Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
Environmental Assessment Report
HFC-23 Emissions Reduction
at Changshu 3F Zhonghao New Chemical Materials Company
November 18, 2005
China Green Enterprise Limited
Chinese Research Academy Of Environmental Sciences
E1244v. 2
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
Pub
lic D
iscl
osur
e A
utho
rized
i
Table of Contents
1 Introduction ....................................................................................................................... 1
2 Project Settings .................................................................................................................. 3
2.1 Information about the Company .................................................................................. 3
2.2 Information about the Site and Its Surroundings ......................................................... 4
2.3 Environmental Characteristics ..................................................................................... 9
2.3.1 Geology and Topography .................................................................................. 9
2.3.2 Climate and Ambient Air Quality...................................................................... 9
2.3.3 Hydrogeology and Ambient Water Quality..................................................... 10
2.3.4 Noise Levels .................................................................................................... 11
2.3.5 Soil .................................................................................................................. 12
2.3.6 Other Environmental Characteristics .............................................................. 12
3 Descriptions of the HCFC-22 Production and HFC-23 Destruction Processes......... 13
3.1 Description of the HCFC-22 Process ......................................................................... 14
3.1.1 HCFC-22 Process at Lines A and B ................................................................ 14
3.1.2 Source, Treatment, and Discharge of Pollutants ............................................. 17
3.2 Description of the HFC-23 Process............................................................................ 19
3.2.1 Basic Information............................................................................................ 19
3.2.2 HFC-23 Emissions Reduction Process............................................................ 19
3.2.3 Operation and Maintenance Schedule............................................................. 22
3.2.4 Investment Cost............................................................................................... 23
4 Regulatory and Institutional Framework ..................................................................... 24
4.1 Regulatory Framework............................................................................................... 24
4.1.1 Relevant Laws, Regulations, and Technical Guidelines of China .................. 24
4.1.2 Relevant Legal Requirements and Regulations for the Jiangsu Province....... 25
4.1.3 Relevant Technical Documents for Changshu ................................................ 26
4.1.4 Relevant Provisions of the World Bank .......................................................... 26
4.1.5 Applicable Environmental Discharge and Ambient Quality Standards .......... 27
4.1.6 Applicable Standards Related to the Design and Operation of Hazardous
Waste Facilities............................................................................................... 32
ii
4.2 Institutional Framework ............................................................................................. 34
4.2.1 Foreign Economic Cooperation Office, State Environmental Protection
Administration (SEPA/FECO) ....................................................................... 34
4.2.2 Jiangsu Environmental Protection Bureau ...................................................... 34
4.2.3 Suzhou Environmental Protection Bureau ...................................................... 34
5 Environmental Discharges from the HFC-23 Reduction Process and Mitigation
Measures......................................................................................................................... 36
5.1 Environmental Discharges from the HFC-23 Reduction Process .............................. 36
5.1.1 Construction Phase.......................................................................................... 36
5.1.2 Operational Phase............................................................................................ 37
5.2 Mitigation Measures................................................................................................... 40
5.2.1 Construction Phase.......................................................................................... 40
5.2.2 Operational Phase............................................................................................ 41
6 Impacts of Discharges on Receptors.............................................................................. 44
6.1 Construction Phase..................................................................................................... 44
6.2 Operational Phase....................................................................................................... 45
6.2.1 Air Impact Assessment .................................................................................... 45
6.2.2 Wastewater Impact Assessment....................................................................... 57
6.2.3 Groundwater Impact Assessment .................................................................... 57
6.2.4 Solid Waste Impact Assessment ...................................................................... 57
6.2.5 Noise Impact Assessment................................................................................ 57
6.2.6 Social Impacts ................................................................................................. 59
7 Evaluation of Alternatives .............................................................................................. 61
7.1 Evaluation of Alternative Process Options for HFC-23 Emissions Reduction.......... 61
7.2 Evaluation of Alternatives for Emission Controls of Air Pollutants under Upset
Process Conditions ..................................................................................................... 62
7.3 Evaluation of Alternatives for the Wastewater and Sludge Discharges ..................... 65
8 Process Safety and Emergency Measures ..................................................................... 69
8.1 Process Safety ............................................................................................................ 69
8.2 Prevention and Control of Air Emissions of Pollutants ............................................. 73
8.3 Spill Prevention, Containment, and Countermeasures............................................... 74
8.4 Personnel Protection................................................................................................... 74
8.5 Emergency Preparedness and Countermeasures ........................................................ 74
9 Environmental Management Plan ................................................................................. 76
iii
9.1 Environmental Management ...................................................................................... 76
9.2 Environmental Monitoring Plan................................................................................. 78
10 Public Consultation ......................................................................................................... 82
10.1 Public Consultation for ToR of the EA .................................................................... 82
10.1.1 Information of Public Consultation for ToR of the EA................................. 82
10.1.2 Results of the Public Consultation for ToR of the EA .................................. 84
10.2 Public Consultation for the Draft EA....................................................................... 86
10.2.1 Information of Public Consultation for the Draft EA ................................... 86
10.2.2 Results of the Public Consultation for the Draft EA..................................... 88
Annex 1 ToR for Environmental Assessment of HFC-23 Emissions Reduction at
Changshu 3F Zhonghao ...................................................................................... 90
Annex 2 Distribution Map of Monitoring Points (Air and Surface Water) and
Ambient River System ........................................................................................ 94
Annex 3 Descriptions of the Relevant Chinese Regulations............................................ 95
Annex 4 HFC-23 Generated from the HCFC-22 Process................................................ 96
Annex 5 Material Balances for the HFC-23 Emissions Reduction Process ................... 97
Annex 6 Official Letter about the Conduct of Public Consultation on the ToR of the
EA ....................................................................................................................... 102
Annex 7 Records of the Consultation Meeting on the ToR of the EA .......................... 104
Annex 8 Official Letter about the Conduct of Public Consultation on the Draft EA. 109
Annex 9 Records of the Consultation Meeting on the Draft EA....................................111
Annex 10 Certificate of Land Use Right: Line A of the HCFC-22 Process.................. 117
Annex 11 Certificate of Land Use Right: Line B of the HCFC-22 Process.................. 118
Annex 12 List of EA Preparers ........................................................................................ 119
iv
List of Tables
Table 2-1 Chemical Products and Intermediates Produced by Changshu 3F Zhonghao and Changshu 3F Fluorochemical .................................................................. 3
Table 2-2 Changshu 3F Zhonghao’s Assets, Revenues, and Profits (million US$) ........ 3
Table 2-3 Parameters of Multi-year Weather Condition of the Plant Site....................... 9
Table 2-4 Ambient Air Quality Monitoring Results...................................................... 10
Table 2-5 Monitoring Results of Surface Water Quality (Unit: mg/l, except pH) ..... 10
Table 2-6 Monitoring Results of Ground Water Quality............................................... 11
Table 2-7 Monitoring Results of Acoustical Quality (Unit: dB(A)) .......................... 11
Table 2-8 Monitoring Results of Soil Quality (Unit: mg/kg)..................................... 12
Table 3-1 Design Parameters of HFC-23 Incinerator.................................................... 22
Table 3-2 Consumption of Main Raw and Auxiliary Materials and Energy................. 22
Table 4-1 Applicable Air Emissions Standards ............................................................. 27
Table 4-2 The Receptors for Air Emissions from the Project ....................................... 28
Table 4-3 Applicable Air Quality Standards ................................................................. 29
Table 4-4 Applicable Wastewater Discharge Standards................................................ 29
Table 4-5 The Receptors of Wastewater Discharge from the Project............................ 30
Table 4-6 Applicable Water Quality Standards ............................................................. 30
Table 4-7 Applicable Quality Standard for Ground Water............................................ 30
Table 4-8 Applicable Noise Emission Standards .......................................................... 31
Table 4-9 Applicable Quality Standard for Noise ......................................................... 31
Table 4-10 Applicable Quality Standard for Soil .......................................................... 32
Table 4-11 Technical Specifications of Incinerators ..................................................... 32
Table 5-1 Noise Source Strength of the Construction Equipment ................................ 37
Table 5-2 Material Balances of HFC-23 Process (Unit: tpy) ..................................... 38
Table 5-3 Environmental Discharges from HFC-23 Process ........................................ 40
Table 5-4 Levels of Noise Emissions from Major Process ........................................... 40
Table 5-5 Noise Pollution Mitigation Measures and Their Effectiveness..................... 43
Table 6-1 Impacts of Discharges on Receptors during Construction Phase.................. 44
Table 6-2 Compliance Status of Construction Equipment Noise.................................. 44
Table 6-3 Characteristics of the Air Dispersion Models ............................................... 45
Table 6-4 Parameters of Waste Gas Pollution Source ................................................... 48
Table 6-5 Average Weather Parameters of Different Stability Conditions.................... 48
v
Table 6-6 Meteorologic Conditions on Representative Days........................................ 49
Table 6-7 Maximum Ground-Level Concentration (1-hr avg.) and Distance during Windy Conditions......................................................................................... 50
Table 6-8 Maximum Concentration (1-hr avg.) at the Receptors during Windy Conditions (µg/m3) ....................................................................................... 51
Table 6-9 Maximum Ground-Level Concentration (1-hr avg.) and Distance during Stagnant Atmospheric Conditions ................................................................ 52
Table 6-10 Daily Average Concentration at the Receptors on Representative Days (µg /m3) ............................................................................................................... 54
Table 6-11 Information of the Noise Sources................................................................ 58
Table 6-12 Noise Simulation Results at Changshu 3F Zhonghao’s Boundary in Daytime (Unit: dB(A)) ................................................................................. 59
Table 6-13 Noise Simulation Results at Changshu 3F Zhonghao’s Boundary at Night (Unit: dB(A))................................................................................................ 59
Table 7-1 Comparison of the Options for HFC-23 Emissions Reduction..................... 61
Table 7-2 Comparison of the Options for Emission Controls of Air Pollutants............ 64
Table 7-3 Cost Comparison of the Options for Emission Controls of Air Pollutants ... 64
Table 7-4 Comparison of the Options for Wastewater and Sludge Discharges............. 67
Table 7-5 Cost Analysis of Option 2 ............................................................................. 67
Table 8-1 Process Hazard Analysis ............................................................................... 71
Table 9-1 Staff Training Plan for HFC-23 Emissions Reduction Project ..................... 78
Table 9-2 Pollutants Discharge Monitoring Plan for the Operational Phase ................ 79
Table 9-3 Ambient Quality Monitoring Plan for the Pilot Testing and Operational Phase............................................................................................................. 80
Table 9-4 Analytical Methods for Pollutant Parameters ............................................... 81
Table 10-1 Questionnaire for the ToR of the EA .......................................................... 83
Table 10-2 Information of the Residents Involved in This Investigation...................... 84
Table 10-3 Statistic Results of All Questionnaires ........................................................ 85
Table 10-4 Questionnaire for the Draft EA................................................................... 87
Table 10-5 Information of the Residents Involved in This Investigation...................... 88
Table 10-6 Statistic Results of All Questionnaires ........................................................ 89
vi
List of Figures
Figure 2-1 The Geographic Position Map of Changshu 3F Zhonghao New Chemical
Materials Co., Ltd. in China.......................................................................... 5
Figure 2-2 The Geographical Position Map of the Proposed Project in Changshu City 6
Figure 2-3 The Surroundings of the Proposed Project .................................................... 7
Figure 2-4 The Site Plan for Changshu 3F Zhonghao’s Production Facilities................ 8
Figure 3-1 The Plain Layout of Changshu 3F Zhonghao.............................................. 14
Figure 3-2 Treatment of Process Wastewaters at Changshu 3F Zhonghao................... 18
Figure 3-3 Flow Diagram of HFC-23 Emissions Reduction Process ........................... 20
Figure 6-1 Contour Map of 1-day Average Concentration of Fluoride on
Representative Days................................................................................... 55
Figure 6-2 Contour Map of 2-day Average Concentration of Fluoride on
Representative Days................................................................................... 55
Figure 6-3 Contour Map of 1-day Average Concentration of HCl on Representative
Days............................................................................................................ 56
Figure 6-4 Contour Map of 2-day Average Concentration of HCl on Representative
Days............................................................................................................ 56
Figure 7-1 Process Flow Diagram of a Parallel Gas Cleanup System.......................... 63
Figure 7-2 Process Flow Diagram for the HFC-23 Project with Gas Storage Tanks.... 64
Figure 7-3 Process Flow Diagram of the Newly-Built Special WWTP........................ 66
Figure 9-1 Organization of Environmental Management for the Proposed Project...... 76
vii
List of Abbreviations
AHF Anhydrous Hydrogen Fluoride CDM Cleaning Development Mechanism CFCs Chloroflurocarbons Changshu 3F Zhonghao Changshu 3F Zhonghao New Chemical Materials
Company EA Environmental Assessment EIA Environmental Impact Assessment EMP Environmental Management Plan EPB Environmental Protection Bureau FCIP Jiangsu Hi-tech Fluorochemical Industrial Park GHG Green House Gas GWP Global Warming Potential HCFC-21 Fluorodichloromethane(or CHCl2F) HCFC-22 Chlorodifluoromethane (or CHClF2) HCFCs Hydrochlorofluorocarbons HFC-23 Trifluromethane (or CHF3) HFC-32 Difluoromethane (or CH2F2) HFCs Hydrofluorocarbons IPCC Intergovernmental Panel on Climate Change LNG Liquefied Natural Gas OP/BP/GP Operational Policy / Bank Procedure / Good Practices PDD Project Design Documents RMB Official Currency of People's Republic of China SEPA State Environmental Protection Administration SEPA/FECO Foreign Economic Cooperation Office, State
Environmental Protection Administration ToR Terms of Reference TWP The Third Water Plant of Changshu City UNEP United Nations Environment Programme WWTP Wastewater Treatment Plant
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 1
1 Introduction
Changshu 3F Zhonghao New Chemical Materials Co., Ltd (hereinafter called ‘Changshu 3F Zhonghao’) established in 2001 is a subsidiary company of Shanghai 3F New Chemical Materials Co., Ltd., located in Jiangsu Hi-tech Fluorochemical Industrial Park. Changshu Refrigerants Factory founded in 1975 is the predecessor of Changshu 3F, and Changshu 3F Fluorochemical Industry Co., Ltd established in 1993 is the successor. Changshu 3F is a large-scale chemical enterprise with three chlorodifluoromethane (HCFC-22) production facilities and one CH2F2 (HFC-32) production facilities, which mainly produce series of fluoro-refrigerant. It has passed environmental management system certification and ISO9000 certification, awarded ‘advanced enterprise of protecting ozone layer’ by the State Environmental Protection Administration (SEPA), and been one of key enterprises in organic fluoric industry at national level.
Hydrochlorofluorocarbons (HCFCs) are controlled substances under the Montreal Protocol, and should be completely phased out before 2040 in the developing countries. However, domestic demand in China for HCFC-22 will be expanded in a certain period with accelerated phase-out of chloroflurocarbons (CFCs). Meanwhile, the organic fluorine products in China are expected to increase at an annual rate of 12%. This will also promote the development of HCFC-22 production. Therefore, it can be foreseen that the trifluromethane (HFC-23 or CHF3) emission will also be continuously increased. HFC-23 has a low toxicity but with a large Global Warming Potential (GWP =11,700 in the IPCC 2nd Assessment Report). Emissions of hydrofluorocarbons (HFCs) are controlled under the Kyoto Protocol. So far, there is no regulation at the national or local level to restrict the emissions of HFC-23 in China. It is unlikely that China would impose any limits on its HFC-23 emissions in the near future. Therefore, almost all the HFC-23 in China is directly released to the atmosphere uncontrolled. Changshu 3F Zhonghao voluntarily implements this Cleaning Development Mechanism (CDM) project to install a HFC-23 destruction system at its currently operating HCFC-22 production facilities. The system can collect and destroy HFC-23 and other by-products generated during HCFC 22 production. Therefore, the implementation of this project can reduce HFC-23 emissions from Changshu 3F Zhonghao, which would contribute to the mitigation of global warming. Meanwhile, the project will also contribute to create direct and indirect employment at the local level.
Pursuant to the related provisions in the Environmental Protection Law of the People's Republic of China, the Law of the People's Republic of China on the Environmental Impact Assessment, the Regulations on Environmental Management of Construction Project (Decree No.253 of the State Council) as well as Operational Directives of World Bank [4.01], Changshu 3F Zhonghao entrusted China Green Enterprise Limited to conduct an Environmental Assessment (EA) for ‘HFC-23 Emissions Reduction at Changshu 3F
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 2
Zhonghao New Chemical Materials Co., Ltd.’. EA for this project should not only conform to China’s EA requirements, but also meet with World Bank’s (WB) EA requirements. This EA follows the consultant Terms of Reference (ToR, see Annex 1) prepared by the World Bank, and agreed among Changshu 3F Zhonghao, the EA consultants and SEPA.
