FlowCon Green.0 / Green.1 / Green - cci-co.com

Page 1 of 8Tech note · september 2018 · www.flowcon.com

Pressure Independent Control Valves15-40 mm / 1/2”-1 1/2”

FlowCon Green.0 / Green.1 / Green.2

SPECIFICATIONS

Insert:Static pressure: 2500 kPa / 360 psiAmbient temperature: +1ºC to +50ºC / +34ºF to +122ºFMedia temperature1: -20ºC to +120ºC / -4ºF to +248ºFMaterial:- Insert: Glass-reinforced PSU/POM/PPS- Metal components (internal): Stainless steel- O-rings: EPDM- Cone: PPS- Diaphragm: DN20 / 3/4” insert: EPDM DN40 / 1 1/2” insert: Hydrogenated acrylonitrile-butadiene-rubberStroke: DN20 / 3/4” insert: 3.4 mm / 0.13 in DN40 / 1 1/2” insert: 5.2 mm / 0.2 inMaximum close off pressure: 800 kPa / 116 psiMaximum operational ΔP: 800 kPaD / 116 psidControl characteristic: linear (may be converted to equal % on actuator)Control range: 1:1000 / IEC 60534Rangeability: 100:1Turn down ratio: 100:1Shut-off leakage: ANSI / FCI 70-2 2006 / IEC 60534-4 - Class IVFlow rate range: DN20 / 3/4” insert: 0.0103-0.308 l/sec / 0.163-4.89 GPM DN40 / 1 1/2” insert: 0.240-1.29 l/sec / 3.81-20.4 GPMValve: Material:- Housing: Forged brass ASTM CuZn40Pb2 or DZR CuZn36Pb2As- Ball valve: ABV: Chemically nickel plated brass ballEnd connections: A: Fixed female ISO or NPT (only available for Green insert 20 mm / 3/4”) AB: Fixed female ISO or NPT ABV: Union end connection in brass alloy ISO or NPT.

Note 1: Stated temperature rating is defined due to no external insert condensation.

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Page 2 of 8Tech note · FlowCon Green.0 / 1 / 2 · september 2018 · www.flowcon.com

SPECIFICATIONS (...continued)

FlowCon Actuators:

FlowCon Actuator5 FN.0.2 FN.0.3 FN.0.4Supply voltage 24V AC/DC ±10%, 50/60 Hz 110/230V AC ±10%, 50/60 Hz 24V AC/DC ±10%, 50/60 HzType Electrical, Bi-directional synchronous motorPower consumption 24V AC:

2.5VA operating (4.7VA max)24V DC:

1.2W operating (2.2W max)5VA

24V AC: 2.5VA operating (4.7VA max)

24V DC:1.2W operating (2.2W max)

Control signal Analog0(2)-10V DC

Digital2-position / 3-point floating

Digital2-position / 3-point floating

Feedback Yes, 0(2)-10V DC, <0.5mA No NoFailsafe function No No NoAuto stroke Yes No YesOperation time max 22 sec/mm 50 Hz: 18.5 sec/mm max 22 sec/mmAmbient temperature 0°C to +50°C / +32°F to +122°F +2°C to +50°C / +36°F to +122°F 0°C to +50°C / +32°F to +122°FMedia temperature 0°C to +120°C / +32°F to +248°F - 0°C to +120°C / +32°F to +248°FHumidity rating 0..85% rH, no condensation <95% rH, no condensation 0..85% rH, no condensation

Protection IP54, class III (IP40 upside-down) indoor use only IP54, class II IP54, class III (IP40 upside-down)

indoor use onlyCable Fixed

5 x 0.5 mm2, 1.5 m /5 x AWG20, 4.9 ft

Fixed3 x 0.3 mm2, 1 m halogen free /

3 x AWG22, 3 ft halogen free

Fixed3 x 0.5 mm2, 1.5 m3 x AWG20, 4.9 ft

Closing point adjustment During operation the actuator will self-adjust according to the closing point of the valveWeight 0.18 kg / 0.4 lb 0.25 kg / 0.55 lb 0.18 kg / 0.4 lb

Note 5: FlowCon warranty is voided using other actuators than supplied by FlowCon International.

