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MARANGONI GROUP

GROUP MARANGONI - Deutsche Messe AGdonar.messe.de/exhibitor/cemat/2016/E852268/marangoni-group-report...... a low rolling resistance tyre prototype. This project ... (Modular Tyre

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Page 1: GROUP MARANGONI - Deutsche Messe AGdonar.messe.de/exhibitor/cemat/2016/E852268/marangoni-group-report...... a low rolling resistance tyre prototype. This project ... (Modular Tyre

MARANGONIGROUP

Page 2: GROUP MARANGONI - Deutsche Messe AGdonar.messe.de/exhibitor/cemat/2016/E852268/marangoni-group-report...... a low rolling resistance tyre prototype. This project ... (Modular Tyre

The Marangoni brand is distributed over five continents and recognized around the globe not only as amanufacturer of world class products but also for excellent know-how and state of the art technologysolutions. Throughout its sixty years of history and experience in the tyre sector, the company has skilfullygrown and successfully tackled increasingly demanding market scenarios. This was possible through itscapability and unceasing desire to meet challenges head on, taking full advantage of new opportunitiesarising from changes in the dynamic global environment. Its will to attain the best within each technologicaland commercial process, has made Marangoni a truly responsive and flexible company, with a desire forspecialisation. In other words, a company firmly focused on the future.So taking a lead from the Group’s Vision, every business unit is aligned with a clear direction and a strategyto take advantage of all the opportunities presenting themselves, always with the future in mind.

MARANGONIGROUP

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MARANGONIGROUP

The values of the Marangoni brand stem from andare reflected in the actions, people and choicesconstituting the company’s history. Values that canbe found in past experiences, in the dynamic natureof the present and in the focus on the future: peopleand their resourcefulness is at the heart and soulof every action and the continuous challenge toimprove. Professional expertise is an indispensableprerequisite and innovative results are guaranteedthrough the exchange of ideas and opinions, livingevery day in an environment where there is spaceto understand and to be understood.

In this exceptionally transparent and robust managementmodel, a handshake still seals an agreement. Theseare the real underlying values of development thatwhen skilfully blended combine to deliver a uniquecompany spirit, innovative solutions, leading edgetechnological solutions, and, above all, a constantfocus on customers, and on their tastes, needs anddreams.

Marangoni, along with Studio Design I.DE.A., designed andbuilt Ellisse, a low rolling resistance tyre prototype. This projectwas presented at the Museum of Modern and ContemporaryArt in Rovereto (MART) during the MITOMACCHINA exhibition(2006).

THE WHOLE TYRE PRODUCTION CYCLE UNDER ONE BRAND

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After more than fifty years of activity in the tyresector, the Marangoni Group is one of the few inthe world to adopt a complete approach to thetyre business. Its highly integrated operations infact cover the entire life cycle of the product, indifferent market sectors: design and production ofmachinery for the tyre industry, development ofretreading materials and technology, new tyreproduction - for both industrial vehicles and cars -and industrial scale retreading.

The products are marketed through branches anddistributors in many countries around the world, inaddition to the direct distribution network in Italy.The final phase is represented by the production ofclean energy through the thermal processing ofscrap tyres. Few other companies can claim thesame experience, capacity and knowledge inmanaging the tyre’s life cycle.

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MARANGONIGROUP

Over the years, Marangoni has become a worldwidepoint of reference for forward-thinking technologicalsolutions. The scientific research sector is in factthe driving force behind the Group’s development,encouraging constant innovation and explorationin all operating areas, backed by solid ethicalawareness regarding the environment and energysavings. The quality and reliability of everyMarangoni product is first and foremost the endresult of the support, know-how and investmentsin research of a great industrial group.

Advanced Research and Development CentreThe Advanced Research and Development Centrein Rovereto operates for all areas of the Group. Whileits task is to define the development specificationsfor compounds in all application areas, fromretreads to new tyres, and for the technologicalaspects of new car tyres, it is also directly involvedin tyre structure and tread pattern engineeringactivities. The Group’s research activities are a pointof reference for important international companiesthat also carry out joint initiatives with Marangoni,to explore new frontiers in the rubber sector. Inrecent years, the Advanced Research and

Development Centre has concentrated its activityon hi-tech projects including:- the development of the Ultra High Performance

tyre series and special winter models;- the design of low rolling resistance and high

mileage compounds.The second project in particular has led to thedevelopment of products (new tyres, retreads andretreading materials) that reduce fuel consumptionand CO2 emissions.Thanks to this constant commitment, the MarangoniGroup has become a real sector pioneer in relationto Europe’s strict environmental and safety standards,

RECORD-BREAKING RESEARCH

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which are already applied by the company to thedevelopment of technologies that reduce noiseand enhance braking on wet roads. In particular,the Modular Tyre Machinery project, has alreadyplayed a strategic role in the Group’s success andefficiently represents the Advanced Research andDevelopment Centre’s activities.

