GRIFLAM Heating Technology - Messer-CSmesser-cs.com/southafrica_stick/s/Messer Griflam Heating.pdfThe heating process and the required temperature height determine not only the choice

GRIFLAM® Heating Technology

What does GRIFLAM® offer?

We have developed the new GRIFLAM® product range with a broad spectrum of high quality products to meet the multi-faceted demands for heating work-pieces with the Oxy-fuel flame, so that the user is always offered the optimum solution for all heating processes bearing their specific production parameters in mind.

The GRIFLAM® product range includes a large number of heating inserts and heating torches which can be individually used to suit the type of gas, the necessary torch geometry and the thermal output of the flame required for a specific heat transfer. With handles for manual use and shafts for mechanised applications we can offer torches for every output level in combination with products from the MINITHERM®, STAR, STARLETand SUPERTHERM® range. The accessories needed for optimum use of the heating torches, such as supply hoses, safety equipment, setting valves etc. are an integral part of our GRIFLAM® product range.

Complete solutions for individual requirements are the characteristic of the GRIFLAM® range. Our project team is always at your disposal for advice and support.

In addition, GRIFLAM® offers the service of individual production which can be modified to suit specific customer requirements. The manufacture of heating inserts and torches in special lengths or with special head angles is also part of GRIFLAM® , as is the development and production of complete heating units for automatically controlled heating processes, e.g. for exactly controlled cycle times. As well as heating torches, which are the core of such a unit, we also, of course, supply the associated equipment. Gas supply units and control, ignition and monitoring equipment round off the range and make our GRIFLAM® heating technology to complete and indispensable partner, for all projects involving heating with the Oxy-fuel flame.

In this catalogue we present to you our entire GRIFLAM® standard range with over 750 high quality products, most of which are available ex stock. Naturally, we will inform you of the delivery times when issuing quotations and order acknowledgements. Please quote our part number and item description when ordering. Supply is subject to our terms and conditions of sale.

You will find a questionnaire in the appendix to this catalogue. This will help you to solve your heating problems. Please send this questionnaire, duly completed; we will prepare you a free offer, without obligation quickly.

We are sure that you will find innovative ideas for your heating applications in our GRIFLAM® catalogue.

GRIFLAM Heating Technology Fuel Gases:

The heating process and the required temperature height determine not only the choice of heating torch, but also the choice of fuel gas used. The shape of the heating torch and ist distance to the job influence the heat distribution.

The flame temperature can be varied by altering the mixing ration of fuel gas / air or fuel gas / Oxygen.

However, not only the flame temperature but also the burning speed of the gas is decisive for the selection of the gas mixture. For these factors, too influence the distribution of heat and the time to heat the job.

Density Type of fuel gas Lower thermal value hu

Flame temperature [°C] 1 bar u. 15°C Liquid

Description ID colour [kJ/m3] [kJ/kg] norm. max. stöch. [kg/m3] [kg/l]

Hydrogen Red 10.758 119.533 2835 2856 2840 0,09 0,07 Methane Red 31.814 44.186 2770 2786 2778 0,72 0,42 Acetylene Yellow 56.930 48.678 3106 3160 3066 1,17 0,62

GRIESON® Red 55.674 47.600 2902 2924 2902 1,17 0,57 MAPP® Red 89.999 46.153 2872 2896 2878 1,95 0,58 Propane Orange 93.557 46.315 2810 2828 2820 2,02 0,53

Mixing ratio for torch operation in the atmosphere Acetylene (A) GRIESON (F) MAPP (Y) Methane (M)

(Natural gas) Propane

(P)Hydrogen (H)

Fuel gas : Oxygen m3 : m3

1 : 1,1 1 : 1,9 1 : 3,0 1 : 1,6 1 : 3,75 1 : 0,36

Fuel gas : Air m3 : m3

1 : 5,5 1 : 9,5 1 : 15 1 : 8 1 : 19 1 : 1,8

The volumes in m3 refer to NTP as defined in DIN 1343.

0500

100015002000250030003500

T [°C]

Ace

tyle

neT G

RIE

SO

N

MAP

P

Met

hane

Pro

pane

Hyd

roge

n

Fuel gas

Maximum Flame Temperatureof different fuel gases

Oxygen

Compressedair

Temperatures of various Heating processes

°C Application

2200 Melting of Quarz glass

1800 Shaping Quarz glass

1100 Fusing of powder coatings

1000 Shaping of Steel

850 Flame hardening

800 Shaping of Copper

Preheating of Copper for welding

700 Hard soldering (Flame

brazing)

Flame straightening and normalising of steel

600 Heat treatment of

Copper

400 Shaping Aluminium alloys

Preheating steel for welding and cutting

200 Preheating Aluminium alloys for welding


Assembly of a heating unit

Pilot ignition torch, page 59, 60 With electric ignition and monitoring of the pilot flame by ionisation flow (all gases except Hydrogen)

UV-Sensor (p. 65): For flame monitoring, combined with flamemonitor or automatic gas burner – integrated in control cabinet. If there is a fault in the torch then solenoidvalves block the gas flow. For all gas mixtures.

Control Cabinet (p. 68)

Heating insert or row, ring, forked- or spezial torch. Optionally also as water cooled version. Page 9-46

Nozzle (p.47-57)

Shaft (page 7) alternativy: handle (page 5, 6) for manual operation

Adjustment valves (p.78)

Flashback arrestors (p. 79)

Hoses (p. 76, 77)

Connections (p. 80)

Pressure regulator and take-up point safety devices. From main catalogue Oxy-fuel.

Oxygen or Compressed air

Fuel gas

Solenoid valves (p. 72)

Gas supply panel (page 69)


CONTENTS

Handles, Shafts, Injectors 5 - 8

Heating Inserts 9 - 28

Forked Torches 29 - 31

Line Heating Torches 32 - 41

Ring Torches 42 - 46

Nozzles 47 - 57

Ignition and Monitoring Equipment 58 - 71

Accessories 72 - 87

Flame hardening 88 - 89

GRIFLAM Heating Technology Handles: Type MINITHERM Type STARLET

MINITHERM with hose Small, light handle with Oxygen and fuel gas hose 3,2 mm, length 3m and connections ¼” for Oxygen and 3/8” LH for fuel gas. Part No. 71606111

MINITHERMHandle without hose. With shaped tube, fine adjustment spindles inOxygen and fuel gas valves and threadless,leak-proof hose connections. Length: 120 mm (without couplings) Handle diameter: 16 mm Weight: 90 g Part No. 71606109

MINITHERM handle nickel plated Part No. 71651655

MINITHERM handle with knob for hang in Part No. 71605770 Knob as spare part Part No. 71606336

STARLET 1211 With hard wearing mono-block valves. Valvehousings and threads made of Brass withvalves at right angles. DIN Connections ¼ for Oxygen and 3/8 LH forfuel gas. Part No. 71605327

STARLET 2211 With hard wearing mono-block valves. Valvehousings and threads made of Brass withvalves on the side. DIN Connections ¼ for Oxygen and 3/8 LH forfuel gas.. Part No. 71605325

STARLET 3201 With coaxial valves and hose connections 6/6 mm. The coaxial valves permit work evenwhere access is difficult. Part No. 24265000

SPARLET 6201 With coaxial valves and hose connections 4/4 mm. Rocker handle for gas economiserfunction. Part No. 71600200

SPARLET 7201 With coaxial valves and hose connections 6/6 mm. With Tipping Lever On-Off. Part No. 71601115

MINITHERM with 3m hose

MINITHERM

STARLET 1211

STARLET 2211

STARLET 3201

SPARLET 6201 or 7201

GRIFLAM Heating Technology Handles: Type STAR, STARLIGHT Type SUPERTHERM Type AIRTHERM

STAR 1210 With perpendicular, heavy duty mono-blockvalves. Valve housing and threads made of Brass. Removable, powder coated Aluminium shellhandle. Ergonomic form, based on the anatomy of thehuman hand for comfortable use. Oxygen connection DIN ¼ and fuel gas DIN3/8 LH. Part No. 71605323

STAR 2210 With mono-block valves on the side, otherwise as STAR 1210 (see above). Part No. 71605321 STAR 1000 Solid handle made of aluminium Part No. 71605994 STARLIGHT 1302 Handle for welding, cutting and heating. Useable for Inserts in all sizes from STARLET to SUPERTHERM with STARLIGHT-Injector. Part No. 71605978

SUPERTHERM Higher operator comfort through low weight and ergonomic handle shape. Valves at right angles. Valve bodies have Aluminium alloy gas paths, hard coated for corrosion resistance even against seawater and aggressive environments. Maintenance free mono-block setting valves for Oxygen or compressed air and fuel gas. Connections: Oxygen: Thread: G 3/8, Hose connection:DN 9 mm Fuel gas:Thread: G ½ LH, Hose connection:DN 11 mm Part No. 71601818

AIRTHERM 2002 For brazing, heating and special applications with under pressure air injector (Bunsen mixing system) in the nozzle or in the mixing tube. With fuel gas setting valve for sensitive and exactly dosed flame setting. Hose connection: G 3/8 LH Part No. 0463452

AIRTHERM 2000 Version as AIRTHERM 2002, but with economiser valve. Part No. 0463450

AIRTHERM 2001 special for roofing specialists with safety cut-off. Part No. 0463451

STAR 1210

SUPERTHERM

AIRTHERM 2002

AIRTHERM 2000 + 2001

STAR 2210

STARLIGHT 1302

STAR 1210

GRIFLAM Heating Technology Shafts: Type MINITHERM Type STAR and STARLET Type SUPERTHERM

Shafts for the maintenance free mechanised application of welding, brazing, heating and special applications, forked torches, strip torches, ring torches, ignition torches and special torches. All shafts made robustly out of Brass. Valveshaft MINITHERM:Very short and light construction with Shaft clamping behind adjustment valves. Oxygen: DN 3,2 mm Fuel gas: DN 3,2 mm Shaft clamping diameter: 15 mm Clamping length: 8 mm Overall length: 30 mm Part No. 71602852 MINITHERM: Oxygen: G ¼ - DN 6 mm Fuel gas: G 3/8 LH – DN 6 mm Overall length: 35 mm. Part No. 71650936

STARLET:Oxygen: G ¼ - DN 6 mm Fuel gas: G 3/8 LH – DN 9 mm Shaft clamping diameter: 35 mm Clamping length: 20 mm Overall length: 70 mm Part No. 71651192

STAR:Oxygen: G ¼ - DN 6 mm Fuel gas: G 3/8 LH – DN 9 mm Shaft clamping diameter: 30 mm Clamping length: 34 mm Overall length: 86,5 mm Part No. 71602113

SUPERTHERM 20: Oxygen: G 3/8 – DN 9 mm Fuel gas: G ½ LH - DN 11 mm Shaft clamping diameter: 32 mm Clamping length: 54 mm Overall length: 130 mm Part No. 71602190

SUPERTHERM 30:Oxygen: G1/2 - DN 13 mm Fuel gas: G 3/4 LH – DN 16 mm Shaft clamping diameter: 36 mm Clamping length: 29 mm Overall length: 132 mm Part No. 71602830

SUPERTHERM 30 Oxygen: G1/2 – DN 11 mm Fuel gas: G1/2LH – DN 11 mm Part No. 71650947

MINITHERM

STARLET

STAR

SUPERTHERM 20

SUPERTHERM 30

Valveshaft MINITHERM

GRIFLAM Heating Technology Venturi effect injectors: Type SL Type G-VEN

Version: Type SL: With integrated mixing unit on the Bunsen mixing principle. Injector body made of Aluminium with integrated brass injector, mixing tube with adjustable knurled wheel and screw for locking.

Application: Type SL:Suction injector for torch operation of forked, strip, ring or special torches for preheating or post heating when welding, preheating for deep drawing, drying of various components.

Version TYPE Gas inlet E Connection pipe

GL [mm] L1 [mm]

Part No.

SL ½“ G 3/8 ½“ 82 38 41340202 SL ¾“ G 3/8 ¾“ 98 65 41340196 SL 1“ G 3/8 1“ 98 76 41340197

SL 1 ¼“ G ½ 1 ¼“ 122 115 41340198 SL 1 ½“ G ¾ 1 ½“ 144 127 41340199 SL 2“ G1 2“ 210 171 41340200

Type Connectio

nG

Fuel gas connectio

n

Air connection

Diameter D [mm]

Length L [mm]

Flow rate Q [m3/h] Part No.

G-VEN 15 ¾“ ½“ 3/8“ 30 75 180 44130234 G-VEN 20 ¾“ ¾“ ½“ 30 75 180 44130235 G-VEN 25 1“ 1“ ¾“ 45 97 600 44130230 G-VEN 40 1 ½“ 1“ 1“ 48 180 Fan 44130312 G-VEN 65 2 ½“ 2“ 2“ 76 180 Fan 44130313

Version: Type G-VEN:For all types of high output, strip and ring torch systems. The valve injectors are fitted with the under pressure mixing system. Flow rate Q [m3/h] is achieved with an average pressure of p= 3 bar.

Application: Type G-VEN: For the use of large strip torches for fuel gas - air mixtures of the type RB-PMY/D (p. 38) and RB-PM/S (p. 39).

Type SL Type G-VEN

L

D G

G

E

L

L1

Construction: • Injector made of Brass (chromed) with O-Ring handle seals.• Heating nozzle of Copper, pacified or chemically Nickel plated with forged mouthpiece.• With central flame outlet and mixing system (Injector) on the under pressure mixing principle.

Gases: Type AH • Acetylene/Oxygen • Hydrogen/Oxygen

Gases: Type PMY • Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP®/Oxygen • Acetylene/Compressed Air

Dimensions Part number Type/Size Welding Range [mm]

Overall length L1[mm]

Nozzle length L2[mm]

Copper heating nozzle

pacified

Copper heating nozzle

chemically Ni platedZ-AH 00 up to 0,3 113 71 71600978 71650394 Z-AH 0 0,2 - 0,5 123 81 71600979 71650395 Z-AH 1 0,5 - 1,0 133 91 71600980 71650396 Z-AH 2 1,0 - 2,0 143 101 71600981 71650397 Z-AH 3 2,0 - 4,0 153 111 71600982 71650398

Z-PMY 00 - 113 71 71600988 71650401 Z-PMY 0 - 123 81 71600989 71650402 Z-PMY 1 - 133 91 71600990 71650403 Z-PMY 2 - 143 101 71600991 71650404 Z-PMY 3 - 153 111 71600992 71650405

Heating units in different versions, e.g. with other lengths, available on request.

GRIFLAM Heating Technology Heating Inserts: Type MINITHERM Z-AH Type MINITHERM Z-PMY, A/D

Applications: • Brazing • Heating • Welding (only for gas type Acetylene/ Oxygen)

L1

L2

Construction:FK-PM 6:

• MINITHERM-Insert with high flame power and low weight. • Made of stainless steel with interchangeable multi flame nozzle. • Suited for applications with high back radiation of heat

Application: Glass Industry, Dentist

FK-PMY, FK-AH: • Insert made of brass, chromed. Interchangeable multi flame nozzle.

B3-A: • Brass mixing tube, screwed on Copper nozzle.

Application: Brazing, Heating, Welding (only B3-A)

Gases: FK-PMY • Propane/Oxygen • Methane (Natural gas)/Oxygen• MAPP®/Oxygen

Gases: FK-AH

• Acetylene/Oxygen• Hydrogen/Oxygen

Gases: B3-A

• Acetylene/Oxygen

Heating units in different versions available on request

GRIFLAM Heating Technology Heating Inserts: Type MINITHERM FK-PMY Type MINITHERM FK-AH Type MINITHERM B3-A

Type B3-A

Type FK-PMY 6

Consumtion [Litre(n)/h] Type Oxygen pressure

[bar] Oxygen Propane Methane MAPP

Part No.

FK-PMY Gr. 1 0,5 bis 1,5 210 - 350 56 - 93 131 – 219 75 – 125 71650804 FK-PMY Gr. 2 0,5 bis 2,0 280 – 420 75 – 112 175 – 263 100 – 150 71650805 FK-PM Gr. 6 2,5 1400 370 880 - 71651639

Acetylene Hydrogen FK-AH Gr. 1 0,5 bis 1,5 210 - 350 190 – 320 580 – 970 - 71650808 FK-AH Gr. 2 0,5 bis 2,0 210 - 420 190 – 380 580 - 1170 - 71650809

B3-A (L=261mm) 1,0 – 3,0 215 – 440 215 – 440 597 - 1220 - 71605943 B3-A (L=311mm) 1,0 – 3,0 215 – 440 215 – 440 597 - 1220 - 71604348

Construction: • Brass injector with O-Ring handle seals• Interchangeable, chromed Copper heating nozzle, or Nickel coated steel nozzle (ZD 11,5/2 PMY)• with multi flame outlet and mixing system (Injector) on the under pressure mixing principle

Gas types: • Propane/Compressed Air • Methane (Natural gas)/ Compressed Air• MAPP®/Compressed air

Heating units in different versions available on request.

GRIFLAM Heating Technology

Heating Inserts:

Type MINITHERM ZD-PMY

Applications: • Soft soldering • Heating of small parts and thin sheets

ZD 11/4 PMY

ZD 8/2 PMY

ZD 11,5/2 PMY

The values given apply for average flame settings. By changing the air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output. The dimensions of the primary cone change accordingly. The pressures given are excess pressures measured at the torch inlet.

Compressed Air Fuel gas consumption [l/h] Part No. Part No. Type/Size Pressure

[bar] Consumption

[l/h]

Minimum fuel gas supply pressure

Propane Methane MAPP® Complete Nozzle

ZD 8/2 PMY 1,0 – 2,5 55 – 285 42 – 77 115-211 62 – 114 71651600 71602483ZD 11,5/2 PMY 1,0 – 2,5 55 – 285 42 – 77 115-211 62 – 114 71651601 71650937ZD 11/4 PMY 1,0 – 3,0 215 – 440

0,02 bar 58 - 119 159-326 86 - 176 71651602 71602484


Heating Inserts:

Type Z-AH

Gas type: • Acetylene/Oxygen • Hydrogen/ Oxygen

Construction:Slim (1): Brass mixing tube with slim, interchangeable Copper nozzle with forged bore. Clearly visible weld poll. Stubby (2): Brass mixing tube with stumpy, interchangeable Copper nozzle with forged bore. For high thermal loading. Nozzles: see page 47


Applications: • Welding • Brazing

• Heating • Flame straightening

Z-AH 4 Mouthpiece version stubby

Z-AH 4 Mouthpiece version slim

Consumption [m3/h] Injector Type Size

WeldingRange [mm] Oxygen p= 2-3 bar

Acetylene min. 0,5 bar

VersionSTARLIGHT STARLET STAR SUPER-

THERM Z-A 0 0,2 – 0,5 0,04 - 0,05 1 - 71601600 - - Z-A 1 0,5 – 1 0,07 - 0,10 1

2--

71601601 71601611

-71601621

--

Z-A 2 1 – 2 0,13-0,18 1 2

--

71601602 71601612

-71601622

--

Z-A 3 2 -4 0,24 - 0,32 1 2

--

71601603 716.01613

-71601623

--

Z-A 3,5 3 - 5 0,40 - 0,53 1 2

--

71601820 71601830

--

--

Z-A 4 4 - 6 0,37 - 0,49 1 2

--

71601604 716.01614

-71601624

--

Z-A 5 6 – 9 0,63 - 0,83 1 2

--

71601605 71601615

-71601625

--

Z-A 6 9 - 14 1,07 - 1,43 1 2

--

71601606 71601616

-71601626

--

Z-A 7 14 – 20 1,48 - 1,97 2 71651805 71601837 71601627 - Z-A 8 20 – 30 2,14 - 2,84 2 71651806 71601838 71601628 - Z-A 9 30 – 40 3,12 - 4,15 2 71651807 - 71600863 71602092

Z-A 10 ab 40 3,80 - 5,05 2 71651808 - 71600865 71602093

GRIFLAM Heating Technology Heating Inserts: Type Z-AH flexible MINITHERM STARLET, STAR

Gas types: • Acetylene/Oxygen

Construction:• With multi flame outlet and under pressure mixing system (Injector). • Sharp edged flame cone through specially formed outlet jets. • Flexible soft Copper mixing tube. •

Nozzles: see page 48

Applications:• Welding in the range from 1 to 9 mm (with additional intermediate sizes of 3 to 5 mm) • Brazing and heating in locations with difficult access.