M30 x 1,5

FlowCon FN.0.2/0.4

M30 x 1,5

FlowCon FN.1.X

FlowCon Actuator2 FT.0.23 FT.0.33 FT.0.43

Supply voltage 24V AC -10%... +20%, 50/60Hz 230V AC ±10%, 50/60Hz 24V AC/DC -10%... +20%, 50/60HzType Thermal Thermal ThermalPower consumption 1.2W 1.2W 1.2WControl signal Analog 0-10V, Normally closed ON/OFF, Normally closed ON/OFF, Normally closedFailsafe function Yes Yes YesOperation time4 App. 3.5 minutes App. 4.5 minutes App. 4.5 minutesAmbient temperature 0°C to +60°C / +32°F to +140°F 0°C to +60°C / +32°F to +140°F 0°C to +60°C / +32°F to +140°F Protection IP54 including upside-down,

class IIIIP54 including upside-down,

class IIIP54 including upside-down,

class IIICable Plug-in, 1 m / 3 ft Fixed, 1 m / 3 ft Fixed, 1 m / 3 ftWeight 0.12 kg / 0.26 lb 0.11 kg / 0.24 lb 0.11 kg / 0.24 lb

Note 2: FlowCon warranty is voided using other actuators than supplied by FlowCon International.Note 3: Please note if mounted on FlowCon Green.2 specified leakage rate to be exceeded.Note 4: Closing time is approximately the double dependent on ambient temperature.

FlowCon Actuator6 FN.1.2 FN.1.4Supply voltage 24V AC/DC ±10%, 50/60 HzType Electrical, Bi-directional synchronous motorPower consumption 6VA, 10VA peaksControl signal Analog

0(2)-10V DCDigital

2-position / 3-point floatingFeedback Yes, 0(2)-10V DC NoFailsafe function Yes YesAuto stroke Yes NoOperation time 50 Hz: 19 sec/mm 50 Hz: 18.5 sec/mmAmbient temperature +2°C to +50°C / +36°F to +122°F Humidity rating <95% rH, no condensationProtection IP54, class IICable Fixed, 4 wires AWG22 halogen

free cable, 1 m / 3 ftClosing point adjustment During operation the actuator will self-adjust

according to the closing point of the valveWeight 0.30 kg / 0.66 lb

Note 6: FlowCon warranty is voided using other actuators than supplied by FlowCon International.

FlowCon FT.0.2

0-10 V DC=100kΩRE

1403

MadeinGermany

APV 40625-2024 V AC

FT.0.2

A 20625-00FT.0.3

1403

MadeinGermany

230 V NC 1,2 W

FlowCon FT.0.3/0.4

M30 x 1,5

FlowCon FN.0.3



Modelno.

Valve model

Valve size

Insertsize

L H1 H2FT.0.2

actuator

H3FT.0.3/0.4actuator

H4FN.0.2/0.4actuator

H5FN.0.3

actuator

H6FN.1.Xactuator

End connections C7 Weight8 Kv/Cv9

Female Male Sweat

mm (in)

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

mm(in)

ISO(NPT)

ISO(NPT)

ISO(NPT)

kg(lb)

m3/hr(GPM)

G.X.XX.04

A

15(1/2)

20(3/4)

80(3.15) 31

(1.22)118

(4.65)116

(4.57)124

(4.88)130

(5.12)145

(5.71) - - -

0.54(1.19)

3.1(3.6)G.X.XX.05 20

(3/4)0.50

(1.10)

G.X.XX.06 25(1)

91(3.58

0.54(1.19)

G.X.XX.01

AB

15(1/2)

20(3/4)

82(3.23)

31(1.22)

118(4.65)

116(4.57)

124(4.88)

130(5.12)

145(5.71) - - -

0.55(1.21)

3.1(3.6)G.X.XX.02 20

(3/4)94

(3.70)0.61

(1.34)

G.X.XX.07 25(1)

102(4.02)

0.64(1.41)