Modular Tyre MachineryThe last frontier of Marangoni technologicalinnovation is the design and construction of amodern and fully automated new car tyre productionunit: MTM (Modular Tyre Machinery). This newplant-laboratory, being developed by the ResearchCentre in Rovereto, is completely automated and,once operating at full capacity, will be extremelyflexible, allowing to change tyre size as neededwhile offering high quality finished products.

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MARANGONIGROUP

THE BUSINESS AREAS

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The Group currently operates in business areascovering most tyre production activities.

- Retreading systems and technology- Commercial tyres for trucks and earth-moving

machinery- Tyres for cars, SUVs and light transport vehicles- Industrial tyres- Tyre distribution- Machinery and technology

Integration of specific know-how and optimisedinteraction between production units in the variousbusiness areas create an important competitiveedge.

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MARANGONIGROUP

RETREADING SYSTEMS AND TECHNOLOGY

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In this business area Marangoni develops day byday its extensive specialisation in cold retreadingwith precured rings. Today, in Europe, Marangoniis one of the main supplier of precured materialand equipment used in commercial tyre retreading.The real strength of this business unit, which coversall truck market needs, is the RINGTREAD SYSTEM:an exclusive cold retreading technology that utilisesprecured tread rings produced in MarangoniGroup facilities. The RINGTREAD SYSTEM offershighly automated retreading processes, guaranteeingenhanced productivity, high quality standards andoutstanding technical performance.

This business unit offers customers a wide rangeof products and services, from precured rings andintegrated retreading systems to technical know-how, sales training, plus marketing and after-salessupport. The world is the reference market for this businessunit which operates production plants in Italy,Germany, the United States and Brazil.

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MARANGONIGROUP

COMMERCIAL TYRES

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This business unit of the Marangoni Group is animportant international point of reference in thesector of tyre retreading for commercial vehicles,from road haulage and earth-moving machinery tooff-road applications.The basic competitive edge is the wide assortmentof retreaded products, including giant tyres forearth-moving machinery and industrial transport,along with efficient service perfected over decadesof retreading experience and assistance to largefleets. It is also a major manufacturer of retreadsfor passenger,, 4x4s and light transport vehicles.

In this business unit Marangoni also collects andrecycles worn tyres to produce electric energythrough thermal processing. Research and technologywith a focus on performance, reliability, safety andenvironmental sustainability are once again thecornerstones of the Group’s activities. Marangoni also offers a complete line of new tyresfor the road haulage and earth-moving sectors.

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MARANGONIGROUP

CAR TYRES

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As far as new tyres for cars, SUVs and lighttransport vehicles are concerned, Marangoni isone of Europe’s leaders. An important part of the Group’s research anddevelopment activities is dedicated to this businessarea: a major technological commitment has ledthe company to create a range that concentrateson high performance and special tyres (winterversions and for SUVs), with a focus on safety andenvironmental sustainability.Marangoni’s experiences in the world of carracing, which represents a test bench for tyres that

must offer the best possible performance everyday on all types of roads, play a very importantrole in product development.

Today, the high-quality construction and outstandingperformance of Marangoni tyres are the real reasonsbehind their rapid and outstanding success. Suchachievements are particularly significant in Europe,the world’s most difficult and demanding market.Another determining factor in the brand’s successis the sales network. A large part of this networkconsists of independent distributors with which

Marangoni has established partnerships that arecontinuously supported by new forms of cooperation.This formula ensures a prompt and flexibleresponse to market needs, and efficient service tocustomers.