Consumption [m3/h] Part No. Type/Size

Welding range [mm]

Oxygen at 2-3 bar

Acetylene Injector TypeMINITHERM

Injector TypeSTARLET

Injector TypeSTAR

Z-AH 2 flexible 1 – 2 0,13 – 0,18 0,13 – 0,18 71651834 71601702 71601712 Z-AH 3 flexible 2 – 4 0,24 – 0,32 0,24 – 0,32 71651835 71601703 71601713

Z-AH 3,5 flexible 3 – 5 0,40 – 0,53 0,40 – 0,53 71601840 - Z-AH 4 flexible 4 – 6 0,37 – 0,49 0,37 – 0,49 71601704 71601714 Z-AH 5 flexible 6 - 9 0,63 – 0,83 0,63 – 0,83 71601705 71601715

GRIFLAM Heating Technology Heating Inserts: Type Z-A KONSTANTHERM Type F-A KONSTANTHERM


Construction:With single flame outlet (Z-A) or multi flame outlet (F-A) and under pressure (Injector) mixing principle. Designed for thermodynamic stability. Angle: 60° The inserts are able to retain a constant mixing ratio, even under high thermal loads so they ensure a neutral welding flame. Where normal heating and welding inserts would separate the gases because of the high heat load, and even backfire, forcing work to be paused, the KONSTANTHERM inserts allow an undisturbed, continuous heating and melting, which is important for high quality welds.

Application:• Welding at places where there is high heat

reflection, e. g. in corners, in the inside of pipes, at pipe junctions.

• Work where two units are used to heat or weld simultaneously from both sides.

• Welding of austenitic steels. • Surface welding (coating) • Armouring sensitive, high alloy steels.

• Hot welding in charcoal or coke fires. • Rail butt welding • Heating, bending and straightening work

(e.g. necking of pipes). • Preheating, post heating and adding extra

heat when arc welding crack sensitive materials.

Consumption [m3/h] Type Size

Welding Range [mm]

Length L [mm] Oxygen at

2-3 bar Acetylene Injector Type Part No.

Z-AH 6 9 – 14 approx. 375 1,07 – 1,43 1,07 – 1,43 STAR 24256600 Z-AH 8 20 – 30 approx. 445 2,14 – 2,84 2,14 – 2,84 STAR 24256800 Z-AH 10 above 40 approx. 620 4,29 – 7,11 4,29 – 7,11 SUPERTHERM 71602094

design F-A 11 angled 60° approx. 610 5,35 – 7,12 5,35 – 7,12 SUPERTHERM 71650976 F-A 11 straight approx. 400 5,35 – 7,12 5,35 – 7,12 SUPERTHERM 71650978


L

GRIFLAM Heating Technology Heating Inserts: Type F-A Type FB-A


Construction: Type F-A: Brass mixing tube with brazed multi-jet copper heating nozzle and additional protection ring of heat resistant steel. The protecting ring stops the nozzle contacting the job so there is no nozzle wear and no backfiring. Type FB-A: Brass mixing tube with interchangeable, low noise multi-jet copper heating nozzle. The inserts are significantly quieter than conventional heating nozzles with similar outputs. With the correct flame setting, the noise level is under the 85 dB mark. Nozzles: see page 50

Applications: Surface heating for • Melting • Normalising • Forming • Flanging and Straightening

• Pre and post heating when welding and flame cutting • Soldering and brazing • Shrinking and stretching • Tin plating • Burning off, drying


STARLET F-AH 4

SUPERTHERM F-AH 9 Heating nozzle and mixing tube

STAR FB-AH 9

Consumption [m3/h] Injector Type Size Oxygen at 2-3 bar Acetylene STARLIGHT STARLET STAR SUPERTHERM F-A 3 0,24 – 0,32 0,24 – 0,32 - 71603443 - - F-A 4 0,63 - 0,83 0,63 - 0,83 - 71601844 - - F-A 6 1,07 - 1,43 1,07 -1,43 - 71601846 - - F-A 8 2,14 - 2,84 2,14 - 2,84 - 71601848 24254800 -

FB-A 5 0,63 - 0,83 0,63 - 0,83 71651809 71651923 71601915 - FB-A 6 1,08 - 1,43 1,07 - 1,43 71651810 71651924 71601916 - FB-A 7 1,48 - 1,97 1,48 - 1,97 71651811 71651925 71600757 - FB-A 8 2,14 - 2,84 2,14 - 2,84 71651812 71651926 71600758 - FB-A 9 3,12 - 4,15 3,12 -4,15 71651813 - 71600759 - FB-A

10 3,80 - 5,05 3,80 - 5,05 71651814 - 71600772 -

F-A 9 3,12 - 4,15 3,12 - 4,15 - - 71600864 71602090 F-A 11 5,35 - 7,12 5,35 - 7,12 - - - 71602091

GRIFLAM® Heating Technology Heating Inserts: Type STAR HF-PMYF Type STARLIGHT HF-PMY


Gas types: • Propane/Oxygen • Methane (Natural gas)/ Oxygen • MAPP®/Oxygen • GRIESON®/Oxygen

Construction: With interchangeable multi-jet nozzles for surface heating. Under pressure mixing system (Injector).


Applications: • Forming of steel and non-ferrous metals, glass and

quartz glass • Deburring of lead crystal glass • Melting, heat treatment

• Pre and post heating for welding and flame cutting

• Soldering and brazing • Tin plating • Burning off, drying

L

Type STAR - HF-PMYF 12 HF-PMYF 13 HF-PMYF 14 HF-PMYF 15 Length L: [mm] 420 510 720 830 Part No. 71605642 71605643 71605644 71605645

Type STARLIGHT - HF-PMYF 12 HF-PMYF 13 HF-PMYF 14 HF-PMYF 15 Length L: [mm] 430 580 880 1090 Part No. 71651722 71651723 71651724 71651725 Pressure of Oxygen [bar] 1,5 – 5,0 1,5 – 6,5 2,0 – 7,0 2,5 – 8,0 Consumption of Oxygenh: [m3/h] 4,9–12,0 7,7–23,0 13,2–35,3 21,2–54,2 Consumption of Propane: [m3/h] 1,3 – 3,2 2,1 – 6,1 3,5 – 9,4 5,7 – 14,5 Consumption of Methane: [m3/h] 3,1 – 7,5 4,6 – 14,4 8,3 – 22,1 13,3 – 33,9

STAR F 18 A SUPERTHERM F 28 A SUPERTHERM F 25 A-w Part number 71604599 71604421 71604411

Construction: • Brass injector with O-Ring handle seals • Brass mixing tube at 45° angle

• Heating nozzle with integrated copper mixture distributor.

• Water cooled heating nozzle with integrated copper mixture distributor.

• Protective contact bar of heat resistant steel brazed onto the rear

Cooling water in and outlet pipes are copper with threaded connections G 3/8

Operating pressure: Oxygen

Acetylene

2,0 – 4,0 bar 0,5 – 1,0 bar

2,0 – 4,0 bar 0,5 – 1,0 bar

2,0 – 4,0 bar 0,5 – 1,0 bar

Consumption: Oxygen

Acetylene 3,0 – 6,0 m3/h 3,0 – 6,0 m3/h

10,0 – 12,0 m3/h 10,0 – 12,0 m3/h

10,0 – 12,0 m3/h 10,0 – 12,0 m3/h

Flame picture: • Circular area Flame ø d: 20 mm 24 mm 24 mm Nozzle ø D: 35 mm 35 mm 35 mm Length L1: 675 mm 800 mm 700 mm Length L2 : 430 mm 450 mm 450 mm

Mixing system: • Injector under pressure mixing principle

GRIFLAM Heating Technology Heating Inserts: Type STAR F 18 A Type SUPERTHERM F 28 A Type SUPERTHERM F 25 A-w

The values given apply for average flame settings. By changing the oxygen and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output. The dimensions of the primary cone change accordingly. The pressures given are excess pressures measured at the torch inlet.

Gas types: • Acetylene/Oxygen Construction: See table, Nozzles: brazed, not interchangeable

Applications: • Forming of steel and non-ferrous metals, glass and quartz glass • Melting, heat treatment • Flanging and straightening • Pre and post heating when welding and flame cutting

• Tin plating • Burning off, drying • Shrinking and stretching • Soldering and brazing

SUPERTHERM F 28 A

L1

L2

GRIFLAM Heating Technology Heating Inserts: Type Z-PMY, A/D STARLET, STAR STARLIGHT, SUPERTHERM

Gases: Type Z-PMY, A/D:• Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP®/Oxygen • Acetylene/Compressed Air

Construction: With multi flame outlet and under pressure mixing system (Injector). Brass mixing tube with interchangeable, chrome plated Copper nozzle. Nozzles: see page 51

Applications:• Spot or linear heating before welding non-ferrous

metals, glass and quartz glass. • Forming steel and non-ferrous metals, glass and

quartz glass. • Deburring lead crystal • Melting, normalising, flanging, straightening

• Pre and post heating when welding and flame cutting

• Soldering and Brazing • Tin plating • Burning off, drying

STARLET Z-PMY 8

STAR Z-PM 12

STARLET Z-PMY 2-90°


Oxygen at p = 2,5 bar Propane Methane

(Natural Gas)

Acetylene only mixed with Compressed air

Injector-Type Part-No.

Z-PMY 1 0,11 0,03 0,07 0,01 STARLET 71601861 Z-PMY 2 0,16 0,04 0,10 0,02 STARLET 71601862

Z-PMY 2-90° 0,16 0,04 0,10 0,02 STARLET 71604605 Z-PMY 3 0,28 0,08 0,18 0,03 STARLET 71601863

Z-PMY 3-90° 0,28 0,08 0,18 0,03 STARLET 71604606 Z-PMY 4 0,52 0,14 0,33 0,06 STARLET 71601864 Z-PMY 6 1,11 0,30 0,69 0,12 STARLIGHT 71651712 Z-PMY 6 1,11 0,30 0,69 0,12 STARLET 71601866 Z-PMY 6 2,49 0,66 1,56 0,28 STAR 71601926 Z-PMY 8 2,09 0,56 1,31 0,23 STARLIGHT 71651713 Z-PMY 8 2,09 0,56 1,31 0,23 STARLET 71601868 Z-PMY 8 3,89 1,04 2,43 0,43 STAR 71601251 Z-PMY 10 10,80 2,88 6,75 1,20 STARLIGHT 71651714 Z-PMY 10 10,80 2,88 6,75 1,20 STAR 71601252 Z-PMY 12 21,16 5,64 13,23 2,35 STARLIGHT 71651715 Z-PMY 12 21,16 5,64 13,23 2,35 STAR 71601253 Z-PMY 14 24,95 6,65 15,59 2,77 STARLIGHT 71651716 Z-PMY 14 24,95 6,65 15,59 2,77 SUPERTHERM 71602104

GRIFLAM Heating Technology Heating Inserts: Type F-PMF, A/D Type F-PMY, A/D

Gases: Type F-PMY, A/D:• Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP®/Oxygen • Acetylene/Compressed AirConstruction: Brass mixing tube with interchangeable, chromed, Copper nozzle. With flat flame outlet and injector mixing system on the under pressure principle. Nozzles: see page 53


Application: • Forming of steel and non-ferrous metals • Forming of glass and quartz glass • Pre and post heating when welding and

Flame cutting

• Soldering and brazing • Tin plating • Melting, Normalising

• Flanging, Straightening• Burning off, drying • Deburring lead crystal

Gases: Type F-PMF, A/D: • Propane/Oxygen • Methane/Oxygen • GRIESON®/Oxygen • Acetylene/Compressed air

Type STAR F-PM 8

Type STAR F-PMY 10


Oxygen at p=2,5 bar Propane Methane

(Natural Gas)

Acetylene only by mixing with

Compressed air

Injector Part-No.

F-PMF 4 0,52 0,14 0,33 0,06 STARLET 71601854F-PMF 6 1,40 0,37 0,88 0,16 STARLET 71601856F-PMF 8 2,49 0,66 1,56 0,28 STARLET 71601858F-PMF 10 4,42 1,18 2,76 0,49 STARLET 71601860F-PMY 8 3,89 1,04 2,43 0,43 STARLIGHT 71651717F-PMY 8 3,89 1,04 2,43 0,43 STAR 71601254

F-PMY 10 10,80 2,88 6,75 1,20 STARLIGHT 71651718F-PMY 10 10,80 2,88 6,75 1,20 STAR 71601255F-PMY 12 21,16 5,64 13,23 2,35 STARLIGHT 71651719F-PMY 12 21,16 5,64 13,23 2,35 STAR 71601256F-PMY 12 24,95 6,65 15,59 2,77 SUPERTHERM 71602100F-PMY 14 24,95 6,65 15,59 2,77 STARLIGHT 71651720F-PMY 14 24,95 6,65 15,59 2,77 SUPERTHERM 71602101F-PMY 16 24,95 6,65 15,59 2,77 STARLIGHT 71651721F-PMY 16 24,95 6,65 15,59 2,77 SUPERTHERM 71602102

GRIFLAM® Heating Technology Heating Inserts: Type ZF-PM/D

Gases: • Propane/Compressed Air • Methane (Natural gas)/Compressed Air

Construction: Heat insert with multi flame outlet, triple conical stabilisation jets and mixing system on the under pressure principle . Brass mixing tube with interchangeable Brass/Steel nozzle with chemical Nickel coating.


Applications: • Heating wide surfaces • Pre and post heating when welding and flame cutting • Brazing

Consumption [m3/h] Type/Size Injector Type

Length L [mm] Propane Methane Compressed

Air Part No.:

ZF-PM/D 20/2 STAR 250 0,02 – 0,04 0,03 – 0,07 0,24 – 0,56 44140932 ZF-PM/D 20/3 STAR 250 0,03 – 0,05 0,05 – 0,09 0,40 – 0,72 44140933 ZF-PM/D 20/4 STAR 250 0,09 – 0,15 0,16 – 0,28 1,28 – 2,24 44140934 ZF-PM/D 20/5 STAR 250 0,18 – 0,30 0,33 – 0,56 2,64 – 4,48 44140935 ZF-PM/D 20/6 STAR 250 0,52 – 1,05 0,97 – 1,96 7,76 – 15,6 44140936 ZF-PM/D 15/2,5 STAR 250 0,02 – 0,04 0,03 – 0,07 0,24 – 0,56 44140937 ZF-PM/D 24/3,0 STAR 300 0,03 – 0,05 0,05 – 0,09 0,40 – 0,72 44140938 ZF-PM/D 25/5,0 STAR 300 0,09 – 0,15 0,16 – 0,28 1,28 – 2,24 44140939 ZF-PM/D 30/7,0 STAR 300 0,18 – 0,30 0,33 – 0,56 2,64 – 4,48 44140940 ZF-PM/D 50/16,0 SUPERTHERM 700 1,40 – 2,40 2,60 – 4,40 20,8 – 35,2 44140941


L

ZF-PM/D 20/2

GRIFLAM® Heating Technology Heating Inserts: Type ZL-PM/D

Gases: • Propane/Compressed Air • Methane (Natural gas)/Compressed Air

Application: • Surface heating • Pre and post heating when welding and flame cutting • Soldering


Injector Type

Length L[mm] Propane Methane Compressed

AirPart No.:

ZL-PM/D 30/07 STAR 250 0,21 – 0,45 0,39 – 0,84 3,1 – 6,7 44140943 ZL-PM/D 35/08 STAR 250 0,26 – 0,52 0,48 – 0,97 3,8 – 7,7 44140944 ZL-PM/D 40/10 STAR 250 0,43 – 0,87 0,80 – 1,62 6,4 – 12,9 44140945 ZL-PM/D 40/12 SUPERTHERM 250 0,60 – 1,20 1,12 – 2,25 8,9 – 18,0 44140946 ZL-PM/D 50/10 SUPERTHERM 500 0,48 – 0,98 0,90 – 1,82 7,2 – 14,5 44140947 ZL-PM/D 50/13 SUPERTHERM 500 0,82 – 1,65 1,54 – 3,05 12,3 – 24,4 44140948 ZL-PM/D 50/16 SUPERTHERM 500 1,25 – 2,55 2,34 – 4,75 18,7 – 38,0 44140949 ZL-PM/D 50/17 SUPERTHERM 500 1,42 – 2,85 2,65 – 5,25 21,2 – 42,0 44140950


Construction: Heating insert with central flame outlet, triple stabilisation jets, with a long, pointed flame and under pressure mixing principle. Brass mixing tube with interchangeable Brass/Steel, chemically Nickel plated nozzles .


L

ZL-PM/D 50/10

GRIFLAM® Heating Technology Heating Inserts: Type Z-PM/D Type Z-PM/S

Construction:Heating torch with central flame outlet, concentric stabilisation jets

• Operates on the under pressure principle or • on the Bunsen mixing principle

• with injector and handle or • with air suction injector and ball valve

Nozzle body of stainless steel with interchangeable, chemically Nickel plated steel nozzles. Nozzles: see page 55

Applications: • Surface heating • Pre and post heating when welding and flame cutting

Nozzle Dimensions [mm] Shaft

Consumption [m3/h] Size

D L Connection Propane Methane Compressed Air

Part No.