This project is classified by the World Bank as a Category A project for EA purposes. Therefore, this EA has been prepared to meet the World Bank’s and China’s EA requirements. The objectives of the EA are to:
Identify current status of the environmental quality and socio-economic characteristics of the project’s surrounding areas;
Identify pollutant types, sources and discharge points to the environment; and
through engineering analysis, analyze the feasibility of measures to prevent or control pollution;
Predict and analyze the extent of the impacts of the pollutants discharges from the
project to the surrounding areas;
During the process of implementing EIA, we received valuable guidance from WB, Jiangsu Environmental Protection Bureau, Suzhou Environmental Protection Bureau and Changshu Environmental Protection Bureau, as well as strong support and concerted cooperation from Changshu 3F Zhonghao. We should like to thank them for their great efforts in this project
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 3
2 Project Settings
2.1 Information about the Company
Changshu 3F Zhonghao New Chemical Materials Company Ltd. and Chanshu 3F Fluoorochemical Industry Company Ltd. are joint stock (private) companies involved in the research, development and manufacture of fluorine-containing polymers and chemicals, and freon and halon substitutes. In 1993, Shanghai 3F, which was established in 1975, invested in Changshu Refrigeration Company, with the subsequent change of the name of latter company to Changshu 3F Fluorochemical Industry Company. Changshu 3F Zhonghao was established in October 2001. The chemical products and intermediates currently produced by Changshu 3F Zhonghao are shown in Table 2-1.
Table 2-1 Chemical Products and Intermediates Produced by Changshu 3F Zhonghao and Changshu 3F Fluorochemical
Chemical Products Chemical Intermediates Changshu 3F Zhonghao HCFC-142b
HFC-32 HFC-125 HCFC-22 C-318 HFC-227ea
Anhydrous hydrogen fluoride (AHF) HFC-152a TFE TFP
Changshu 3F Fluorochemical HCFC-141b CFC-113a HFC-143a
CFC-113 CTFE
Since early 2000s, Changshu 3F Zhonghao has expanded in terms of assets, revenues, profits (Table 2). About 60 percent of the company’s production is exported: 27 percent to the United States, 9 percent to Europe, 9 percent to the Middle East, 6 percent to Japan, 6 percent to Southeast Asia, and 3 percent to South America.
Table 2-2 Changshu 3F Zhonghao’s Assets, Revenues, and Profits (million US$)
Years Assets Revenues Profit 2005 92 122 20 2004 85 95 13 2003 55 46 5.6 2002 13 23 1.4 2001 7.3 1.8 /
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 4
2.2 Information about the Site and Its Surroundings
The company’s headquarters and Changshu 3F Zhonghao (including its HCFC-22 production facilities) are located 20 km north of Changshu City in the Jiangsu Province1 within the Jiangsu Hi-Tech Fluorochemical Industrial Park, and Changshu 3F Fluorochemical is located 5 km west of this Industrial Park (Figures 2-1 and 2-2). The number of employees at Changshu 3F Zhonghao was 800 in 2004 and is 916 in 2005.
The Industrial Park, which covers an area of 5.2 km2, was established by the Government in October 1999 on a reclaimed land from the former bed of the Yangtze River. The surroundings of Changshu 3F Zhonghao’s production site are shown in Figure 2-3.Currently, the industrial park includes 10 companies, all of which are fluorochemical companies. Changshu 3F Zhonghao has 443 mu (229,000 m2) of land reported to have been legally acquired without getting involved in any resettlement issues at the Industrial Park. In addition, four other companies at the Industrial Park are of large size: (i) Atofina (Changshu) Fluorochemical Company Ltd.; (ii) DuPont Fluorochemical Company, (iii) Changshu 3F Chemical Industry Company Ltd., and iv) Daikin Fluorochemical Company. The Industrial Park is easily accessible from the Riverside Expressway (i.e. Class 1 Highway) in the south. There are no residences in the industrial park, except for a dormitory which houses the employees and their families who come to the Changshu 3F Zhonghao site for a short-period of training and accommodation for night-shift workers.
The site plan for CHangshu 3F Zhonghao is shown in Figure 2-4. A cooling water pond in the south-central part within the Changshu 3F Zhonghao site, adjacent to its southern border, feeds into a circulating cooling water canal that goes along the southwestern, western, and northwestern boundaries of the plant site. The immediate land uses around the plant site are as follows:
• North: Reclaimed land with no current use, except for a coal ash disposal site. There is a plan to convert this area for industrial use.
• East: Fushan Pond and then land reserved for Changshu 3F Zonghao and Dupont. • South: Changfu Road, Fushan Pond and then Atofina (Changshu) Fluorochemical
Company Ltd. Residential areas near Changshu 3F Zhonghao’s site are Fushan Town (with a population of 3,000-4,000, 2 km south of the Industrial Park), Dengshi (with a population of 1,200, 3.7 km southeast of the project site), and Wangshi Town (with a population of 21,000, 5.7 km southeast of the Industrial Park). The nearest school (the Fushan Center Elementary School) and hospital (Fushan Hospital) are both 4 km to the west of the Industrial Park. There are no minorities or historical relics around the Industrial Park. There are no critical natural habitats close to the plant site. 1 Changshu City is approximately 90 km northwest of Shanghai.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 5
Figure 2-1 The Geographic Position Map of Changshu 3F Zhonghao New Chemical Materials Co., Ltd. in China
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 6
Figure 2-2 The Geographical Position Map of the Proposed Project in Changshu City
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 7
Note: FCIP means “Jiangsu Hi-tech Fluorochemical Industrial Park”.
Figure 2-3 The Surroundings of the Proposed Project
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 8
Gate Maintenance Workshop,Hardware Bin
The Proposed Project
N
Noise Monitoring Point
Refrigeration Room
Recirculated Water
Pumping Station
Refrigeration W
orkshop
Living Area
Power Station
Office B
uilding
Operating R
oom
Subpackage Station
Calcium Bicarbonate
Warehouse Bicarbonateion Storehouse
Mountain Meal Storehouse
Storehouse
Fushan Pond
Chang Fu Road
Scale
Car Shed
HCFC-22 Line B
Control Room
Sewage Tank
Store BinAHF Generative Device
Control R
oom
Mountain Meal Storehouse Store Bin
Recycled Water System
Raw Material Breaking
Air CollectorAcetylene Generating
Compression
Switch Station
Air Collector
Store Tanks Area
10000t HFC-152a
Refrigeration Workshop
HFC-152A Device
(10KV Switching Room)
Refrigeration-15c
HFP F125 TFE
Control Room
Control Room
F142b Device
River
Office Building
Dining Hall
Dormitory
R227 Workshop
Control Room
R125 Workshop
Refrigeration Room
Laboratory
Car Shed
Boiler H
ouse
Stack
RiverPure Water Station
10t/hr Boiler
1860M2 Mountain Meal Bin
Storage Bin
Transformation Station
Refrigeration Workshop
Master-control Room
AHF Main Building
AHF Generative Device
AHF Generative Device
Storage Bin
Recycled Water Pump House
Transformation Station
Incinerator Station
HCFC-22 Line A
Figure 2-4 The Site Plan for Changshu 3F Zhonghao’s Production Facilities
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 9
2.3 Environmental Characteristics
2.3.1 Geology and Topography
Geology: According to geological data, the line from Changhu River to Xuliujing is divided into four layers of which the first layer is mild clay and interbedded thin-layer silty sand of 16 cm depth, and the surface layer is muddy mild clay of about 2m depth, the second layer is light loam of 6cm depth; the third layer is powdered fine sand of 1.9cm; the fourth layer is mild clay and clay. The compression deformation performance of the first, second and fourth layer is poor.
Topography: Changshu is featured by cross water network and a flat topography with a slight decline from northwest to southeast. The areas along Yangtze River belong to river plain if divided in terms of tiny topographical structure。Generally, the elevation there is 4.5-5.5m, and local regions 6m, and bank along river 6.5-7.5m.
2.3.2 Climate and Ambient Air Quality
2.3.2.1 Climate
Changshu 3F Zhonghao is located in subtropical southern humid climate with prevailing monsoon wind and flush rainfall. According to the statistics of multi-year weather information, the main parameters of weather condition are identified in Table 2-3 below.
Table 2-3 Parameters of Multi-year Weather Condition of the Plant Site
Items Spring Summer Autumn Winter Average Average 14.8 27.9 17.4 2.8 15.5 Maximum Temperature
19.8 31.8 22.1 6.9 19.8 Temperature (oC)
Minimum Temperature
10.6 4.7 13.7 -0.3 12
Pressure (hpa) Average 1014.8 1003.8 1019.7 1026.3 1016.4 Relative humidity (%) Average 75 82 77 75 77 Precipitation(mm) Average 85.3 161.7 57.7 34.6 1062.3 2.3.2.2 Ambient Air Quality
The results from the Environmental Protection Bureau (EPB) Report of Oct, 2005 (sampling date: Oct.18-22, 2005) show compliance with the Chinese ambient quality standards for all monitored pollutants (Table 2-4, Annex 2)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 10
Table 2-4 Ambient Air Quality Monitoring Results
Monitoring Results (1-hr avg.)
Pollutants Dengshi (1#) Fushan (2#) Wangshi (3#) Plant Site (4#)
Ambient Air
Standard
(1-hr avg.)
(see notes)
Status
Fluoride (µg/m3) 2-4 3-6 2-5 4-6 20 In compliance
HCl (mg/m3) 0.010-0.014 0.014-0.019 0.006-0.014 0.018-0.027 0.05 In compliance
Cl2 (mg/m3) 0.015-0.021 0.025-0.031 0.009-0.015 0.029-0.037 0.1 In compliance
Notes: 1. The standard for fluoride is Category 2 of Ambient Air Quality Standard (GB 3095-1996) (Annex 3);
2. The standards for HCl and Cl2 are from Table 1 of Hygienic Standards for the Design of Industrial Enterprises
(TJ 36-79): Maximum allowable concentrations of harmful substance in ambient air of residential district.
2.3.3 Hydrogeology and Ambient Water Quality
2.3.3.1 Surface Water
Nearby surface water
The closest surface water is the Fushan Pond, which is parallel to the southern and eastern boundaries of the Changshu 3F Zhonghao site at a distance of approximately 30 meters. Yangtze River is 4 km north of the site. Cuipu Pond lies in the southeast of the plant site at a distance of approximately 2.5 km. Wangyu River also lies in the southeast of the plant site but at a distance of approximately 4.3 km. All the above mentioned surface waters eventually flow to the Yangtze River (Annex 2).
Ambient water quality
According to the Changshu EPB Report of Oct. 2004, all monitored pollutants in Wangyu River (nearby the estuary to Yangtze River) and the intake area of the Third Water Plant (TWP) of Changshu City were in compliance with the surface water quality standards (Table 2-5, Annex 2).
Table 2-5 Monitoring Results of Surface Water Quality (Unit: mg/l, except pH)
Sampling Location DO Fluoride NH3-N Volatile
Phenol BOD5 CODcr
Wangyu River Estuary 8.5 0.32 0.29 0.000 1.2 12
Standard of Wangyu River Estuary (see notes) ≤5 ≤1.0 ≤1.0 ≤0.005 ≤4 ≤20
TWP Intake Area 8.3 0.36 0.12 0.000 / /
Standard of Intake Area of the TWP (see notes) ≤6 ≤1.0 ≤0.5 ≤0.002 ≤3 ≤15
Note: 1. Standard for Wangyu river estuary is Category Ⅲ of Environmental Quality Standards for Surface Water
(GB3838-2002) (Annex 3);
2. Standard for intake area of the TWP is Category Ⅱ of Environmental Quality Standards for Surface Water
(GB3838-2002) (Annex 3).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 11
2.3.3.2 Groundwater
The shallow groundwater is 1-3 meters below the ground level and has a depth of approximately 6 meters. According to the Changshu EPB’s Report, all monitored pollutants in shallow groundwater were compliance with Category Ⅲ of Groundwater Quality Standard (Table 2-6).
Table 2-6 Monitoring Results of Ground Water Quality
Sampling Location Monitored Pollutants
(mg/l)
Standard (mg/l) (see notes) North of Dengshi
(mg/l) Northeast of Fushan
Town (mg/l) North of Fushan
Town (mg/l) Sulfate ≤250 92.5 161.0 101.0
Chloride ≤250 44.7 66.4 54.6
Hg ≤0.001 0.00002 0.00002 0.00002
As ≤0.05 0.000 0.000 0.000
Cd ≤0.01 0.000 0.000 0.000
Cr ≤0.05 0.000 0.000 0.000
Fluoride ≤1.0 0.25 0.18 0.36 Note: The standard is Category Ⅲ of Environmental Quality Standards for Ground Water (GB/T 14848-1993) (Annex 3).
2.3.4 Noise Levels
Noise levels around Changshu 3F Zhonghao boundary was monitored for two days (one during the daytime and the other at night) by Changshu EPB (Figure 2-4) on November 25, and May 10, 2005. The results in Table 2-7 show compliance with the applicable noise quality standards.
Table 2-7 Monitoring Results of Acoustical Quality (Unit: dB(A))
Monitoring Code Daytime Status Night Status
Z1 58.5 In compliance 45.7 In compliance
Z2 59.2 In compliance 47.5 In compliance
Z3 57.8 In compliance 46.2 In compliance
Z4 58.3 In compliance 47.9 In compliance
Z5 56.6 In compliance 46.1 In compliance
Z6 57.4 In compliance 46.5 In compliance
Standard (see note) 65 55 Note: The standard is Category 3 of Standard of Environmental Noise of Urban Area (GB3096-93) (Annex 3).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 12
2.3.5 Soil
The type of soil around the project site is characterized to be mostly sandy. Soil quality was monitored by Changshu EPB (Table 2-8). The results show compliance with the Category 2 of the soil quality standard, even Category 1.
Table 2-8 Monitoring Results of Soil Quality (Unit: mg/kg)
Note: The applicable standard is Category 2 of Environmental Quality Standard for Soils (GB 15618-1995) (Annex 3);
2.3.6 Other Environmental Characteristics
Since the project is located in the Changshu International Fluorochemical Industrial Park, its surroundings are manufacturing enterprises of fluor-based chemicals, and there are no permanent residents. The production area has not been subject to any flooding, earthquakes, or typhoons. Based on statistics, Fushan has been subject to 1.5 typhoons and one hail annually, but these have not been violent to cause any damage on Changshu 3F Zhonghao’s installations or operations.
Pollutants
Monitored
East of
Cuipu Pond
North of
Dengshi
East of
Fushan Pond
South of
Cuipu Pond
North of
Fushan Pond
Standard:
Category 2
Standard:
Category 1
Total Arsenic 8.9 9.2 8.8 9.5 8.4 25 15
Total Mercury 0.1 0.1 0.1 0.1 0.1 0.5 0.15
Total Chrome 58.2 62.3 64.6 63.8 58.4 300 90
Total Lead 20 18 16 16 19 300 35
Total Cadmium 0.2 0.2 0.2 0.2 0.2 0.3 0.2
Total Copper 29 30 30 33 34 100 35
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 13
3 Descriptions of the HCFC-22 Production and HFC-23 Destruction
Processes
HFC-23 is generated as a waste gas from the HCFC-22 production process. Changshu 3F Zhonghao has the following Lines for HCFC-22:
Line A, with capacity of 20,000 tpy, which use liquid-phase reactions in the reactor, was commissioned in 2000 and it’s the focus of this EA report.
Line B, with capacity of 20,000 tpy, was commissioned in 2001 and it’s the
focus of this EA report too.
The New Line, with capacity of 10,000 tpy, as it was constructed after December 31, 2001, will be outside the scope of the China: HFC-23 Emissions Reduction as per the requirements of the Kyoto Protocol and, therefore, is not considered under this EA report.
Only Lines A and B, which were commissioned before December 31, 2001, qualify with the Kyoto Protocol requirements for HFC-23 emissions reduction and are, therefore, the main focus of this due diligence environmental assessment.
Therefore, although the HFC-23 emissions from Lines A and B (with a total capacity of 40,000 tpy) will be controlled under the China: HFC-23 Emissions Reduction Project, the HFC-23 emissions from the New Line (with a capacity of 10,000 tpy) will be emitted to the atmosphere uncontrolled to contribute to global warming. HFC-23 emissions from Lines A and B will be directed to the HFC-23 emissions reduction facility. This section of the EA briefly describes first the HCFC-22 process which generates the HFC-23 gases, and then gives detailed information about the main focus of this investment project, which is the reduction of the HFC-23 emissions.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 14
Gas-holder Tank
Recirculated Water
Refrigeration Room
PondF22
Refrigeration
F22/F32 Facilities
Control Room
Circulating Water System
Carbide Crushing
F22 Cylinder A
rea
Acetylene
Generating
Mountain Meal Storehouse
AHF
F22 Cylinder Packing Space
Switch Station
F125aRefrigeration Workshop
F125a
Generator Set
Substation
Refrigeration Room
HFPF125 TFE
Control Room
Production Department
Noise Sources
Line BLine A
The Proposed Project
N
Refrigeration
Workshop
Office B
uilding
Power Station
Living Area
Calcium Bicarbonate
Subpackage Station
Operating Room
Storehouse
Figure 3-1 The Plain Layout of Changshu 3F Zhonghao
3.1 Description of the HCFC-22 Process
The production facilities, liquid raw materials, products, and by-products of Lines A and B are located at the same lot. The activities in the immediately adjacent areas to Lines A and B are as follows (Figure 3-1). Line A:
North: AHF production facility West: Refrigeration workshop South: Steel products storage and small cylinder package storage East: Cylinder storage
Line B: North: Filling areas West: Internal circulation South: Old office building East: Refrigeration workshop
3.1.1 HCFC-22 Process at Lines A and B
HCFC-22 is produced from a series of liquid-phase reactions that involve anhydrous
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 15
hydrogen fluoride (AHF) and chloroform (CHCl3) in the presence of the antimony pentachloride (SbCl5) catalyst. The subsequent steps in the HCFC-22 production process involve separation of the product HCFC-22 from reaction by-products and feed chemicals. In the reactor, the following reactions take place:
HF + SbCl5 → SbCl4F + HCl (3-1)
CHCl3 + SbCl4F → SbCl5 + CHCl2F (= HCFC-21) (3-2)
CHCl2F + SbCl4F → SbCl5 + CHClF2 (=HCFC-22) (3-3)
CHClF2 + SbCl4F → SbCl5 + CHF3 (=HFC-23) (3-4)
Where, reactions (3-2) and (3-4) are side reactions producing the Fluorodichloromethane (HCFC-21) intermediate and the HFC-23 waste. During its use in the reactor, pentavalent antimony (Sb+5) is also reduced to trivalent antimony (Sb+3). The catalyst is activated by introducing chlorine into the reactor (i.e. chlorine addition oxidizes Sb+3 to Sb+5).
