6
Specialty Products, Inc. High Temperature Insulation Textiles Specialty Products, Inc. High Temperature Insulation Textiles ISO 9001-2000 Certified Insulation Textiles & Accessories for Industry Insulation Textiles & Accessories for Industry ISO 9001-2000 Certified High Temperature High Temperature Treated Fabrics Threads Hogrings Accessories Felts & Blankets

High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

  • Upload
    dangbao

  • View
    227

  • Download
    0

Embed Size (px)

Citation preview

Page 1: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

Specialty Products, Inc.High Temperature Insulation TextilesSpecialty Products, Inc.High Temperature Insulation Textiles

ISO 9001-2000 Certified

Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry

ISO 9001-2000 Certified

High Temperature High Temperature

TreatedFabrics

Threads

Hogrings

Accessories

Felts &Blankets

Page 2: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

Temp°F

E-Glass6# Density

E-Glass10# Density

Silica10# Density

RG 23008# Density

300 0.292 0.350

500 0.350 0.480

700 0.445 0.640 0.530

900 0.780 0.855 0.700

1200 1.115 1.000

1500 1.425 1.320

1800 1.820 1.780

Thermal Conductivity (K-Factor)BTU, in./ft2, HR.°F

High Temperature Felts & Blankets

Silica Felts & Blankets

Lewco Sil Felts and Blankets insulation is manufactured using 98% pure textile grade silica fiber needled together into blanket/felt form. Lewco Sil blanket base fiber is made through a hot extrusion process yielding a 6-11 micron, non-respirable fiber. This fiber is then processed to maximize thermal efficiency. Lewco Sil Mat is INCOMBUSTIBLE, ASBESTOS FREE, NON-RESPIRABLE, and contains no INORGANIC or RESINOUS BINDERS. Typical applica-tions include engine exhaust system insulation, hot indus-trial equipment insulation, and many others. Maximum continuous temperature is 1800°F.

Lewco can combine our Silica and Fiberglass insulation felts into needled composites that for many insulation applications can give customers the pricing advantage of Fiberglass with the high temperature properties of Silica fiber. Lewco can combine these two different felts into various thickness combinations to meet customer requirements. These insulation felt and blanket composites are strong enough to give long life in tough, difficult applications. Applications include Stress Relief blankets, Removable/Reusable Insulation for high noise level, high maintenance, high vibration and high temperature equip-ment or engine exhaust systems.

Lewco Refractory Ceramic Fiber products have two temperature grades — 2300°F and 2610°F. Lewco Ceramic Fiber Products feature a broad family of products that include Bulk Fiber, Needle Felted Blanket, Paper and Textiles. The products are ideal for High Temperature furnaces, filtration, gasket applications, stress relieving and other refractory applications.

Typical Properties

Silica Fiberglass Ceramic Fiber

Melting Point 3000°F 1523°F 3200°F

Maximum Con-tinuous Operat-ing Temperature

1800°F 1200°F 2150°F

Shrinkage<7%

(Continuous 1800°F)

Thickness ¼”, ½” & 1” 1/8 - 1-½” ½”, 1”, 1-½”, 2”

Roll Width 60” 30” & 60” 24” & 48”

Roll LengthVarious Lengths

AvailableVarious Lengths

AvailableVarious Lengths

Available

Density

1/4” - 8 lbs/cu.ft.1/2” - 9 lbs/cu.ft.1”- 10 lbs/cu.ft.

6-12 lb /cu.ft 6, 8 lb/cu.ft

Lewco E Glass Felts and Blankets are composed of 100% select-grade type “E” glass fibers needled together into blanket form. It is INCOMBUSTIBLE, ASBESTOS-FREE and contains NO RESINOUS OR INORGANIC BINDERS. Lewco Glass Mat can be used on equipment operating at temperatures to 1200°F and will not deteriorate or shake apart in vibrating applications. Conforms to Mil. Spec. Mil-I-16411, Mil-I-24244, ASTM E-84. Smoke -O, Flame -O NRC-1.36.