Z-PM/D 50/16,0 50 700 HA 20 1,40 – 2,40 2,60 – 4,40 20,8 – 35,2 44140971 Z-PM/D 50/16,0* 50 700 HA 20 1,40 – 2,40 2,60 – 4,40 20,8 – 35,2 44140972 Z-PM/D 70/20,0 70 900 HA 20 3,00 – 5,00 5,60 – 9,40 44,8 – 75,2 44140973 Z-PM/D 100/30,0 100 1100 HA 40 7,85 – 13,0 14,00 – 23,5 112 - 188 44140974

Z-PM/S 50/16,0 50 700 SL 3/4“ 1,40 – 2,40 2,60 – 4,40 44140975 Z-PM/S 50/16,0* 50 700 SL 3/4“ 1,40 – 2,40 2,60 – 4,40 44140976 Z-PM/S 70/20,0 70 900 SL 1“ 3,00 – 5,00 5,60 – 9,40 44140977 Z-PM/S 100/30,0 100 1100 SL 1 1/2“ 7,85 – 13,0 14,00 – 23,5

Inspired Air

44140978 * Nozzle made of heat resisting stainless steel


Gases: • Propane/Compressed Air or sucked air • Methane/Compressed Air or sucked air

L

D

GRIFLAM Heating Technology Heating Inserts: Acetylene / Sucked air

Type AIRTHERM ZS-A

Gases:• Acetylene/Sucked air

Construction: With single flame outlet and Bunsen mixing system (air inhalation injector in the nozzle). Delivery of nozzle, nozzle-adapter, pipe and handle as spare parts for the individual torch system.

Applications: • Soldering and brazing • Pre- and post heating when welding and flame cutting • Stress relieving of weld seams • Bending and shaping • Shrinking and drawing

• Stretching • Preheating of drawing • Tin plating • Burning off • Drying

The values given apply for average flame settings. By changing the air and fual gas consumption on the setting valves, it is possible to increase or decrease the heat output. The dimensions of the primary cone change accordingly. The pressures given are excess pressures measured at the torch inlet.

Nozzle Type

pressure of Acetylene

[bar]

consumption of Acetylene

[m3/h]

length of nozzle [mm]

Part No.

ZS-1A 0,5 0,014 72 71602581 ZS-2A 0,5 0,028 72 71602582 ZS-3A 0,5 0,165 74 71602583 ZS-4A 0,5 0,310 76 71602584 ZS-5A 0,8 0,850 79 71602585

Torch pipe length [mm] 50 05321250

100 05321240 200 05321260 350 05321270 600 05321280 750 05321290

1000 05321300 Nozzle-Adapter 71603146 Handle AIRTHERM 0463452 Seal 18,5 x 11,5 x 2 71651917

Type Inner diameter of nozzle pressure of Methane

consumption of Methane

Part No.

FS 15 M 15 mm 0,5 – 1,0 bar 0,24 – 0,34 m3/h 71651909FS 18 M - Nozzle 18 mm 0,05 – 0,5 bar 0,10 – 0,30 m3/h 71605081FS 22 M - Nozzle 22 mm 0,05 – 0,5 bar 0,30 – 1,0 m3/h 71650794FS 31 M - Nozzle 31 mm 0,05 – 0,5 bar 0,80 – 2,60 m3/h 71650795

Torch pipes for Inserts type FS 18, FS 22, FS 31 length Part No. length Part No. Handle AIRTHERM 0463545250 mm 05321250 600 mm 05321280 Seal 18,5x11,5x2 71651917100 mm 05321240 750 mm 05321290 200 mm 05321260 1000 mm 05321300 350 mm 05321270

Die angegebenen Werte gelten für mittlere Flammeneinstellung. Durch Verändern der Luft- und Brenngas-Verbräuche, vorgenommen am Einstellventil, kann die Flammenleistung der Wärmeinsätze vergrößert oder verkleinert werden. Bei den angegebenen Drücken handelt es sich um Überdrücke, gemessen am Brennereingang. Verbräuche in Norm-Kubikmeter.

Construction:

Type AIRTHERM FS 18 M , FS 22 M, FS 31 M

Multi flame outlet, air inhalation injektor in the nozzle, torch pipe from 50 up to 1000 mm. For using with handle type AIRTHERM. Delivery of handle, nozzle, torch pipe as spare parts for the individual torch system.

Type AIRTHERM FS 15 M

Multi flame outlet, air inhalation injector in torch pipe (approx. 120 mm without nozzle). For using with the handle type AIRTHERM. Nozzle and pipe in one part.

Applications: • Soldering and brazing • Pre and post heating when welding and flame cutting • Shrinking and drawing

GRIFLAM Heating Technology Heating Inserts: Methane / Sucked air

Type AIRTHERM FS M

Gases: • Methane (Natural gas)/Sucked air

• Preheating and dishing • Tin plating • Burning off

FS 18 PM

FS 31 M

FS 15 M Torch pipe 50mm

Type Inner diameter of nozzle pressure of Propane

consumption of Propane

Part No.

FS 12-P 12 mm 1,5 – 2,0 bar 0,050 – 0,058 m3/h 71651910 FS 14-P 14 mm 1,5 – 2,0 bar 0,073 – 0,085 m3/h 71651911 FS 17-P 17 mm 1,5 – 2,0 bar 0,107 – 0,124 m3/h 71651912 FS 20-P 20 mm 1,5 – 2,0 bar 0,218 – 0,252 m3/h 71651913

Ø nozzle Ø jet ZS 12/1,4-P 12 mm 1,4 mm 1,5 – 2,0 bar 0,020 – 0,023 m3/h 71651914 ZS 14/3,5-P 14 mm 3,5 mm 1,5 – 2,0 bar 0,035 – 0,040 m3/h 71651915 ZS 14/6,0-P 14 mm 6,0 mm 1,5 – 2,0 bar 0,107 – 0,124 m3/h 71651916

Handle AIRTHERM 0463452

The values given apply for average flame settings. By changing the air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output. The dimensions of the primary cone change accordingly. The pressure given are excess pressures measured at the torch inlet.

Construction:

Type AIRTHERM FS P

Multi flame outlet, air inhalation injektor in the torch pipe, for using with handle type AIRTHERM.

Type AIRTHERM ZS P

Single flame outlet, air inhalation injektor in the torch pipe, for using with handle type AIRTHERM.

Applications: • Soldering and brazing • Pre- and post heating when welding and flame cutting • Shrinking and drawing

GRIFLAM Heating Technology Heating Inserts: Propane / Sucked air

Type AIRTHERM FS P, ZS P

Gases: • Propane/Sucked air

• Preheating for drawing • Tin plating • Burning off

Typ FS

Typ ZS

Nozzle Inner diameter of nozzl pressure of Propane

consumption of Propane

Part No.

FSH-P 30 30 mm 1,5 – 4,0 bar 0,59 – 1,04 m3/h 71651918 FSH-P 40 40 mm 1,5 – 4,0 bar 1,04 – 2,08 m3/h 71651919 FSH-P 50 50 mm 1,5 – 4,0 bar 1,83 – 3,76 m3/h 71651920 FSH-P 60 60 mm 1,5 – 4,0 bar 2,72 – 4,85 m3/h 71651921 FSH-P 80 80 mm 1,5 – 4,0 bar 3,22 – 5,35 m3/h 71651922

length Torch pipe 50 mm 05321250 Torch pipe 100 mm 05321240 Torch pipe 200 mm 05321260 Torch pipe 350 mm 05321270 Torch pipe 600 mm 05321280 Torch pipe 750 mm 05321290 Torch pipe 1000 mm 05321300

Handle Type AIRTHERM 0463452 Seal 18,5x11,5,2 71651917


Construction:

Type AIRTHERM FSH-P

High power nozzles made of stainless steel, torch pipe in several length, handle type AIRTHERM. Air inhaltion injector in nozzle. Delivery of torch parts for the individual torch system. Seal must be fixed between nozzle and pipe.

Applications: • Soldering and brazing • Pre- and post heating when welding and flame cutting • Shrinking and drawing

GRIFLAM Heating Technology Heating Inserts: Propane / Sucked air

Type AIRTHERM FSH-P

Gases: • Propane/Sucked air

• Preheating for drawing • Tin plating • Burning off

GRIFLAM Heating Technology Heating Inserts: Type STAR F-PM 12-w Type SUPERTHERM F-PM 14-w Type SUPERTHERM F-PM 16-w

Gases: • Propane/Oxygen• Methane(Natural gas)/Oxygen

Construction: • Water cooled (nozzle and mixing tube) and under pressure mixing system (Injector). • Copper heating nozzle with integrated gas mix distribution and flame outlet through radial outlet slots

arranged according to the end circle D=22 (26) mm. • Brass mixing tube and cooling water mantel inclined at 60°. Copper cooling water inlet and outlet

pipes, hose connections: G 3/8. • Circular flame outlet

Applications: • Heating at locations with high heat reflection • Forming of Steel and non-ferrous metals


TYPE: STAR F-PM 12-w SUPERTHERM F-PM 14-w

SUPERTHERM F-PM 16-w

Flame outlet diameter 20 mm 22 mm 26 mm Operating datas: Operating

pressure [bar]

Consumption [m3/h]

Operating pressure

[bar]

Consumption [m3/h]

Operating pressure

[bar]

Consumption [m3/h]

Oxygen: 2,5 – 3 21,16 – 24,16 4,0 – 9,0 20 – 40 9,0 – 12,0 40 – 50 Propane: ca. 1 5,64 – 6,44 1,0 – 2,4 5,4 – 10,7 1,0 – 2,4 10,7 – 13,4 Methane ca. 1 13,23 – 15,1 1,0 – 2,0 12,5 – 19,4 1,3 – 2,5 25,0 – 31,3 Cooling water: ca. 4 ca. 0,04 ca. 4 ca. 0,04 ca. 4 ca. 0,04 Length [mm]: 480 615 625 Part No.: 71652288 71600785 71601212

GRIFLAM Heating Technology Heating Insert: Type SUPERTHERM FG 20 (without nozzle)

approx. 920 mm

Gases: with nozzles FG-PMY, FGZ-PMY • Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP/Oxygen • GRIESON/Oxygen

Gases: with nozzles FG-AH, FGZ-AH • Acetylene/Oxygen • Hydrogen/Oxygen

Construction: High powered torch with separate feed for fuel gas and Oxygen through two tubes one above the other. Thus high back-fire resistance. The mixing of fuel gas and Oxygen only occurs in the heating nozzle, immediately before the exit. Tubes and nozzle holder made of Stainless Steel. Brass injector. Nozzle holder with jet to adjust the nozzle with threaded pin. (see also under nozzle type FG, FGZ, page 52).

Applications: • Forming of steel and non-ferrous metals, glass and quartz glass• Deburring lead crystal• Melting, stress relieving • Flanging, straightening • Pre and post heating when welding and flame cutting • Soldering and brazing • Tin plating • Burning off, drying, etc. • Nozzles see page 52

Consumption: see nozzles types FG and FGZ, page 52

Part No.: 71602125

Gases: Type FK-AH • Acetylene/Oxygen • Hydrogen/Oxygen

Gases: Type FK-PMYF • Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP®/Oxygen • GRIESON®/Oxygen

Construction: One piece chromed Brass injector with O-Ring handle seals. Mixing tube with brazed, Stainless Steel distributor and two flexible copper torch pipes. Brazed nozzle connection – threaded brass bush and two interchangeable Copper heating nozzles with flat shaped flame outlet.

Oxygen Fuel gas Acetylene Hydrogen Type/Size Pressure

[bar] Consumption

[l/h] Pressure

[bar] Consumption

[l/h] Consumption

[l/h] Part No.

FK-AH 1 2,0 – 4,0 420 - 700 >0,5 382 - 636 1170 - 1795 71650820 FK-AH 2 3,0 – 5,0 550 - 840 >0,5 500 - 734 1528 - 2039 71650821

Fuel gas Pressure

[bar]

Propane [l/h]

Methane[l/h]

MAPP®

[l/h] GRIESON®

[l/h]

FK-PMYF 1 2,0 – 4,0 420 - 700 >0,5 112 - 187 263-483 150-250 233 – 389 71650828 FK-PMYF 2 3,0 – 5,0 550 – 840 >0,5 147 – 224 344-525 196-300 306 - 467 71650829

Dimensions: Torch pipe diameter.: 6 mm Nozzle gap: 30-35 mm Torch length: 210 mm Torch pipe length: 100 mm Weight: 130 g

Main areas of application: • Pipelines and heat exchangers • Installation and site work • Final assembly of domestic goods • Making water and gas manifolds

• Production lines and assembly belts • Glass shops

Application:MINITHERM forked torch inserts with flat area flame outlet are suitable for large area heating and brazing of steel and non-ferrous piping and for heating metal, glass and ceramic components.

GRIFLAM® Heating Technology Forked Torches: Type MINITHERM FK-AH Type MINITHERM FK-PMYF

The values given apply for average flame settings. By changing the Oxygen and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

D

L2

L1

Gases: Type Z-AH • Acetylene/Oxygen • Hydrogen/Oxygen

Gases: Type Z-PMYF • Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP®/Oxygen • GRIESON®/Oxygen

Construction: With single flame outlet and under pressure mixing/injector principle. One-piece, Brass injector (chromed) with O-Ring handle seals. Mixing tube with brazed, stainless steel distributor and two flexible Copper burner pipes with forged mouthpieces. Forked torches in different versions on request.

Oxygen Fuel gas Acetylene Hydrogen Type/Size Pressure

[bar] Consumption

[l/h] Pressure

[bar] Consumption

[l/h] Consumption

[l/h] Part No.

Z – AH 00 0,5 – 2,0 26 - 65 >0,5 26 - 65 72 - 181 71650463Z – AH 0 0,5 – 2,0 56 – 140 > 0,5 51 – 127 156 – 389 71650464Z – AH 1 0,5 – 2,5 120 – 300 >0,5 109 – 273 333 – 833 71650465Z – AH 2 1,0 – 3,0 310 – 570 >0,5 282 – 518 861 – 1583 71602560Z – AH 3 2,0 – 5,5 430 – 880 >0,5 391 - 800 1194 - 2444 71650466

OxygenType/Size Pressure

[bar] Consumption

[l/h]

Fuel gasPressure

[bar]

Propane [l/h]

Methane[l/h]

MAPP®

[l/h] GRIESON®

[l/h] Part No.

Z – PMYF 00 0,5 – 2,0 26 - 65 >0,5 7 - 17 16 – 41 9 - 22 14 - 34 71650468Z – PMYF 0 0,5 – 2,0 56 – 140 > 0,5 15 – 37 35 – 88 19 – 47 29 – 74 71650469Z – PMYF 1 0,5 – 2,0 120 – 300 >0,5 32 – 80 75 – 188 40 – 100 63 - 158 71650470Z – PMYF 2 1,0 – 3,0 310 – 570 >0,5 83 – 152 194 - 356 103-190 103 - 300 71650471Z – PMYF 3 1,0 – 5,5 430 – 880 >0,5 115 - 235 269 - 550 143-293 226 - 463 71650472

Applications: • Making pipeline and heat exchangers • Assembly and Installation work • Domestic goods – final assembly

• Production lines and assembly belts • Glass shops • Water and Gas manifold manufacture

GRIFLAM Heating Technology Forked Torches: Type MINITHERM Z – AH Type MINITHERM Z – PMYF


D

L1

L2

Dimensions: Torch pipe diameter, d: 6 mm Nozzle gap D: 30-35 mm Torch length L1: 210 mm Torch pipe length L2: 100 mm Weight: 90 g

Consumption [m3/h] with 2,5 bar Oxygen pressure Type / Size

D [mm] (flexible) Flame outlet

Oxygen Propane Methane Acetylene

Part No.

Z - PM 1 30 – 60 single 0,523 0,139 0,327 - 71650756 Z - PM 2 30 – 60 single 1,106 0,295 0,663 - 71650757 Z - PM 3 30 – 60 single 1,399 0,373 0,874 - 71650758 Z - A 2 30 - 60 single 0,276 - - 0,251 71650762 Z - A 3 30 – 60 single 0,730 - - 0,664 71650763 Z - A 4 30 – 60 single 1,248 - - 1,135 71650764 Z - A 5 30 – 60 single 2,488 - - 2,26 71650765

F - PM 1 30 – 60 multi 1,106 0,295 0,691 - 71650759 F - PM 2 30 – 60 multi 2,091 0,558 1,307 - 71650760 F - PM 3 30 – 60 multi 2,488 0,663 1,555 - 71650761 F - A 1 30 – 60 multi 0,432 - - 0,393 71650766 F - A 2 30 – 60 multi 0,730 - - 0,664 71650767 F - A 3 30 – 60 multi 1,248 - - 1,135 71650768 F - A 4 30 – 60 multi 1,728 - - 1,571 71650769 F - A 5 30 – 60 multi 2,488 - - 2,262 71650770

GRIFLAM Heating Technology Forked Torches: Type STARLET Z-PM, Z-A Type STARLET F-PM, F-A

Gases: Z-PM, F-PM • Propane/Oxygen • Methane (Natural gas) /Oxygen


ca. 250

D

Construction:With single (Z) or laminar heating (F) flame outlet and under pressure mixing system/injector. With two interchangeable Copper burner pipes. Brass distributor and mixing tube. Equipped with interchangeable small Copper heating nozzle, type Z-A with brased nozzles - not interchangeable.

Applications:

Heating and brazing of steel and non-ferrous pipes and heating of metal, glass and ceramic components

Gases: Z-A, F-A • Acetylene/Oxygen

• in the construction of pipelines and heat exchangers

• for installation and assembly work

• in the final assembly of domestic goods • for production lines and assembly belts

Gases:• Acetylene/Oxygen

Construction: Type T-A: Single row of drilled jets, Copper line heater with screwed stainless steel wear plate,

without water cooling.

Type T-A-w: with water cooling, cooling water connection G 1/4

Applications:

• Rust removal • Descaling • Paint removal • Brazing

• Forming • Normalising • Stress relieving • Hardening • Flame alignment, etc.

without water cooling: to 500 °C with water cooling: > 500 °C

Flame width [mm]

Fuel gas Consumpn.

[m3/h]

Oxygen Consumpn.

[m3/h] at p = 2,5 bar

Torch length

A[mm]

Injector Type

Part No. without water

cooling

Cooling water consumption

[l/min]

Part No. with

water cooling

25 0,393 0,432 480 STARLET 71610081 12 71610088 50 0,664 0,730 503 STAR 71600520 12 71610089 100 1,571 1,728 523 STAR 71600521 16 71610090 150 2,262 2,488 533 STAR 71600522 16 71610091 200 4,315 4,746 1300 SUPERTHERM 71602105 16 71610092 250 6,085 6,693 1300 SUPERTHERM 71602106 16 71610093

GRIFLAM Heating Technology Line Heating Torches: Type T-A Type T-A-w


A

Gases:• Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP/OxygenConstruction: Copper line heating torch with three offset rows of jets and screwed stainless steel wear plate, integrated mixture distribution, with (G ¼ connection) or without water cooling.

Applications:• Forming, stress relieving, normalising, Brazing, Hardening • Rust removal, Descaling, Paint removal

Without water cooling: to 500 °C With water cooling: > 500 °C

Flame width [mm]

Fuel gas Fuel gas

Consumpn.[m3/h]

Oxygen Consumpn.

