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1© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany“Industry 4.0 and Productivity Improvement in
Automotive and Auto Parts Industries”
Industry 4.0: A Perspective from Fraunhofer Institute of Factory Operation and Operation (IFF)
Fraunhofer IFF ASEAN Regional Office BangkokRalf Opierzynski, Thailand, July 2016
2© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
3© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
4© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer Profile in 2015
67 Institutes & independent
Research Units
24 000 Employees
€ 2.2 Billion Research Budget
FhG - Groups
� Microelectronic
� Production
� Information and Communication Technology
� Materials and Components
� Life Sciences
� Surface Technology and Photonics
� Defense and Security Research
5© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer Representative / Regional Offices in Asia
Fraunhofer Representative Office Korea
Mr. Joohwan Kim, Seoul
Fraunhofer Representative
Office JapanMr. Hideya Miki, Tokyo
Fraunhofer Representative
Office Beijing
Mr. Welf Zoeller
Fraunhofer IFF Regional Office ASEAN,
Bangkok, Thailand, Mr. Ralf Opierzynski
Fraunhofer Representative
Office Indonesia
Dr. Ida-BagusKesawa Narayana
Fraunhofer Office Singapore
Prof. Wolfgang
Mueller-Wittig
6© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
7© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
How does the Future will look like?
8© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Smart industry or “INDUSTRY 4.0” refers to the technological evolution from embedded systems to cyber-physical systems. Put simply, INDUSTRY 4.0
represents the coming fourth industrial revolution on the way to an Internet of Things, Data and Services.
Decentralized intelligence helps create intelligent object networking and
independent process management, with the interaction of the real and virtual worlds representing a crucial new aspect of the manufacturing and production process.
INDUSTRY 4.0 represents a paradigm shift from “centralized” to “decentralized” production - made possible by technological advances
which constitute a reversal of conventional production process logic.
http://www.gtai.de/GTAI/Content/EN/Invest/_SharedDocs/Downloads/GTAI/Brochures/Industries/industrie4.0-smart-manufacturing-for-the-future-en.pdf
Industry 4.0 - Defintion
9© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
http://www2.deloitte.com/content/dam/Deloitte/ch/Documents/manufacturing/ch-en-manufacturing-industry-4-0-24102014.pdf
Industry 4.0 Environment
10© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
https://www.bcgperspectives.com/content/articles/engineered_products_project_business_industry_40_future_productivity_growth_manufacturing_industries/
Industry 4.0 – Core Priorities
11© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
12© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer Institute for Factory Operation and Automation (IFF) Magdeburg Germany
Industry 4.0 Portfolio
13© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer IFF Magdeburg, Germany – Structure / Expertise
14© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
14
Fraunhofer IFF: Well Connected
� Power Grids and Renewable Energies
� Machine Vison
� Robotics and Embedded Systems
� RobotsLab
� Simulation Techniques
� Training und Technology
� Virtual Engineering
� Visualization Techniques
Centers of Expertise
Center for Digital Engineering CDE
� Chair of Logistics Systems– Logistics Process Analysis– Logistics Process
Modeling
� Chair of Material Handling Systems
� Galileo Test Bed for Logistics and Transportation Telematics
ILM
� Fraunhofer Group for Production
� Fraunhofer AutoMOBILE Production Alliance
� Fraunhofer Big Data Alliance
� Fraunhofer Embedded Systems Alliance
� Fraunhofer Energy Alliance
� Fraunhofer Additive Manufacturing Alliance
� Fraunhofer Nanotechnology Alliance
� Fraunhofer Traffic and Transportation Alliance
� Fraunhofer Vision Alliance
Fraunhofer Group and Alliances
15© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
The VDTC specializes in digital engineering and process and plant engineering. Our experts develop customized solutions for the
engineering, testing and operation of technical systems.
16© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
16
Digital Engineering and Virtual Reality Applications
Virtual Interactive trainingand digital documentations
Review3DDigital Factory / Digital Plant
3D building plattform
Urban and infrastructure planning
VirtusFinal repository safety research / Pre- and post-
processing of numerical simulations
VDT Framework
Trassen-
planung
17© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
17
We connect digital and real work, production and
logistics systems and their infrastructures
with integrated digital engineering and operation:
Fraunhofer IFF as Technology PartnerIntegrated Production
© Fraunhofer IFF
Development Installation Start-up OperationDismantle-
ment
3D CAD model Functional plant model
Simulation of plant performance
Optimization of plant operation
Knowledge retention
18© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
18
Calculation and optimization of manufacturing parameters
Resource Efficient Production and Logistics
Simultaneous Plant and ManufacturingDevelopment
Commissioning and service
Chemical Industry
Integrated digital engineering of a plant that produces membrane filtration elements
Reduction of
� Development risk� Time and cost� Defective products,
from 10% to 1%
Shortened development time
� 15–20% project period
�New options for
qualification
Virtual model: Control system development and programming by “virtual teaching”
VR aided design of manufacturing plant
VR layout planningProduct design and optimization
Pictures © Fraunhofer IFF
19© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
19
Zero-defect
manufac-
turing
Machine Manufacturers
Diversity of models and high complexity of jobs in
assembly operations
Visual assistance and inspection systems for
clamping system assembly
� Virtual templates to position and align
components
� Augmented reality: Information supplied by
camera images of the assembly scene, overlaid
with 3D CAD models
� Upgradable with an inspection assistant
Smart Work Systems
Visual Assistance and Inspection Systems
© Kolbus GmbH & Co. KG
Shortened
assembly time
� 20%
� Reliability in
the process
chain© Fraunhofer IFF © Fraunhofer IFF
20© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
20
Automation and Application Industry
Ascertainment of Thresholds for Safe Human-Robot
Collaboration
Fraunhofer IFF Load Study
� Systematic collision tests with human subjects for the
first time ever (medical supervision, ethics commission
consent)
� Determination of biomechanical thresholds (pain, slight
swelling or hematoma )
� Findings will be incorporated in international standard
TS 15066
Smart Work Systems
Safe Human-Robot Interaction
© Fraunhofer IFF
� Determination of maximum biomechanical loads for
collisions without injury
� Study of injury-related parameters
© Fraunhofer IFF
21© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
21
Work areas Shared by Humans and
Machines
Safe cooperation between humans and
machines
Projection and camera-based sensor
system
� generates optical safeguarded zones
� display of robot status, instructions for
procedures, etc.
Smart Work Systems
Workplace Monitoring for More Safety
© Fraunhofer IFF
Immediately
recognizable
safeguarded zones
Ergonomic
interaction
© Fraunhofer IFF
22© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
22
Industry 4.0 - IT in LogisticsMachine to Machine Interface
Heute:Elektronik-frei
Fotos: Fraunhofer IFF und Treston
AR-Assistence
Control by Gestures
Handsfree-Control
23© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
23
Functionalities and Benefits
� A Virtual Industrial Park Model provides a realistic impression of existing and planned structures
� Interactive functions: information retrieval, investment simulation and planning scenario
in real time
� Link modules to external / real estate data bases give full access to hard facts and park information
� Logistics simulation tool-set ensures the generation of
optimized scenarios tailored to the individual needs
� Dynamic energy management concepts - virtual
power plants: visualization of energy demand and
supply relationships, energy flows, energysupply systems, cluster solutions
„Virtual Industrial Park“Concept in Brief
24© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
24
Infrastructure for Energy Distribution
Integrating Large Storage Systems inDistribution Grids
13%
68%
19%