G.2.XX.14 25(1) 40

(1 1/2)128

(5.04)47

(1.85)138

(5.43)137

(5.39)144

(5.67)153

(6.02)165

(6.50) - - -

1.86(4.10) 12.5

(14.5)G.2.XX.15 32

(1 1/4)1.70

(3.75)

G.X.XX.03

ABV

15(1/2)

20(3/4)

122(4.80)

33(1.30)

118(4.65)

116(4.57)

124(4.88)

130(5.12)

145(5.71)

22(0.87)

24(0.95)

20(0.79)

0.90(1.98)

3.1(3.6)

20(3/4)

22(0.87)

25(0.99)

20(0.79)

25(1) - 39

(1.54)22

(0.87)

G.2.XX.17

25(1)

40(1 1/2)

162(6.38)

42(1.65)

138(5.43)

137(5.39)

144(5.67)

153(6.02)

165(6.50)

35(1.38)

40(1.57)

34(1.34)

2.14(4.72)

11.7(13.6)

32(1 1/4)

33(1.30)

40(1.57)

34(1.34)

40(1 1/2)

33(1.30)

42(1.65) -

Note 7: Add end connection length to body length.Note 8: Weight does not include end connections or actuator.Note 9: For valve body.

FlowCon Green.0/1 inFlowCon AB valve

DN15/20/25 (1/2”, 3/4”, 1”) w. FlowCon FN.0.2/0.4 actuator

H4

H1

L


DN15/20/25 (1/2”, 3/4”, 1”)with FlowCon FT.0.3/0.4 act.

H3

H1

L

FlowCon Green.0/1 inFlowCon A valve

DN15/20/25 (1/2”, 3/4”, 1”) with FlowCon FT.0.2 actuator

H2

H1

L


DN15/20/25 (1/2”, 3/4”, 1”) with FlowCon FN.0.3 actuator

H5

H1

L

FlowCon Green.2 inFlowCon ABV2 valve

DN25/32/40 (1”, 1 1/4”, 1 1/2”)with FlowCon FN.1.X actuator

H6

H1

L C

DIMENSIONS AND WEIGHTS (NOMINAL)



MODEL NUMBER SELECTION

G . ______ . ______ ______ . ______ ______ . ______ . ______ . ______ . ______

Insert flow range:0=DN20 / 3/4” insert (low flow)1=DN20 / 3/4” insert (medium flow)2=DN40 / 1 1/2” insert

Insert type of actuator:22=FT.0.2 23=FT.0.3 24=FT.0.432=FN.0.2 33=FN.0.3 34=FN.0.4 42=FN.1.2 44=FN.1.4

Insert type of body:DN20 / 3/4” insert: 01=AB DN15, 1/2” 02=AB DN20, 3/4” 03=ABV1 DN15-25, 1/2”-1” 04=A DN15, 1/2” 05=A DN20, 3/4” 06=A DN25, 1” 07=AB DN25, 1”

DN40 / 1 1/2 insert: 14=AB DN25, 1” 15=AB DN32, 1 1/4” 17=ABV2 DN25-40, 1”-1 1/2”

Insert p/t plug requirements:B=pressure/temperature plugs P=taps plugged - leave blank if A-body or no p/t plugs required

Insert inlet x outlet union end connections: - leave blank if A- or AB-body or no end connections required

Insert connections standard:I=ISO ID=ISO DZR N=NPT (NPT: not available on A DN25 (1”) and AB DN25 (1”) for 20 mm (3/4”) insert)

Example: G.1.22.03.B.F.F.I=20 mm (3/4”) FlowCon Green, medium flow, with an ABV1-body with p/t plugs and a 24V thermal modulating actuator and 20 mm (3/4”)ISO female union end connections.