E Glass Felts & Blankets

Silica/Fiberglass Composite Blankets

Ceramic Fiber Products/Blankets

60”

48”

30”24”

2”

1-1⁄2”

1”

1⁄2”

1⁄4”

1⁄8”

Page 3: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

High Temperature Fabrics

Silicone Coated/Impregnated Fiberglass Fabrics excel in High Temp. Applications. Silicone adds abrasion resistance and water proofing to the fabrics. These fabrics are good for making insulation jacketing. Max. continuous temp. to 500°F.

Silicone Coated/Impregnated Fiberglass Fabrics

Aluminum Foil and Film laminated to Fiberglass Fabric creates an excellent vapor barrier against moisture or other fluidsz. Max. continuous temp. to 450°F.

Aluminized Fiberglass Fabrics

Blanket mesh should be a consideration in Removable/Reusable Insulation applications above 500°F. Blanket Mesh is a very flexible, circular knitted web made from a variety of grades of 0.008”, 0.0095”, 0.011” SS wire.

Stainless Knitted Blanket Mesh & Foil

Lewco’s acoustical noise barriers are flexible, tough, high-density, vinyl films possessing high tensile and tear resistance. Those products must be positioned so to keep the temperature exposure below 180°F.

Acoustical Barriers

High purity, non-respirable Silica Yarn is used to make a good, cost-effective fabric. A special vermiculite, weave-set coating is ap-plied to help fabricators during the cut and sew process. Useful tensile strength to 1800°F. Melt Point: 3000°F.

Lewco Silica Fabrics

Type E Grade Fiberglass makes an ideal, cost-effective fabric for normal use to 1000°F. Bulk texturizing is very good to increase thickness for insulation applications. Vermiculite & HT Carmelizing available.

Texturized/Untexturized Fiberglass Fabrics

PTFE Coated fiberglass fabrics/films are very good high temp. hostile chemical-resistant fabrics. PTFE is inert against most acids and bases. Other PTFE laminates and film are available upon request. Continuous Temp. Max 550-600°F.

PTFE Coated/Laminated Fiberglass Fabrics

Style Wt. (oz/yd2) Width1500SA-21700SA-2L1700SA-21750SA-22000SA-23000SA-23700SA-2

15.016.517.017.520.034.037.0

40”, 60”40”, 60”40”, 60”40”, 60”40”, 60”40”, 60”40”, 60”

Style Wt. (oz/yd2) Width 1400T1650T1800T3400T1300T-Lew1800T-Lew

1416.518341318

60”60”60”60”60”60”

Style Wt. (oz/yd2) Width 3001800 F2400F3000F3500F4000F6000F

8.517.524.030.035.040.060.0

60”40”, 60”40”, 60” 40”, 60” 40”, 60”40”, 60”40”, 60”

Style Wt. (oz/yd2) Width 1800HTO3600HTO1800HTP3600HTP

18361836

36”, 60”36”, 60”36”, 60”36”, 60”

Style Wt. (oz/yd2) Width 2025-94804011-4ply

2122

60”60”

Type Wire Diam. Width 304 SS

Inconel®Monel®304 SS Foil

.008”.0095”.011”

.008”, .011”

.008”, .011”.002”, .003”

24”, 30”, 42”24”, 30”, 42”24”, 30”, 42”

30” 30”

24”, 36”

Style Wt. (lb/ft2) Thk. 227341454681

1/2 lb./ft2

3/4 lb./ft2

1 lb./ft2

1-1/2 lb./ft2

0.45”0.70”0.90”

0.124”

Page 4: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

Sewing Threads Styles Thickness Brk. Strn. Temp Yield

TEFLON Coated Fiberglass - Specially coated for excellent chemical and UV resistance. “L” su� x denotes an E-Z Sew � nish has been added.

TCFT 18TCFT 18LTCFT 21TCFT 21L

.017”

.017”

.021”

.021”

19 lb.19 lb.27 lb.27 lb.

750°F750°F750°F750°F

2500 yds/lb.2150 yds/lb.1875 yds/lb.1612 yds/lb.

Starch Coated Fiberglass - Specially coated to meet NRC requirements.

B8 .020” 31.3 lb. 750°F 1875 yds/lb.