3.1.1.1 Line A
Line A is located at the southeastern part of Changshu 3F Zhonghao’s site. The activities in the neighboring areas of Line A are as follows:
• North: AHF production facility.2 • West: Chiller3 • East: Coal boiler and then the coal storage area • South: Warehouse for steel materials and an office building.
AHF and chloroform (CHCl3) are reacted in a steam-jacketed reactor in the presence of antimony pentachloride (SbCl5) catalyst. The reaction products include HCFC-22, HCl, intermediate HCFC-21, and by-product HFC-23. These reaction products and unreacted AHF and chloroform are fed to a reflux column on top of the reactor’s vapor line to separate most of the unreacted AHF and chloroform and intermediate HCFC-21 from HCl, HCFC-22, HCF-23; sending the former three components back to the reactor. The heavier components in the vapor line from the reflux column are condensed in a condenser and the condensate is returned to the reflux column.
The gas stream from the condenser contains mostly HCFC-22, HFC-23, and HCl, and some
2 AHF production facility is not within the boundary of this due diligence environmental assessment because only 20
percent of the produced AHF is used as a feed chemical to the HCFC-22 production lines, whereas 80 percent of AHF is used as a feed chemical to other processes.
3 The chiller is not within the boundary of this due diligence environmental assessment because the cold water is not exclusively used for the HCFC-22 production lines.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 16
residual HF, chloroform, and HCFC-21. The acid gases (mostly HCl and some HF, which contain the following organic impurities: HCFC-21, HCFC-22, and chloroform) are removed by water scrubbing (in two water scrubbers in series) and sold as by-product HCl (containing some HF and minor quantities of organics). The gas stream from the second water scrubber enters a caustic scrubber, where HF and the remaining HCl and minor quantities of HCFC-21, HCFC-22, and chloroform are removed with caustic (NaOH); and sent to the wastewater pretreatment plant.
The gas stream from the caustic scrubber is collected in an intermediate storage tank, and the condensing compounds are removed by phase separation and sent to the wastewater pretreatment plant.
The gas stream containing HCFC-22, HCFC-21, and HFC-23 are first cooled and then compressed. Any compressor oil that may entrain the gas stream is removed by an oil separator. Two condensers in series then separate the condensate (mostly HCFC-22 and HCFC-21, and minor quantities of HFC-23) from the non-condensable gases (mostly HFC-23 and minor quantities of HCFC-22). The non-condensable HFC-23 –rich gas is discharged to the atmosphere, and the condensate is collected in an intermediate storage tank. HFC-23 from the condensate is removed in a stripping column and sent to the gas storage tank, whereas the remaining gases are distilled to separate HCFC-21 from HCFC-22. HCFC-21 is recycled to the reactor, whereas the HCFC-22 is dried in a molecular sieve, weighed, and transferred to the HCFC-22 storage tank for shipment as product.
3.1.1.2 Line B
Line B shares the same lot with HFC-32 production. Line B is located to the west (but not immediate west) of Line A and to the east of the inner side of the circulating cooling water pond. The activities in the neighboring areas of Line B are as follows:
• North: o of the HCFC-22 loading area: F-152a production facility
• West: o of the HCFC-22 production area: Cooling water pond o of the HCFC-22 loading area: a vacant lot (this lot is conceived as an
option for the HFC-23 emissions reduction investment), and to its north the HFPF-125 TFE production facility
• South: o of the HCFC-22 production area: Old administration building and yard
(this site is also conceived as an option for the HFC-23 emissions reduction investment)
• East:
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 17
o of the HCFC-22 production area: Chiller4 o of the HCFC-22 loading area: Acetylene generation facility, stone crusher,
and water recycling facility. As in Line A, most of HCFC-21 and unreacted HF and CHCl3 (chloroform) are removed in the reflux column and condenser, and recycled to the reactor. The non-condensable chemicals from the condenser are introduced to a distillation column under pressure where HCl and HFC-23 are removed from the top as gas; and chloroform, HF, HCFC-21, and HCFC-22 are removed from the bottom as liquid. The gas stream from the condenser of the distillation column are scrubbed with water in two scrubbers in series to remove hydrochloric acid (HCl) - with some residual hydrofluoric acid (HF) - which is sold as a by-product. The gases from the second scrubber, containing mostly HFC-23 and some HCFC-22, are discharged to atmosphere.
The liquid stream from the distillation column is washed with water and decanted to remove 12% HF + 3% HCl mixture as a lighter phase, which is sold as a by-product. The heavier phase containing HCFC-21, HCFC-22 and some residual HF and HCl is washed with sodium carbonate and decanted to remove the residual fluorides and chlorides, which are sent to wastewater pretreatment. The heavier phase containing HCFC-21 and HCFC-22 are sent to an intermediate storage tank, and then to a distillation column, where HCFC-21 is removed from the bottom and recycled to the reactor, and HCFC-22 is removed from the top. HCFC-22 is dried by molecular sieves prior to transfer to the HCFC-22 weighing and product storage tank.
3.1.2 Source, Treatment, and Discharge of Pollutants
(1) Wastewater discharge from the HCFC-22 Process
The wastewater from the HCFC-22 process is mainly from the caustic scrubbing tower and the separator with daily discharge amount of 24m3/d and annual discharge amount of 7,920 m3/a. This process wastewater is transported through pipeline to Changshu 3F Zhonghao’s wastewater treatment station for treatment. After treated, the pH is 6-9, and discharge concentrations of COD and fluoride are less than 100 mg/l and 10mg/l respectively, which comply with Class I in Table 4 of Integrated Wastewater Discharge Standard (GB8978-1996) (Annex 3). The annual maximum discharge amount of fluoride and COD is less than 0.079 tons and 0.792 tons.
The process diagram of Changshu 3F Zhonghao’s wastewater treatment plant (WWTP) is given in Figure 3-2.
4 The chiller is not within the boundary of this due diligence environmental assessment because the cold water is not exclusively used for the HCFC-22 production lines.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 18
Figure 3-2 Treatment of Process Wastewaters at Changshu 3F Zhonghao
(2) Waste Gas
The air emissions from the HCFC-22 production occur from the following sources:
• Condenser (Line A) and the tail gas absorption tower (Line B). This emission contains HFC-23, HCFC-22, HF, and HCl.
Aeration, neutralization,regulating tank
Coagulation Reactor
Sedimentation Tank
Biochemical Process
Secondarysedimentation Tank
Coagulation Reactor
Final sedimentationTank
Clear water collectingTank
Discharge to pipeline ofthe industrial park
Process wastewaters
Air
Sludge
Sludge
Sludge
Sludge
Air
Aluminum chloride polyacrylamide
Calcium hydroxide, Aluminum Polymer
Calcium hydroxide, Aluminum Polymer
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 19
• Storage tanks for HF and HCl. • Incinerators burning the distillation bottom residues. This emission contains HCl,
fluoride, smoke dust, SO2, CO and dioxins. According to the monitoring report on concentration outside of boundary, No. (2005) 115 provided by Changshu Environmental Monitoring Central Station, fugitive emission concentration of fluoride and HCl outside of boundary are 2.11-4.01 µg/m3and 0.008-0.023 mg/m3 respectively, which comply with Category II in Table 2 of Integrated Emission Standard of Air Pollutants (GB16297-1996) (Annex 3).
3.2 Description of the HFC-23 Process
3.2.1 Basic Information
The HFC-23 emissions from Lines A and B of Changshu 3F Zhonghao’s HCFC-22 Process will be destroyed through use of the incineration technology. The proposed project will be located within the present production areas of Changshu 3F Zhonghao. Therefore, no new land acquisition or resettlement is involved. The surroundings around the project site are as follows (see Figure 2-3):
North: HFP F125 TEF facility; West: TFP R227 facility; South: Circulating cooling water pond; East: THCFC-22 Storage Tank area.
HFC-23 is an inevitable waste gas from the HCFC 22 process. The HCFC-22 process typically produces HFC-23 quantities at levels of 3-4% of HCFC 22 production. According to the historical monitoring data of Changshu 3F Zhonghao (Annex 4), the contents of HFC-23 were always above 3% of HCFC-22 and less than 4% of HCFC-22 production. In order to destroy HFC-23 completely, the generation rate (HFC-23 and HCFC-22) of 4% is used in the EA. As Changshu 3F Zhonghao’s total production capacity of HCFC-22 from both Plants A and B is 40,000 tpy, the capacity of the HFC-23 emissions reduction facility is taken to be: 40,000 × 0.04 = 1,600 tpy. Therefore, the designed capacity of the HFC-23 incinerator is taken to be 1,600 tpy. 3.2.2 HFC-23 Emissions Reduction Process
3.2.2.1 Process Description
The destruction process is based on incineration of HFC-23 gases followed by water quenching, water and alkali scrubbing of HF and HCl from the flue gases, and treatment of washed gases with calcium hydroxide (Ca(OH)2) to precipitate calcium fluoride (CaF2) (Figure 3-3).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 20
Inci
nera
torIntermediate
Storage Tank
32
Stream(Evaporation loss)
WaterWater
Alk
ali S
crub
bing
Wat
er S
crub
bing
WastewaterⅢWastewaterⅡ
Que
nch
HFC-23 Waste Gas from the HCFC-22 Process
Air
Steam
LNG
1
2
3
4
5 9 13
6 816
11 15
10 14
NaOH, Water
17Air Emission to Atmosphere
18
Neutralization
19Ca(OH) FeCl20
Filter Press
Sludge for Road Construction
23
pH AdjustmentHCl
25
Treated Wastewater Discharge
21Polymer(PAM)
22
12
7
WastewaterⅠ
24
Gas Cleanup System
WWTPSettling Tank
Precipitate
Filtrate
Filte
r Cak
e
Cle
ared
Wat
er
Emergency Gas Storage Tank
Stream(Evaporation loss)
Stream(Evaporation loss)
Figure 3-3 Flow Diagram of HFC-23 Emissions Reduction Process
The waste gas stream from Lines A and B of Changshu 3F Zhonghao’s HCFC-22 Plant, mostly containing HFC-23, is stored in an intermediate storage tank that provides a buffer storage capacity before being admitted to the HFC-23 Emissions Reduction Process.5 The HFC-23 gas from the intermediate storage tank is transferred by pipeline to the incinerator for destruction. Liquefied natural gas (LNG) is combusted with air in the incinerator to produce the heat necessary for the destruction of the waste gas, yielding CO2 and H2O. Steam, as an additional source of hydrogen, is also introduced to the incinerator to ensure complete conversion of halogens to hydrogen halides. The HFC-23 gas stream is destroyed in the incinerator to yield CO2 and HF. In addition, HCFC-22, which is also present in the waste gas stream, is destroyed to yield CO2, HF, HCl. The reactions in the incinerator proceed as follows:
CHF3 (= HFC-23) + H2O + 1/2 O2 → CO2 + 3HF (3-5)
5 In case of an emergency shut down of the HFC-23 Emissions Reduction Process, this intermediate storage tank will also
provide a storage capacity for the HFC-23 waste gas from the HCFC-22 Process
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 21
CHClF2 (=HCFC-22) + H2O + 1/2 O2 → CO2 + 2HF + HCl (3-6)
CH4 + 2O2 → CO2 + 2H2O (3-7)
The temperature in the incinerator is kept at 1,200oC to ensure the destruction of the HFC-23/HCFC-22 and minimize the formation of unwanted combustion waste gases such as dioxins and furans. (Throughout this document, “dioxins” will henceforth be used as a general descriptor of dioxins and furans species).
The flue gases are then fed to the quench tower, where they are rapidly cooled down with water to close to ambient temperature. Quenching is conducted in quench tower through direct contact of the flue gases with water in a “shower mode” instead of indirect cooling in a “heat exchanger mode”, which is commonly used in China. The selection of the direct contact design (through improved heat exchange and thus rapid cooling) is aimed at elimination of dioxin formation.
The cooled gas passes through a two-stage scrubber, the first one operating with water, and the other one with an alkali (NaOH) solution. In these operations, HF and HCl are dissolved in the quench water and water and alkali scrubbers. The gas from the alkali scrubber is emitted to the atmosphere through a stack.
The wastewaters from the quench tower and scrubber tower are sent to a special WWTP for this project. Treatment of HFC-23 Emissions Reduction Process’ wastewaters at this special WWTP is shown to be more feasible than treatment at Changshu 3F Zhonghao’s WWTP for the entire facility (see Section 7.3 on the Evaluation of Alternatives for the Wastewater and Sludge Discharges).
In this special WWTP, wastewaters from the HFC-23 Emissions Reduction Process are neutralized by Ca(OH)2 according to the following reactions:
2HF + Ca(OH)2 → CaF2↓ + 2H2O (3-8)
2HCl + Ca(OH)2 → CaCl2 + 2H2O (3-9)
The reaction products are directed to a settling/precipitation tank, where the CaF2 precipitate is allowed to settle. The precipitate (mainly CaF2) from the bottom of the settling tank is sent to a filter press for dewatering to approximately 65 percent moisture. The filter cake is sent off site for road construction (see Section 7.3 on the Evaluation of Alternatives for the Wastewater and Sludge Discharges), and the filtrate is recycled to the neutralization tank. The cleared water from the top of the thickener is pH adjusted with HCl in a tank, and the treated wastewater is discharged from the process.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 22
3.2.2.2 Technological Design Parameters of HFC-23 Incinerator
The technological design parameters of the HFC-23 incinerator are given in Table 3-1.
Table 3-1 Design Parameters of HFC-23 Incinerator
Items Incinerator
Capacity (kg/h)
Incineration Temperature
(oC)
Residence Time of Gas (s)
Combustion Efficiency
(%)
Removal Percentage of Oxidation (%)
Oxygen Content of
the Flue Gases (dry basis) (%)
Parameter 151.5 ≥1200 ≥2.0 ≥99.9 99.99 6-10 3.2.2.3 Raw Materials, Auxiliary Materials and Energy Consumption
Project’s consumption of raw materials, auxiliary materials and energy is given in Table 3-2 below.