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MARANGONIGROUP

INDUSTRIAL TYRES

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Marangoni is one of the most important manufacturersof industrial tyres in the world. Its wide range ofproducts includes solid and pneumatic tyres, withnumerous variations for special applications. Experimentation and continuous research oncompounds give Marangoni a real competitiveedge in this sector: an advantage confirmed by thefact that Marangoni products are included in theoriginal equipment of some of Europe’s leadingindustrial vehicle and fork-lift manufacturers, andrepresent a significant share of the aftermarket.

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MARANGONIGROUP

TYRE DISTRIBUTION

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Marangoni operates in the tyre distribution marketthrough Pneusmarket SpA: a network of more than50 sales outlets that satisfies the needs of carowners, company fleets, small and medium roadhaulers, car and truck assistance networks as wellas leasing and rental companies.Pneusmarket is actively involved in the retail andwholesale distribution of tyres for cars, light transportvehicles and industrial vehicles made by Marangoniand other major brands.

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MARANGONIGROUP

MACHINERY AND TECHNOLOGY

Page 21: GROUP MARANGONI - Deutsche Messe AGdonar.messe.de/exhibitor/cemat/2016/E852268/marangoni-group-report...... a low rolling resistance tyre prototype. This project ... (Modular Tyre

SOSTITUIRE ULTIMAIMMAGINE CON ULTI-MA IMMAGINE DI 7.psd

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This business unit stands out in the machineryand technology sector thanks to its outstandingengineering department with excellent productioncapacities. Special attention is dedicated to theproduction of modern building machinery andequipment for all types of tyres, and in particularfor the most demanding applications, such aslarge and very large radial tyres.This business unit also specialises in “tailor-designed” machinery, meaning machinery builtaccording to the requirements of the most qualifiedcustomers around the world.

These machines utilise extremely modern proprietarysolutions, such as the strip winding of the Alphaline. Finally, this business unit is a recognisedworld leader in retreading systems for very largetyres, like those mounted on earth-moving vehicles.This division has also developed modern thermalprocessing systems for scrap tyres which allowsthe Group to complete the tyre life cycle throughthe production of “green” energy.

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MARANGONIGROUP

ECO-FRIENDLY DEVELOPMENT

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Selecting tyres at the end of their service life,eliminating them without polluting, recovering steeland reusable chemical substances from the casingand, finally, generating electric power through thisprocess: this is the trail being blazed by Marangonifor eco-sustainable development.The tyre, even if completely worn, still has much tooffer: 85% of the tyre consists of oil by-productswhich can be burned to generate high heatingpower. This is Marangoni’s patented answer to theenvironmental problem and to European Communitydirectives.

This answer, based on twenty years of research onrecycling of worn tyres, has led to the constructionof three leading-edge thermal processing plants.Each plant produces 3300 kw/h and represent thelatest technology in terms of combustion efficiencyin the disposing of scrap tyres. Marangoni does notlimit itself to drastically reducing the environmentalimpact of scrap tyres, but transforms the end oftheir life cycles into a rebirth by recovering rawmaterials and producing energy.

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MARANGONIGROUP

PLANTS

LEGEND

Headquarters

Sales Offices

Plants

Tyre distribution

Car Tyres

Commercial & Industrial Tyres

Retreading Systems

Tyre Machinery

Anagni, Frosinone Italy

Rovereto, Trento Italy

Ferentino, Frosinone Italy

Rovereto, Trento Italy

Pontetaro, Parma Italy

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Nashville, Tennessee USA

Henstedt-Ulzburg, Hamburg Germany

Colombo Sri Lanka

Belo Horizonte Brazil

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MARANGONIGROUP

GLOBAL PRESENCE

LEGEND

Headquarters

Sales Offices

Plants

Tyre distribution

Car Tyres

Commercial & Industrial Tyres

Retreading Systems

Tyre Machinery

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The Marangoni Group is active today in mostgeographical markets of the world and in everysegment of the tyre sector:A solid and grounded presence, thanks to a historyof well established products and technologies.For some sectors - such as retreaded truck tyres,industrial tyres or for passenger car tyres – the mainmarket is Europe, for others - such as technologies,machinery and retreading systems – very importantmarkets outside of Europe include both North andSouth America.

The production and sales units are deployed acrossfive continents, reflecting the Group's internationalpresence. The rapid development of new marketsis also a very integral part of the Group strategy,demonstrated by a strong increase in activity inemerging countries, particularly in the BRIC.

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www.marangoni.com

Marangoni S.p.A. via del Garda, 6 38068 Rovereto (TN) [email protected]