Natural Kevlar® T-90 .016” 16 lb. 380°F 4704 yds/lb.Nomex® T-70 .014” 4.5 lb. 480°F 6340 yds/lb.Quartz® Q-18 .017” 24 lb. 1500°F 1950 yds/lb.Polyester/Inconel® PINC .0145” 8 lb. 1800°F 6500 yds/lb.Kevlar®/10-Strand Stainless Steel KSS 10-1 .012” 23 lb. 1500°F 2,264 yds/lb.Kevlar®/5-Strand Stainless Steel KSS 5-1 .011” 23 lb. 1500°F 3,456 yds/lb.Kevlar®/3-Strand Stainless Steel KSS 110 .011” 27 lb. 1500°F 4,141 yds/lb.

Products Styles Sizes Material Put-Up

Belting 1 & 1-1⁄2” Poly 1 & 1-1⁄2” x 1⁄16” Poly 100 yd/rollBuckles 1& 1⁄2” D & Rec. .125” x 1” & 1-1⁄2” 304SS Ea.Velcro 800-1”, 1-1⁄2”, 2” 1”, 1-1⁄2”, 2” Nylon 50 yd/roll

Lacing LASS & LAMS 12ga. & 14ga.2-1⁄2” & 4-1⁄2” 304 SS/Mild 1000/Box

Quilting Pins QPSS & QPMS 12ga. & 14ga.2-1⁄2” & 4-1⁄2” 304SS/Mild 1000/Box

Retaining Clips K150SS & K150G 12ga. & 14ga. 304SS/Galvanized 1000/BoxTwo-Hole Washers THW 1” 304SS 1000/BoxTie Wire Tie Wire .051” & 0.47” 304SS 5 lb. & 25 lb.I.D. Tags I.D. Tag 1-1⁄2” x 3-1⁄2” 304SS Ea.

Grommets Grommet Multiple available Brass, 304 SS Ea.

Drawcord TCFR 1⁄8” Te� on CTD FG 650’/spl

Drawcord SSD 1⁄8” 304 SS 500’/spl

Hog RingPart #

Hog RingTool

QuantityPer Box

Material Diameter Size Diameter

12SS100 SC761 10,000 304SS .062” 1⁄2” 1⁄4”34SS110 SC743 11,000 304SS .062” 3⁄4” 3⁄16”SR8-G P7 2,500 Galvanized .062” 1⁄2” 1⁄4”SR8-SS P7 2,500 304SS .062” 1⁄2” 1⁄4”

Sewing Threads and Drawcords

Hogrings and Tools

Accessories

Lewco stocks a variety of high temperature, chemical-resistant Threads and Drawcords. Nomex®, Kevlar®, Fiberglass, Quartz and Stainless Steel Threads and Drawcords. Please contact Lewco for more information.

Lewco stocks the Spenax Pneumatic & hand-operated Hogring tools & Stainless and Galvanized staples. Lewco also offers a tool repair service for insulation customers. Please contact Lewco for more information.

Fastening, I.D.’s and Accessories

Lewco maintains a good inventory of Belting, Buckles, Lacing Anchors, Quilting Pins, ID Tags and other materials that help complete the fabricated system.

Threads

Fabrication Accessories

Tools

ModelStaple

SizeStaple

CapacityStaple

DiameterMin. Ring

I.D.Operating Pressure

ToolWeight

SC761 1⁄2” 100 16 Gauge, .062 1⁄4” 80-100 PSI 3.87 lb.SC743 3⁄4” 110 16 Gauge, .062 3⁄16” 80-100 PSI 3.87 lb.P7 1⁄2” 25 16 Gauge, .062 1⁄4” N/A 0.90 lb.

Hogrings

Page 5: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

Cold Face Fabrics1. Silicone Impregnated Fiberglass & Silica 2. PTFE/Teflon® Impregnated Fiberglass 3. Alum Foil/Film Laminated Fiberglass 4. Plain & Texturized Fiberglass5. Stainless Steel Knitted Blanket Mesh

500°F550°F450°F

1,000°F1,500-2,000°F

Hot Face Fabrics1. Silicone Coated/Impregnated FIberglass & Silica 500°F2. PTFE/Teflon® Impregnated Fiberglass 550°F3. Alum Foil/Film Laminated Fiberglass 750°F 4. Plain & Texturized Fiberglass 1,000°F5. Vermiculite Coated Fiberglass 1,000°F 6. Vermiculite Coated Silica 1,800°F7. 304 SS Foil 1,500°F 8. Inconel ® Foil 2,000°F 9. 304 SS Blanket Mesh 1,500°F10. Inconel Blanket Mesh 2,000°F