Table 3-2 Consumption of Main Raw and Auxiliary Materials and Energy
Items Name Use Consumption Source
Sodium Hydroxide
Used in alkali absorption tower as absorbent material for HFC-23 flue gases
160 tpy Purchased from outside supplier or manufacturer
Calcium Hydroxide
Used in neutralization tank of the WWTP of this project as neutralizer for the wastewater
2,785 tpy Purchased from outside supplier or manufacturer
Steam Used in the HFC-23 incinerator as one of the reactants
439 tpy Changshu 3F Zhonghao’s boiler house
Raw and Auxiliary Materials
Fresh water
Used in quench tower for water cooling; Used in water scrubbing tower and alkali scrubbing tower for the waste gas treatment
89,760 tpy Water supply networks of the industrial park
LNG Fuel for the HFC-23 incinerator
850 tpy Purchased from outside supplier or manufacturer Energy
Power Facilities’ power 500,000 kwh Changshu electric network
3.2.3 Operation and Maintenance Schedule
The operating schedule is just like the HCFC-22 project. The project will operate 330 days
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 23
per year and 24 hours per day. The other 30 days are for the maintenance of HFC-23 incineration facilities at the same time as the maintenance for the HCFC-22 Line A and B. The labor requirement during operation of this project will be about 40 persons for all three shifts, who are newly hired from the local residents. 3.2.4 Investment Cost
The total investment of this project is estimated to be about RMB 59 million ($ 7.4 million). About RMB 57 million ($ 7.1 million) of this amount is for investment in fixed assets and RMB 2 million ($ 0.3 million) for working capital.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 24
4 Regulatory and Institutional Framework
4.1 Regulatory Framework
4.1.1 Relevant Laws, Regulations, and Technical Guidelines of China
(1) Environmental Protection Law of the People's Republic of China, issued on Dec. 26, 1989;
(2) Law of the People's Republic of China on the Environmental Impact Assessment, issued on Sept.1, 2003;
(3) Law of the People's Republic of China on the Promotion of Cleaner Production, issued on Jan. 1, 2003;
(4) Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution, amended on Apr. 29, 2000;
(5) Law of the People's Republic of China on the Prevention and Control of Environmental Pollution by Solid Waste, issued on Apr. 1, 1996;
(6) Law of the People's Republic of China on Prevention and Control of Water Pollution, issued on May, 15, 1996;
(7) Law of the People's Republic of China on Prevention and Control of Pollution from Environmental Noise, issued on Mar. 1, 1997;
(8) Regulations on Environmental Management of Construction Project, No.253 Decree issued by the State Council on Nov. 29, 1998;
(9) Interim Regulations on the Prevention of Water Pollution in the Huai River Valley, No.183 Decree issued by the State Council on Aug. 8, 1995;
(10) Interim Measures on the Administration of Key Water Pollutants Discharge Permit in Huai River Basin and Tai Lake Basin, No. [2001]11 Decree issued by the State Environmental Protection Administration (SEPA) on Oct. 1, 2001;
(11) The Tenth Five-Year Plan for Industrial Water Saving issued on Oct. 12, 2001;
(12) Pollution Prevention and Control Technology of Hazardous Wastes, No.[2001] 199 issued by SEPA, the former State Economic and Trade Commission (SETC), and the Ministry of Science and Technology (MOST) on Dec.17, 2001;
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 25
(13) Ordinance of hazardous chemicals safe management, issued by the State Council in 2002;
(14) National Catalogue of Hazardous Wastes, No. [1998]89 issued by SEPA;
(15) Official Reply on "the Tenth Five-year Plan" of the National Environmental Protection by the State Council, No. [2001] 69 issued by the State Council;
(16) Technical Guidelines for EIA: General Principals (HJ/T2.1-93);
(17) Technical Guidelines for EIA: Atmosphere Environment (HJ/T2.2-93);
(18) Technical Guidelines for EIA: Surface water Environment (HJ/T2.3-93);
(19) Technical Guidelines for EIA: Noise Environment (HJ/T2.4-1995) ;
(20) Circular on Strengthening coordination and cooperation of industrial policies and Credit Policies to Control Relevant Problems of Credit Risk, No.[2004]746 issued by the National Development and Reform Commission;
(21) Directive on banning redundant construction in specific industrial and commercial investment areas (First Batch), No. [1999] 14 Decree issued by SETC;
(22) The Catalogue of Phasing out Out-of-Date Production Capacities, Techniques and Products (First Batch, Second Batch), No. 6 &16 Decrees issued by SETC;
(23) The Catalogue of Phasing out Out-of-Date Production Capacities, Techniques and Products (Third Batch), No. 32 Decree issued by SETC.
4.1.2 Relevant Legal Requirements and Regulations for the Jiangsu Province
(1) Provisions about Ordinance of Environmental Management for Construction Project, No. [98] 1 issued by Jiangsu Environmental Protection Committee;
(2) Circular on Criterion of Environmental Management for Construction Project of Jiangsu Province, No.[2002]46 issued by Jiangsu Environmental Protection Committee on May 7th, 2002;
(3) Proposals on Strengthening Environmental Management for Construction Project, No.(97)105 issued by Jiangsu Provincial Government on July 17th, 1997;
(4) Interim Provisions on Total Amount Control for Pollutants Discharge of Jiangsu Province, No. [1993]38 issued by Jiangsu Provincial Government;
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 26
(5) Circular on Printing and distributing Measures on Standardizing Pollutants Discharge Outlets, No. [97]122 issued by Jiangsu Environmental Protection Committee;
(6) Proposals on Implementing the Exchange and Transfer of Hazardous Wastes, No. [1998]122 issued by Jiangsu Environmental Protection Committee in Oct. 1998;
(7) Official Reply on Jiangsu Surface Water Environmental Function Zoning, No. [2003] 29 issued by Jiangsu Provincial Government on Mar. 18th, 2003;
(8) Function Zoning of Jiangsu Atmospheric Environmental Capacity, issued by Jiangsu Environmental Protection Bureau in September, 1998.
4.1.3 Relevant Technical Documents for Changshu
(1) Changshu’s Urban General Planning (2000-2050)
(2) Changshu’s Urban Environmental Protection Programme, issued by the Changshu Environmental Protection Bureau;
(3) Provisions for the Administration of the Prevention and Control of Pollution in Protected Areas for Drinking Water Sources of Changshu Third Water Supply Plant, issued by Changshu Municipal
Government;
(4) Jiangsu Changshu International Fluorine Chemical & Industrial Park General Planning;
(5) Environmental Impact Assessment Report and Environmental Protection Programme of Jiangsu Changshu International Fluorine Chemical & Industrial Park;
(6) Report on Changshu Environmental Pollution Sources and Pollutants Discharge Status, formulated by Changshu Environmental Supervision Branch Team;
(7) Other basic information provided by Changshu 3F Zhonghao New Chemical Materials Co., Ltd
4.1.4 Relevant Provisions of the World Bank
(1) OP/BP 4.01 of World Bank and its annex (Environmental Assessment) in January 1999;
(2) OP/(Environmental Assessment) of World Bank in January 1999;
(3) GP4.01 of World Bank and its annex (Environmental Assessment) in January 1999;
(4) Environmental Impact Assessment Sourcebook (Volume 1-3) of World Bank;
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 27
(5) OP/BP4.04 (Natural Habitat) of World Bank in September 1995;
(6) GP4.07 (Water Resources Management) of World Bank in December, 2000;
(7) GP14.70 of World Bank (Involving Non-Governmental Organizations in Bank-Supported Activities in January 1999.
4.1.5 Applicable Environmental Discharge and Ambient Quality Standards
4.1.5.1 Air
For the air emission standards from the proposed HFC-23 incineration facility, the Chinese standard GB 14848-2001 (Pollution Control Standard for Hazardous Waste Incineration) was taken as the basis, with the exception of the dioxin emission standard. The European Union’s more stringent discharge standard for dioxin was taken as the basis for this project. The applicable air emission standards are presented in Table 4-1.
Table 4-1 Applicable Air Emissions Standards
Sources of air
Emissions Pollutants Standard
Reference for
Standard Analytical Method
Reference for
Analytical
Method
Smoke
opacity Lingesman Class � Lingesman method GB/T 5468-91
HCl 100 mg/m3
Mercury sulfhydryl
spectrosphotometry
Silver nitrate volumetry
HJ/T 27-1999
HF 9.0 mg/m3
Filter Sampling and
Fluorine Ion-selective
Electrode Method
(3)
Soot 100 mg/m3 Gravimetry GB/T
16157-1996
SO2 400 mg/m3
Formaldehyde
Absoring-Pararosaniline
Spectrophotometry
(3)
NOx (as
NO2) 500 mg/m3
N-(1-naphthyl) Ethylene
Diamine Dihydrochloride
Spectrophotometry
HJ/T 43-1999
CO 100 mg/m3 Non-disperisive Infrared
Spectrometry HJ/T 44-1999
Sb 4.0 mg/m3
Pollution Control
Standard for
Hazardous Wastes
Incineration (GB
18484-2001)
5-Br-PADAP
Spectrophotometry (3)
HFC-23
incinerator(1)
Dioxins(2) 0.1 TEQ ng/m3 European Union Gas Chromatography/Mass
Spectrometry (4)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 28
100 mg/m3
1.4kg/h (stack
height :30m)
Mercury sulfhydryl
spectrosphotometry
Silver nitrate volumetry
HJ/T 27-1999
HCl Fugitive emission
concentration outside
of boundary: 0.20
mg/m3
Mercury sulfhydryl
spectrosphotometry
Silver nitrate volumetry
HJ/T 27-1999
9 mg/m3
0.59kg/h (stack
height : 30m)
Filter Sampling and
Fluorine Ion-selective
Electrode Method
(3)
HCFC-22
production
Fluoride Fugitive emission
concentration outside
of boundary:20µg/m3
Class II in Table 2
of GB16297-1996
Filter Sampling and
Fluorine Ion-selective
Electrode Method
(3)
Notes: (1) The capacity of the incinerator: ≤300 kg/h.
Use 11% O2 (dry air) as conversion reference in the calculation. The conversion formula is: C = 10/(21-Os)×cs
Where: c: Converted concentration of the measured pollutant at standard condition (mg/m3); Os: Oxygen
concentration of exhaust gases (%); cs: Concentration of the measured pollutant at standard condition (mg/m3).
Stack height: ≥25 m.
(2) TEQ is defined as: TEQ=Σ(concentration of dioxin congeners × TEF), where TEF is the “toxic equivalent
concentration”, defined as the “relative potency of different dioxin congeners compared to TCDD
(2,3,7,8-tetrachlorodibenzo-p-dioxin)”.
(3) Monitoring and Analysis Methods for Air and Exhaust Gases, Beijing: China Environmental Science Press,
1990.
(4) Analysis and Assessment Manual for Solid Wastes, Beijing: China Environmental Science Press, 1990. PP
332-359.
The nearest receptors for air emissions from the project site is the Fushan town (Table 4-2 and Figure 2-3).The applicable air quality standard for the project’s receptor is the Chinese regulation GB 3095-1996 for Class II Ambient Air Quality Standard (Table 4-3).
Table 4-2 The Receptors for Air Emissions from the Project
Receptors Population Distance from the
Project Site (m)
Orientation Relative
to the Project Site
Reference for
Applicable Standard
Fushan Town 3,000-4,000 2,000 SW
Dengshi 1,200 3,700 SE
Wangshi Town 21,000 5,700 SE
Class II of Ambient Air
Quality Standard
(GB3095-1996)
(Annex 3)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 29
Table 4-3 Applicable Air Quality Standards
Pollutants Standard Reference for Applicable Standard ≤20 µg/m3 (hourly average)
Fluoride ≤7 µg/m3 (daily average)
Class ⅡAmbient air quality standard (GB 3095-1996)
≤50 µg/m3 (1-hr avg.) HCl
≤15 µg/m3 (Daily avg.)
Hygienic standards for the Design of Industrial Enterprises (TJ36-1979) (see note)
Note: The standard for hydrogen chloride is from Table 1 of Hygienic Standards for the Design of Industrial Enterprises
(TJ 36-79): Maximum allowable concentrations of harmful substance in ambient air of residential district.
4.1.5.2 Wastewater
For the wastewater discharge standards from the proposed HFC-23 incineration facility, the Chinese standard GB 8978-1996 (Integrated Wastewater Discharge Standard) was taken as the basis (Table 4-4).
Table 4-4 Applicable Wastewater Discharge Standards
Source of Wastewater Discharge
Pollutants Standard Reference for
Standard Analytical Method
Reference for Analytical
Method
pH 6-9 pH value-Glass electrode method
GB 6920-86
COD 100 mg/l K2Cr2O7 method GB 11914-89 SS 70 mg/l Gravimetric method GB11901-89
HFC-23 incinerator
Fluoride 10 mg/l
Class 1 in Table 4 of Integrated
Wastewater Discharge
Standard (GB 8978-1996)
Ion selective electrode method
GB 7484-87
Stormwater is discharged to Fushan pond which will finally flue into the Yangtze River. The discharge standard and the water quality standard for Fushan pond is given in Table 4-5. Wastewater discharge form this project after treatment will be discharged to the wastewater piping network of the Industrial Park for pumping to the Yangtze River. The nearest receptors for wastewater discharge from the project site are shown in Table 4-5. (Table 4-5 and Figure 2-3).The applicable water quality standard for the project’s receptors is the Chinese regulation GB 3838-2002 for Class III Ambient Water Quality Standard (Table 4-6).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 30
Table 4-5 The Receptors of Wastewater Discharge from the Project
Receptor Distance to the Project Site (m)
Orientation Relative to the Project Site
Reference for Applicable Standard
Fushan Pond 30 Southeast Class III of Environmental Quality Standards for Surface Water (GB3838-2002) (Annex 3)
Yangtze River 4,000 North Class II of Environmental Quality Standards for Surface Water (GB3838-2002) (Annex 3)
Table 4-6 Applicable Water Quality Standards
Standard (mg/l) Pollutants
Category III Category II
Reference for Applicable Standard
COD ≤20 ≤15 BOD5 ≤4 ≤3 Ammonia nitrogen
≤1.0 ≤0.5
Fluorid ≤1.0 ≤1.0 DO ≤5 ≤6 Volatile hydroxybenzene
≤0.005 ≤0.002
Chloride ≤250 Petroleum ≤0.05 ≤0.05
Environmental Quality Standards for Surface Water (GB3838-2002) (Annex 3)
4.1.5.3 Groundwater
Class III of Quality Standard for Ground Water (GB/T14848-1993) is applied for groundwater environment assessment (Table 4-7).
Table 4-7 Applicable Quality Standard for Ground Water
Receptor Items Unit Standard Reference for
Applicable Standard Sulphate mg/l ≤250 Chloride mg/l ≤250 Fluoride (as F-) mg/l ≤1.0
Hg mg/l ≤0.001 As mg/l ≤0.05 Cd mg/l ≤0.01
Plants area as well as surroundings
Cr mg/l ≤0.05
Class III of Quality Standard for Ground Water (GB/T14848-1993) (Annex 3)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 31
4.1.5.4 Noise
For the noise emission standards from the proposed project, the Chinese standard GB12523-90 (Noise Limits for Construction Site) and GB12348-90 (Standard of Noise at Boundary of Industrial Enterprises) was taken as the basis for construction phase and operational phase respectively (Table 4-8).
Table 4-8 Applicable Noise Emission Standards
Phase Source of Noise
Emission Standard
Reference for
Standard
Reference for
Analytical Method
Cubic meter
of earth and
stone digging
Bulldozer, grab,
loader
Day: 75 dB(A)
Night: 55dB(A)
Pilling various pile
driver
Day: 85 dB(A)
Night:No
constructing
Structural
engineering
concrete pug
mill, Concrete
vibrating stick,
electricity saw
Day: 70 dB(A)
Night: 55dB(A)
Construction
Phase
Fitment
engineering Crane,elevator
Day: 65 dB(A)
Night: 55dB(A)
Noise Limits for
Construction Site
(GB12523-90)
GB 12524
Operational Phase HFC-23
incinerator
Day: 65 dB(A)
Night: 55dB(A)
Class III of Standard of
Noise at Boundary of
Industrial Enterprises
(GB12348-90) (Annex
3)
GB 12349
Class III of Standard of Environmental Noise of Urban Area (GB3096-93) is applied for acoustic environment quality assessment (Table 4-9).
Table 4-9 Applicable Quality Standard for Noise
Receptor Standard Reference for Applicable Standard
Plant boundary Day: 65dB(A) Night: 55dB(A)
Class III of Standard of Environmental Noise of Urban Area (GB3096-93)
(Annex 3)
4.1.5.5 Soil
Class II of Quality Standard for Soil (GB 15618-1995) is applied for soil environment assessment (Table 4-10).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 32
Table 4-10 Applicable Quality Standard for Soil
Pollutants Unit Standard Total Arsenic mg/kg 25 Total Mercury mg/kg 0.5 Total Chrome mg/kg 300 Total plumbum mg/kg 300 Total Cadmium mg/kg 0.3 Total Cuprum mg/kg 100
4.1.6 Applicable Standards Related to the Design and Operation of Hazardous Waste Facilities
4.1.6.1 Incineration of Hazardous Wastes
Referring to Pollution Control Standard for Hazardous Wastes Incineration (GB 18484-2001), the technical specifications of incinerators is stipulated in Table 4-11:
Table 4-11 Technical Specifications of Incinerators
Waste Categories
Temperature (oC)
Gas Retention Time (s)
Combustion Efficiency (%)
DRE(%) Calcination Reduction Rate (%)
Hazardous ≥1100 ≥2.0 ≥99.9 ≥99.99 ≤5 Notes: 1. Combustion Efficiency (CE) = 100% × [CO2]/([CO2] + [CO]). Where, [CO2] and [CO] refer to the concentration
of carbon dioxide and carbon monoxide in exhaust gases, respectively.
2. Calcination Reduction Rate is calculated with the following formula: P = 100% × (A-B)/A. Where, P refers to
calcination reduction rate, %; A refers to mass of desiccated incineration residue at room temperature, g; B
refers to mass of incineration residue, at room temperature after three-hour calcinations at 600 oC (± 25 oC), g.
The oxygen content of incinerators’ exhaust gases should be between 6% and
10% (dry gases).
The operation of incinerators must be maintained at a negative pressure to prevent exhaust of hazardous gases.
Incinerators must install the tail gas treatment system, alarm system, and
emergent treatment apparatus. 4.1.6.2 Storage of Hazardous Wastes
Referring to Standard for Pollution Control on Hazardous Waste Storage (GB 18597-2001), applicable requirements for this project are:
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 33
(1) General Requirements
All hazardous waste generators and operators should construct special hazardous waste storage facilities, or rebuild existing constructions as hazardous waste storage facilities.
Those hazardous wastes that are explosive, flammable or discharging toxic gases
at normal temperature and pressure must be pretreated, and must be stored after stabilized. Otherwise, the hazardous wastes should be stored as explosive or flammable hazardous substances.
Those solid hazardous wastes that will not decompose or volatilize at normal
temperature and pressure can be stacked separately in storage facilities.
It is prohibited to store incompatible (react with each other) hazardous wastes in the same container.
Those hazardous wastes that cannot be stored in a normal container can be
stored in non-leaking rubber bags.
Containers storing liquid or semi-solid hazardous wastes must have a space of more than 100 mm between liquid surface and the container top.