[m3/h] at p=2,5 bar

Torch length

A[mm]

Injector Type

Part No. without water

cooling

Cooling water

consumption[l/min]

Part No. with

water cooling

Propane 0,333 Methane 0,780 25 MAPP 0,416

1,248 380 STARLET 71610148 12 71610155


2,488 402 STAR 71600523 12 71610156


3,887 432 STAR 71600524 16 71610157


10,798 547 STAR 71600525 16 71610158


26,771 643 SUPER-THERM

71602107 16 71610159


27,771 663 SUPER-THERM

71602108 16 71610160

GRIFLAM Heating Technology Line Heating Torches: Type T-PMY Type T-PMY-w


A

Gases:• Propane/Oxygen

• Methane/Oxygen

Construction: Drilled torch head with 5, 7 or more rows of jets. Water cooled torch head and water colled mixing tube. High power injektor type SUPERTHERM B. Width of torch head: 125 mm, 150 mm, 200 mm, 250 mm or on request. Mixing tubes straighten or angled.

Applications:• fast heating to high temperatures • deforming, melting, fusing, hardening

Type Width [mm] Fuel gas

* Consumption of fuel gas [m3/h]

* Consumption of Oxygen

[m3/h] at 2-4 bar Injector

Propane 4,64 – 7,73 T-PM 125/7-w Methane 10,88 – 18,13

17,4 – 29,0 B 150

T-H 125/7-w 125

Hydrogen 30,56 – 50,0 11,0 – 18,0 B 132 Propane 8,19 – 13,71 T-PM 150/7-w Methane 19,19 – 32,13

30,70 – 51,40 B 165

T-H 150/7-w 150

Hydrogen 30,56 – 50,0 11,0 – 18,0 B150 Propane 4,64 – 7,73 T-PM 200/5-w Methane 10,88 – 18,13

17,4 – 29,0 B150

T-H 200/5-w 200

Hydrogen 30,56 – 50,0 11,0 – 18,0 B 132 Propane 8,19 – 13,71 T-PM 250/5-w Methane 19,19 – 32,13

30,70 – 51,40 B 165

T-H 250/5-w 250

Hydrogen 48,33 – 80,56 17,4 – 29,0 B150 Delivery only to customer specific request * Consumption in dependence of Injector and quantity of jets


High power – Line heating torch

water cooled

The values given apply for average flame settings. By changing the Oxygen and Fual gas consumption on the setting valves, it is possible to increase or decrease the heaut output of the torch. The pressures given are excess pressures measured at the torch inlet.

Gases:• Hydrogen/Oxygen

GRIFLAM Heating Technology Line Heating Torches: Type T-PMY/D

Gases:• Propane/Compressed Air • Methane (Natural gas)/Compressed Air • MAPP®/Compressed Air

Construction: Line heating torch with single row of jets and lateral flame stabilisation, with integrated distribution of gas mixture, without water cooling. Line heating torches with differnt flame width or other types of injectors available on request.

Applications:• Heating and Brazing, • Processing of Plastics, etc.

Type/Size Flame width [mm]

Fuel gas Fuel gas

Consumption [m3/h]

Air Consumption

(at 2,5 bar) [m3/h]

Injector-Type Part No.

Propane 0,06 1,1 Methane 0,14 1,1 T-PMY/D-40-1 40 MAPP® 0,07 1,1

STARLET 71651657


STARLET 71650781


STAR 71650782


STAR 71650783


STAR 71651658


STAR 71651659

The values given apply for average flame settings. By changing the Air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

370

GRIFLAM Heating Technology Line Heating Torches: Type TF-PMY/D

Gases:• Propane/Compressed Air • Methane (Natural gas)/Compressed Air • MAPP®/Compressed Air

Construction: Line heating torch with flat flame outlet through Stainless Steel Ribbon packages. Up to 300 mm Flame width as standard type, up to 700 mm Flame width are available on request.

Applications:• Soft soldering • Processing of Plastics

Type/Size Flame width L [mm]

Fuel gas Fuel gas

Consumtion [m3/h]

Air Consumtion (at 1-4 bar)

[m3/h]

Injector-Type Part-No.

Propane 0,22 - 0,54 4,2 - 10,3 Methane 0,53 - 1,29 4,2 - 10,3 TF-PMY/D-50 50 MAPP® 0,28 - 0,69 4,2 - 10,3

STAR 71651644


STAR 71651645


STAR 71651646


STAR 71651647


SUPERTHERM 71651648


SUPERTHERM 71651649

The values given apply for average flame settings. By changing the Air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

370

45 35

L

Construction: Line heating torch with interchangeable Copper heating nozzles and under pressure mixing system. Torch body of seamless drawn steel tube, chemically Nickel plated. Brass injector.

Line heating torches for other lengths, nozzle sizes, etc. available on request. Nozzles: see page 49

Applications:Laminar heating for • Straightening • Forming • Normalising

Gases: Type RBF-A• Acetylene/Oxygen

Consumption [m3/h] Type/Size L [mm]

B[mm]

T[mm]

H[mm]

Type Oxygen Acetylene

Part No.

RBF-A-200 400 200 20 40 STAR 0,95 0,95 44140961RBF-A-400 600 400 20 40 STAR 1,78 1,78 44140962RBF-A-600 800 600 20 40 STAR 2,65 2,65 44140963RBF-A-800 1200 800 20 40 SUPERTHERM 3,48 3,48 44140964RBF-A-1000 1400 1000 20 40 SUPERTHERM 4,33 4,33 44140965

Consumption [m3/h] Type L [mm]

B[mm]

T[mm]

H[mm]

Type Oxygen Propane Methane MAPP

Part No.

RBF-PMY-200 400 200 20 40 STAR 0,95 0,25 0,59 0,32 54140961 RBF-PMY-400 600 400 20 40 STAR 1,78 0,47 1,11 0,59 54140962 RBF-PMY-600 800 600 20 40 STAR 2,65 0,71 1,66 0,88 54140963 RBF-PMY-800 1200 800 20 40 SUPERTHERM 3,48 0,93 2,18 1,16 54140964 RBF-PMY-1000 1400 1000 20 40 SUPERTHERM 4,33 1,15 2,71 1,44 54140965

GRIFLAM® Heating Technology Line Heating Torches: Type RBF-A Type RBF-PMY


L

B

T

H

Gases: Type RBF-PMY • Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP/Oxygen

• Pre and post heating when welding and flame cutting • Stress relieving weld seams • Bending and forming

Construction: Line heating torch, single sided with interchangeable steel nozzles and under pressure mixing system. Body is seamless steel tube, painted black. Brass mixing tube.

Nozzles: see page 55 (Z-PM/D 24/3,0)

Line torches for other lengths, nozzle sizes, and with laminar nozzle outlet are available on request.

Applications:Laminar heating for • Straightening, forming, normalising • Pre and post heating when welding and flame cutting • Stress relieving of weld seams, bending and forming

Gases:• Propane/Compressed air • Methane (Natural gas)/Compressed air • MAPP®/Compressed air

Consumption [m3/h] Type/Size L [mm]

B[mm]

T[mm]

H[mm]

Type Propane Methane

Part No.

RB-PMY/D-200 500 200 25 56 STAR 0,36 0,63 44140966 RB-PMY/D-400 700 400 25 56 STAR 0,68 1,19 44140967 RB-PMY/D-600 900 600 25 56 STAR 1,00 1,75 44140968 RB-PMY/D-800 1300 800 25 56 SUPERTHERM 1,32 2,31 44140969 RB-PMY/D-1000 1500 1000 25 56 SUPERTHERM 1,64 2,87 44140970

GRIFLAM® Heating Technology Line Heating Torches: Type RB-PMY/D

The values given apply for average flame settings. By changing the compressed air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

H

T

B

L

Construction:Line heating torch with two different torch power shapes in three or five rows. Handle of seamless steel tube, painted black with atmospheric injector and ball valve.

Strip heating torches in other lengths, other versions or for compressed air available on request.

Applications:Laminar heating for • Straightening • Pre and post heating when welding and cutting

Gases:• Propane/Sucked air • Methane (Natural gas)/Sucked air

Consumption [m3/h]

Type A [mm]

Gas-pressure

[mbar]

E[mm]

L[mm]

H[mm]

ConnectionG

Propane Methane

Part No.

RB-PM/S-5 500 20 – 50 50 700 55 G 3/8“ 0,265 0,717 44171478 RB-PM/S-5 1000 20 – 50 50 1200 55 G 3/8“ 0,531 1,433 44171479 RB-PM/S-5 1500 20 – 50 50 1700 55 G 3/8“ 0,797 2,150 44171480 RB-PM/S-5 2000 20 – 50 50 2200 55 G ½“ 1,065 2,866 44171481 RB-PM/S-5 500 200 – 500 50 700 55 G 3/8“ 0,265 0,358 44171482 RB-PM/S-5 1000 200 – 500 50 1200 55 G 3/8“ 0,531 0,717 44171483 RB-PM/S-5 1500 200 – 500 50 1700 55 G 3/8“ 0,797 1,075 44171484 RB-PM/S-5 2000 200 – 500 50 2200 55 G ½“ 1,065 1,433 44171485

GRIFLAM® Heating Technology Line Heating Torches: Type RB-PM/S

The values given apply for average flame settings. By changing the fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

G

L

E

A

H

GRIFLAM Heating Technology Line Heating Torches: Type RBS-PMY/D Modular System With interchangeable nozzles

Gases: • Propane/Comressed air • Methane (Natural gas)/Comressed air • MAPP®/Compresed air

Construction: GRIFLAM line heating torches in the modular system with interchangeable nozzles can be used in lengths up to 6000 mm. The torches can be assembled both as straight versions and, with the swivel link, set up for angled or cylindrical bodies or mounted onto them. As standard, the torches are equipped with heating nozzles type Z-PM/D-24/3,0 (page 55), however they can be fitted with other nozzles. The line heating torches are mainly used with Methane (Natural gas) or Propane in combination with atmospheric or compressed air.

Blind flange: Part No.: 41070079

Swivel link: Part No.: 43820501

Torch head:

Type No. of nozzles

Part No.

RBS-PMY/D-250-1 5 43820940 RBS-PMY/D-500-1 10 43820941 RBS-PMY/D-1000-1 20 43820942 RBS-PMY/D-250-2 9 43820943 RBS-PMY/D-500-2 19 43820944 RBS-PMY/D-1000-2 39 43820945

Connecting pipe with flange:

Length = 700 mm

Connection Thread Part No. G 22/S 22 M 20x1 43820933

HA 20 G ¾“ 43820934 HA 40 G 1“ 43820935 HA 80 G 1¼“ 43820936 SL ¾“ G ¾“ – AG 43820937 SL 1“ G 1“ – AG 43820956

SL 1½“ G 1½“ - AG 43820938 SL 2“ G 2“ - AG 43820939

Accessories: Hexagonal bolt with nut and screw, 44240040 Flange seal, 44410307 Heating nozzle Z-PM/D 24/3,0, 40142012

Blind flange

Swivel link

Torch head

Connecting pipe + flange

Gases:• Propane/Oxygen • Methane (Natural gas) /Oxygen

Construction: Made of heat resistant stainless steel with integrated gas mixture distribution and ball cone connection threads G ¼ (external thread).

Applications:

• Heating metallic materials • Heating of glass and quartz glass • Flame polishing • Deburring lead crystal glass • Drawing of quartz tubes • Hardening

GRIFLAM Heating Technology Line Heating Head: Type T-PM

Type T-PM 26/1 • with 1 row of jets • Flame width: 26 mm • Part number: 71604214

Type T-PM 80/1 • with 1 row of jets • Flame width: 80 mm • Part number: 71604215

Type T-PM 26/2 • with 2 offset rows of jets • Flame width: 26 mm • Part number: 71602586




Torch heads made of stainless steel in other width or with more jets on request.

T-PM 26 T-PM 80

Example of application: Line heating torch head T-PM 26 with 45°-angle to mixing tube, Heating insert type STARLET

45

26 80

GRIFLAM Heating Technology Ring Torches: Type MINITHERM C

Gases: Type C2-A, C3-A • Acetylene/Oxygen

Construction:Small ring torch with threading gap (b) for the heating of pipes. Copper tube torch ring and mixing tube, chemically Nickel plated. Injector type MINITHERM.

Applications: For brazing and heating in the fields of: • Piping and heat exchanger construction • Installation and commissioning work

Type/Size. Inner diameter di[mm]

Entry opening b [mm]

Number of Jets

Length L [mm]

Part No.

C2-A-36-3 36 30 3 171 71650915 C2-A-36-5 36 30 5 171 71650916

C2-PMYF-36-5 36 30 5 171 71650917 C3-A-55-7 55 30 7 191 71650918

C3-PMYF-55-7 55 30 7 191 71650919 C3-A-75-7 75 45 7 215 71650920

C3-PMYF-75-7 75 45 7 215 71650921 C3-A-90-8 90 55 8 227 71650922

C3-PMYF-90-8 90 55 8 227 71650923

Gases: Type C2-PMYF, C3-PMYF • Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP®/Oxygen • GRIESON®/Oxygen

Consumption [l/h] at an Oxygen pressure of p = 2,5 bar Medium C2-A-36-3 C2-A-36-5 C3-A-55-7 C3-A-75-7 C3-A-90-8

Oxygen 305 305 485 485 485 Acetylene 277 277 441 441 441

Consumption [l/h] at an Oxygen pressure of p = 2,5 bar MediumC2-PMYF-36-5 C3-PMYF-55-7 C3-PMYF-75-7 C3-PMYF-90-8

Oxygen 305 485 485 485 Propane 81 129 129 129 Methane 191 303 303 303 MAPP® 102 162 162 162

GRIESON® 161 255 255 255

• Final assembly of domestic goods • Production lines and assembly belts • Glass processing • Making water and gas manifolds


L

di

b

GRIFLAM Heating Technology Ring Torches: Type RG1 g-A/D, PMY Type RK1 g-A/D, PMY

Gases: Type A/D• Acetylene/Compressed Air

Applications: • Pre and post heating when welding • Annealing of weld seams • Soldering and brazing • Bending and forming

The values given apply for average flame settings. By changing the Oxygen or air and fuel gas consumption on the setting valves, it is possible to increase or decrease the heat output of the insert. The pressures given are excess pressures measured at the torch inlet.

Construction: Single row drilled (folding) ring torch made from seamless drawn chemically Nickel plated steel pipe with double mixture feed and additional distribution ring above 400 mm pipe diameter, without water cooling, for pipes up to 600 mm outer diameter (d). Ring torches for different pipe diameters, with two and three rows of jets or with different injector types on request.

• Shrinking and drawing • Preheating for swaging • Processing glass and quartz glass

Pipe diameter d [mm]Consumption [m3/h] 50 100 150 200 300 400

Compressed Air 0,7 – 1,5 1,1 – 2,3 1,25 – 2,8 1,4 – 3,2 1,7 – 3,7 1,9 – 4,1 Acetylene 0,09 – 0,19 0,14 – 0,29 0,16 – 0,35 0,18 – 0,40 0,21 – 0,46 0,24 – 0,51 Oxygen 0,9 – 5,5 1,4 – 8,6 1,7 – 10,2 2,0 – 11,7 2,3 – 13,7 2,6 – 15,3 Propane 0,2 – 1,5 0,4 – 2,4 0,5 – 2,85 0,6 – 3,3 0,6 – 3,8 0,7 – 4,3 Oxygen 0,9 – 3,4 1,4 – 5,3 1,7 – 6,3 1,9 – 7,2 2,2 – 8,5 2,5 – 9,4 Methane 0,6 – 2,1 0,9 – 3,3 1,05 – 3,9 1,2 – 4,5 1,4 – 5,3 1,5 – 5,9 Oxygen 1,3 – 7,4 2,0 – 11,6 2,4 – 13,7 2,7 – 15,8 3,2 – 18,5 3,5 – 20,6 MAPP® 0,6 – 3,2 0,9 – 5,0 1,05 – 5,95 1,2 – 6,9 1,4 – 8,0 1,5 – 9,0

SizeL [mm] 460 525 700 820 980 1400 D [mm] 120 170 220 275 395 600

Injector type STAR STAR STAR STAR STAR SUPERTHERM Part No. Closed 71610350 71610352 71650793 71610354 71610356 71610358 Folding 71610494 71610495 71650775 71610496 71610497 71610498

Gases: Type PMY • Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP®/Oxygen

L

D

d

Gases: • Acetylene/Oxygen

Applications: • Pre and post heating when welding • Annealing weld seams • Soldering and brazing

Construction: (Folding) ring torch made of seamless drawn steel pipe, chemically Nickel plated, with interchangeable Copper nozzles type FK-A Gr. 0, 1, 2, or 3 and laminar (F) flame outlet. Double gas mixture feed and additional distribution pipe from pipe diameter 400mm, without water cooling, for pipes up to 600mm outer diameter. (Folding) ring torches for different pipe diameters, with two rows of nozzles or water cooling available on request. Nozzles: see page 49

Dimensions Pipe Ø d

[mm]

Fuel gas Consumpti

on [m3/h]

O2 -Consumpti

on. [m3/h]

L[mm]

D[mm]

Nozzle Type Size

Injector Type

Part No. Closed Version

Part No. Folding Version

50 1,3 – 1,8 1,3 – 1,8 560 220 FK-A 1 STAR 71610389 71610508 100 2,1 – 2,8 2,1 – 2,8 680 270 FK-A 1 STAR 71610391 71610509 200 3,5 – 4,6 3,5 – 4,6 920 370 FK-A 1 STAR 71610393 71610510 300 4,8 – 6,4 4,8 – 6,4 1200 470 FK-A 1 STAR 71610395 71610511 400 6,4 – 8,5 6,4 – 8,5 1600 670 FK-A 1 SUPERTHERM 71610397 71610512 500 7,8 – 10,3 7,8 – 10,3 1850 770 FK-A 1 SUPERTHERM 71610399 71610513 600 9,1 – 12,1 9,1 – 12,1 2000 870 FK-A 1 SUPERTHERM 71610400 71610514

GRIFLAM Heating Technology Ring Torches: Type RGF-A Type RKF-A


• Bending and Forming • Shrinking and drawing • Preheating for swaging • Processing glass and quartz glass

L

D

d


Applications: • Pre and post heating when welding • Annealing of weld seams • Soldering and brazing

Construction: (Folding) ring torch made of seamless drawn chemically Nickel plated steel tube, with interchangeable copper heating nozzles type ZK-A Gr. 0, 1, 2, or 3 and central (Z) flame outlet. Double mixture feed and additional distribution pipe above pipe diameter 400mm, without water cooling, for pipes up to 600mm external diameter. (Folding) ring torches for other pipe diameters, with 2 two rows of nozzles, other nozzle sizes, different types of gas or water cooled versions available on request. Nozzles: see page 49

Dimensions Pipe Ø d

[mm]

Fuel gas Consumptio

n[m3/h]

O2Consumptio

n[m3/h]

L[mm]

D[mm]

Nozzle Type Size

Injector Type



50 0,7 – 1,0 0,7 – 1,0 560 220 ZK-A 1 STAR 71610363 71610501 100 1,2 – 1,5 1,2 – 1,5 680 270 ZK-A 1 STAR 71610365 71610502 200 1,9 – 2,5 1,9 – 2,5 920 370 ZK-A 1 STAR 71610367 71610503 300 2,6 – 3,5 2,6 – 3,5 1200 470 ZK-A 1 STAR 71610369 71610504 400 3,5 – 4,6 3,5 – 4,6 1600 670 ZK-A 1 SUPERTHERM 71610371 71610505 500 4,2 – 5,6 4,2 – 5,6 1850 770 ZK-A 1 SUPERTHERM 71610373 71610506 600 4,9 – 6,5 4,9 – 6,5 2000 870 ZK-A 1 SUPERTHERM 71610374 71610507

GRIFLAM Heating Technology Ring Torches: Type RGZ-A Type RKZ-A


• Shrinking and drawing • Preheating for swaging • Bending and forming • Processing glass and quartz glass

L

D

d

Gases: • Propane/Compressed Air • Methane /(Natural gas) /Compressed Air• MAPP/Compressed Air

Applications: Ring shaped heating for

• Straightening, forming, annealing • Pre and post heating when welding and flame cutting

Consumption [m3/h] Pipe Ø d [mm]

L[mm]

D[mm] Injector Propane Methane Air



25 575 225 STAR 0,50 0,90 7,50 42010025 44010025 50 600 250 STAR 0,60 1,12 9,00 42010050 44010050 75 660 275 STAR 0,75 1,40 11,25 42010075 44010075 100 720 300 STAR 1,00 1,87 15,00 42010100 44010100 125 780 325 STAR 1,12 2,10 16,80 42010125 44010125 150 840 350 STAR 1,25 2,35 18,75 42010150 44010150 200 960 400 STAR 1,50 2,80 22,50 42010200 44010200 250 1100 450 SUPERTHERM 1,75 3,30 26,25 42010250 44010250 300 1240 500 SUPERTHERM 2,00 3,75 30,00 42010300 44010300 350 1290 550 SUPERTHERM 2,25 4,20 33,75 42010350 44010350 400 1640 620 SUPERTHERM 2,50 4,70 37,50 42010400 44010400 450 1690 670 SUPERTHERM 2,75 5,20 41,25 42010450 44010450 500 1890 720 SUPERTHERM 3,00 5,60 45,00 42010500 44010500 600 2040 820 SUPERTHERM 3,50 6,60 52,50 42010600 44010600

GRIFLAM® Heating Technology Ring Torches: Type RGZ-PMY/D Type RKZ-PMY/D

The values given apply for medium flame settings. By changing the consumption of compressed air and fuel gas at the setting valves, the flame power of the heating insert can be increased or decreased. The pressures given are excess pressures, measured at the torch inlet.