Integration of large storage systems in and their impact on distribution grids
Grid study “Net2Storage”:
Analysis and simulation of
load and generation situations
in a grid using large storage
systems
Grid utilization with large storage systems
OverloadHigh load
Normal
Derivation of models for parallel
market and grid operation
Recommendations of sizes and locations
of large storage systems in distribution
grids
25© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer Institute for Open Communication Systems (FOKUS) Berlin Germany
Industry 4.0 Portfolio
26© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
26
Pre-standard Research & Test bed for the 5G ecosystem
� 5G ecosystem aims to provide the next wireless system beyond LTE/EPC
� More efficient communication for the subscribers (low delay/high capacity)
� Providing the users a means to control their environment (automation/reliability)
� Providing communication for other markets (Industry 4.0, eHealth, energy, critical)
� Fraunhofer FOKUS is developing the NON-OPEN SOURCE Open5GCore toolkit enabling R&D in the fields of:
� 5G Radio Support
� Convergence with LTE, Wi-Fi, Fixed and Satellite
� Intelligent network management
� Virtualization and softwarization
� Devices and applications
� Open5GCore is a pre-standard software implementation:
� Addressing 3GPP, ETSI NFV, IETF, ONF standards
� Designed for the specific R&D needs
5G Core
27© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
28© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Center for Digital Engineering – CDE
29© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Center for Digital Engineering / SEAR DE Thailand
Project Kick-off Meeting: June 2013 / Bangkok(Duration: 2013 – 2017)
The primary objective of the project “SEAR DE” is the
establishment of a sustainable, collaborative partnership
between Germany and Thailand in the field of digital
engineering. To this end, three key priorities are being
pursued:
� Technology transfer: institutionalization/establishment of a
national center of excellence in digital engineering in
Thailand,
� Sustainable transfer of expertise by collaborating on
qualification and education and
� Initiation and completion of bilateral research and
development projects with the involvement of industry
partners.
30© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
CDE Thailand – Reference / Siam Kubota
Pilot Project: Harvester Driving Simulator (VR based training environment)
Siam Kubota (Thai-Japanese Joint Venture)
31© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Virtual Development and Training Center / VDTC Tianjin ChinaProject Development / Implementation (2016 – 2018)
32© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Virtual Development and Training Center / VDTC Tianjin China
4. VorschlagInfrastruktur
特别说明的是,VDTC中心有一个360°超大投影系统,因此,既有建筑需要一个直径16 米、高6.5 米的圆柱形物理空间。Genaue Raum für 360 ° Großprojektionssytem,
Durchmesser von 16m, 6.5m Höhe, zylindrischeRaum
1-2栋四层建筑约3万平米。其中,15000平方米为办公室、高科技EDP实验室和会议室,5000平方米VDTC中心(即:开发培训及虚拟现实互动中心),3000平米国际创新中心。Umfasst eine Fläche von 15000㎡, enthält Büro,
High-tech EDP Labor und Konferenzraum, dieFläche von VDTC ist 5000㎡ ,3000㎡ internationale
Innovation Zentrum
33© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Fraunhofer-Gesellschaft Germany – Introduction
Industry 4.0 - Definition, Scope, Priorities & Challenges
Fraunhofer Germany: R&D Portfolio / Solutions in the field of Industry 4.0
Success Stories : Center for Digital Engineering / CDE
Outlook
Outline
34© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
http://www.bmwi.de/EN/Press/press-releases,did=697920.html
Recommendations: Public-Private-Partnerships
35© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
Coming together is a beginning,
keeping together is progress,
working together is success.
Henry Ford
36© Fraunhofer IFF, Magdeburg / Bangkok 2016
Univ.-Prof. Dr.-Ing. Michael Schenk
o References
o Reputation (IFF / FhG)
o Continuity
o Reliability
Co-ordination and Management of the Activities in the ASEAN-Region
by the
Fraunhofer IFF Regional Office ASEAN, Bangkok, Thailand
Contact:Ralf Opierzynski
Head of Office
IFF Fraunhofer Regional Office ASEAN
State Tower (RCK Tower)
1055/550 Silom Road, Floor 29th
Khwaeng Silom, Khet Bangrak
Bangkok 10500, Thailand
Tel. (TH) +66 812 855 465
Tel. (Office) +66 2630-8644
Fax (Office) +66 2630-8645
www.iff.fraunhofer.de