(2) Design principles of hazardous waste storage facilities (Warehouse Type)
The floor and curbs should be made of solid and leak-proof materials. All construction materials must be compatible with stored hazardous wastes.
The facilities must have spill collection facilities, air vents, and gas purifying
equipment.
The facilities must install safety lighting facilities and observation windows.
Containers with liquid or semi-solid hazardous wastes must be placed on the anti-corrosive and hardened floor. The floor surface should have no cracks.
Curbs should be designed to contain spills. The holding capacity between floor
surface and crub should exceed the maximum storage capacity of the largest container or more than 1/5 of the total storage capacity.
Incompatible hazardous wastes must be stored separately, and segregated by a
partition room. (3) Safety protection of hazardous waste storage facilities
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 34
Hazardous waste storage facilities must install warning signs.
Hazardous waste storage facilities should install fence walls or other protection fence.
Hazardous waste storage facilities should have communication equipment,
lighting facilities, safety protection garments and tools, and emergency protection facilities.
Leakages from hazardous waste storage facilities must be treated as hazardous
wastes. 4.2 Institutional Framework
4.2.1 Foreign Economic Cooperation Office, State Environmental Protection Administration (SEPA/FECO)
SEPA/FECO is the sponsor and organizer of this project and it is responsible for the consultancy service of this project, which includes: communicate the World Bank and Changshu 3F Zhonghao effectively in time, compile the Project Design Document (PDD), other procedure and etc..
4.2.2 Jiangsu Environmental Protection Bureau
To carrying out supervision and management to the project, to instruct Suzhou and Changshu EPB carry out all of the relevant regulations, and to check the performance of the project periodically and the pollutant control during construction phase and operational phase.
4.2.3 Suzhou Environmental Protection Bureau
Accepting the guidance of Jiangsu EPB, Suzhou EPB is responsible for the environmental management and environmental monitoring during both construction phase and operational phase.
During construction phase: Supervising the implement of environmental management plan (EMP) of Changshu 3F Zhonghao; Supervising the carrying out of the relevant environmental regulation and standard; Responsible for the inspection and management of the construction and operation of the environmental protection facilities; Monitoring the dust and noise during the construction period regularly; Solving any problem in time.
During operation phase: Carrying out the environmental protection laws, regulations and standards; Assisting Changshu 3F Zhonghao in formulating and carrying out the environmental protection rules and regulations; Through monitoring and investigation,
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 35
determining the environment quality objective; Organizing the training and examining of Changshu 3F Zhonghao’s environmental protection personnel; Carrying out the technological exchange of environmental protection.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 36
5 Environmental Discharges from the HFC-23 Reduction Process and
Mitigation Measures
5.1 Environmental Discharges from the HFC-23 Reduction Process
5.1.1 Construction Phase
The project activities during the construction phase include ground leveling, pile foundation work, construction of factory building and workshop, industrial equipment installation. Construction is expected to be conducted by 40-50 workers for a period of 6-8 months. The main pollutants discharged to the environment are domestic sewage generated by construction workers, construction wastewater, dust, solid wastes as well as air emissions and noise emissions from the construction equipment. These pollutants will have some impacts on the ambient environment.
(1) Air emissions
Air emissions include construction dust and exhaust gas from construction vehicles.
Dust: Dust will be produced during construction from leveling ground, transporting earth, loading, unloading and transporting construction materials and compounding concrete cement mortar. Dust will also be generated in windy conditions. Without any mitigation measures, dust concentrations in nearby construction areas may reach 1.5-30 mg/m3. This will have some impacts on the construction workers’ health because the dust can settle in alveolar pulmonum and then affect blood-supply function of the workers.
Exhaust gas: Main pollutants from the construction vehicle exhaust are NOX,
CO, and hydrocarbons. (2) Wastewater discharges
The wastewater during the construction phase mainly includes construction wastewater and sewage generated by construction workers.
The construction wastewater mainly consist of washing water of construction machinery and the water used to washing ground during civil works. The wash water may contain petroleum.
As mentioned above, the construction is expected to be conducted by 40-50
workers for a period of 6-8 months. Sewage from construction workers mainly consist of pollutant such as COD, BOD, oils, TP, and TN.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 37
(3) Solid waste discharges
The solid wastes mainly include domestic refuse generated by constructor and construction rubbish generated during the construction period. Construction waste is mainly from excavating earth and other wastes generated during construction, such as concrete, tile, lime, sand and stone.
(4) Noise emissions
Noise is generated mainly from construction equipment and loading/unloading operations.
According to the type of the construction activities and the geological conditions of the project site, the machinery and equipment to be used during the construction phase will mainly include pile driver, agitator, bulldozer, excavator, milling and planning machine and transportation vehicle (self-discharging truck). The noise intensity varies according to different construction time and work condition of machinery, which is difficult to be quantified. The Noise Source Strength of the Construction Equipment is shown in Table 5-1.
Table 5-1 Noise Source Strength of the Construction Equipment
Construction Equipment Distance of Monitoring
Point from Noise Source, (m)
Actual Measurement Value (dB)
Self-discharging truck 15 88 Scraper 15 88
Bulldozer 15 87 Grab 15 91
Air Pick 15 88 Clay Rabbling 7.5 81
Shaker 7.5 81 5.1.2 Operational Phase
Material balance calculations were conducted to estimate the raw material usage and pollutant discharge rates from the HFC-23 emissions reduction process.
The results of material balance calculations are shown in Table 5-2.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 38
Table 5-2 Material Balances of HFC-23 Process (Unit: tpy)
Stream Numbers (See Figure 3-3) 1 2 3 4 5 6 7 8 9 10 11 12
HFC-23 1,600 HCFC22 132.4
HCl 55.9 27.9 27.9 16.8 HF 1,433 716 716 645
Steam 439 LNG 850 Air 27,433 23,645 23,645
Water 1,913 21,450 14,453 8,910 1,913 66,000 56,100 9,900 CO2 3,411 3,411
NaOH Ca(OH)2
FeCl3 Polymer
CaF2 CaCl2 NaCl NaF
Sludge (dry)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 39
Table 5-2 Material Balances of HFC-23 Process (Continued) (Unit: tpy)
Stream Numbers (See Figure 3-3)
13 14 15 16 17 18 19 20 21 22 23 24 25 HFC-23 HCFC22
HCl 11.2 2 44.7 225.3 HF 71.6 0.2 1,361
Steam LNG Air 23,645 23,645
Water 3,960 2,709 1,320 73,261 5,319 69,189 69,300 CO2 3,411 3,411
NaOH 160 7.1 7.1 150 Ca(OH)2 2,785 90
FeCl3 69 69 Polymer 34.7 34.7
CaF2 2,417 1.35 1.35 CaCl2 68 203 NaCl 14.7 14.7 14.7 234 NaF 150 109
Sludge (dry) 2,753 Note: See Annex 5 for the detail analysis process of material balances.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 40
According to the results of material balances in Table 5-2, environmental discharges by this project are listed in Table 5-3.
Table 5-3 Environmental Discharges from HFC-23 Process
Items Pollutants Concentration Discharge rate Receptors Fluoride ≤9.0 mg/m3 ≤0.2 t/a HCl ≤100 mg/m3 ≤2 t/a Air Emission Dioxins ≤0.1 TEQ ng/m3 ≤2 mg/a
Ambient air
Wastewater Fluoride ≤10 mg/l ≤0.7 t/a Wangyu River Sludge CaF2 / 8072 t/a Road Construction Noise Shown below The major noise sources in this project include the air blower for the incinerator, the draft fan for the flue gas treatment system and various water pumps. The levels of noise emissions from the equipment are shown in Table 5-4.
Table 5-4 Levels of Noise Emissions from Major Process
Main Equipment Equipment Quantity Source Strength dB(A)
Air blower for the incinerator 2 95
Draft fan for the flue gas treatment system 1 90
Various water pumps 4 80
5.2 Mitigation Measures
5.2.1 Construction Phase
(1) Air emissions
Regular sprinkling of water in the construction area to reduce dust emissions. The transportation vehicle in the construction area will have a speed less than 40
km/h to reduce dust emissions from the land. To mitigate impacts of the construction dust on surroundings, the construction
areas will be enclosed with fences with a height of at least 1.8m. (2) Wastewater discharges
Sewage: After collection, sewage will be discharged to the sewage network for treatment at the municipality’s WWTP.
Construction wastewater: The construction wastewater will be sent to the WWTP of Changshu 3F Zhonghao for treatment.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 41
(3) Solid waste discharges
The domestic refuse in residential region will be bagged, cleaned by sanitation workers to designated piling points every day.
The construction unit will avoid the loss of construction materials in transportation, loading and unloading and construction as possible as it can. The construction waste will be stored in approved piling points and cleaned timely for terra and rolled-earth fill or transported to municipal landfill plant.
(4) Noise emissions
The following measures will be taken to mitigate noise pollution during construction phase:
Making the construction scheme reasonably to avoid using heavy-noise equipment at night.
Using low-noise equipment as much as possible. Enclosing a barrier for heavy-noise equipment (e.g. a compressor). Sound insulation with soundproof facilities. Frequent maintenance of the construction equipment. Using ear plugs near heavy-noise equipment.
5.2.2 Operational Phase
5.2.2.1 Air Pollution Mitigation Measures
The following measures will be taken to mitigate air pollution from this project:
(1) The incinerator will be operated at a negative pressure as stipulated in the Chinese regulation GB 18484/2001 (Pollution Control Standard for Hazardous Wastes Incineration). Operation at negative pressure will prevent discharge of any emissions from the incinerator.
(2) The flue gases from the incinerator will be treated. The treatment will include: (i) water quenching, (ii) water scrubbing, and (iii) alkali scrubbing. The technology for this treatment is available in China and abroad. This technology will be able to reduce the pollutant concentrations in the incineration flue gases to meet the following standards in the Chinese regulation GB 18484-2001. As can be seen below, the standards in GB 18484 are comparable to the UNEP Guidelines. For dioxins emissions, the UNEP Guideline of 0.1 TEQ ng/m3 will be used instead of the Chinese standard of 0.5 TEQ ng/m3.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 42
Monitoring Results Parameters GB 18484-2001 UNEP Guideline at INEOS Fluor HF 9 mg/m3 5 mg/m3 0.5 mg/m3 HCl 100 mg/m3 100 mg/m3 3 mg/m3 PM 20 mg/m3 50 mg/m3 15 mg/m3 CO 100 mg/m3 80 mg/m3 3 mg/m3 Dioxins 0.5 TEO ng/m3 0.1 TEQ ng/m3 0.0006 TEQ ng/m3
The proposed technology was used at INEOS Fluor, Japan. As can be seen from the monitoring results given above, this technology was found to be effective at INEOS Fluor in reducing the pollutant concentrations to levels that are much lower than those required by GB 18484 or UNEP Guideline.
(3) The incineration gases form the above-mentioned treatment will be emitted to the atmosphere through two stacks (for Line A, 31m; for Line B, 36m), which meets the 25-meter stack height requirement stipulated in GB 18484. This stack height is adequate to provide good dispersion of pollutants to meet the ambient quality standards (see Section 6.2.1.1 for dispersion modeling results).
5.2.2.2 Water Pollution Mitigation Measures
The wastewater generated by this project will be treated by a special WWTP (Section 7-3). The following measures will be taken to mitigate water pollution from this project:
(1) All of the wastewater form HFC-23 reduction process is directed into the WWTP of the project where it will be treated for fluoride removal. This treatment is necessary because the fluoride concentration from the HFC-23 process (18.57 g/l) dose not meet the Chinese discharge standard of 10 mg/l (GB8978-1996). The treatment will include precipitation of fluoride with calcium hydroxide, settling and dewatering of the sludge. The treated wastewater will be able to meet the discharge standard of 10 mg/l.
(2) The filtrate from the filter-pressing of the sludge will be directed back to the neutralization pond where it will be treated again through the WWTP.
(3) The fluoride concentration in the effluent from the WWTP will comply with the wastewater discharge standard for fluoride (10 mg/l) for Category 1 of Integrated Wastewater Discharge Standard (GB 8978-1996) (Annex 3).
5.2.2.3 Sludge Management Mitigation Measures
The solid wastes generated in this project are mainly sludge from the WWTP. The following measures will be taken to mitigate sludge pollution from this project:
The sludge from the WWTP will be dewatered by a filter press to produce a filter cake with
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 43
approximately 65 percent moisture. The filter cake consists of mainly CaF2 which is not classified as hazardous waste. The filter cake will be stored temporally for using as road construction.
5.2.2.4 Noise Pollution Mitigation Measures
Mitigation measures for noise pollution from this project will include: selecting low-noise equipment, sound insulation of the plant building, and damping of vibration to foundation. This results in a noise reduction of 30-45 dB(A), and makes the noise at the boundary of this project meet with the requirements of Standard of Noise at Boundary of Industrial Enterprises. The mitigation measures and their effectiveness are shown in Table 5-5.
Table 5-5 Noise Pollution Mitigation Measures and Their Effectiveness
Main Equipment Mitigation Measures Sound Level after
the Mitigation Measures (dB(A))
Standard(dB(A))
Air blower of the incinerator
Damping of vibration to foundation, sound insulation with soundproof room, furnishing muffler
Draft fan of waste gas treatment facilities
Sound insulation with soundproof room, damping of vibration to foundation, furnishing muffler
Various water pumps
Damping of vibration to foundation, sound insulation with soundproof cover
≤26
(see Tables 6-12, 6-13)
Day: 65 Night: 55
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 44
6 Impacts of Discharges on Receptors
6.1 Construction Phase
The construction of this project will bring some impacts on surroundings. See Table 6-1 for details:
Table 6-1 Impacts of Discharges on Receptors during Construction Phase
Environmental Discharges
Receptors Impacts after Taking of the
Mitigation Measures
Air emissions The office building area and other plants of Changshu 3F Zhonghao
Negligible
Wastewater discharges The surface water Negligible Solid waste discharges The plant area Negligible
Noise emissions The office building area and other plants in Changshu 3F Zhonghao
Shown below
Analysis of impacts of noise emissions:
Table 6-2 Compliance Status of Construction Equipment Noise
Standard Distance Scope in Compliance (m) Construction Equipment
Day Night Day Night Self-discharging truck 65 55 >212 >670
Scraper 75 55 >67 >670 Bulldozer 75 55 >60 >600
Grab 75 55 >95 >950 Air Pick 75 55 >67 >670
Clay Rabbling 70 55 >27 >150 Shaker 70 55 >27 >150
The table above shows that construction noise affects a small area but for heavy-noise equipment the distance in compliance will be 600-700m at night. As a result, the noise in construction phase will have impacts on construction worker and the employees in Changshu 3F Zhonghao. The construction activities will have a negligible impact on the nearby plants outside because of the big distance. So the construction unit must conduct their construction activities with necessary mitigation measures to meet the noise standards. Heavy-noise generating equipment (such as self-discharging truck, scraper and grab) should not be used at night.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 45
6.2 Operational Phase
6.2.1 Air Impact Assessment
As the main objective of this project, the HFC-23 emissions from Changshu 3F Zhonghao would reduce global warming. Assuming that the HFC-23 emissions are about 4% of the HCFC-22 production, the HFC-23 emissions reduction benefits may reach 1,600 tpy at Changshu 3F Zhonghao. Given that the global warming potential of HFC-23 is 11,700, this corresponds to an equivalent of 18.72 million tons of CO2 emissions reduction.
But regarding the possible air pollution brought by this project, detail analysis is presented as following.
6.2.1.1 Selection of Air Dispersion Model
At present, the major air dispersion models include Gaussian model, SCREEN3, PLUME5 and CTDMPLUS. The characteristics of these models are listed in Table 6-3.
Table 6-3 Characteristics of the Air Dispersion Models
Terrain Land Use Pollutant Source Configuration Time
Items Flat
Com-
plex Urban Rural
Gas-
eous
Parti-
culate Point
Elevated
Point
Multiple
Point
Short-term
Exposure
Long-term
Exposure
Gaussian Y Y Y Y Y Y Y Y Y Y N
SCREEN3 Y Y Y Y Y Y Y Y N Y N
PLUME5 Y Y Y Y Y N Y Y Y Y Y
CTDMPLUS N Y N Y Y Y Y Y Y Y N
Note: “Y” means “suitable for use”; “N” means “not suitable for use”.
The Gaussian model is often used as a kind of air dispersion model on industrial air emission. It can be used to analyze the concentration distribution of air pollution upon several kinds of scenarios. Gaussian model is characterized as “preferred models” in Technical Guidelines for Environmental Impact Assessment-Atmospheric Environment (HJ/T2.2-93) by SEPA because it meets certain minimum technical criteria, have undergone field testing and have had extensive peer review. And there is a documented experience base in China for Gaussian model which will add more credibility to the analysis or eliminate the need for model validation. So, Gaussian model is selected to analysis the air impact assessment in this report.
6.2.1.2 Description of the Selected Model
Here shows the detail information of Gaussian model:
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 46
(1) Air dispersion model during windy conditions
Under this condition, air dispersion model is based on the following formulas:
FyUQc
yzy
⋅
σ−
σσπ= 2
2
2exp
2 (6-1)
( ) ( )∑
σ+
−+
σ−
−= 2
2
2
2
22exp
22exp
zz
HenhHenhF (6-2)
HHsHe ∆+= (6-3)
Where,
c: Ground-level concentration of any downwind point, mg/m3;
Q: Emission rate, mg/s;
y: Crosswind distance, m;
σy: Lateral dispersion parameter, m;
σz: Vertical dispersion parameter, m;
U: Stack height wind speed, m/s;
h: The thickness of mixed layer, m;
He: Effective Stack Height, m;
Hs: Stack height, m;
∆H: Plume rise, m.