Construction: (Folding) ring torch made of seamless drawn, chemically Nickel plated or black lacquered steel tube, brass injector and folding device. Ring torches for other dimensions on request. Nozzles: Type Z-PM/D 24/3,0 see page 55

• Bending and forming • Annealing weld seams

L

dD

GRIFLAM Heating Technology Heating Nozzles: Type Z-A

Gases:• Acetylene/Oxygen

Construction:Single jet copper welding and heating nozzle with central flame outlet. Sharply defined primary cone through special processing of the nozzle jets and proven flow technology in canal outlets. Heating nozzles with other threads, special surface coating, water cooling or from heat resisting stainless steel available on request.

Applications: Used with under pressure mixing systems (injectors) individually or combined for welding, melting, brazing, heating, flame straightening etc.

Nozzle dimensions [mm]

fit for Insert type Type/Size Type

Welding range [mm] D L SW

Threads M

[mm] STARLET STAR

Nozzle Part No.

(1) 11 40 9 M 8 71601600 - 71601540 Z-A 0 (2)

0,2– 0,513 45 11 M 10x1,5 - - 24234910

(1) 11 40 9 M 8 71601601 - 71601541 Z-A 1 (2)

0,5 - 1 13 45 11 M 10x1,5 71601611 71601621 24234110

(1) 11 40 9 M 8 71601602 - 71601542 Z-A 2 (2)

1 -2 13 45 11 M 10x1,5 71601612 71601622 24234210

(1) 11 40 9 M 8 71601603 - 71601543 Z-A 3 (2)

2 - 413 50 11 M 10x1,5 71601613 71601623 24234310

(1) 11 40 9 M 8 71601820 - 71601882 Z-A 3,5 (2)

3 - 513 50 11 M 10x1,5 71601830 - 71600686

(1) 11 40 9 M 8 71601604 - 71601544 Z-A 4 (2)

4 - 613 50 11 M 10x1,5 71601614 71601624 24234410

(1) 11 56 9 M 8 71601605 - 71601545 Z-A 5 (2)

6 - 916 65 14 M 12x1,5 71601615 71601625 24234510

(1) 11 56 9 M 8 71601606 - 71601546 Z-A 6 (2)

9 - 14 16 65 14 M 12x1,5 71601616 71601626 24234610

Z-A 7 (2) 14 – 20 19 80 17 M 14x1,5 71601837 71601627 24234710 Z-A 8 (2) 20 – 30 19 80 17 M 14x1,5 71601838 71601628 24234810 Z-A 9 (2) 30 – 40 22 100 22 M 18x1,5 - 71600863 71600170 Z-A 10 (2) from 40 22 100 22 M 18x1,5 - 71600865 71600171

Type Z-A slim (1): • Low weight • Good weld pool visibility

Type Z-A stubby (2): • For high thermal loads

L

D

Type Z4-A stubby

Type Z4-A slim

SW

GRIFLAM Heating Technology Heating Nozzles: Type Z-A flexible


Construction:Single jet copper heating and welding nozzle with central flame outlet. Complete with flexible copper mixing tune and brass threaded connection nipple. Single jet copper welding and heating nozzle with central flame outlet. Sharply defined primary cone through special processing of the nozzle jets and proven flow technology in canal outlets. Heating nozzles with other threads, special surface coating, water cooling or from heat resisting stainless steel available on request.

Applications: Used with under pressure mixing systems (injectors) individually or combined for welding, melting, brazing, heating etc.. Especially suitable for welding in tight locations (out of position) or for even heating when brazing with several heating nozzles arranged in forks.

L2


Type Dia. D Ltotal

straight L2

Spanner size SW

fit for Insert Injector-Type Nozzle

Part No.

10 71651834 MINITHERM 71651836 10 71601702 STARLET 71601742 Z-A 2-b 11 71601712 STAR 71601752 10 71651835 MINITHERM 71651837 10 71601703 STARLET 71601743 Z-A 3-b 11 71601713 STAR 71601753

Z-A 3,5-b

197

10 71601840 STARLET 71600461 10 71601704 STARLET 71601744 Z-A 4-b 11 71601714 STAR 71601754 222

23

10 71601705 STARLET 71601745 Z-A 5-b

7,9

224 25 11 71601715 STAR 71601755

GRIFLAM Heating TechnologyHeating Nozzles: Type ZK-A and FK-A Type ZK-PMY, A/D und FK-PMY, A/D

Gases: Type ZK-A, FK-A: • Acetylene/Oxygen

Construction:Small, copper heating nozzle for use as interchangeable nozzle for fork, line heating, segment, ring or special torches. Type ZK-A, ZK-PMY: Single jet heating nozzle with central flame outlet and sharply defined, pointed primary cone. Type FK-A, FK-PMY: Multi-jet heating nozzle with laminar flame outlet from concentric exit jets. Heating nozzles with different connection threads, special coatings, water cooling or from heat resisting stainless steel available on request. Type FSB-A/D: Small nozzle made of chromed copper with a circle of flame outlet slits.

Gases: Type ZK-PMY A/D, FK-PMY, A/D: • Propane/Oxygen • Methane/Oxygen • MAPP®/Oxygen • Acetylene/Compressed Air

Nozzle dimensions [mm] Oxygen consumption with fuel gas: [m3/h] Type/Size D d L SW M Acetylene

Part No.

ZK-A 0 6 - 20 11 M9x1 0,03-0,09 71603000ZK-A 1 6 - 20 11 M9x1 0,04-0,13 71603001ZK-A 2 6 - 20 11 M9x1 0,07-0,35 71603002ZK-A 3 6 - 20 11 M9x1 0,13-0,65 71603003FK-A 0 9 5,5 20 11 M9x1 0,04-0,14 71603005FK-A 1 9 5,5 20 11 M9x1 0,06-0,21 71603006FK-A 2 9 5,5 20 11 M9x1 0,08-0,31 71603007FK-A 3 9 5,5 20 11 M9x1 0,10-0,41 71603008

Nozzle dimensions [mm] Oxygen consumption with fuel

gas: [m3/h]Oxygen

consumption with fuel gas: [m3/h]

Type/Size

D d L SW M Propane Methane MAPP® Acetylene

Part No.

ZK-PMY, A/D 0 6 - 20 11 M9x1 0,01-0,05 0,01-0,03 0,01-0,05 0,01-0,03 71603010ZK-PMY, A/D 1 6 - 20 11 M9x1 0,02-0,07 0,01-0,04 0,02-0,07 0,02-0,04 71603011ZK-PMY, A/D 2 6 - 20 11 M9x1 0,03-0,10 0,02-0,06 0,03-0,10 0,03-0,07 71603012ZK-PMY, A/D 3 6 - 20 11 M9x1 0,04-0,15 0,03-0,09 0,04-0,15 0,04-0,09 71603013FK-PMY, A/D 0 9 5,5 20 11 M9x1 0,06-0,24 0,05-0,13 0,06-0,24 0,06-0,14 71603015FK-PMY, A/D 1 9 5,5 20 11 M9x1 0,10-0,37 0,08-0,20 0,10-0,37 0,10-0,22 71603016FK-PMY, A/D 2 9 5,5 20 11 M9x1 0,16-0,59 0,13-0,33 0,16-0,59 0,16-0,36 71603017FK-PMY, A/D 3 9 5,5 20 11 M9x1 0,20-0,72 0,15-0,40 0,20-0,72 0,20-0,43 71603018

FSB-A/D - - 17 10 M10x1 Acetylene: 0,04 m3/h, Compr. air (1,5 bar): 0,22 m3/h

L

SW

∅ D M

Typ FK 1-PMY, A/D

∅ d

L

FSB-A/D

Gases: Type FSB-A/D • Acetylene/Compressed air

GRIFLAM Heating TechnologyHeating Nozzles: Type F-A Type FB-AH


Construction:Multi-jet heating nozzle with laminar flame outlet. Type STARLET/STARF-A 4, 6 and 8: Made of chromed Copper with 1 ring of flame outlet jets. Type STAR/ SUPERTHERM F-A 9 and 11: Made of chromed Copper with 1 ring of flame outlet jets and additional wear ring of heat resisting steel. Type STAR FB-A 5-10: Low noise, multi-jet, chromed copper heating nozzle with 2 rings of flame outlet jets and additional centre jet from size Gr. 8.

• Melting, Annealing • Forming

Applications: Used with under pressure mixing system (injectors) individually or combined for:

• Soldering and Brazing • Shrinking, stretching etc.

L D

STAR FB-A 8 dSW

Nozzle dimensions External Thread Type/Size Injector

type Diameter [mm]

Length [mm]

Spanner size [mm]

D d L SW

M/M [mm]/[„]

fit for Insert Nozzle

Part No.

F-A 3 6 3 40 9 71603443 71602080 F-A 4 7 5 50 9 71601844 24114460 F-A 6 9 6 50 9 71601846 24247610 F-A 8

STARLET

12,5 8 80 17

M8

71601848 71600455 F-A 8 12,5 8 80 17 M14x1,5 24254800 24213811 F-A 9 STAR 24 9 103 - with Ø 14

mixing tube71600864 71600422

F-A 9 24 9 103 - 71602090 71600422 F-A 11

SUPERTHERM 30 9 103 -

with Ø 14 mixing tube 71602091 71600423

FB-A 5 22 12 47 14 716.01915/.51809/.51923 71600725 FB-A 6 22 13 47 14

M12x1,5 716.01916/.51810/.51924 71600726

FB-A 7 25 15 54 17 716.01757/.51811/.51925 71600727 FB-A 8 25 16 54 17

M14x1,5 716.01758/.51812/.51926 71600728

FB-A 9 28 18 61,5 19 716.01759/.51813/.51927 71600779 FB-A 10

STAR

28 20 61,5 19 M18x1,5

716.01772/.51814/.51928 71600780

GRIFLAM Heating Technology Heating Nozzles: Type Z-PMY, A/D

Applications: Used with under pressure mixing system (injector) individually or combined for melting, annealing, forming, soldering, brazing, shrinking and stretching etc.. Heating nozzles with different connection threads, Nickel plated, water cooled or from heat resisting stainless steel available on request.

Construction: With stabilised, single flame outlet. Type STARLET Z-PMY, A/D 1-8as two piece heating nozzle comprising inner nozzle with central jet and radial brass flame stabilisation slits and interchangeable copper heating cap. Type STAR and SUPERTHERM Z-PMY, A/D 6-14as two piece heating nozzle comprising inner nozzle with central jet and radial brass flame stabilisation slits and interchangeable copper heating cap.

Gases: Type Z-PMY, A/D: • Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP®/Oxygen • Acetylene/Compressed Air

L

D M

SW


Type Size

Diameter D

LengthL

Spanner size SW

Conn. threads

Mfit for Insert

Nozzle Part No.

Z-PMY 1 STARLET 71601861 71600590 Z-PMY 2 STARLET 71601862 71600591 Z-PMY 3

5STARLET 71601863 71600592

Z-PMY 4 STARLET 71601864 71600593 Z-PMY 6 STARLET 71601866 71600594 Z-PMY 8

650,6 12 M8x1

STARLET 71601868 71600595 Z-PMY 6 13 57 M12x1,5 STAR / STARLIGHT 71601926 / 71651712 71601233 Z-PMY 8 14 62 STAR / STARLIGHT 71601251 / 71651713 71601234

Z-PMY 10 15 67 STAR / STARLIGHT 71601252 / 71651714 71601235 Z-PMY 12 16,5 72

19 M14x1,5STAR / STARLIGHT 71601253 / 71651715 71601236

Z-PMY 12 16,5 78 SUPERTHERM 71602103 71601240 Z-PMY 14 17,5 83

22 M18x1,5SUPERTHERM / STARLIGHT 71602104 / 71651716 71601241

GRIFLAM® Heating Technology Heating Nozzles: Type FG-PMY and FGZ-PMY Type FG-A and FGZ-A

Construction:Copper, gas mixing, high power nozzles with wide area flame outlet shape. Fuel gas and Oxygen are fed separately to the nozzle and mixed internally by a number of separate mixers (Injectors) using the under pressure mixing principle. By dividing the total mixture volume into part volumes and through the short lengths of the gas feed canals, the nozzles can withstand very high thermal loads and are practically absolutely back-fire proof.

Type FG-PMY and FG-A:With two concentrically arranged circles of flame outlet jets.

Type FGZ-PMY and FGZ-A: With two concentrically arranged circles of flame outlet jets and central pilot flame oulet.

Gases: Type FG-PMY and FGZ-PMY:• Propane/Oxygen • Methane (Natural gas) /Oxygen • Mapp®/Oxygen

Gases: Type FG-A and FGZ-A:• Acetylene/Oxygen


Operating pressure [bar]

Consumption [m3/h] Type/Size for gas D d L Oxygen Fuel gas Oxygen Fuel gas

Part No.

Propane/Oxygen FG 20/21 PMY 27 20,5 50 2,0 – 5,0 0,3 – 1,0 20,0 – 42,7 5,1 – 11,0 71602081

FGZ 20/21 PMY 27 20,5 50 2,0 – 5,0 0,3 – 1,0 20,0 – 42,7 5,1 – 11,0 71603127Methane/Oxygen

FG 20/21 PMY 27 20,5 50 1,0 – 4,0 0,2 – 1,0 12,9 – 35,3 8,0 – 22,0 71602081FGZ 20/21 PMY 27 20,5 50 1,0 – 4,0 0,2 – 1,0 12,9 – 35,3 8,0 – 22,0 71603127

Mapp®/Oxygen FG 20/21 PMY 27 20,5 50 2,0 – 5,0 0,3 – 1,0 20,0 – 42,7 6,7 – 14,2 71602081

FGZ 20/21 PMY 27 20,5 50 2,0 – 5,0 0,3 – 1,0 20,0 – 42,7 6,7 – 14,2 71603127Acetylene/Oxygen

FG 20/12 A 27 22 50 2,0 – 4,0 0,3 – 1,0 4,2 – 7,0 3,8 – 6,4 71600765FGZ 20/12 A 27 22 50 2,0 – 4,0 0,3 – 1,0 4,2 – 7,0 3,8 – 6,4 71603125FG 20/15 A 27 22 50 2,0 – 4,5 0,5 – 1,0 7,9 – 14,7 7,2 – 13,4 71600967

FGZ 20/15 A 27 22 50 2,0 – 4,5 0,5 – 1,0 7,9 – 14,7 7,2 – 13,4 71603126

dL

D

GRIFLAM Heating Technology Heating Nozzles: Type F-PMF, A/D Type F-PMY, A/D

Gases: Type F-PMY, A/D:• Propane/Oxygen • Methane (Natural gas)/Oxygen • MAPP®/Oxygen • Acetylene/Compressed Air

Construction: All nozzles with wide surface flame shape, Consumption see heating inserts page 13

Type STARLET F-PMF, A/D 4 and 6: made of Copper with 1 concentric circle of flame outlet jets.

Type STARLET F-PMF, A/D 8: made of chromed Copper with 2 concentric circles of flame outlet jets.

Type STARLET F-PMF, A/D 10: made of chromed Copper with radial arrangement of flame outlet slits.

Type STAR / SUPERTHERM F-PMY, A/D 8-16: made of chromed Copper with 1 (Size 8), 2 (Size 10), 3 (Size 12), 4 (Size 14) and 5 (Size 16) concentric circles of flame outlet slits.

SW

LL

DD

Type F-PMF 8 Type F-PMY 10

Gases: Type F-PMF, A/D:• Propane/Oxygen • Methane (Natural gas)/Oxygen • GRIESON®/Oxygen • Acetylene/Compressed Air

Diameter Length Schlüssel-weite

Spannersize

fit for Insert Type Size D d L SW M Injector Part No. Insert

Nozzle Part No.

F-PMF 4 8 5 50 9 M8 STARLET 71601854 71600570F-PMF 6 8 5 50 9 M8 STARLET 71601856 71600571F-PMF 8 12 6,5 29,5 17 M10x1,5 STARLET 71601858 71600596F-PMF 10 18 10 40 19 M12x1,5 STARLET 71601860 71600597F-PMY 8 18,5 10 55 19 STAR / STARLIGHT 71601254 / 71651717 71601237

F-PMY 10 21,5 16 60 22 STAR / STARLIGHT 71601255 / 71651718 71601238F-PMY 12 26,5 21 65 27

M14x1,5STAR / STARLIGHT 71601256 / 71651719 71601239

F-PMY 12 26,5 21 65 27 SUPERTHERM 71602100 71601153F-PMY 14 31,5 26 70 32 SUPERTHERM / STARLIGHT 71602101 / 71651720 71601154F-PMY 16 35,5 30 75 36

M18x1,5SUPERTHERM / STARLIGHT 71602102 / 71651721 71601155

GRIFLAM Heating Technology Heating Nozzles: Type STAR HF-PMY

Construction:High powered heating nozzle with surface shaped flame outlet. Copper nozzle cover with brass nozzle body with 1 (HF 12) or 2 (HF 13 – HF 15) circles of flame outlet jets. Integrated spacer in nozzle cover guarantees minimum gap from flame to job.