Body model and size Female threaded Male treaded Sweat

G.0.XX.03, 15-25mm, 1/2”-1”G.1.XX.03, 15-25mm, 1/2”-1”

EF

= =

15 mm / 1/2”20 mm / 3/4”

HIJ

= ==

15 mm / 1/2”20 mm / 3/4”25 mm / 1”

KLM

= ==

15mm18mm22mm

ORU

= ==

1/2”3/4”1”

G.2.XX.17, 25-40mm, 1”-1 1/2”GPQ

= ==

25 mm / 1”32 mm / 1 1/4”40 mm / 1 1/2”

JST

= ==

25 mm / 1”32 mm / 1 1/4”40 mm / 1 1/2”

NW

= =

28mm35mm

VW

= =

1 1/4”1 1/2”

WIRING INSTRUCTION

FlowCon FN.0.2

Blue

Yello

w

Power 24V AC/DC

Ground/common

Gre

en

Gre

y

Feedback signal0(2)-10V DC

Feedback ground0V DC

Input signal0(2)-10V DC

Brow

n

FN.0.2 Actuator0(2)-10V modulating

FlowCon FT.0.2

Blue

Blac

k

Red

FT.0.2 Actuator

Power 24V AC

Ground/common

0-10V DC

FT.0.2 Actuator

FlowCon FT.0.3 and FT.0.4

Blue

Brow

n

FT.0.3 / FT.0.4 Actuator

Power

Ground/common

24V AC/DC230V AC

OpenClose

FT.0.3 / FT.0.4 ActuatorNormally Closed



WIRING INSTRUCTION (...continued)

FlowCon FN.1.4

Power 24V AC/DC

Ground/common

Whi

te

Red

2-position, NC

Open

Blac

k

FN.1.4 Actuator

Close

Gre

en

FN.1.4 Actuator2-Position, Normally Closed

Power 24V AC/DC

Ground/common

Whi

te

Red

2-position, NO

Open

FN.1.4 Actuator

Close

Blac

k

Gre

en

FN.1.4 Actuator2-Position, Normally Open

Power 24V AC/DC

Ground/common

Whi

te

Red

3-point-floating, NC

OpenStop

FN.1.4 Actuator

Close

Blac

k

Gre

en

FN.1.4 Actuator3-Point Floating, Normally Closed

Power 24V AC/DC

Ground/common

Whi

te

Red


OpenStop

FN.0.4 / 5.4 Actuator

Close

Blac

k

Gre

en

FN.1.4 Actuator3-Point Floating, Normally Open

FlowCon FN.0.4

Blue

Power 24V AC/DC

Ground/common

Gre

y

Brow

n

Open


Close

Blue

Power 24V AC/DC

Ground/common

Gre

y

Brow

n

OpenStop


Close

FlowCon FN.0.3

Blac

k

Power 110/230V AC

Ground/common

Whi

te

Red

2-position, NC

Open

FN.0.3 Actuator

Close


Blac

k

Power 110/230V AC

Ground/common

Whi

te

Red

2-position, NO

Open

FN.0.3 Actuator

Close

FN.0.3 Actuator2-Position, Normally Open

Blac

k

Power 110/230V AC

Ground/common

Whi

te

Red


OpenStop

FN.0.3 Actuator

Close


Blac

k

Power 110/230V AC

Ground/common

Whi

te

Red


OpenStop

FN.0.3 Actuator

Close

FN.0.3 Actuator3-Point Floating, Normally Open

FlowCon FN.1.2

Blac

k

Power 24V AC/DC

Ground/common

Gre

en

Whi

te

Feedback signal0(2)-10V DCInput signal

0(2)-10V DC

Red

FN.0.2 / 1.2 / 5.2 / 6.2 ActuatorFN.0.2 / 1.2 ActuatorFN.0.2 / FN.1.2 ActuatorFN.1.2 Actuator



FlowCon Green

Setting

Insert size: 20 mm · 3/4” Insert size: 40 mm · 1 1/2”

Nom

inal

flow

rate

16-200 kPaD · 2.3-29 psid 30-800 kPaD · 4.4-116 psid10 16-800 kPaD · 2.3-116 psid(at setting: 2.6)

FlowCon Green.0(grey o-ring)

FlowCon Green.1(black o-ring)