(2) Air dispersion model on stagnant atmospheric conditions
Under this condition, air dispersion model is based on the following formulas:
( )( )
GQYXCL ⋅=ηγπ 02
2322, (6-4)
⋅++= 2
202
201222
eHYXγγ
η (6-5)
( ){ }sseeG sU Φ⋅⋅+⋅= − 22 2201
2
21 πγ (6-6)
( ) ∫∞−
−=Φs
t dtes 22
21π
(6-7)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 47
ηγ 01
UXs = (6-8)
Where,
cL: Ground-level concentration of any downwind point on stagnant atmospheric conditions, mg/m3;
X: Horizon distance, m;
Y: Crosswind distance, m;
γ01: Regression coefficient of lateral dispersion parameter;
γ02: Regression coefficient of vertical dispersion parameter;
t: Time for air dispersion, s;
Q, U, He: The same definitions as above.
(3) The maximum ground-level concentration and the distance
The maximum ground-level concentration and the distance is based on the following formulas:
( )1
2
2PHUe
Qxce
mm ⋅⋅⋅π⋅=
(6-9)
α
α−
α
α−
α
α+
αα−
⋅⋅
αα
+
γ⋅γ=
2
1
2
12
1
21
121
11
21
2
1
211
1
2
eH
P
e
(6-10) ( )( )22 21
2
1
1
2
1α−α
αα
+
γ
= em
Hx (6-11)
Where,
Cm: Maximum ground-level concentration, mg/m3;
xm: Horizon distance from the flue gas emission source to the maximum ground-level concentration point, m;
γ1: Regression coefficient of lateral dispersion parameter;
γ2: Regression coefficient of vertical dispersion parameter;
α1: Regression index of lateral dispersion parameter;
α2: Regression index of vertical dispersion parameter;
Q, U, He: The same definitions as above.
(4) Daily average concentration
The daily average concentration is based on the following formulas:
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 48
( ) ( )∑
=
=N
ihd YXC
NYXC
1,1,
(6-12)
Where,
Cd: Daily average concentration, mg/m3;
Ch: 1-hr avg. concentration, mg/m3;
N: Number of hours;
X, Y: The same definitions as above.
6.2.1.3 Input Data
(1) Parameters of Waste Gas Pollution Source are presented in Table 6-4.
Table 6-4 Parameters of Waste Gas Pollution Source
Stack Pollutant Discharge Rate (mg/s) Items
Flue gas flowrate (m3/h)
Height (m)
Diameter (m)
HCl Fluoride Dioxins
Normal Process Conditions 70 6.3 7.0×10-8
Upset Process Conditions 2525 25 0.6
1,955 47,635 7.0×10-6
Note: Under upset process conditions, assume all of the HCl and HF generated in the incinerator emit into the
atmosphere directly without treatment. According to Column 5 in Table 5-2 (Referring to Node 5 in Figure 3-3
which present all of the waste gas generated from HFC-23 incinerator) we can see, the emissions of HCl and HF
are 55.9 tpy and 1,433 tpy respectively. After conversion, the emission of Fluoride (based on F) is 1361.35 tpy.
So, the emission rate of HCl and Fluoride is 1,955 mg/s and 47,635 mg/s respectively.
(2) Meteorologic parameters on windy time are presented in Table 6-5.
Table 6-5 Average Weather Parameters of Different Stability Conditions
Atmospheric Stability Type A-B Type C Type D Type E-F Thickness of Mixed Layer (m) 1250 900 550 250 Power Index of Wind Profile 0.07 0.10 0.15 0.25
Temperature Lapse Rate 1.8 1.6 1.0 -1.6 Ground Wind Speed (m/s) 2.5
Predominant Wind Direction NNE
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 49
(3) Meteorologic parameters on representative days are presented in Table 6-6.
Table 6-6 Meteorologic Conditions on Representative Days
Representative Day 1 Representative Day 2 Wind
Direction Wind Speed (m/s)
Atmospheric Stability
Wind Direction
Wind Speed (m/s) Atmospheric
Stability ENE 2.0 D NWW 2.0 D
E 2.2 D NW 2.2 E ENE 2.2 E NW 2.5 D ENE 2.5 C NWW 3.0 D ENE 2.0 B N 3.3 D ENE 2.3 D NNW 3.0 D
E 2.2 D NW 2.5 B NE 2.0 D N 2.2 B
6.2.1.4 Simulation Results
Air dispersion modeling of HCl, HF, and dioxin emissions from the HFC-23 process was conducted for: (i) windy conditions, (ii) stagnant atmospheric conditions, and (iii) representative days. The cases evaluated under windy conditions and stagnant atmospheric conditions include: (i) Normal process conditions, and (ii) Upset process conditions. Under upset process conditions, it is assumed that all of the HCl and HF generated in the incinerator would discharge into the atmosphere directly without any treatment. The concentration of dioxins in the gas emission is assumed to be 10 TEQ ng/m3 under upset process conditions (Based on a national survey of emissions from incinerators, the discharge concentration of dioxins from underdesigned incinerators can exceed the standard by 100 times).
(1) Simulation results for windy conditions
Maximum ground-level concentration (1-hr avg.) and distance The maximum ground-level concentrations (1-hr avg.) of the pollutants and the distance from the flue gas emission source are calculated (Table 6-7), using equations 6-9, 6-10, and 6-11; and the input data given in Tables 6-4 and 6-5.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 50
Table 6-7 Maximum Ground-Level Concentration (1-hr avg.) and Distance during Windy Conditions
Atmospheric Stability Process
Conditions
Concentration (1-hr avg.) and
Distance Type B Type C Type D Type E
Standard
(1-hr avg.)
(see notes)
HCl (µg/m3) 4.2 3.94 3.38 1.55 50
Fluoride (µg/m3) 0.366 0.354 0.304 0.14 20 Normal
Conditions Cmax
Dioxins (ng/m3) 4.07×10-7 3.94×10-7 3.38×10-7 1.55×10-7 /
HCl (µg/m3) 117 110 94 43 50
Fluoride (µg /m3) 2,770 2,680 2,300 1,060 20 Upset
Conditions Cmax
Dioxins (TEQ ng/m3) 4.07×10-5 3.94×10-5 3.38×10-5 1.55×10-5 /
Xmax(m) 180 282 379 929 /
Notes: 1. “Cmax” means the maximum ground-level concentration;
2. “Xmax” means the horizon distance from the flue gas emission source to the maximum ground-level
concentration point;
3. The standard for fluoride is Category 2 of Ambient Air Quality Standard (GB 3095-1996) (Annex 3);
4. The standard for HCl is from Table 1 of Hygienic Standards for the Design of Industrial Enterprises (TJ 36-79):
Maximum allowable concentrations of harmful substance in ambient air of residential district.
Table 6-7 shows the following results:
Normal process conditions: The distance of the maximum ground-level concentration (1-hr avg.) of HCl, fluoride and dioxins - which are emitted by the incinerator of this project against the predominant wind direction is 180 meters (180 meters south-south-west of the project site). This occurs under atmospheric stability Type B. The receptor at this point is the Land Reserved for FCIP Phase II (See Figure 2-3). The maximum ground-level concentration (1-hr avg.) of HCl is 4.2 µg/m3, only 8.4% of the environmental standard; and of fluoride is 0.366 µg/m3, only 1.8% of the standard; and of dioxins is 4.07×10-7 TEQ ng/m3. So the pollutants emitted by this project will have a negligible impact on the receptors.
Upset process conditions: The distance of the maximum ground-level concentration (1-hr avg.) of HCl, fluoride and dioxins which are emitted by the incinerator of this project against the predominant wind direction is 180 meters (180 meters south-south-west of the project site). This occurs under atmospheric stability Type B. The receptor at this point is the Land Reserved for FCIP Phase II (See Figure 2-3). The maximum ground-level concentration (1-hr avg.) of HCl is 117 µg/m3, 2 times the HCl environmental standard; and of fluoride is 2,770 µg/m3, 139 times the standard; and of dioxins is 4.07×10-5 TEQ ng/m3. So the fluoride emitted by this project under upset process conditions and with atmospheric stability Type B will have a major impact on the receptor. In addition, HCl emitted by this project will also have a negative impact on the receptor.
Under atmospheric stability Types C, D, and E, the fluoride concentrations also greatly
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 51
exceed the fluoride ambient quality standard; and under atmospheric stability Types C and D, the HCl concentrations also a little exceed the HCl ambient quality standard. In addition, dioxin concentrations in the range of 1.55×10-5 to 3.94×10-5 TEQ ng/m3 are predicted.
Under atmospheric stability Type C, the ambient fluoride concentration exceeds the standard by 134 times at a point 282 meters south-south-west of the project site, where the ambient HCl concentration exceeds the standard by 2 times. The receptor at this point is the Land Reserved for FCIP Phase II. Under atmospheric stability Type D, the ambient fluoride concentration exceeds the standard by 115 times at a point 379 meters south-south-west of the project site, where the ambient HCl concentration exceeds the standard by less than 2 times. The receptor at this point is the Land Reserved for FCIP Phase II. Under atmospheric stability Type E, the ambient fluoride concentration exceeds the standard by 53 times at a point 929 meters south-south-west of the project site. The receptor at this point is the Land Reserved for FCIP Phase II. There are no agricultural lands or crops involved (See Figure 2-3).
Maximum ground-level concentration (1-hr avg.) at the receptors The maximum pollutant concentrations (1-hr avg.) at the Receptors are calculated (Table 6-8), using equations 6-5, 6-6, 6-7 and 6-8 and the input data given in Table 6-4 and 6-5.
Table 6-8 Maximum Concentration (1-hr avg.) at the Receptors during Windy Conditions (µg/m3)
Receptors Dengshi Fushan Town Wangshi Town
Unfavorable wind direction NW NE NW
Standard
(1-hr avg.)
(see notes)
Normal Conditions 0.44 1.56 0.22 HCl
Upset Conditions 12.29 43.57 6.14 50
Normal Conditions 0.04 0.14 0.02 Fluoride
Upset Conditions 302.4 3024.4 151.2 20
Notes: 1. The standard for fluoride is Category 2 of Ambient Air Quality Standard (GB 3095-1996) (Annex 3);
2. The standard for HCl is from Table 1 of Hygienic Standards for the Design of Industrial Enterprises (TJ 36-79):
Maximum allowable concentrations of harmful substance in ambient air of residential district.
Table 6-8 shows the following results:
Normal process conditions: The ambient air quality standards for HCl and fluoride will be met at all receptors, including Dengshi, Fushan Town, and Wangshi Town. The maximum HCl concentration is predicted for Fushan Town (1.56 µg/m3), which is approximately 3% of the ambient standard. The maximum fluoride concentration is predicted for Fushan Town (0.14 µg/m3), which is less than 1% of the ambient standard. That is, the flue gas emitted by this project will have a negligible impact on the receptors under normal process conditions.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 52
Upset process conditions: The ambient HCl concentrations at all receptors will meet the ambient quality standard of 50 µg/m3. However, at Dengshi, Fushan Town, and Wangshi Town, the ambient HF concentrations at these receptors will be greatly exceeded under upset process conditions. At Dengshi, the ambient concentration of HF discharged by this project is predicted to be 302.4 µg/m3, more than 15 times the ambient standard. At Fushan Town, the ambient concentration of HF is predicted to be 3,024 µg/m3, approximately 150 times the ambient standard. And at Wangshi Town, the ambient concentration of HF is predicted to be 151.2 µg/m3, more than 7 times the ambient standard. That is, the fluoride emitted by this project under upset process conditions will have a major impact on the receptors.
(2) Simulation results for stagnant atmospheric conditions
Maximum ground-level concentration (1-hr avg.) and distance The maximum ground-level concentrations (1-hr avg.) of the pollutants and the distance from the flue gas emission source are calculated (Table 6-9), using equations 6-9, 6-10, and 6-11, and the input data given in Table 6-4.
Table 6-9 Maximum Ground-Level Concentration (1-hr avg.) and Distance during Stagnant Atmospheric Conditions
Atmospheric Stability Process
Conditions
Concentration (1-hr avg.) and
Distance Type B Type C Type D Type E
Standard
(1-hr avg.)
(see notes)
HCl (µg/m3) 11.06 9.78 7.53 0.64 50
Fluoride (µg/m3) 0.994 0.88 0.68 0.057 20 Normal
Conditions Cmax
Dioxins (ng/m3) 1.1×10-6 9.76×10-7 7.52×10-7 6.37×10-8 /
HCl (µg/m3) 309 273 210 18 50
Fluoride (µg /m3) 7,520 6,650 5,140 430 20 Upset
Conditions Cmax
Dioxins (TEQ ng/m3) 1.1×10-4 9.76×10-5 7.52×10-5 6.37×10-6 /
Xmax(m) 33 81 145 756 /
Notes: 1. “Cmax” means the maximum ground-level concentration;
2. “X max” means the horizon distance from the flue gas emission source to the maximum ground-level
concentration point;
3. The standard for fluoride is Category 2 of Ambient Air Quality Standard (GB 3095-1996) (Annex 3);
4. The standard for HCl is from Table 1 of Hygienic Standards for the Design of Industrial Enterprises (TJ 36-79):
Maximum allowable concentrations of harmful substance in ambient air of residential district.
Table 6-9 shows the following results:
Normal process conditions: The distance of the maximum ground-level concentration (1-hr avg.) of HCl, fluoride and dioxins which are emitted by the incinerator of this project against the predominant wind direction is 33 meters (33 meters south-south-west of the project site). This occurs under atmospheric stability Type B. The receptor at this point is the pond within the Changshu 3F Zhonghao facility (See Figure 2-3). The maximum
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 53
ground-level concentration (1-hr avg.) of HCl is 11.06 µg/m3, only 22% of the environmental standard; and of fluoride is 0.994 µg/m3, only 5% of the standard; and of dioxins is 1.1×10-6 TEQ ng/m3. So the pollutants emitted by this project will have a negligible impact on the environment.
Upset process conditions: The distance of the maximum ground-level concentration (1-hr avg.) of HCl, fluoride and dioxins emitted by the incinerator of this project against the predominant wind direction is 33 meters (33 meters south-south-west of the project site). This occurs under atmospheric stability Type B. The receptor at this point is the pond within the Changshu 3F Zhonghao facility (See Figure 2-3). The maximum ground-level concentration (1-hr avg.) of HCl is 309 µg/m3, 6 times the environmental standard; and of fluoride is 7,520 µg/m3, 376 times the standard; and of dioxins is 1.1×10-4 TEQ ng/m3. So the fluoride emitted by this project under upset process conditions will have a major adverse impact on the receptor. In addition, HCl emitted by this project will result in ambient HCl concentration that is 6.2 times the standard, and will also have a negative impact on the receptor.
In addition, under atmospheric stability Types C, D, and E, the fluoride concentrations also greatly exceed the fluoride ambient quality standard; and under atmospheric stability Types C and D, the HCl concentrations also exceed the HCl ambient quality standard. In addition, dioxin concentrations in the range of 6.37×10-6 to 9.76×10-5 TEQ ng/m3 are predicted.
Under atmospheric stability Type C, the ambient fluoride concentration exceeds the standard 333 times, and the ambient HCl concentration exceeds the standard by more than 5 times at a point 81 meters south-south-west of the project site, where the receptor at this point is the Fushan Pond. Under atmospheric stability Type D, the ambient fluoride concentration exceeds the standard 257 times and the ambient HCl concentration exceeds the standard less than 4 times at a point 145 meters south-south-west of the project site, where.the receptor at this point is the Land Reserved for FCIP Phase II. Under atmospheric stability Type E, the ambient fluoride concentration exceeds the standard 22 times at a point 756 meters south-south-west of the project site, where the receptor at this point is the Land Reserved for FCIP Phase II. There are no agricultural lands or crops involved (See Figure 2-3).
(3) Simulation results for representative days
The daily average concentrations at the receptors are calculated (Table 6-10, Figure 6-1, Figure 6-2), using equation 6-12 and the input data given in Tables 6-4 and 6-6.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 54
Table 6-10 Daily Average Concentration at the Receptors on Representative Days (µg /m3)
Receptors Dengshi Fushan Town Wangshi Town
Standard
(1-hr avg.)
(see notes)
Representative Day 1 0 0.0174 0 HCl
Representative Day 2 0.0039 0 0.002 15
Representative Day 1 0 0.193 0 Fluoride
Representative Day 2 0.043 0 0.022 7
Notes: 1. The standard for fluoride is Category 2 of Ambient Air Quality Standard (GB 3095-1996) (Annex 3);
2. The standard for HCl is from Table 1 of Hygienic Standards for the Design of Industrial Enterprises (TJ 36-79):
Maximum allowable concentrations of harmful substance in ambient air of residential district.
From Table 6-10, Figure 6-1 and Figure 6-2 we can see that the daily average concentrations of HCl and fluoride on the receptors by the proposed project are much lower than the standards. That is, the flue gas emitted by this project will have a negligible impact on the receptors (including Dengshi, Fushan Town, and Wangshi Town).