Gases:• Propane/Oxygen • Methane (Natural gas) /Oxygen • MAPP/Oxygen • GRIESON/Oxygen

Applications:• Forming steels and non-ferrous metals, glass and quartz glass • Deburring lead crystal glass • Melting, annealing • Flanging, straightening • Pre and post heating when welding and flame cutting • Brazing and soldering • Tinning, burning off, drying, etc.

Type/Size STAR

Diameter D [mm] Length L [mm]

Part No.

HF-PMY 12 18 81 71605646 HF-PMY 13 25 76,5 71605647 HF-PMY 14 34 78,5 71605648 HF-PMY 15 44 78.5 71605649

HF 12

HF 15

L

D

GRIFLAM® Heating Technology Heating Nozzles: Type Z-PM/D

Applications: Single or combined for equipping forked, line ring or special torches for use in:

• Soldering or brazing • Pre and post heating when welding or flame

cutting • Annealing weld seams • Bending and forming • Shrinking and drawing

• Stretching • Preheating for deep drawing • Tinning and lead coating • Heating baths • Roughening, drying etc

Nozzle dimensions [mm] Fuel gas consumption [m3/h]

Type/Size

D D1 L G Propane Methane

Part No.

Z-PM/D 15/2,5 15 2,5 20 M7 0,02 – 0,04 0,03 – 0,07 40142011 Z-PM/D 24/3,0 24 3,0 26 M10x1 0,03 – 0,05 0,05 – 0,09 40142012 Z-PM/D 25/5,0 25 5,0 55 M12x1 0,09 – 0,15 0,16 – 0,28 40142013 Z-PM/D 30/7,0 30 7,0 75 G 3/8“ 0,18 – 0,30 0,33 – 0,56 40142014 Z-PM/D 73/11,0 73 11,0 170 M24x1,5 1,20 – 2,00 2,25 – 3,75 40142016

Z-PM/D 110/16,0 110 16,0 265 M48x1,5 3,75 – 6,25 7,00 – 11,5 40142017 Z-PM/D 50/16,0 50 16,0 80 G ¾“ IG 1,40 – 2,40 2,60 – 4,40 40140856 Z-PM/D 50/16,0* 50 16,0 80 G ¾“ IG 1,40 – 2,40 2,60 – 4,40 40140898 Z-PM/D 70/20,0 70 20,0 110 G 1“ IG 3,00 – 5,00 5,60 – 9,40 40141087

Z-PM/D 100/30,0 100 30,0 145 G11/2“ IG 7,85 – 13,0 14,0 – 23,5 40140785 *Nozzle body made of heat resisting stainless steel

Construction:Steel nozzle body, chemically nickel plated. Heating nozzle with central flame outlet and centrally arranged stabilisation slots.

Gases: • Propane/Compressed or Sucked air • Methane/Compressed or Sucked air

D1

D

L

G

GRIFLAM® Heating Technology Heating Nozzles: Type ZF-PM/D

Gases: • Propane/Compressed or Sucked air • Methane/Compressed or Sucked air


• Soldering or brazing • Pre and post heating when welding or flame cutting • Annealing weld seams • Shrinking and drawing • Stretching • Preheating for deep drawing

• Tinning and lead coating • Heating baths • Roughening, drying etc.• Bending and forming

Nozzle dimensions [mm] Fuel gas consumption [m3/h] Type/Size D d L SW G Propane Methane

Part No.

ZF-PM/D 18/2 18 2,0 35 24 15 mm 0,02 – 0,04 0,03 – 0,07 40140931 ZF-PM/D 18/3 18 3,0 35 24 15 mm 0,03 – 0,05 0,05 – 0,09 40141010 ZF-PM/D 18/4 18 4,0 35 24 15 mm 0,09 – 0,15 0,16 – 0,28 40140933 ZF-PM/D 18/5 18 5,0 35 24 15 mm 0,18 – 0,30 0,33 – 0,56 40140811 ZF-PM/D 18/6 18 6,0 35 24 15 mm 0,52 – 1,05 0,97 – 1,96 40141603 ZF-PM/D 18/7 18 7,0 35 24 15 mm 1,10 – 1,25 2,06 – 2,34 40140859 ZF-PM/D 18/8 18 8,0 35 24 15 mm 1,30 – 1,55 2,43 – 2,90 40140899

ZF-PM/D 20/2 20 2,0 38 24 ¼“ 0,02 – 0,04 0,03 – 0,07 40141125

ZF-PM/D 20/3 20 3,0 38 24 ¼“ 0,03 – 0,05 0,05 – 0,09 40141244

ZF-PM/D 20/4 20 4,0 38 24 ¼“ 0,09 – 0,15 0,16 – 0,28 40140727

ZF-PM/D 20/5 20 5,0 38 24 ¼“ 0,18 – 0,30 0,33 – 0,56 40140857

ZF-PM/D 20/6 20 6,0 38 24 ¼“ 0,52 – 1,05 0,97 – 1,96 40140713

Construction: Heating nozzle with central flame outlet and centrally arranged stabilisation jets. Chemically Nickel plated steel nozzle body. Type ZF-PM/D 18: two piece nozzle body with thread G ½“ and weld insert for hole diameter d=15 mm.

dZF-PM/D 18

ZF-PM/D 20

D G

L

D

L

G

GRIFLAM® Heating Technology Heating Nozzles: Type ZL-PM/D

Gases: • Propane/Compressed or Sucked air• Methane/Compressed or Sucked air

Construction:Brass nozzle body, chemically Nickel plated. Heating nozzle with central flame outlet, long, pointed flame and triple concentric arrangement of stabilising jets.


• Brazing and soldering • Pre and post heating when welding and flame

cutting • Annealing of weld seams • Bending and forming • Shrinking and drawing

• Stretching • Preheating for deep drawing • Tin and lead coating • Heating baths • Roughening, drying, etc.

Nozzle dimensions [mm] Fuel gas consumption [m3/h] Type/size D D1 L G Propane Methane

Part No.

ZL-PM/D 30/07 30 7 42 M14x1,5 0,21 – 0,45 0,39 – 0,84 40140694 ZL-PM/D 35/04 35 4 54 G ½“ AG 0,09 – 0,18 0,16 – 0,33 40141449 ZL-PM/D 35/08 35 8 54 M14x1,5 0,26 – 0,52 0,48 – 0,97 40140695 ZL-PM/D 40/10 40 10 54 M14x1,5 0,43 – 0,87 0,80 – 1,62 40140696 ZL-PM/D 40/12 40 12 54 M14x1,5 0,60 – 1,20 1,12 – 2,25 40140697 ZL-PM/D 50/10 50 10 68 G ¾“ 0,48 – 0,98 0,90 – 1,82 40140941 ZL-PM/D 50/13 50 13 68 G ¾“ 0,82 – 1,65 1,54 – 3,05 40140905 ZL-PM/D 50/16 50 16 68 G ¾“ 1,25 – 2,55 2,34 – 4,75 40140939 ZL-PM/D 50/17 50 17 68 G ¾“ 1,42 – 2,85 2,65 – 5,25 40140915

D1

D

L

G

GRIFLAM Heating Technology Ignition and Monitoring Units: Hand Lighters: Type HZL-A and -H Type HZL-P, -M and -Y

Gases:• Type HZL-A for Acetylene/Sucked air • Type HZL-H for Hydrogen/Sucked air • Type HZL-P for Propane/Sucked air • Type HZL-M for Natural gas/Sucked air • Type HZL-Y for MAPP®-Gas/Sucked air

Construction:HZL-A and -H: Interchangeable, 2-brass ignition nozzle for Acetylene or Hydrogen gas with inspired

atmospheric air. Mixing system on the Bunsen mixing principle. Brass torch pipe with brazed handles, connection nipple

G 1/4 LH. Handle with setting valves and connection hose tail for gas hose 3,2 x 2,8 mm.

HZL—P, -M, -Y: Interchangeable, 3-piece, chromed steel ignition nozzle for use with Propane, Methane, MAPP®-Gas with inspired atmospheric air. Mixing system on the Bunsen mixing principle. Flexible, copper torch pipe with M6 nozzle thread and brazed handle connection nipple, thread G ¼ LH. Handle with setting valves and connection hose tail for gas hose 3,2 x 2,8 mm.

Hand lighters with different lengths, angled or with rigid torch pipe available on request.

Type Fuel gas Gas pressure [bar] Gas consumption [l/h] Part number HZL-P Propane 0,2 – 0,6 22 - 30 71604435 HZL-M Methane 0,2 – 0,4 22 - 26 71604436 HZL-Y MAPP®-Gas 0,2 – 0,6 23 - 31 71604441 HZL-A Acetylene 0,3 – 0,6 26 – 32 71604433 HZL-H Hydrogen 0,3 – 0,6 290 – 360 71604434

Accessories: Hose for all gases to

DIN 8542 3,2 x 2,8 mm

Hose clamp 6,8 mm

Hose connection 3,2mm G 3/8 LH for hose

connection to pressure regulator

Cap nut G 3/8 LH for hose


Part No.: 0140078 0800487 71601161 70050040

25

28

HZL-A und -H

HZL-P, -M und Y

GRIFLAM Heating Technology Ignition and Monitoring Units: Pilot Ignition Torches Types PZB-A and –H Type PZB-P, -M, -Y

Gases:• Type PBZ-A for Acetylene/Sucked air • Type PBZ-H for Hydrogen/Sucked air • Type PZB-P for Propane/Sucked air • Type PBZ-M for Methane (Natural gas)/Sucked air • Type PBZ-Y for MAPP®/Sucked air

Construction:Type PBZ-A u. –H Interchangeable, 2-piece brass ignition nozzle for Acetylene or Hydrogen gas with

inspired atmospheric air. Mixing system to the Bunsen mixing principle.

Type PBZ-P,-M,-Y:Interchangeable, 3-piece ignition nozzle, injector and mixing nozzles of brass, chromed brass mouthpiece for Propane, Natural gas or MAPP®-Gas with inspired, atmospheric air.

All Types: Torch pipe of flexible copper piping with M6 nozzle connection thread and brazed valve connection nipple G ¼ LH. Fine adjustment valve PN 25, G ¼ LH. Cap nut G ¼ LH. Hose connection DN 6 mm for fuel gas hose 6,3x3,5 mm.

Pilot-ignition torches with different lengths, angled or with rigid torch pipe available on request.

Type Fuel gas pressure [bar] Fuel gas consumption [l/h] Part number PZB-A 0,3 – 0,6 26 – 32 71604437 PZB-H 0,3 – 0,6 290 – 360 71604438 PZB-P 0,2 – 0,6 22 – 30 71604439 PZB-M 0,2 – 0,4 22 – 26 71604440 PZB-Y 0,2 – 0,6 23 – 31 71604442

Accessories:Gas hose for all fuel gases to DIN 8541

6,3x3,5 mm

Hose clamp 13-24 mm

Hose tail 6,3 mm G 3/8 LH for hose


Cap nut G 3/8 LH for hose


Part No. 0462863 0462901 70050060 70050040

250

280PZB-A and -H

PZB-P, -M, -Y

GRIFLAM Heating Technology Ignition and Monitoring Units: Ionisation ignition torches: Type ZAI-A Type ZAI-P u. ZAI-M

Applications: For reliable ignition and ionic protection of welding, cutting and heating torches.

Gases: • Type ZAI-A for Acetylene/Sucked air • Type ZAI-P for Propane/Sucked air • Type ZAI-M for Methane (Natural gas)/Sucked air

Construction: • Galvanised steel ignition head and fixing plate • Ignition and ionisation electrodes made of Kanthal A-1 • Setting valve G 3/8 LH • Heat resistant protection plate

Technical Data:• Power: 3 kW • Max. ambient temperature: 500°C

Type Fuel gas pressure p [mbar]

Fuel gas consumption [l/h] at p [mbar]

Part No.

ZAI-A 357 - 893 28 at p = 500 71651596 ZAI-P 30 - 50 90 at p = 50 71651597 ZAI-M 12 - 30 340 at p = 20 71651598

Setting valve G 3/8 LH

82,5

210

345

Ø60

Protective tube – heat resist

GRIFLAM Heating Technology Ignition and Monitoring Units: Electrodes Electrode caps

Ignition electrodes Type ZE 8-42-4 Ignition electrode for machine ignition torches with electrical ignition unit type MZB-A, MZB-PY, MZB-M, MZB-H Part number: 71651505

Monitoring electrode Type ÜE-8-42 For machine ignition torches with flame monitoring on basis of ionisation flow type MZB-A, MZB-PY, MZB-M complete with electrode pressure screw and electrode spacing ring Part number: 71602495

Universal electrode Type ZE 8-42-90 Ignition electrode for torch ignition unit type BZE-K Ignition and monitoring electrode for directly ignited and directly monitored probe heating torches Part number: 0468001

Ignition electrode-K.Type ZAI For ionisation ignition torches type ZAI Part number: 74472941

Ionisation electrode-K.Type ZAI For ionisation ignition torches type ZAI Part number: 74472920

Spark plug cap CK 4 Ceramic, fits ionisation electrode type ZAI and type MZB Part number: 0462419

Spark plug cap brown, anti-interference fits ignition electrode type ZAI Part number: 04115306

Ionisation electrode cap black, fits ionisation electrode type ZAI Part number: 04115302

Universal electrode type ZE 8-42-90

Monitoring electrode type ÜE 8-42

Ign. electrode type ZE 8-42-4

Ignition electrode-K.

Ionisation electrode-K.

GRIFLAM Heating Technology Ignition and Monitoring Units: Ignition transformers

Application:

For the electrical high voltage ignition of pilot torches or the direct ignition of heating torches. High voltage transformers which meet the regulations VDE 0550 and the guidelines of DIN 42570.

Technical Data Type WS 155 G/1 Type TZI 5-15/20W Type TGI 5-15/100W Part No.: 0471008 0525077 71605083

Input: 24V, 50Hz, 400mA 230V, 50/60 Hz, 0,55mA (at 50Hz)

230V, 50/60Hz, 0,6 mA (at 50Hz)

Output: 12000V at spark gap 3-7mm, 5mA at 100kΩ

(short impulse short circuit resistant)

5000V, 15mA (at 50Hz) 5000V, 10mA (at 50Hz)

Duty cycle: 30 % ED 20 % ED 100% Construction type:

closed Sealed in cast resin closed, built into lacquered

sheet steel housing with Pg11-Eingang and Pg9-

output. Type of protection: IP 54 n. DIN 400500 IP 20 n. DIN 40050 IP 54 n. DIN 400500

Ambient temperature: -20°C to max. 100°C -20°C to max. 60°C -20°C to max. 60°C Built in length: free / mounted in cabinet or

mounted separately near to the torch

free / mounted in cabinet free / mounted on the wall near to the torch

Weight: 0,35 kg 0,9 kg 2,9 kg Interference suppression: Meets anti interference grade N to VDE 0875 through electronic and

Electro-magnetic screening.

Accessories:

High voltage ignition cable FZLSI 1,0mm2

Part No.: 0570199

Transformer input: 2-pole connection socket type 2 AC 250V 5A AG 2

Part No.: 0550117

Transformer output: High voltage ceramic plug

type CK 4

Part No.: 0462419

WS 155 G/1 TZI 5-15/20W TGI 5-15/100W

GRIFLAM Heating Technology Ignition and Monitoring Units: Thermo-electric ignition protection

Thermo-electric ignition protection

For the protection of small hand torches upto a power of 6 kW at operating pressuresup to 50 mbar or 5 bar. Consisting of safety valve and thermalelement.

Safety valve in 90 ° version

max. operating pressure: 50 mbar Part number: 44240050

max. operating pressure: 4 bar Part number.: 44240051

Safety valve straight version

max. operating pressure: 50 mbar Part number.: 44240052

max. operating pressure: 4 bar Part number.: 44240053

Connection: G 3/8 LH

Thermal elements

Length: Part number.:

320 mm 46530363 600 mm 46530024 750 mm 46530009 1000 mm 46530023

Accessories (not illustrated)

Description: Part number.:

Mounting plate 46530196 Counter nut 46530014 Shielding sleeve for Push button 46530309

Thermal electric ignition protection complete Consisting of straight safety valve and 600 mm thermal element, mounted on the torch.Part No. 71650935

Consisting of 90°-Version safety valve and 600 mm thermal element. Part No. 71652280

Description of function: When the flame is present a direct current (1-50 µA) is evaluated in the flame monitor and the relay contacts are switched. The current can be displayed with a dc unit in the sensor line. The flame monitor has one normally opened and one normally closed contact which can be used for control purposes. The operating condition is signalled through a green status lamp.

Warning: Each time the torch is started, especially when working with a UV probe, the contacts should be interrogated for rest condition and evaluated in the control.

GRIFLAM Heating Technology Ignition and Monitoring Units: Flame Monitor Type IFW 50

Technical Data:

Operating voltage: 230/240 V, 50/60 Hz at 110/120 V for earthed and unearthed power circuits.

Input power : 12 VA Output voltage for Ionisation sensor: 230/240V, 50/60 Hz Sensor current ≥ 1 µA Output signal: potential free contacts, one normally closed, one normally open Flame unit report: Lamp in the unit Contact loading: max. 2A Ambient temperature: -15°C to +60°C Protection type: IP 40 to DIN 40050 Cable connection thread: prepared for Pg9 Built-in length: free Weight: 400 g

Part number.: 0520163

GRIFLAM Heating Technology Ignition and Monitoring Units: UV-Monitoring Probe Type UV-S1

For the monitoring of fuel gas/Oxygen, fuel gas/compressed air and fuel gas/inspired air flames.

Construction: UV photocell type P 574 with semi-conductor element input transformer in printed circuit in lacqueredprotective housing, equipped with heat resistant connection cable through Pg outlet, 5-pole cable socket andcable plug. Cable length 5m. UV guiding tube connector adapter with UV transparent photocell protection glass. Aluminium UV guiding tube, anodised black with cooling air connection for nominal bore air hose 3 mm and straight or conical external thread. Conically inclined, heavy version with fixing screws.

Technical Data: Spectrum range: 190 - 270 nm max. sensitivity: 210 ± 10 nm min. dc signal: 1 µAType of protection: IP 40 Ambient temperature: -40°C - +80°C Life expectancy: 10.000 operating hours

Applications: The UV monitoring probe type UV-S1 is insensitive t sunlight, daylight, infra-red radiation, light bulbs and neon lamps and radiation from heated, glowing material. It only reacts to the ultra-violet radiation emitted from oxy-gas and gas-air flames so it is a reliable method offlame monitoring for stationary heating and brazing torches, especially in automatic torch operation.