FlowCon Green.2(black o-ring)

l/sec l/hr GPM l/sec l/hr GPM l/sec l/hr GPM

- - - 0.0178 64 0.282 0.240 865 3.81 1.00.0103 37 0.163 0.0393 142 0.624 0.282 1010 4.46 1.10.0233 84 0.370 0.0580 209 0.920 0.322 1160 5.10 1.20.0322 116 0.510 0.0743 268 1.180 0.361 1300 5.72 1.30.0419 151 0.664 0.0887 319 1.41 0.399 1430 6.32 1.40.0500 180 0.792 0.102 366 1.61 0.435 1570 6.90 1.50.0569 205 0.902 0.113 408 1.80 0.471 1700 7.47 1.60.0650 234 1.03 0.124 446 1.96 0.506 1820 8.02 1.70.0719 259 1.14 0.134 482 2.12 0.540 1940 8.56 1.80.0781 281 1.24 0.143 516 2.27 0.573 2060 9.08 1.90.0839 302 1.33 0.152 549 2.42 0.605 2180 9.59 2.00.0889 320 1.41 0.161 580 2.56 0.636 2290 10.1 2.10.0942 339 1.49 0.170 611 2.69 0.667 2400 10.6 2.20.0981 353 1.55 0.178 641 2.82 0.696 2510 11.0 2.30.103 371 1.63 0.186 671 2.95 0.725 2610 11.5 2.40.106 381 1.68 0.194 700 3.08 0.753 2710 11.9 2.50.109 394 1.73 0.202 728 3.21 0.780 2810 12.4 2.60.113 406 1.79 0.210 756 3.33 0.807 2900 12.8 2.70.115 414 1.82 0.218 783 3.45 0.832 3000 13.2 2.80.119 428 1.88 0.225 810 3.56 0.858 3090 13.6 2.90.122 439 1.93 0.232 835 3.68 0.882 3180 14.0 3.00.125 449 1.98 0.239 860 3.79 0.906 3260 14.4 3.10.127 458 2.02 0.245 883 3.89 0.930 3350 14.7 3.20.130 468 2.06 0.252 906 3.99 0.953 3430 15.1 3.30.133 477 2.10 0.257 927 4.08 0.975 3510 15.5 3.40.135 486 2.14 0.263 946 4.17 0.997 3590 15.8 3.50.137 494 2.17 0.268 965 4.25 1.02 3670 16.1 3.60.140 503 2.21 0.273 982 4.32 1.04 3740 16.5 3.70.142 511 2.25 0.277 998 4.39 1.06 3820 16.8 3.80.144 518 2.28 0.281 1010 4.46 1.08 3890 17.1 3.90.146 526 2.31 0.285 1020 4.51 1.10 3960 17.4 4.00.148 532 2.34 0.288 1040 4.57 1.12 4030 17.7 4.10.149 538 2.37 0.291 1050 4.61 1.14 4100 18.1 4.20.151 544 2.39 0.294 1060 4.66 1.16 4170 18.4 4.30.153 549 2.42 0.296 1070 4.70 1.18 4240 18.7 4.40.154 553 2.43 0.299 1080 4.73 1.20 4300 19.0 4.50.155 559 2.46 0.301 1080 4.77 1.21 4370 19.2 4.60.156 563 2.48 0.303 1090 4.80 1.23 4440 19.5 4.70.158 567 2.50 0.305 1100 4.83 1.25 4500 19.8 4.80.159 571 2.51 0.307 1100 4.86 1.27 4570 20.1 4.90.160 575 2.53 0.308 1110 4.89 1.29 4630 20.4 5.0

Accuracy: Greatest of either ±10% of controlled flow rate or ±5% of maximum flow rate.Note 10: If used in pressure range 400-800 kPaD (58-116 psid), accuracy of -20% / +0% applies.

A micrometer setting of 3.4 as illustrated beside corresponds to a maximum flow rate of

Green.0:0.133 l/sec (2.10 GPM)

Green.1:0.257 l/sec (4.08 GPM)

Green.2:0.975 l/sec (15.50 GPM)

MAXIMUM FLOW RATE LIMITATION SETTINGS

Use the special designed key(FlowCon part no. ACC0001)for micrometer setting.

