installation procedures are the removal procedures in reverse order. However, only installation

procedures requiring additional information are included.

1. REMOVE ROOF DRIP SIDE FINISH MOULDINGCENTER LH

(a) Apply protective tape onto the circumference of themoulding for protection.

(b) Using a remover for the roof moulding, release the en-gagements of the clips both in the front and rear ends ofthe moulding. Then remove the moulding.

NOTICE:� Do not remove the clips.� If clips are damaged during removal or removed acci-

dentally, replace them.

2. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIPNO.1

NOTICE:Step 2 should be performed only when replacing the clips.(a) Remove the double–sided tape that remains on the

mounting surface of the body, and then clean the surfacewith white gasoline.

(b) Using a heat light, heat the clip installation surfaces of thebody.Heating temperature:

Item Temperature

Body 40 to 60�C (104 to 140�F)

Moulding 20 to 30�C (68 to 86�F)

NOTICE:Do not heat the body and moulding excessively.(c) Set new clips in the positions as shown in the illustration,

and press–fit those clips by hand to install them.HINT:Clips for the roof drip side finish moulding are supply parts.(d) After press–fitting the clips, wait at last 30 minutes. Then

install the moulding.HINT:� Initial hardening time: 30 minutes� Prefect hardening time: 24 hours

Page 18: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HV–02

B59264

Front Pillar Garnish RH

Front Door Opening Trim RH

Center Pillar Garnish RH

Rear Door Opening Trim RH

Roof Side Garnish Inner RH

Center Pillar Garnish Lower RH

Front DoorScuff Plate RH

Rear Door Scuff Plate RH

Front Pillar Garnish LH

Center Pillar Garnish LH

Rear Door Opening Trim LHRoof Side Garnish Inner LH

Front Door Scuff Plate LH

Center Pillar Garnish Lower LH

Rear Door Scuff Plate LH

Front Door Opening Trim LH

Room Partition Board RH

Package Tray Trim Panel Assy

Sholder AnchorCover Cap

Room Partition Board LH

Room Partition Board LH

Separated Type Rear Seat41.2 (420, 30)

N⋅m (kgf⋅cm ft⋅lbf) : Specified torque

41.2 (420, 30)

Cowl Side Trim Board RH

Cowl Side Trim Board LH

Fixed Type Rear SeatRear Seat Side Cover RH

Rear SeatSide Cover LH

76–18–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY

1873Author�: Date�:

2004 COROLLA (RM1037U)

ROOF HEADLINING ASSYCOMPONENTS

Page 19: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59298

Roof Headlining Assy

Assist Grip Sub–assy

Assist Grip Sub–assy

RH Visor Assy

LH Visor AssyVisor Holder

Room Lamp Assy No.1

Lens Cover

Assist Grip Sub–assy

w/ Sliding Roof

Map Lamp Assy

Lamp Lens and Cover

Sun Roof Opening Trim Moulding

Assist Grip Sub–assy

–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY76–19

1874Author�: Date�:

2004 COROLLA (RM1037U)

Page 20: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B59265

Roof Headlining Assy

Assist Grip Sub–assy

Assist Grip Sub–assy

RH Visor Assy

LH Visor Assy

Visor Holder

Room lamp Assy No.1

Lens Cover

Assist Grip Sub–assy

w/o Sliding Roof

76–20–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY

1875Author�: Date�:

2004 COROLLA (RM1037U)

Page 21: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

760HW–02

B59266

B59267

B59268

Clip

B50588

–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY76–21

1876Author�: Date�:

2004 COROLLA (RM1037U)

REPLACEMENT

1. REMOVE FRONT DOOR SCUFF PLATE RH(a) Using a screwdriver, remove the front door scuff plate RH.HINT:Tape the screwdriver tip before use.2. REMOVE FRONT DOOR SCUFF PLATE LH

3. REMOVE REAR DOOR SCUFF PLATE RH(a) Using a screwdriver, remove the rear door scuff plate RH.HINT:Tape the screwdriver tip before use.(b) Employ the same manner described above to the other

side.4. REMOVE REAR DOOR SCUFF PLATE LH

5. REMOVE COWL SIDE TRIM BOARD RH(a) Remove the clip.(b) Using a screwdriver, remove the cowl side trim board RH.HINT:Tape the screwdriver tip before use.(c) Employ the same manner described above to the other

side.6. REMOVE COWL SIDE TRIM BOARD LH

7. REMOVE FRONT DOOR OPENING TRIM RH8. REMOVE FRONT DOOR OPENING TRIM LH9. REMOVE REAR DOOR OPENING TRIM RH10. REMOVE REAR DOOR OPENING TRIM LH

11. REMOVE CENTER PILLAR GARNISH LOWER RH(a) Pull the center pillar garnish lower RH upward to remove

it.(b) Employ the same manner described above to the other

side.12. REMOVE CENTER PILLAR GARNISH LOWER LH

Page 22: FRONT BUMPER FRONT BUMPER - toyotadostlari.com · 760HX–02 B58775 Radiator Grille Sub–assy Front Bumper Cover Front Bumper Energy Absorber Front Bumper Reinforcement Front Bumper

B55754

B50773

Clip

B59299

Clip

B59277

Clip

Built–in Clip

76–22–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY

1877Author�: Date�:

2004 COROLLA (RM1037U)

13. REMOVE CENTER PILLAR GARNISH RH(a) Using a screwdriver, remove the shoulder anchor cover

cap.HINT:Tape the screwdriver tip before use.(b) Remove the bolt and front seat outer belt shoulder an-

chor.(c) Remove the bolt and front seat outer belt floor anchor.