Installation: The UV probe must be installed outside the heat affected area and at a distance of < 5 m. In areas with ambient temperatures near to the maximum permitted ambient temperature of 80°C or withdust or oil in the ambient air then the guide tube air to blow protective air onto the probe must be fitted. The fitting of the UV probe is to be done with a µA measuring instrument connected in series for full rangeadjustment.

Part No.: with guide tube: 71604444

Part No.: without guide tube: 0520124

UV-probe

Pipe

GRIFLAM Heating Technology Ignition and Monitoring Units: Pressure Monitor Type DWR

Construction: Pressure Connection: External thread G ½ (Manometer connection) Switching unit: Stable housing of seawater resistant pressure die-cast Aluminium. Installed position: vertical and horizontal Ambient temp.: at switching unit: -25°C to +70°C Medium temp.: -25°C to 70°C, max. temperature of medium at pressure sensor may not

exceed the permissible ambient temperature at the switching unit. Installation: Directly onto the pressure line (manometer connection) or onto a flat surface

with 2 screws. Switching pressure: Can be set externally with a screwdriver. Bursting pressure : > 100 bar

T Piece: T pieces with left-hand thread are identified by a groove in the hexagon.

Applications: Pressure monitors are devices which switch the heating off if the pressure is outside a set range. For pressure monitoring of the media fuel gases, Oxygen or compressed air. Please specify type of gas when ordering. For monitoring of minimum or maximum pressure.

Pressure monitor Type

Adjustment range [bar]

Switch difference (Average value) [bar]

max. operating press. [bar]

Part No. (+ type of gas)

DWR 1 0,2 – 1,6 0,06 6 71651607 DWR 6 0,5-6 0,2 10 71651608

Pressure monitors for different adjustment ranges available on request.Spanner size SW

[mm] T Piece

External thread G1 = G2

Pressure monitor –External thread

G3

Length L [mm] S1 S2 S3

G ¼ 17 17 71650669 G 3/8 19 19 71650671

G 3/8 LH ca. 80

19 19 71650672 G ½ 24 24 71650673

G ½ LH 24 24 71650674 G ¾ LH

G 1/2 ca. 75

17

71650676

Pressure Monitor

T-connection

G1G2

G3

S3

S2 S1

GRIFLAM Heating Technology Ignition and Monitoring Systems: Flow Monitor Type PSR

50

Version:Flow monitor with reed contact for water cooled torches.

Material Combination:

Housing: Brass 58; Magnet: Oxide ceramic Gas pressure disc: Stainless Steel: Contact sleeve: Nylon, glass fibre reinforced Leaf spring: Stainless Steel; Connection cable: PVC Balance arm: Stainless Steel; O-Ring: Paracril

Connection: G 1/2

Standard Switching Range:

Increasing flow, l/min. H2O: 5,1 - 7,8 Decreasing flow l/min. H2O: 3,9 - 7,7

Technical Data:

max. Switching current: Normally open: 1,5 A max. Switch voltage: Normally open: 250 V max. Power: Normally open: 50 VA/Watt Length of connection cable: 1,5 m Type of protection: IP 65 max. Medium temperature: 110°C max. Operating pressure: 100 bar

Application:

The flow monitor PSR can be used for the monitoring of cooling water flow when using water cooled torches, in combination with a torch control to prevent the torch being started if the water inlet is closed. It is recommended to install it in the cooling water return line as then a possible leak in the inlet line will also lead to the torch being switched off.

Part No. 71651640

G 1/2

GRIFLAM Heating Technology Ignition and Monitoring Units: Control Panel for monitoring heating torches

Construction:Switch cabinet with ignition and monitoring equipment for one oxy-fuel torch. Directly ignited and monitored or with an electrical ignition torch.

Monitoring mode:

- Ionisation flame monitoring - UV flame monitoring

Necessary additional equipment:

- Electrically ignited and/or ionisation monitored pilot or main torch, UV probe, pressure monitor, solenoid valves

Technical Data:

Size: W x H x D = 380 x 380 x 210 Housing type = AE 1380 Colour: MP = RAL 2000 Inside = RAL 7032 Outside = RAL 7032 Inputs and outputs: PG’s Supply voltage: 220 V, 50 Hz Control voltage: 220 V, 50 Hz or 24 V, 50 Hz Type of protection: Class I, VDE 0100, 0113, VBG 4 Operating elements: Mains switch

Illuminated switch (white): Torch on (Lamp lights after feedback) Illuminated switch (red): 1) Torch out (Lamp lights on fault)

2) Unlock after fault Rotary switch: Manual or Automatic mode Adjustable timer slide: ignition time DTO: delayed switching on of fuel gas DTO: delayed switching off of Oxygen Ammeter: for the adjustment of an UV probe or an

ionisation electrode

Part No.: 71650639

GRIFLAM Heating Technology Ignition and Monitoring Equipment: Gas Supply Panel for heating units

Version:Powder coated base plate (Standard size 1250x650x4 mm), painted in RAL 7032, with the following gas supply elements mounted on it:

1 Ball valve for Oxygen 1 Ball valve for fuel gas 1 Filter for fuel gas, 1 Filter for oxygen 2 Pressure monitor for fuel gas (max. min.) 2 Pressure monitor for Oxygen (max. min.) 1 Main gas solenoid valve for fuel gas, 24V/DC 1 Main gas solenoid valve for oxygen, 24V/DC 1 Pressure regulator for fuel gas 1 Fuel gas distributor to ignition torch supply 1 Flashback arrestor fuel gas (ignition torch) 1 Pressure regulator for Oxygen, 1 Solenoid valve for fuel gas (Main torch), 24V/DC 1 Solenoid valve for Oxygen (Main torch), 24V/DC 1 Flashback arrestor fuel gas 1 Flashback arrestor oxygen

Application:

For the supply of one heating torch and one ignition torch. For automated heating processes in connection with the control panel (page 80).

Gas supply panels for other types of gas, for supplying multiple torches, in different colours or with different dimensions are available on request.

Gases: Propane/Methane (Natural gas); Control voltage 24V/= Part No. 71651661

Gases: Acetylene; Control voltage 24V/= Part No. 71651662

Gases: Propane/Methane (Natural gas); Control voltage 230V/50Hz Part No. 71651663

Gases: Acetylene; Control voltage 230V/50Hz Part No. 71651664

GRIFLAM Heating Technology Ignition and Monitoring Units: Ignition Cables Monitoring Cables

Construction: Ignition Cable: Type FZLSI 19x1, Insulation: Silicon, red-brown Temperature resistance: -60°C - +180°C Nominal cross-section: 1,0 mm2

Test voltage: 20 kV eff. Flash-over resistance: 30 kV Bending angle: 7 mm Metre-ware

Ignition cable Monitoring cable

Application: Ignition cable: Heat resistant, high voltage cable for linking the ignition transformer to the spark plug. (With separate earth cable can also be used as monitoring cable to connect flame monitor to ionisation electrode).

Part No.: 0570199

Construction: Monitoring cable: Type N2G MH2G Insulation: Silicon, black Temperature resistance: -60°C - +180°C Core wire connection: 1x Ionisation

current, 1x earth Nominal section: 2x 1,0 mm2

Bending angle: 7 mm Metre-ware

Application: Monitoring cable: 2-pole, heat resistant cable for ignition and heating torches with ionisation flame monitoring.

Part No.: 0571429

GRIFLAM Heating Technology Ignition and Monitoring Units: Mechanical Gas Economiser Electrical Gas Economiser

Construction: Mechanical Gas Economiser: The gas economiser consists of a small housing in which are mounted easily interchanged membrane shut-off valves for Oxygen and fuel gas – protected from dust and damage –. Easy installation of the gas economiser on any work-bench or wall mounted. Also available in chemically Nickel plated version. Pressure range: 0,1 to 3,5 bar

Applications: Mechanical Gas Economiser:For lightweight welding and brazing torches with brief, intermittent use. When the torch is hung in the fork bracket the gas economiser interrupts the complete gas feed. The safety bracket prevents the torch from slipping out of the holder and thus prevents unintentional gas flow. When the torch is picked up the full flow of media, with the same mixture proportions, is restored. For safe operation with minimum gas consumption dor intermittant work. Environmentally friendly as it reduces oxides of Nitrogen when the torch is hung up.

Gases Version fit for Inserts Acetylene Methane, Propane, MAPP® Hydrogen

mechanical STARLET, STAR 71600140 71600139 - mech., chem. Plated. STARLET, STAR - - 71605939electric, 24V, 50/60 Hz MINITHERM, STARLET 71605756 71605756 71605756electric 230V, 50/60Hz MINITHERM, STARLET 71605755 71605755 71605755electric 230V, 50/60Hz STAR, SUPERTHERM 71651892 71651892 71651892

Construction: Electrical Gas Economiser: The economiser and ignition unit comprises a bench stand with ignition button and holder for the welding or brazing torch which can be easily installed on every work-bench. The switching elements for the fuel gas and Oxygen and for the ignition are installed in a separate cabinet which can easily be fixed under the work-bench. The electrical leads from the switchbox to the ignition head are fed through the table legs so they are protected in the working area.

Applications: Electrical Gas Economiser:For lightweight welding and brazing torches especially of the type MINITHERM with brief, intermittent use. When the torch is hung up the flow of gas and electricity to the ignition head is interrupted. When the torch is picked up the gas flow through the solenoid valve is opened. Simultaneously the ignition takes place in the ignition head. The ignition interval can be set with a timing relay. For safe, energy saving and environmentally friendly operation without a pilot flame.

GRIFLAM Heating Technology Accessories: Solenoid Valves

Applications: To secure, regulate and control the flow of gases and air to gas torches and gas equipment.

Gas Version Acetylene,

MAPPPropane,

Methane (Natural gas), Propane,

Methane (Natural gas), Oxygen, H2O

Hydrogen, Description 2/2 way valve 2/2 way valve type VG 8 2/2 way valve type VG 15 2/2 way valve

Pressure range 0 – 15 bar 0 – 1,8 bar 0 – 100 mbar 0 – 15 bar Ambient temperature max. 55°C -20°C - +60°C -20°C - +60°C max. 50°C Media temperature + 80 °C -20°C - +60°C -20°C - +60°C -10 to +100°C

Internal thread R ½“ R ¼“ R ½“ R ½“ Duty cycle 100% 100% 100% 100%

Sealing material NBR (Perbunan)

Perbunan Perbunan Viton

Housing material Brass, PA 66 AlSi-pressure cast AlSi-pressure cast Brass Installed length As required As required As required As required Nominal bore DN 12 DN 8 DN 15 DN 12

Voltage / Frequency Part number 24V Direct current 71603240 71651619 71651621 0647469

24V / 50Hz 71603241 - - 0346588 230V / 50 Hz 71603242 71651620 71651622 659509

Solenoid for Acetylene With threaded connections Threads see page 80

Solenoid for Propane, Methane

Type VG 8 Type VG 15

GRIFLAM Heating Technology Accessories: Flow Shut-off Valves Ball Valves

Construction: Ball valves to DIN 32509 are supplied as standard with pipe internal connection threads to DIN ISO 228 part 1.

Housing: Brass, Nickel plated.

Valve: Brass, hard chromed.

Seal: Teflon

Temperature range: -20°C TO max. +180°C (depending upon medium and operating pressure).

Application: For shutting off the supply of fuel gas or Oxygen or compressed air for welding, cutting or heating torches.

Connections: see page 80

DN [mm]

PN [bar]

D[zoll]

L[mm]

B[mm]

H[mm]

SW [mm]

R[mm]

Weight [g]

Gas Part No.

15 40 R ½ 63 34 40 27 97 0,25 Oxygen 7165162315 1,5 R ½ 63 34 40 27 97 0,25 Acetylene 7165162415 10 R ½ 63 34 40 27 97 0,25 Propane, Methane,

etc. 71651625

R

H

D

SW

B

L

Ball valve R ½ with G 3/8 (male) inlet and G 3/8 (cap nut) outlet for Oxygen

Ball valve R ½ with G ½ (male) inlet and G ½ (cap nut) outlet for Acetylene

Valves for different nominal bores available on request.

GRIFLAM Heating Technology Accessories: Filter Type F 10 for Oxygen and Technical Gases

Construction: Operating pressure PV : max. 200 bar Material: Housing: Brass, Filter element: Sintered Bronze Weight: 1 kg Pore size: 10 – 25 µmFilter Area: 24 cm2

Throughput Q: 8 m3/h (1 bar, 15 °C) in Normal conditions / bar (absolute)

Application:For filtering out foreign bodies such as rust, sand, filings etc. from pipelines in the performance area given, e.g. in front of pressure regulators. For all gases which the materials used can withstand, e.g. compressed air, Oxygen, Nitrogen, Carbon Dioxide, Forming gas, Propane, Butane, Hydrogen, lighting gas, Methane, Natural gas. Used for technical gases up to quality 4.8.

• to avoid operating problems • to protect the downstream valves from wear • with easily changed filter inserts.

Certified to DIN ISO 9001.

Part No.: 71706936

G 1/2

65

145

GRIFLAM Heating Technology Accessories: Gas Filter Type GFK

Construction: To DIN 3386 Housing: DN 15 to DN 100 from AlSi casting,

DN 125 to DN 250 from welded sheet steel Filter pad: Polypropylen fleece (50 µm as standard)

Technical Data:

Gases: Natural gas, Town gas, Liquid gas (in gaseous form ), Bio gas and Air Max.Operating pressure: 4 bar NTP Operating temperature: -15°C to +80°C Installation: in horizontal and vertical lines

Application: For the cleaning of fuel gases and air for combustion in all gas burning locations. To protect downstream equipment from dirt. Very high flow rates with high cleaning efficiency and long operating times. Easily cleaned filter pads. Tested and certified to EU guidelines.

Type DN Connection L [mm] ∅ D [mm] Weight [kg] Filter [mm2] Part No. GFK 15R40-4 15 Rp ½ 92 88 0,4 127 x 56 71651626 GFK 20R40-4 20 Rp ¾ 92 88 0,4 127 x 56 71651627 GFK 25R40-4 25 Rp 1 135 134 0,8 210 x 75 71651628

Gas filters for different nominal bores available on request.

∅ D

L

GRIFLAM Heating Technology Accessories: Air Hoses Water Hoses

Design: Oxy-fuel, Air and Water hoses made to recognised technical regulations from flexible, elastic material. Surface resistant to sparks. Bore: free from loose particles and material (e.g. Talcum powder). Application: For the flexible supply of welding, cutting and heating torches.

Dimensions [mm] Medium Inner ∅ d Wall thickness s

max. operating pressure [bar]

Outer colour to DIN Part No.

3,2 1,8 0140079 4 3,5

10 05100550

6,3 5 05101010 9 5,5 05101060

11 5,5 05101200 12,5 6 05102940

Oxygen

16 6

20 Blue

RAL 5007 8541

05102030 3,2 1,8 0140078 4 3,5 05100560

6,3 3,5 05100010 9 3,5 05100040

11 3,5 05100050

Acetylene Hydrogen Methane

(other, non- flammable

gases) 12,5 4

10 RedRAL 3000

8541

05100130 6,3 3,5 05103160 Propane,

Butane MAPP

9,5 3,5 6 Orange

RAL2000 4815 05102130

6 4Compr. Air Water

18 Black RAL 9005

05101070

Argon 6 3,5 20 Black 0122006

Oxygen Hose Compressed Air Hose Water Hose

Propane Butane MAPP Hose

Acetylene Hydrogen Methane Hose (and all non-flammable gases)

Hoses to EN 559 (not illustrated)Medium Dimensions [mm] Ident. colour max. operating pressure[bar] Part No. Oxygen DN 6 x 5 Blue 20 0469030 Oxygen DN 8 x 3,5 Blue 20 0469033

Acetylene, Hydrogen DN 8 x 3,5 Red 20 0469031 Propane DN 8 x 3,5 Orange 15 0469032

Dimensions DN [mm] max. operating pressure [bar] Part No. 6x3,5 20 0462863 8x3,5 20 0462859 10x4 20 0462860 12x4 20 0462861

16x4,5 20 0462862

GRIFLAM Heating Technology Accessories: Hoses for all fuel gases Oxy-gas hoses

Construction:Rubber hoses with fibre inserts fitted with hose tails, fitting bushes and connection nuts at both ends. All versions with steel wire covers as additional protection against mechanical damage. Heat resistant to max. 60°C.

Application:For the flexible supply of welding, cutting and heating torches.

Part No. Nominal Bore DN

Medium Connection Cap Nut 1m with connections [each] Metre-ware [m]

6 All fuel gases G 3/8 LH 71651609 71651610 9 All fuel gases G 3/8 LH 71651611 71651612

11 All fuel gases G ½ LH 71651613 71651614

6 Oxygen G ¼ 71651615 71651616 9 Oxygen G 3/8 71651617 71651618

For orders < 1m, the price per m will be charged. For orders > 1m with connections please give the part number for 1m with your order and state also the length required. The price will be calculated as 1m with connections + the additional length as metre-ware.

Hoses with different nominal bores or connections available on request.

GRIFLAM® Heating Technology Accessories: Adjustment Valves

Construction: Adjustment valves with right angled knob and vertical valve cone with O ring seal. Identification: Oxygen: blue Fuel gas: red

G ¼ , G 3/8 LH: for connection to the MINITHERM, STARLET or STAR shafts (page 7) Brass valve bodies and connections, CrNi steel valve cone. With Monoblock valve.

G 3/8 , G ½ LH: for connection to the SUPERTHERM 20 shaft (page 7) Brass valve body, connections and knob, CrNi steel valve cone.

G 1/2 , G3/4 LH: (not illustrated) for connection to the SUPERTHERM 30 shaft (page 7) Inclined flow valve seat and adjustable seal bush with PTFE seal. Stamped Brass valve seat, special Brass valve cone, Aluminium knob.

Dosing valve for fuel gas with calibrated, knurled handle for fine adjustment. G 3/8 LH: for connection to MINITHERM shaft (page 7)

Application: Shut-off and adjustment valve for torches with MINITHERM, STARLET, STAR or SUPERTHERM shafts.

G ¼ und G 3/8 for Oxygen G 3/8 LH for fuel gas

Dosing valve G 3/8 LH for fuel gas

L

H

Dimensions Inlet: Male Outlet: Female

Medium Norminal bore

DN [mm]

max. permitted operating pressure

[bar] L [mm] H [mm]

Part No.