The FlowCon Green serie is a range of pressure independent control valves that are two-way, modulating to accept digital or analog input signals. The valves accept 0(2)-10V, 3-point floating or ON/OFF input signals. Each valve has an adjustable maximum flow rate setting maintaining a full stroke to enable flow limitation and balancing to the coil or zone that the valve is controlling.

For use in fan-coil units, VAV applications and cooling ceilings for activation of the heating or cooling.They are available in three different valve bodies, i.e. FlowCon A, AB or ABV.

DESCRIPTION



1. PRESSURE INDEPENDENT DYNAMIC CONTROL VALVES - FLOWCON GREEN 1.1. Contractor shall install the pressure independent dynamic control valves where indicated in drawings. 1.2. Valve shall be an electronic, dynamic, modulating, 2-way, pressure independent control device. 1.3. Pressure independent dynamic control valve shall accurately control flow, independent of system pressure fluctuation. 1.4. Maximum flow setting shall be adjustable to 41 different settings within the range of the valve size. 1.5. Valve housing shall be permanently marked to show direction of flow.

2. VALVE ACTUATOR 2.a. FlowCon FT actuators 2.a.1. Valve actuator housing shall be rated to IP54, including upside-down mounting. 2.a.2. Actuator shall be driven by 24V or 230V AC, and shall depending on actuator choice accept 0-10V DC or ON/OFF control signal. 2.a.3. Actuator shall use full stroke and provide full authority. 2.a.4. Actuator shall have visible indication of stroke position. 2.a.5. Failsafe function shall be available on all version. OR.... 2.b. FlowCon FN actuators 2.b.1. Valve actuator housing shall be rated to IP54. 360º mounting shall be acceptable, IP40 at 180º. 2.b.2. Actuator shall be driven by 24V AC/DC or 110V/230V AC, and shall depending on actuator choice accept 0(2)-10V DC, 3-point floating or 2-position control signal. 2.b.3. Actuator shall use full stroke and provide full authority. 2.b.4. Actuator shall have visible indication of stroke position. 2.b.5. Feedback signal 0(2)-10V DC to the control system shall be standard on modulating version. 2.b.6. Optional failsafe function shall be available on 24V AC/DC versions. 2.b.7. Optional auto stroke function shall be available on modulating version. 2.b.8. Electrical override shall be possible.

3. VALVE HOUSING 3.a. FlowCon A 3.a.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500 kPa (360 psi) static pressure at +120ºC (+248ºF). OR…. 3.b. FlowCon AB 3.b.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500 kPa (360 psi) static pressure at +120ºC (+248ºF). 3.b.2. Pressure/temperature test plugs for verifying accuracy of flow performance shall be available for all valve sizes. OR…. 3.c. FlowCon ABV 3.c.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500 kPa (360 psi) static pressure at +120ºC (+248ºF). 3.c.2. Valve ball shall consist of chemically nickel plated brass (ASTM CuZn40Pb2). 3.c.3. Pressure/temperature test plugs for verifying accuracy of flow performance shall be available for all valve sizes.

4. FLOW REGULATION UNIT 4.1. Flow regulation unit shall consist of glass-reinforced PSU/POM/PPS with an EPDM diaphragm (20 mm / 3/4” insert) or a hydrogenated acrylonitrile-butadiene-rubber diaphragm (40 mm / 1 1/2” insert). 4.2. Flow regulation unit shall be readily accessible, for change-out or maintenance. Flow regulation unit shall be adjustable with the valve in-line and the system in operation. 4.3. Flow regulation unit shall be externally adjustable to 1 of 41 different flow rates without limiting the stroke length; shall be available in 2 different kPaD operational ranges for DN15/20/25 (1/2”, 3/4”, 1”) and 1 kPaD operational range for DN25/32/40 (1”, 1 1/4”, 1 1/2”); minimum range shall be capable of being activated by minimum 16 kPaD (2.3 psid). Further, the flow regulation unit shall be capable of controlling the flow within ±10% of rated flow or ±5% of maximum flow.

GENERAL SPECIFICATIONS



APPLICATION AND SCHEMATIC EXAMPLE

UPDATES

For latest updates please see www.flowcon.comFlowCon International can accept no responsibility for possible errors in any printed material.All rights reserved.



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