(4) Conclusion
Only under upset process conditions, fluoride emitted by this project is predicted to result in fluoride concentrations that will greatly exceed the 1-hour ambient quality standard. In addition, only under upset process conditions with atmospheric stability Type B, C, and D, HCl emitted by this project is predicted to result in a maximum ground-level concentration (1-hr avg.) that is several times over the standard.
Any negative impacts on the receptors during the upset process conditions will be prevented through implementation of the project’s emergency procedures. These procedures will involve closing the discharge to the stack and purging all flue gases from the HFC-23 Process to the emergency gas storage tank of the HFC-23 Emissions Reduction Process (please see Figures 3-3 and 7.2). The emergency procedures also call for the use of the intermediate storage tank to store the HFC-23 waste gas from the HCFC-22 Process (please see Section 7.2 Evaluation of Alternatives for Emission Controls of Air Pollutants under Upset Process Conditions).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 55
Figure 6-1 Contour Map of 1-day Average Concentration of Fluoride on Representative Days
Figure 6-2 Contour Map of 2-day Average Concentration of Fluoride on Representative Days
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 56
Figure 6-3 Contour Map of 1-day Average Concentration of HCl on Representative Days
Figure 6-4 Contour Map of 2-day Average Concentration of HCl on Representative Days
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 57
6.2.2 Wastewater Impact Assessment
Treated wastewater from this project will be discharged to the wastewater piping network of the Industrial Park for pumping to the Yangtze River. After treatment at Changshu 3F Zhanghao’s WWTP, the wastewater will be compliance with the applicable standard6. So it will have a negligible impact on the surface water, which has a huge absorption capacity.
6.2.3 Groundwater Impact Assessment
The possible pollution sources to groundwater by the HFC-23 Emissions Reduction Project include:
Chemical and wastewater spillage from tanks Spillage during loading and other transfer operations (e.g. pipeline transfer) Wastewater leakage from the pipeline and WWTP Sludge spillage in WWTP
To prevent or reduce adverse impacts to groundwater, the following measures will be taken:
Impermeable floor: concrete will be used in the production areas to prevent the infiltration of chemical or wastewater spillage into the ground.
Containment around tanks: to collect the chemical and wastewater spill from the tanks in production area.
Preventive maintenance: to reduce the chemical and wastewater spill in advance. Frequent inspections: to avoid unforeseen spill or infiltration as much as
possible. With the above measures, adverse impacts on the groundwater by this project will be eliminated.
6.2.4 Solid Waste Impact Assessment
Sludge generated in WWTP of this project will be the main solid wastes during the operational phase. See Section 5.1.2 and Section 5.2.2.2 for detail information about sludge discharges and mitigation measures. By taking these mitigation measures, there will have negligible impact on surroundings by the HFC-23 Emissions Reduction Project.
6.2.5 Noise Impact Assessment
(1) Prediction model
6 Fluoride standard: 10mg/l. Category 1 of Integrated Wastewater Discharge Standard (GB 8978-1996) (Annex 3).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 58
The “Technical Guidelines for EIA: Noise Environment (HJ/T2.4-1995)” is used to predict the noise impacts of this project. The model is based on noise attenuation from a point source according to the following formula:
( ) ( ) LrrrLrL ∆−
−=
00 lg20
(6-13)
Where,
L: Noise level contributed by the point source at any point, dB(A);
r, r0: Distance from the point source, m;
∆L: Noise attenuation by sound barrier, shelter, air absorbing and the ground, dB(A).
The model predicts noise superposition according to the following formula:
= ∑
=
n
i
LiL1
1.010lg10 (6-14)
Where,
L: Noise level after superposition, dB(A);
Li: Noise level at the predict point contributed by the sound source i, dB(A);
(2) Input data
The input data used in this model include the noise levels (before and after mitigation measure) and the distance of the noise sources to Changshu 3F Zhonghao’s boundaries (Table 6-11).
Table 6-11 Information of the Noise Sources
Distance to Changshu 3F Zhonghao’s Boundary (m)
Noise Sources Noise Level
(dB(A))
Noise Level of the Noise Source after the Mitigation Measures
(dB(A)) East South West North
Air blower for the incinerator 95 60 88 55 120 100
Draft fan for waste gas treatment facilities 90 60 80 50 128 105
Various water pumps 80 60 85 52 123 103 (3) Simulation results
The noise levels at Changshu 3F Zhonghao’s boundaries by the HFC-23 Emissions
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 59
Reduction Project are calculated using the input data given in Table 6-11 and formula 6-13, 6-14. The results are presented in Tables 6-12 and 6-13 for daytime and night time, respectively.
Table 6-12 Noise Simulation Results at Changshu 3F Zhonghao’s Boundary in Daytime (Unit: dB(A))
Monitoring Codes
Location of Monitored
Points
Present Noise Level
Contribution Forecast
Noise Level Standard (see notes)
Status
Z1 South border 58.5 26 58.5 In compliance Z2 South border 59.2 25 59.2 In compliance Z3 East border 57.8 21.9 57.8 In compliance Z4 East border 58.3 21 58.3 In compliance Z5 West border 56.6 18.4 56.6 In compliance Z6 North border 57.4 20 57.4
65
In compliance Notes: 1. Column “Contribution” means “Noise level contributed by this project”.
2. The standard is Standard of Noise at Boundary of Industrial Enterprises (GB 12348-90) (Annex 3).
Table 6-13 Noise Simulation Results at Changshu 3F Zhonghao’s Boundary at Night (Unit: dB(A))
Monitoring Codes
Location of Monitored
Points
Present Noise Level
Contribution Forecast
Noise Level Standard (see notes)
Status
Z1 South border 45.7 26 45.7 In compliance Z2 South border 45.7 25 47.5 In compliance Z3 East border 46.2 21.9 46.2 In compliance Z4 East border 47.9 21 47.9 In compliance Z5 West border 46.1 18.4 46.1 In compliance Z6 North border 46.5 20 46.5
55
In compliance Notes: 1. Column “Contribution” means “Noise level contributed by this project”.
2. The standard is Standard of Noise at Boundary of Industrial Enterprises (GB 12348-90) (Annex 3).
The results in Table 6-12 and Table 6-13 show compliance with the applicable noise quality standards. Therefore, the HFC-23 Emissions Reduction Project will have negligible noise impacts on its surroundings.
6.2.6 Social Impacts
The social impacts of this project to the local people and Changshu 3F Zhonghao include:
(1) Implementation of this project will bring employment opportunities to 40-50 workers during the construction phase and to 40 workers during the operational phase.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 60
(2) Since benefited from this project, Changshu 3F Zhonghao may invest on the local environmental protection activities and economic development, by which the living levels of the local people will be considerably promoted.
(3) After implementation of this project, Changshu 3F Zhonghao will get a certain sum of money. It is beneficial for the Changshu 3F Zhonghao’s sustainable development. But it will be disallowed that Changshu 3F Zhonghao expand its HCFC-22 production with this money to emit more HFC-23 to the environment.
(4) Implementation of this project will improve Changshu 3F Zhonghao’s reputation and make the enterprise more famous in China and even in the world. It can help the enterprise to enhance its competitiveness in its field.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 61
7 Evaluation of Alternatives
HFC-23 has a low toxicity. As HFC-23 has a large GWP (11,700), its emissions are controlled under the Kyoto Protocol. Implementation of this project at Changshu 3F Zhanghao would achieve Green House Gas (GHG) emission reductions by 18.7 million tpy CO2 equivalent (which would contribute to the mitigation of global warming), while promoting sustainable development and technical benefits to China.
To determine the optimum schemes to implement the HFC-23 Emissions Reduction Project, the following alternatives are evaluated in this section: (i) process options for HFC-23 emissions reduction, (ii) emission controls of air pollutants, and (iii) wastewater treatment and sludge management.
7.1 Evaluation of Alternative Process Options for HFC-23 Emissions Reduction
Four options are evaluated for the HFC-23 emissions reduction process:
Option 1: Without the project option;
Option 2: Incineration;
Option 3: Process optimization;
Option 4: Process optimization combined with incineration.
Comparison of the four options above is given in Table 7-1.
Table 7-1 Comparison of the Options for HFC-23 Emissions Reduction
Option 1 Option 2 Option 3 Option 4 Items
Without the Project Incineration Process Optimization Option 2 + Option 3
Treatment effect none good ordinary better
Investment none RMB 38.9 million less high
Operating cost none higher less high
Process flow none complex simple complex
Operation, management
and maintenance none complex simple complex
Raw materials
consumption none higher less high
Pollutants amount none high less high
As shown in Table 7-1, Option 4 is the optimum solution given the current conditions,
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 62
which would be first process optimization until the breakeven point is reached and then incineration of the HFC-23 that cannot be avoided by process optimization. The reason is that it is not possible to reduce the HFC-23 concentration to 0 level only by process optimization. However, although it is possible to reduce the HFC-23 concentration to 0 level by incineration, this technology is expensive in terms of capital and operating costs. So, a recommended solution would be to use process optimization to a technically feasible point where the cost of process optimization breaks even against the cost of incineration, and then switch to the incineration technology to get the HFC-23 emissions to nearly 0 level. It should be noted that process optimization would be much more attractive than incineration at higher ratios of HFC-23 waste gas-to-HCFC-22 production. In addition, the costs of process optimization and incineration technology both involve costs associated with technology transfer.
7.2 Evaluation of Alternatives for Emission Controls of Air Pollutants under Upset Process Conditions
Section 6 predicted that only under upset process conditions, fluoride emitted by this project would result in ambient fluoride concentrations that will greatly exceed the 1-hour ambient quality standard. In addition, Section 6 predicted that only under upset process conditions and atmospheric stability Type B, C, and D, HCl emitted by this project is predicted to result in a maximum ground-level concentration (1-hr avg.) that several times over the standard.
To mitigate the negative impacts on receptors, the following two options are evaluated and compared with the base-case Option 1 (no controls on gas emissions): Option 2 (installation of a parallel gas cleanup system) and Option 3 (installation of gas storage tanks).
(1) Option 1: No control of gaseous emissions
This option assumes: (i) failure of the incinerator or the gas cleanup system, and (ii) direct air emissions of the flue gases to the atmosphere without any treatment. As summarized above and further discussed in Section 6, these emissions would result in ambient fluoride concentrations above the ambient quality standard. In addition, under stagnant atmospheric conditions with atmospheric stability Type B, C, and D, ambient HCl concentrations would be over the ambient standard. As a result, negative impacts would be expected on the receptors (including Fushan Town, Dengshi, and Wangshi Town).
(2) Option 2: Installation of a parallel gas cleanup system
This option assumes: (i) failure of the incinerator or the gas cleanup system (#1), and (ii) installation of an identical, parallel (i.e. standby) gas cleanup system (#2) to treat the flue gases in case of the failure of the incinerator or the original gas cleanup system. Under this option, the flue gases are diverted from the original gas cleanup system (#1) to an identical, parallel gas cleanup system (#2) without any emission of pollutants to the atmosphere, thus avoiding any negative impacts on the receptors (see Figure7-1). In the
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 63
meantime, the original cleanup system would be inspected and repaired for service.
Figure 7-1 Process Flow Diagram of a Parallel Gas Cleanup System
(3) Option 3: Installation of gas storage tanks
This option assumes: (i) failure of the incinerator or the gas cleanup system, (ii) installation of an emergency gas storage tank which is acid-proof to provide a storage capacity that would collect all the gases within the system, which would otherwise be emitted to the atmosphere, (iii) installation of a intermediate storage tank to store the HFC-23 waste gas from the HCFC-22 Process. Under this option, emergency procedures would involve closing the discharge to the stack and purging all flue gases from the HFC-23 Process to the emergency gas storage tank, thus avoiding any adverse impacts on the receptors. The emergency procedures also call for the use of the intermediate storage tank to store the HFC-23 waste gas from the HCFC-22 Process, thus avoiding emission of this global warming gas to the atmosphere.
The intermediate storage tank is devised to have a capacity of 240 m3 to store the HFC-23 waste gas from the HCFC-22 Process at a maximum of 41 atm, for a period of 6 days. And the emergency gas storage tank is devised to have a capacity of 10 m3 to store the gases within the system at a maximum of 41 atm. After the defective equipment is repaired, then stored gases from the two storage tanks would be directed to the incinerator of the HFC-23 Emissions Reduction Project.
HFC-23 Waste Gas from the HCFC-22 Process
HFC
-23
Inci
nera
tor
#1 Gas Cleanup System
#2 Gas Cleanup System
WWTP
Air Emissions
Air Emissions Wastewater Discharge
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 64
Figure 7-2 Process Flow Diagram for the HFC-23 Project with Gas Storage Tanks
Comparison of the three options above is described in Table 7-2 and the cost details are presented in Table 7-3.
Table 7-2 Comparison of the Options for Emission Controls of Air Pollutants
Option 1 Option 2 Option 3
Item No gaseous Emissions Controls
Parallel Gas Cleanup System
Gas Storage Tanks
Compliance with the air emission standards
No Yes Yes
Availability of land No Big Less
Costs 0 RMB 5.18 million yuan /a
(see Table 7-3)
RMB 4.69 million yuan /a
(see Table 7-3)
Table 7-3 Cost Comparison of the Options for Emission Controls of Air Pollutants
Option 2 Option 3
Type Item Parallel Gas Cleanup System
(RMB million yuan)
Gas Storage Tanks
(RMB million yuan)
Incinerator 24.30 24.30
Gas Cleanup System 9.72 4.86
Monitoring Instrument 3.24 3.24
DCS 2.43 2.43
Stack 0.80 0.80
Pump and Pipe 0.20 0.20
Storage Tanks / 0.96
Equipment Cost
Filter Press 0.10 0.10
HFC-23 Waste Gas from the HCFC-22 Process
HFC
-23
Inci
nera
tor
Gas Cleanup System
WWTP
Intermediate Storage Tank
Emergency Gas Storage Tank
Air Emissions
Wastewater Discharge
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 65
Total Equipment Cost 40.79 36.89
Installation Cost (6% of Total Equipment Cost) 2.43 2.21
Installed Equipment Cost 43.22 39.10
Equipment Depreciation Cost (10 years) RMB 4.32 million yuan /a RMB 3.91 million yuan /a
Equipment Maintenance Cost
(2% of Installed Equipment Cost) RMB 0.86 million yuan /a RMB 0.78 million yuan /a
Total Costs RMB 5.18 million yuan /a RMB 4.69 million yuan /a
As shown in Table 7-2, Option 1 does not comply with the air emission standards, so it is infeasible. Option 2 would need more land area than Option 3. In addition, the total annualized cost of Option 3 would be less than Option 2. As a result, Option 3 (installation of gas storage tanks) is recommended instead of Option 2 (installation of a parallel gas cleanup system).
7.3 Evaluation of Alternatives for the Wastewater and Sludge Discharges
The wastewater generated by this project is estimated to be approximately 73,300 m3/a (Annex 5). Three options are evaluated for the wastewater and sludge discharges: Option 1-no wastewater controls, Option 2-use of a newly-built special WWTP, and Option 3-use of the entire facility’s WWTP.
(1) Option 1: No wastewater controls
Under this option, the wastewater generated by this project is discharged directly (i.e. without any treatment) to the ambient surface water. Since the pollutant concentration in the wastewater from the gas cleanup system is very high (e.g. pH≤4, and fluoride concentration is 18.6 g/l)(Annex 5), it will greatly exceed the applicable wastewater discharge standard (the standard for pH is 6-9, and for fluoride is 10 mg/l) (GB 8978-1996, Table 4-4). Therefore, Option 1 is no longer considered.
(2) Option 2: Use of a newly-built special WWTP
In the special WWTP (Figure 7-3), the wastewater from the gas cleanup system is neutralized with Ca (OH)2 to form the CaF2 precipitate, which is settled in the settling/precipitation tank. The cleared water from the settling/precipitation tank is pH adjusted with HCl to a pH of 6-9 before discharge to the wastewater piping network of the Industrial Park, where it is pumped for final discharge to the Yangtze River. The wastewater discharge monitoring data of INEOS Fluor (Japan) Limited – which adopts the same kind of HFC-23 incinerator and gas cleanup systems – shows that the fluoride concentration in the treated wastewater discharge from Changshu 3F Zhonghao is less than 1.0 mg/l, which also complies with the requirements of 10 mg/l for fluoride in Category I in Table 4 of Integrated Waste Discharge Standard (GB8978-1996) (Annex 3).
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 66
The settled CaF2 solids from the settling/precipitation tank are removed and then dewatered by a filter press to approximately 65 percent moisture. The filter cake is sent off site. The filtrate is directed back to the neutralization tank for treatment.
Figure 7-3 Process Flow Diagram of the Newly-Built Special WWTP
The sludge generated in this process (mainly CaF2) is non-hazardous. It can be transported off-site for road construction, landfilling, filling of low lying area, or cement kiln.
When used in a cement kiln, fluoride emissions would likely occur at high temperatures. As the cement kiln would not be equipped with any gas washing equipment, these fluoride emissions would be discharged directly to the atmosphere, possibly causing adverse impacts on the receptors. Therefore, sludge incineration in a cement kiln is no longer considered.