Blanket Insulation1. Foams (Flexible, Closed Cell Elastometric) 300°F2. Needled E Glass Blanket 1,200°F3. Needled E Glass/Silica Composite Blanket 1,500°F4. Needled Silica Blanket 1,800°F5. Ceramic Fiber Blanket-RG 2,400°F6. Ceramic Fiber Blanket-HTZ 2,700°F

Threads1. Nomex® 400°F 2. Kevlar ® 400°F3. Plain Fiberglass 750°F4. Teflon® Coated Fiberglass 1,500°F5. Teflon® Coated Quartz 1,500°F6. Stainless Steel 1,500°F7. Inconel 2,000°F

1,000°F1,500°F2,000°F

Hogrings and Staples1. Galvanized2. Stainless Steel3. Inconel® Accessories1. Belting 5. Quilting Pins 9. Grommets 2. Buckles 6. Draw Cord 10. Two-Hole Washers 3. Velcro 7. Tie Wire 11. Zinc, SS, O Rings 4. Lacing Hooks 8. SS I.D. Tags

How much can you save using Removable /

Reusable Insulation?

Calculate your losses at: http://www.insulation.org/

Lewco has 25 years experience making materials for Removable/Reusable insulation jackets. Please contact us for more in-formation on our proven fabrication training sys-tem and training manual.

Energy Audit Fabrication Training

Technical Information

Page 6: High Heat Textiles - Lewco Specialty Products, Inc. pdfs/high... · Insulation Textiles & Accessories for IndustryInsulation Textiles & Accessories for Industry ... Lewco Refractory

SynergisticSystems, Inc.

MANAGEMENT SYSTEM CERTIFICATE

ORGANIZATION

Lewco Specialty Products, Inc. 6859 Renoir Avenue

Baton Rouge, Louisiana 70806 USA

Synergistic Systems, Inc. certifies the Management System for the organization listed above has been assessed and found to be in compliance with the requirements of the standards and scope

of supply detailed below.

STANDARDS

ISO 9001:2008, ANSI/ASQ Q9001:2008 – Quality Management Systems – Requirements

SCOPE OF SUPPLY

Design, Manufacturing and Distribution of Industrial Textile Products.

Initial Date of Issue: 09/26/08 Revision Date: 06/19/10 Valid Through: 09/25/11

Subject to the continued, satisfactory operation and comprehensive, periodic assessment of the Management Systems by Synergistic Systems, Inc.

For Synergistic Systems, Inc. Baton Rouge, Louisiana USA

Gary P. Lane, President, CQA, CMQ / OE

Certificate Number: 10130 REV. 03 06/19/10

All Major Credit Cards Accepted

Stocking Locations: Baton Rouge, LA • Houston, TX • Ontario, CA • Portland, OR • Columbia, SC

®

Corporate Headquarters / Manufacturing & Distribution Center6859 Renoir Avenue • Baton Rouge, Louisiana 70806

Phone (225) 924-3221 • Toll Free 1(800) 221-6414 • Fax (225) 927-2918www.LewcoSpecialtyProducts.com • Email [email protected]

Member SWICA WIA ESICA SEICA MICA CSICASince 1989

ISO 9001-2000 Certifi edOther Lewco Products

We believe our products and services must be…

• PRODUCED SAFELY Our products and services are produced safely and in a safe work environment.

• HIGH QUALITY Our Service is courteous and professional. Our Products are manufactured under a Quality Management System certifi ed as conforming to requirements defi ned in the ISO 9001:2000 Standard.

• COMPETITIVE Our products and services provide exceptional value for our Customers.

• DELIVERED ON TIME An inventory of fi nished products is maintained to meet our Customers’ delivery requirements.

• CONTINUALLY IMPROVED We will work together to continually improve all aspects of our business.

We will strive to meet or exceed our Customers’ expec-tations. Lewco is committed to continually improving our products, services and the effectiveness of the Quality Management System to make our Customers totally satisfi ed.