G ¼ LH Fuel gas 2 25 63 42 71800874 G ¼ Oxygen 6 40 60 45 71800500

G 3/8 LH Fuel gas 9 40 60 45 71800502 G 3/8 Oxygen 9 40 60 45 71800501

G ½ LH Fuel gas 8 25 85 58 71800855 G1/2 Oxygen 11 40 81 62 16009720

G ¾ LH Fuel gas 15 40 107 105 on request Inlet: Female Outlet: Male

G3/8 LH Fuel gas 9 40 60 45 71803909 G 3/8 Oxygen 9 40 60 45 71803908 G ¼ Oxygen 6 40 60 45 71803907

G ½ (o. Abb.) Oxygen 10 40 105,5 110 71803691 G ¾ LH (o. Abb.) Fuel gas 13 40 104 110 on request

Dosing valve G 3/8 LH Fuel gas 71651660

GRIFLAM Heating Technology Accessories: Safety

Construction: Flame flash-back arresters with corrosion resistant Stainless Steel filter, with gas reverse flow valve to prevent the back-flow of medium and with sintered Stainless Steel flame arrester to prevent flame flash-back.

Type DG 91 UA: for directly mounting on handle or shaft

Type GG 91: for directly mounting on handle or shaft

Type DGN: for mounting on the gas-tapping

Type DG 91 N: for mounting on the gas-tapping

Application:For installation at the torch inlet mounted on the shaft or handle to protect against:

• Creeping and sudden gas back-flow • Flame flash-back

Type GG 91 Type DG 91

Take-up point flash-back arresters available in separate brochure.

Connection Type Medium Inlet Outlet

Flow rate-Volume of air [m3/h] At pressure [bar]

Part No.

GG 91 Fuel gas G 3/8 LH G 3/8 LH 1,81 – 23,00 [0,3 – 5,0] 0463284 GG 91 Oxygen G ¼ G ¼ 1,81 – 23,00 [0,3 – 5,0] 0463285

DG 91 UA Allbrenngas G 3/8 LH G 3/8 LH 6,50 – 54,70 [0,5 – 5,0] 0463370 DG 91 UA Allbrenngas G ½ LH G ½ LH 6,50 – 54,70 [0,5 – 5,0] 0463371 DG 91 UA Oxygen G 3/8 G 3/8 6,50 – 54,70 [0,5 – 5,0] 0463373 DG 91 UA Oxygen G ½ G ½ 6,50 – 54,70 [0,5 – 5,0] 0463374

DGN Allbrenngas G 3/8 LH G 3/8 LH 2,35 – 33,00 [0,3 – 5,0] 0463282 DGN Oxygen G ¼ G ¼ 2,35 – 33,00 [0,3 – 5,0] 0463283

DG 91 N Allbrenngas G 3/8 LH G 3/8 LH 3,50 – 45,00 [0,3 – 5,0] 0463290 DG 91 N Allbrenngas G 1/2 LH G 1/2 LH 3,50 – 45,00 [0,3 – 5,0] 0463329 DG 91 N Oxygen G 1/4 G 1/4 3,50 – 45,00 [0,3 – 5,0] 0463291 DG 91 N Oxygen G 3/8 G 3/8 3,50 – 45,00 [0,3 – 5,0] 0463330 DG 91 N Oxygen G ½ G ½ 3,50 – 45,00 [0,3 – 5,0] 0463331

GRIFLAM Heating Technology Accessories: Threaded Connectors Type R-G(M) Type R-G(G)

Construction: Type R-G(M):Conical external thread to DIN 2999 on connection nut with cylindrical internal thread. (Left-hand threads identified by notch in the hexagon).

Application:For the connection of shut-off, control and measuring valves with conical internal threads to DIN 2999 for flammable gases, Oxygen and compressed air to valves with cylindrical external and internal thread connections.

Threads Type R-G(M) Threads Type R-G(G) Conical

External thread R [inch]

Cap nut with Internal thread

G [inch] Part number

Conical External thread

R [inch]

Cylindrical External thread

G [inch] Part number

¼ 71651603 ¼ 75300276 ¼ LH 71651604 ¼ LH 71602501 3/8 71651605 3/8 71651606

1/4

3/8 LH 71650683

1/4

3/8 LH 71650684 ¼ 71604592 ¼ 71602502

¼ LH 71604593 ¼ LH 71602503 3/8 71604594 3/8 71602504

3/8 LH 71604595 3/8 LH 71602505 ½ 71604596 ½ 72102013

1/2

½ LH 71604597

1/2

½ LH 72102012

Versions with conical external threads R 1/8, R 3/8, R ¾ and R 1available on request.

R-G(G) ½ - 1/4

R-G(G) ½ - 3/8 LH

R-G(M) ½ - 1/4

R-G(M) ½ - 3/8 LH

R GGR

Construction: Type R-G(G):Conical external thread to DIN 2999 on cylindrical external thread. (Cylindrical external left-hand threads identified by notch in the hexagon).

GRIFLAM Heating Technoloy Accessories: Angle Connections PN 40 Double Thread Connectors

Angle Connesctions: Construction: With cylindrical external or internal threads and 90° bend.

Application: For the connection of valves and hoses with metallic connection thread seals.

Length [mm] Spanner size [mm] thread l1 l2 SW1 SW2

Part No.

G ¼ 28 22 17 17 71826666 G ¼ LH 28 22 17 17 71826669 G 3/8 31,5 23 17 19 71826667

G 3/8 LH 31,5 23 17 19 71826670 G ½ 37,5 26 20 24 71826668

G ½ LH 37,5 26 20 24 71826671

l1SW1

l2

G

SW2

G

SW

G2G

L1

L2 L2

Double thread Connectors: Construction:Brass, both ends with external thread and internal cone seal.

Application: For joining oxygen, fuel gas, compressed air and cooling water hoses with connection threads.

thread G1 [

G2 Flwo bore

[mm] total length

L1 [mm]

thread length L2

[mm]

Spanner size SW

[mm] Part No.

¼ ¼ 71826006 ¼ LH ¼ LH 7 34 12 14 71650376 3/8 3/8 70101361

3/8 LH 3/8 LH 10 37 13,5 17 71826008 ½ ½ 72102088

½ LH ½ LH 12 44 15,5 22 72323165 ¾ ¾ 73203829

¾ LH ¾ LH 16 47 17 27 72308249 1 1 73203830

1 LH 1 LH 22 52 19 36 71650381

GRIFLAM Heating Technology Accessories: T-pieces for pressure gauges Pressure gauges Distributors

T-piece for pressure gauge:

Application: Measurement of pressures on the torch inlet. For prevention of misadjustment the pressures in reason of pressure loss in the gas supply.

T-piece for Pressure gauge

G1 G2 Length L [mm] Part No.

G 1/4 G 1/4 G 1/4 ca. 80 71825530 G 3/8 G 3/8 G 3/8 ca. 80 71825532

G 3/8 LH G 3/8 LH G 3/8 LH ca. 80 71825534 G 1/2 G 1/2 G 1/2 ca. 75 71825536

G 1/2 LH G ½ LH G ½ LH ca. 75 71825538

Pressure gauges:

red mark Part No. pressure [bar] Oxygen Acetylene neutral gases Oxygen Acetylene neutral gases

0 bis 2,5 1,5 1,5 1,5 0640114 0640479 0640070 0 bis 4 2,5 - 2,5 0640113 - 0640069 0 bis 6 4 - 4 0640112 - 0640068 0 bis 16 10 - 10 0640477 - 0640066 0 bis 25 16 - 16 0640109 - 0640065

Distributor (as shown):

Fuel gas G3/8LH: Part No. 51211602 Oxygen G1/4: Part No. 51211653

GRIFLAM Heating Technology Accessories: Brazing Nipples PN 40 Type K-I Type K-A

Brazing nipple to fit cap nut Diameter [mm]

Length [mm]

[inch] [inch] di d1 d2 L l1 l2Part No.

Type K-I G 3/8 G 3/8 LH 7,9 10,2 12 24,5 9 6 51245720 G ½ G ½ LH 9 12,2 14 30,5 10 7 67701036 G ¾ G ¾ LH 14 15,2 19 32 11,5 8 71826929

Type K-A G ¼ G ¼ LH 5 6 9 25 8,5 5 71700625 G ¼ G ¼ LH 5 8 9 26,5 8,5 5 67710107 G 3/8 G 3/8 LH 8 10 12 33 9 6 54934050 G ½ G ½ LH 10 12,9 14 34 10 8 67651514 G ¾ G ¾ LH 13,6 15,8 19 41 11,5 8 51214570 G ¾ G ¾ LH 13,6 15,8 19 50 11,5 8 71700067 G 1 G 1 LH 18 19,8 25 42 14,5 10 51214580

Construction: With conical turned surface for mechanically sealing connections and Internal step (Type K-I) or External step (Type K-A)

Material: Brass (etched and pacified).

Application: For brazing to pipes for flammable gases, Oxygen, compressed air and cooling water.

d2di

L

l1 l2

d1di

L

l1 l2

Type K-I Type K-A

d1d2

GRIFLAM Heating Technology Accessories: Brazing Threaded Pieces PN 40

Construction:With cylindrical inch threads and internal sealing cone and hexagonal surface.

Material: Brass (etched and pacified).

Application: For brazing to pipes for flammable gases, Oxygen, compressed air and cooling water.

Diameter [mm]

Length [mm]

Cylindrical external thread G

[inch] d1 d2 L l1 l2

Spanner size

SW [mm] Part No.

G ¼ 5 6,1 19,5 12 5 14 67701019 G ¼ 5 8,1 21 12 6 14 54931610

G ¼ LH 5 8,1 21 12 6 14 71604054 G 3/8 9 9 23 15,5 6 17 47170880 G 3/8 9 10,1 23 15,5 6 17 47170980

G 3/8 LH 9 10,1 23 15,5 6 17 54931620 G 3/8 9 13,8 23 15,5 6 19 57403020

G 3/8 LH 9 11 23 15,5 6 17 71650064 G 3/8 LH 9 15 23 13,5 6 19 55205520

G ½ 9 11,1 26 16,5 6 22 71650063 G ½ 11 12,2 26 16,5 7 22 67701022

G ½ LH 11 12,2 26 16,5 7 22 67701028 G ½ 12 15,1 26 16,5 8 22 55205510 G ¾ 14 16,2 30 17 8 27 67701023

G ¾ LH 14 16,2 30 17 8 27 67701029

Gd1d2

L

l1l2

GRIFLAM Heating Technology Accessories: Cap Nuts PN 40

Construction: Cap nuts with cylindrical internal thread. Material: Brass (etched and pacified).

Application: Used with hose tails and brazing nipples for connecting hoses and pipes for flammable gases, Oxygen, compressed air and cooling water.

Length [mm] G[inch]

Diameter d [mm] l1 l2

Spanner size SW [mm]

Hex. size e [mm]

Part No.

G ¼ 9,5 15,5 12,5 17 19,6 70050030 G ¼ LH 9,5 15,5 12,5 17 19,6 47130250 G 3/8 12,5 16,5 13,5 19 21,5 70050130

G 3/8 LH 12,5 16,5 13,5 19 21,5 70050040 G ½ 14,5 20,5 16,5 24 27,7 286256

G ½ LH 14,5 20,5 16,5 24 27,7 286327 G ¾ 19,5 22,5 18,5 30 34,6 286415

G ¾ LH 19,5 22,5 18,5 30 34,6 286416 G 1 25,5 26,5 21,5 41 47,3 0286116

l1

l2

G

e

dSW

Sealing nipples for cap nuts Material: Brass

G 1/4: Part number: 47121140 G 3/8: Part number: 47121150

GRIFLAM Heating Technology Accessories: Hose Tails PN 40 Hose Clamps

Construction: Hose Tail:Used with cap nuts. Brass (etched and pacified).

Worm hose clamp: Band width 8 mm, made of stainless steel. Body and hexagon screw zinc-coated. Safety worm hose clamp: rust-proof, extremely robust

Application:For the connection and joining of hoses for flammable gases, Oxygen, compressed air and cooling water.

Tail for hose inner diameter LW [mm]

Suitable cap nut [inch]

Tail flow bore DN [mm] Part No.

3,2 G ¼ G ¼ LH 2 71601160 3,2 G 3/8 G 3/8 LH 2 71601161 4 G ¼ G ¼ LH 3,4 47140820 4 G 3/8 G 3/8 LH 3,4 47140830 6 G ¼ G ¼ LH 4,9 70050050 6 G 3/8 G 3/8 LH 4,9 70050060 6 G ½ G ½ LH 4,9 749114 8 G 3/8 G 3/8 LH 6,9 47140770 9 G 3/8 G 3/8 LH 7,9 47140090 9 G ½ G ½ LH 7,9 749111 11 G ½ G ½ LH 9,8 47140230 13 G ½ G ½ LH 11,8 70203581 16 G ¾ G ¾ LH 13,6 47124990

Hose clamps for Oxy-Fuel Hoses Clamping Range Part No. 8 - 12 mm 0462895 10 - 16 mm 0462896 Worm hose clamp 16 - 27 mm 0462898 11 - 13 mm 0462961 12 - 20 mm 0542001 Safety worm hose clamp 13 - 24 mm 0462901

MINITHERM one ear hose clamps D = 6,8mm for Oxygen and fuel gas hoses 3,2 x 1,8 mm

0800487

Safety worm hose clamp

GRIFLAM Heating Technology Accessories: MEGRIFLEX® Leak Tacing Spray SUPER CLEEN Pickling Paste Neutralizing Paste

Applications: MEGRIFLEX leak tracing spray for detecting gas leaks on screw connections, pipings, vessels and hoses etc. Can be used for outside tests on oxygen conducting lines. Simply spray from the can in the event of leaks, bubles will form in a very short time.

MEGRIFLEX is non-combustible.

Content: 400 ml

Part No. 0462513

SUPER CLEEN Stainless Steel Pickling Paste does not contain hydrochloric acid and chlorides, SUPER CLEEN meets the requirements of the Specification AVS D 8.1 B/000 issued by Kraftwerk Union AG - Pickling - Stainless steel materials - nuclear engineering -

Content: 2 kg

Part No. 0462285

Neutralizing Paste neutralizes strongly acidic e. g. SUPER CLEEN, hydrofluoric pastes for safe removal and disposal.

Content: 2 kg

Part No. 0462928

GRIFLAM Heating Technology Flame Hardening:

Construction: Hardening torches for flame hardening to special customer specifications.

Application: Quench hardening ferrous materials, mild and alloyed steels with at least 0,3 % Carbon content can be protected against wear on their edges through flame hardening. The depth of hardening is 1 to 8 mm and can be influenced by the flame temperature and the time of heating. In the mechanised version shaped torches and quenching torches are used which work simultaneously (feed hardening) or sequentially (circulation hardening).

Material Table for Flame Hardening DIN-

Designation C-Content

[%] Other

[%] Tensile strength

treated [kg/mm2]

Hardening temp. [°C]

Rockwell Hardness

[RC]St 50.11 St 60.11 St 70.11

X

X

up to 0,35 up to 0,45 up to 0,60

C content not guaranteed at least 50 at least 60 at least 70

up to 860 up to 830 up to 810

up to 48 up to 54 up to 60

C 35 C 45 C 60 X

0,32 – 0,40 0,42 – 0,50 0,57 – 0,65

P: max. 0,45 S: max. 0,45

55 – 65 60 – 72 70 – 85

840 - 870 820 - 850 800 - 830

48 – 52 55 – 60 60 – 64

Ck 35 Ck45 Ck53 Ck 60 X

0,32 – 0,40 0,42 – 0,50 0,50 – 0,57 0,57 – 0,65

P: max. 0,35

S: max. 0,35

55 – 65 60 – 72 65 – 80 70 – 85

840 - 870 820 - 850 810 - 840 800 - 830

48 – 52 55 – 60 58 – 62 60 – 64

37 Mn Si 5 53 Mn Si 4 42 Mn V 7

X0,33 – 0,41 0,50 – 0,57 0,38 – 0,45

Mn: 1,1 – 1,4 Si: 1,1 – 1,4 Mn: 0,8 – 1,0 Si: 0,8 – 1,0

Mn: 1,6 – 1,9 V: 0,07 – 0,12

80 – 95 80 – 95

90 – 105

830 – 850 820 – 850 840 – 860

55 – 60 58 – 62 56 – 60

34 Cr Mo 4 42 Cr Mo 4

0,30 – 0,37 0,38 – 0,45

Mn: 0,9 – 1,2 Mo: 0,15 – 0,25 Mn: 0,9 – 1-2 Mo: 0,15 – 0,25

80 – 95 90 – 105

820 – 840 820 – 840

54 – 58 58 – 62

42 Cr V 6 50 Cr V 4

0,38 – 0,46 0,47 – 0,55

Cr: 1,4 – 1,7 V: 0,07 – 0,12 Cr: 0,9 – 1,2 V: 0,07 – 0,12

820 – 840 820 – 840

53 – 57 58 – 63

G S – 52 G S – 60

X at least 52 at least 60

830 – 850 830 – 850

48 – 54 54 – 60

G G – 22 G G – 16 G G - 30

XC geb. 0,5 – 0,8

at least 22 at least 26 at least 30

840 – 860 840 – 860 840 – 860

48 – 55 48 – 55 48 - 55

x) possibly suitable

GRIFLAM Heating Technology Flame Hardening: Line Hardening Torches Prism Hardening Torches - selected examples -

Prism hardening torch Type SUPERTHERM Torch head 45° to the work-piece Flame width: 13 mm each 4 rows drilled, d = 0,8 mm

Quenching water outlet width: 12mm 4 rows drilled, d = 1,1 mm Quenching water connection: G ½ (ÜM)

Line hardening torch Type SUPERTHERM Flame width: 30 mm 4 rows drilled, d = 0,8 mm

Quenching water outlet width: 34 mm 4 rows drilled, d = 1,1 mm Quenching water connection: G ½ (ÜM)

Prism hardening torch Type SUPERTHERM Torch head: 1x 60° to the work-piece Flame width: 18 mm 3 rows drilled, d = 0,8 mm 1x 30° to the work-piece Flame width: 30 mm 3 rows drilled, d = 0,8 mm

Quenching water outlet width: 32 mm 3 rows drilled, d = 1,1 mm Quenching water connection: G ½ (ÜM)

All Types: Gases: Propane/Oxygen

Hardening torches for other gases, jet diameters, connections etc. available on request.

GRIFLAM Heating Technology Planning service heating units Solutions for heating units

Please send us an offer in accordance to our datas below:

Company: Mr./Mrs.: Phone: Department: Fax: Street: City: E-Mail: State: Date:

• Specification to material / work-piece:

- material:

- Sketch:

- Start temp: - Final temp.:

- Deep of heating by fullmaterial:

- Time for heating process:

- Tubes: The material is rotating during heating: yes: no:

- If yes: Speed of rotation:

• Specification to gases:

- Fuel gas: Propane Methane Acetylene Others:

with: Oxygen Compressed air Sucked air

Supply with fuel gas from:

Single Cylinder Single Cylinder Battery of Cylinders Battery of Cylinders Bundel Bundel Tank Compressor

• Please offer us the following componenets:

Main torch with shaft or with handle:

Electrical ignition torch:

Gas supply panel

Control Cabinet

Accessories (hoses, gauges, adjustemnet valves)

Pyrometer for no-contact measurement of temp.: Gas warning system

Delivery time:

Documents

GRIFLAM Heating Technology - Messer-CSmesser-cs.com/southafrica_stick/s/Messer Griflam Heating.pdfThe heating process and the required temperature height determine not only the choice