(d) Using a screwdriver, remove the center pillar upper gar-nish RH.

HINT:Tape the screwdriver tip before use.(e) Employ the same manner described above to the other

side.14. REMOVE CENTER PILLAR GARNISH LH

15. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72–6, 72–8)16. REMOVE REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page 72–8)17. REMOVE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page 72–6)

18. REMOVE REAR SEAT SIDE COVER RH (FIXED TYPEREAR SEAT)

(a) Using a screwdriver, remove the rear seat side cover RH.HINT:Tape the screwdriver tip before use.(b) Employ the same manner described above to the other

side.19. REMOVE REAR SEAT SIDE GARNISH LH (FIXED

TYPE REAR SEAT)

20. REMOVE ROOM PARTITION BOARD LH(SEPARATED TYPE REAR SEAT)

(a) Remove the 2 clips and 2 built–in clips room partitionboard LH.

21. REMOVE ROOM PARTITION BOARD RH(SEPARATED TYPE REAR SEAT)

(a) Remove the clip and 2 built–in clips room partition boardRH.

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B59566

Clip

B59276

B59269

Clip

B59270

–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY76–23

1878Author�: Date�:

2004 COROLLA (RM1037U)

22. REMOVE ROOF SIDE GARNISH INNER RH(a) Using a screwdriver, remove the roof side garnish inner

RH.HINT:Tape the screwdriver tip before use.(b) Employ the same manner described above to the other

side.23. REMOVE ROOF SIDE GARNISH INNER LH

24. REMOVE PACKAGE TRAY TRIM PANEL ASSY(a) Using a clip remover, remove the 7 clips.(b) Pull out the belt from the slit and then remove the package

tray trim panel assembly.

25. REMOVE FRONT PILLAR GARNISH RH(a) Using a screwdriver, remove the front pillar garnish RH.HINT:Tape the screwdriver tip before use.(b) Employ the same manner described above to the other

side.26. REMOVE FRONT PILLAR GARNISH LH

27. REMOVE RH VISOR ASSY(a) Remove the 2 screws and RH visor assembly.28. REMOVE LH VISOR ASSY

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B59271

B59272

B50594

76–24–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY

1879Author�: Date�:

2004 COROLLA (RM1037U)

29. REMOVE MAP LAMP ASSY (W/ SLIDING ROOF)(a) Remove the screw.(b) Using a screwdriver, remove the map lamp lens and cov-

er.HINT:Tape the screwdriver tip before use.(c) Remove the screw.(d) Using a screwdriver, remove the glove box lamp assem-

bly.HINT:Tape the screwdriver tip before use.

30. REMOVE ROOM LAMP ASSY NO.1(a) Using a screwdriver, remove the lens cover.(b) Using a screwdriver, remove the room lamp assembly

No.1 as shown in the illustration.

31. REMOVE ASSIST GRIP SUB–ASSY(a) Using a screwdriver, remove the 2 assist grip covers.(b) Remove the 2 screws and assist grip sub–assy.

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B50596

90�

B59278

B59273 B59931

Clip

w/ Sliding Roof

w/o Sliding Roof

–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY76–25

1880Author�: Date�:

2004 COROLLA (RM1037U)

32. REMOVE VISOR HOLDER(a) Remove the holder of the sun visor by turning it counter-

clockwise.

33. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

34. REMOVE ROOF HEADLINING ASSY(a) Remove the 3 clips and roof headlining assembly.

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B59275

B59274 B59930

Tape

w/ Sliding Roof

w/o Sliding Roof

Tape

76–26–EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY

1881Author�: Date�:

2004 COROLLA (RM1037U)

35. INSTALL ROOF HEADLINING ASSY(a) Align the markings, and then install the wire harness with

tape.HINT:Be careful for dirt or foreign objects not to stick to the adheredpart when peeling off the double–stick tape.(b) Attach the roof wire harness across the adhered part.NOTICE:Roof wire harness should be attached securely.(c) Install the 3 clips.

36. INSTALL ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT)37. INSTALL ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT)38. INSTALL REAR SEAT SIDE COVER RH (FIXED TYPE REAR SEAT)39. INSTALL REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT)40. INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page 72–8)41. INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page 72–6)