Fabrics forHot Works Safety

Ceramic Fiber Products

Gasketing and Packing Products

Woven and Coated Fabrics

HOT WORKS FABRICS,CURTAINS & BLANKETS

APPLICATIONS • Welding • Metal Cutting • Grinding • Stress Relief • Radiant Heat Protection • Chemical Splash Protection

FABRICS FOR HOT WORKS SAFETYSpecialty Products, Inc.

“SPARKS, SPATTER & SLAG”

6859 Renoir Avenue • Baton Rouge, Louisiana 70806Phone 225.924.3221 • Fax 225.927.2918

Email: [email protected] • www.LewcoSpecialtyProducts.com

Lewco Style 07-025C Packing is braided from carbon fibers that have been impregnated with graphite. Lewco Style 07-025C is an excellent choice for severe service in valve and pump applications.

Lewco Style 07-029A Packing is braided of Pure PTFE filament yarns and impregnated with PTFE dispersion. It is a firm high density braided packing. Lewco Style 07-029A can be used in a wide range of process chemicals and concentrat-ed acids, valve stems, rotary shafts, reciprocating equipment and other processing equipment with high peripheral speed, rods and pistons.

Lewco Style 07-031 Packing combines pure graphite yarn encapsulated with multiple Inconel wire. It has a very low chloride content and excellent for high temperature/high pressure valve applications. Lewco Style 07-031 can be used in valves and some rotary applications, soot blowers and high temperature valves. It is not suitable for strong oxidizers.

Lewco Style 07-042B Packing is braided Inconel wire inserted carbon yarn over a homogeneous core of high temperature fibers and graphite with graphite lubri-cation. A corrosion inhibitor is added to protect valve stems. Lewco Style 07-042B is a high temperature valve packing.

Other Lewco Products:Non-Woven Mats, Uncoated Fabrics, Coated Fabrics, Threads, Belting, Buckles, Draw Cord, Rope,

Staples and Tools, Lacing Anchors, Quilting Pins, Velcro

Your One-Stop-Source for “High-Temperature”INDUSTRIAL TEXTILES AND ACCESSORIES

Gasketing and Compressed Packing Productsfor Industrial Applications

Corporate Headquarters / Manufacturing & Distribution Center6859 Renoir Avenue • Baton Rouge, Louisiana 70806

Phone 225.924.3221 • 1-800-221-6414 • Fax 225.927.2918www.LewcoSpecialtyProducts.com • Email [email protected]

Lewco maintains large inventories of different sizes of Fiberglass & Nomex® lagging tapes. Applications include Gasketing and Freeze & Personal protec-tion insulation. Please contact Lewco for further information

Lewco is a leader in the design, development and manufacturing of fabrics for use as spark, spatter & slag protection. Coated & un-coated fabrics available in roll goods and blankets (cut, hemmed, & grommetted). Please contact Lewco for more information.

High-TemperatureInsulation Textiles & Accessories for Fabricators

Ceramic Fiber Products

Additional Lewco ProductsInsulating Lagging Tapes

Styles Widths Thickness Length Material

FT24 3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.065” 100ft. FiberglassWoven Flat

FT60 3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.125” 100ft. FiberglassWoven Flat

FT120 3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.0625” 100ft. FiberglassWoven Flat

NXF60 3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.125 50ft. Nomex Aramid®

Felted

Felts Fabrics Accessories• E Glass 1200ºF • Silica - 1800ºF •Threads• Silica 1800ºF • Fiberglass - 1000ºF • Drawcords• Ceramic Fiber • Silicone coated • Hogring Staples Blanket 2300ºF Fiberglass - 500ºF & Tools • PTFE Coated Fiberglass • SS “D” Ring Buckles 500ºF • Lacing Anchors • Quilting Pins

High Performance Safety Fabrics “Sparks, Spatter, Slag”

NIANational Insulation

Association

MemberSWICAWIAESICASEICAMICACSICA This information is given in good faith and is believed to be accurate. It is intended for use by persons skilled in the art of fabrication and applying removable/reusable insulation or like products, as well

as those working with welding curtains and fire blankets. All liabilities are borne by the user of these products. LEWCO does not take any responsibility for misuse of these products. LEWCO recommends testing before use.

All Major Credit Cards Welcome.

“ISO 9001-2000”Certified

product handbook

Technical FabricsCarolina