There is no low lying area nearby Changshu 3F Zhonghao site where the sludge
can be used. Therefore, filling of low lying areas is no longer considered.
Between the options for road construction and landfilling, road construction is more attractive since it involves reuse of the sludge as a raw material at no cost (except for the transportation cost) whereas landfilling involves disposal (and transportation) at some cost.
Therefore, use of the sludge for road construction is selected under Option 2.
(3) Option 3: Use of the entire facility’s WWTP
Option 3 focuses on using of the entire facility’s WWTP to treat the wastewater generated by the proposed project. Currently, as Changshu 3F Zhonghao’s entire WWTP is operating at 80% of its design capacity (360 t/d), there is a surplus capacity of 72 t/d. As this excess capacity is much less than the the flow rate of wastewater that requires treatment from the proposed project (222 t/d), Option 3 is no longer considered.
Treated Wastewater
Discharge
Wastewater from Gas
Cleanup System
Neutralization
Tank
Settling
Tank
pH
Adjustment
Filter
Press
Sludge Disposal
Precipitate
Cleared Water
Filtrate
Filter Cake
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 67
Comparison of the above-mentioned three options is presented in Table 7-4, and the cost details are given in Table 7-5.
Table 7-4 Comparison of the Options for Wastewater and Sludge Discharges
Option 1 Option 2 Item No Wastewater
Controls Use of a Newly-Built WWTP
Compliance with the wastewater discharge standards
No Yes
Availability of land No Yes Costs 0 RMB 1.77 million yuan/a (see Table 7-5)
Table 7-5 Cost Analysis of Option 2
Option 2
Type Item Use of a Newly-Built WWTP
(RMB million yuan)
Operating room
Equipment room 0.20
Neutralization tank 1.60
Sludge tank 0.20
Buildings
Total Buildings Cost 2.00
Buildings Depreciation Cost (20 years) RMB 0.10 million yuan/a
NaOH RMB 0.64 million yuan /a
Ca(OH)2 RMB 0.84 million yuan /a
Polymer (PAM) RMB 0.19 million yuan /a
Chemicals
(see notes)
Total Chemicals Cost RMB 1.67 million yuan /a
Sludge Disposal Cost Road construction
0
Landfilling
RMB 30 yuan/t
Total cost: RMB 0.24 million
yuan/a
Total Costs RMB 1.77 million yuan/a RMB 2.01 million yuan/a
Note: According to Changshu 3F Zhonghao, the unit price (A) of NaOH, Ca(OH)2, and PAM are RMB 4000 yuan/t, 300
yuan/t, and 1800 yuan/t, respectively; and the consumptions (B) of these chemicals are 160 tpy, 2785 tpy, and 104
tpy respectively (Annex 5). So, the costs of them (C) are RMB 0.64 million yuan/a, 0.84 million yuan/a, and 0.19
million yuan/a (C=A×B).
As shown in Table 7-4, as Option 1 does not comply with the wastewater discharge, it is not feasible. As there is not enough treatment capacity at the existing WWTP for the Changshu 3F Zhanghao facility for the wastewater generated by the proposed project, Option 3 is not feasible either. As a result, Option 2 (construction of a special WWTP) is recommended as the only feasible option although it requires some land, which is available at the Changshu
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 68
3F Zhanghao facility. Within Option 2, use of the non-hazardous sludge for road construction is recommended for resource recovery and cost reasons. Option 2 with its non-hazardous sludge used for road construction would cost RMB 1.8 million yuan/a.
If the expansion of the treatment capacity of the entire WWTP is considered in the subsequent months before the implementation of HFC-23 Emissions Reduction Project, a further evaluation of alternatives for the wastewater treatment and sludge management would be recommended.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 69
8 Process Safety and Emergency Measures
8.1 Process Safety
The most critical process steps, in terms of safety-related risks, within this CDM project are production, storage and transportation.
(1) The safety risks associated with the production process would be related to mainly failures in the incinerator and/or gas cleanup systems. If these equipment/systems can’t work properly, concentrations of the air pollutants (HF, HCl, and dioxins) in the air emissions from the HFC-23 destruction Process would exceed their applicable discharge standards. Main equipment failures and associated consequence are as follows:
Dioxins would form if the temperature in the incinerator is lower than 1200oC and retention time is less than 2 seconds. Dioxins would then be emitted to the environment.
Failures in the quench tower might result in the formation of dioxins, which would be emitted to the environment.
Failures in the water scrubber or alkali scrubber would result in HCl and HF concentrations in the emissions above the applicable emission standards.
(2) The safety risks associated with the storage and transportation processes include inadvertent environmental discharges of some input materials to the HFC-23 Emissions Reduction Process. These input materials include LNG and NaOH. LNG leaks to the environment may occur during accidents of tanker trucks or during storage or handling within the HFC-23 Emissions Reduction Process, and with fire or explosion, resulting in human injury or death, as well as material damage. NaOH spills also may result from accidents during transportation, storage or handling (e.g. transfer of NaOH from the tanker truck to the storage tank, or from the storage tank to the process). The impacts from NaOH spills vary from mild irritation to serious damage of the upper respiratory tract (resulting in sneezing, sore throat, or runny nose) in case of inhalation; irritation, severe burns, or scarring in case in case of skin contact; irritation of eyes, impairment of vision, or even blindness in case of eye, contact; and burns of mouth throat, and stomach, and even scarring of tissue and death in case of ingestion.
Because such accidents pose major risks to human health and the environment, SEPA, in its document of No.[1990] 057 requires that an environmental impact assessment be conducted to assess the significant environmental accident potential associated with some processes. The process hazard analysis is a rigorous, comprehensive, and systematic approach for identifying, evaluating, and controlling the hazards of processes involving highly hazardous chemicals. This assessment includes an identification of potential sources of accidental releases, identification of any previous release within the facility with catastrophic consequences in the workplace, estimation of workplace effects of a range of releases, and
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 70
estimation of the health and safety effects of such a range on employees, and countermeasures in response to prevent and control accidents. A simplified process hazard analysis for the HFC-23 Emissions Reduction Process is given in Table 8-1 and detailed countermeasures are described in the following sections.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 71
Table 8-1 Process Hazard Analysis
Process Type Sources of Accident Hazards Probability
Out of compliance with the associated air emissions standards
Equipment failure in the incinerator and/or the flue gas cleanup system.
(1) Failure to maintain the temperature in the incinerator less than 1200oC and the retention time in the combustion chamber less than 2 seconds, resulting in formation of dioxins and emissions at concentrations above the dioxins guideline/standard;
(2) Failures the in quench tower, resulting in the formation of dioxins and emissions at concentrations above the dioxins guideline/standard;
(3) Failures in the water scrubber or caustic scrubber, resulting in the HCl and HF emissions at concentrations above the HCl and HF standards.
(1) HCl and HF emissions may result in HCl and HF concentrations at ground level (e.g. fluoride concentrations as high as 7.5 mg/m3 at 33 meters from the source, as shown in Table 6-9) that are hazardous to human health, with irritation to the eyes and respiratory tract, coughing, burning of the throat
(2) HCl and HF generate acid mist to corrode metallic equipment;
(3) The air pollutants (HCl, HF and dioxin) emitted under upset process conditions are predicted to have adverse impacts on the local receptors. Under upset process conditions, concentrations of these air pollutants at Fushan Town, Dengshi, and Wangshi Town would exceed the associated air quality standards (see Section 6). The maximum concentration of dioxins under upset process conditions may reach 10 TEQng/m3, 100 times above the UNEP discharge guideline.
Low
Production
Spill
Breakage of transportation pipeline (1) Leaked LNG explodes when exposed to heat sources and naked flame; (2) Caustic alkali causes serious burns to workers when spilled.
Low
Storage Leak/Spill Rupture of or leak from storage tanks The spilled LNG explodes when exposed to heat sources and Low
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 72
Process Type Sources of Accident Hazards Probability (cylinders) or valves of LNG naked flame.
Rupture of or spill from caustic storage tanks and valves, under upset process conditions, failure in safety valve and monitoring system
Skin contact of spilled caustic causes serious skin burns to the workers.
Low
Fire, explosion The natural gas leak is exposed to air, naked flame, static electricity, friction, or heat
The LNG leak explodes when exposed to heat sources (such as naked flame).
Low
Spill
Vehicle accidents, rupture of the vehicle tank
(1) The spilled LNG explodes when exposed to heat sources (such as naked flame); (2) Spilled caustic alkali causes serious burns to the personnel at the accident site with skin contact.
Low
Transportation
Fire, explosion The spilled natural gas is exposed to air, naked flame, static electricity, friction, and hit
Ditto Low
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 73
8.2 Prevention and Control of Air Emissions of Pollutants
Good system design is used as the first measure to prevent and control of air emissions of pollutants:
It has been shown in Section 6 that air emissions of pollutants under upset conditions of the HFC-23 Emissions Reduction Process would result in ground-level pollutant concentrations that would pose risks to human health and the environment. To mitigate these adverse impacts, under upset conditions, the process design will include an Emergency Gas Storage Tank that will collect the purged gases from the HFC-23 Emissions Reduction Process, which would otherwise be emitted to the environment through the stack. In addition, the emergency procedures call for the use of the Intermediate Storage Tank (between the HCFC-22 Process and the HFC-23 Emissions Reduction Process) to store the HFC-23 waste gas from the HCFC-22 Process, thus avoiding emission of this global warming gas to the atmosphere. Collection of the purged gases from the HFC-23 Emissions Reduction Process will be achieved by shifting the gas flow to the Emergency Gas Storage Tank through pipeline transfer. After the malfunctioning equipment is repaired, the gases from the two Gas Storage Tanks will be directed to the incinerator. In summary, the proposed design eliminates the exposure of potential receptors to the hazardous pollutants from the HFC-23 Emissions Reduction Process under upset process conditions and, in the meantime, collection of the global warming HFC-23 gases;
A flame detector will be installed on the incinerator to control the air inlet valve and ensure combustion safety;
An explosion relief valve will be installed on the incinerator to automatically open the emergency discharge valve and achieve chain control for combustor and air inlet electromagnetic valve, prevent damage of equipment and ensure combustion safety;
A fan will be installed to purge the gases within the incinerator before start-up (this would purge any flammable gas);
A temperature monitoring equipment and an automatic control system of combustion, with manometers and thermometers at principal pipes, will be installed to maintain the operating pressure of the incinerator and keep the temperature in the incinerator at 1200oC;
An automatic fume detector will be installed to facilitate timely monitoring of the flue gas; and
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 74
8.3 Spill Prevention, Containment, and Countermeasures
Spill- or leak-related risks can be mitigated through system design, with a spill or leak detection and alarm system of hazardous raw materials to inform any leaks or spills. In addition to collect any leak from the caustic storage tank, a concrete base and a concrete dike around storage tank around the caustic alkali will be provided for containment of the spill. The dike height will ensure collection of at least 100% of the entire content of the storage tank.
8.4 Personnel Protection
In the project area, the Changshu 3F Zhonghao employees will wear personal protection equipment, which are kept at workers’ change rooms. Under normal operating conditions, all workers will wear hard hats and work clothes; and in case of climbing, workers will wear safety belts. In response to emergencies such as caustic spills or HCl or HF emissions, a half-face respirator will be worn for up to 10 times the exposure limit. In addition, acid-resistant protective clothing (such as neoprene, PVC, or PE booths, gloves, and apron) will be worn for skin protection. 8.5 Emergency Preparedness and Countermeasures
The HFC-23 Emissions Reduction Process will be operated strictly within the technical parameters of the process to avoid any emergencies. The system design, employee training, and coordination with the relevant institutions (such as the nearest firehouse and hospital) will be key in preventing or countermeasuring emergencies.
Changshu 3F Zhonghao will prepare an Emergency Response Plan based on the emergency response plan for the HCFC-22 Plant. This Plan is expected to include:
Company introduction Identification, characteristics and impacts of hazardous materials Safety, firefighting, and personal protection equipment distribution Emergency response organization staff and responsibilities Alarm and communication Inspection of high risk areas and responsibilities Emergency response for accidents Personnel evacuation Levels of emergency response and termination Training and drills Emergency response plan management
Firefighting equipment, such as fire extinguishers (foam and power types), fire hoses, hatches, are available within every building. Changshu city has a fire department, which is 17 km away from the plant site. The fire department has fire trucks and firemen to respond
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 75
to major emergencies.
Fushan Hospital locates 4 km away form the Changshu 3F Zhonghao site, in which workers injured by accident would be treated in time.
The critical process-related equipment will be maintained and inspected regularly to detect potentials for accidents and prevent spill of raw materials and air pollutants contained in flue gas during operation.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 76
9 Environmental Management Plan
Changshu 3F Zhonghao’s environmental mission is to achieve a harmony between chemical production and environment by preventing and controlling pollutant discharges from the company with continuous technical innovation. Compliance with environmental standards and minimizing the associated environmental impacts are essential in meeting this mission.
9.1 Environmental Management
The organizational structure of environment management for the HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao is shown in Figure 9-1.
Figure 9-1 Organization of Environmental Management for the Proposed Project
The Environment Management Unit under the HFC-23 Emissions Reduction Process Supervisor will be responsible for planning and carrying out the environmental activities both during the construction and operational phases of the project. This Unit will consist of three employees.
During the construction phase, the Environmental Management Unit will be responsible for:
Assisting Safety & Environment Department for the preparation of the environment management plans specific to the HFC-23 Emissions Reduction Project construction activities, as obtained from the Construction Department
Identifying risk areas at the construction site Monitoring air, wastewater, solid waste discharges, and noise levels. The
General Manager
Plant ManagerSafety and
Environment Manager
Other Plant Manager HCFC-22 & HFC-32 Plant Manager
Other Department Manager
HCFC-22 Plant Supervisor
HFC-23 Emissions Reduction Process Supervisor
Environment Management Unit
HFC-32 Plant Supervisor
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 77
monitoring environmental discharges may include collection and analysis of samples. Noise level monitoring will be done at the plant boundary.
Ensuring implementation of mitigation measures Preparing monthly monitoring and environmental supervision reports, and
disseminating to the HFC-23 Emissions Process Supervisor and the Safety & Environment Department
Participating in accident investigations Recordkeeping of environmental and safety information (e.g. accidents) Supporting the Safety & Environment Department to address public grievances Preparing an Emergency Response Plan for the HFC-23 Emissions Reduction
Process Coordinating with the Safety & Environment Department for the training of the
HFC-23 Emissions Process. During the operational phase, the Environmental Management Unit will be responsible for:
Collecting samples for air, wastewater, sludge discharges and noise emissions from the HFC-23 Emissions Reduction Project, as specified in Table 9-2
Collection of ambient samples for air, wastewater, groundwater, and noise levels, as specified in Table 9-3
Handling of these samples (e.g. preservation and delivery to the laboratory) Ensuring analyses of these samples in the laboratory, as specified in Table 9-4 Preparing monthly environmental monitoring reports, and disseminating to the
HFC-23 Emissions Process Supervisor and the Safety & Environment Department
Recordkeeping environmental information (e.g. spills, leaks, accidents) Participation in accident investigations Supporting the Safety & Environment Department in addressing public
grievances Supporting the Safety & Environment Department in updating the emergency
response plan for the HFC-23 Emissions Process Coordinating with the Safety & Environment Department for the training of staff
of the HFC-23 Emissions Process. Safety & Environment Department will support Environment Management Unit in the following areas:
Preparation of the Emergency Response Plan during the construction phase and updating of the plan during the operational phase
Preparation of staff training plans and arrangements (contracting of training companies)
Reviewing the environmental reports received from the Environment Management Unit
Disseminating the environmental (quarterly) reports to the local EPB, SEPA, and
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 78
the World Bank Posting of the quarterly environmental monitoring information in Changshu 3F
Zhonghao’s WebSite Participation in accident investigations Addressing public grievances Compiling material safety data sheets for the chemicals handled in the HFC-23
Emissions Reduction Process Recordkeeping of environmental and safety information (e.g. spills, accidents).
Staff training will facilitate smooth and effective implementation of the HFC-23 Emissions Reduction Project both during its construction and operational phases. The staff training plan of this Project is presented in Table 9-1.
Table 9-1 Staff Training Plan for HFC-23 Emissions Reduction Project
Training Topics (see note) Project Period Staff
No. of
Persons Time
Training
Cost
(RMB) 1 2 3 4
Project manager 1 15,000 √ √ √
Environment
supervision staff 3 60,000 √ √ √ √
Construction
phase Contract units of the
construction work 1
2006
15,000 √ √ √
Operational
phase
Environment
supervision staff 3 2006 60,000 √ √ √ √
HFC-23
Emissions
Reduction
Project
Total / 7 / 150,000 / / / /
Note: Training Topics- 1. Environmental laws/regulations applicable to the project, 2. Environmental monitoring, 3.
Pollution control, 4. Emergency response
9.2 Environmental Monitoring Plan
(1) Environmental Discharge Monitoring
Environmental discharge monitoring will be carried out during project construction and operational phases. The Environment Management Unit will prepare the discharge monitoring plan for the construction phase prior to the initiation of the construction based on discussions with the Construction Unit. For the operational phase, the discharge monitoring plan shown in Table 9-2 will be used.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 79
Table 9-2 Pollutants Discharge Monitoring Plan for the Operational Phase
System Location Parameters Frequency Combustion chamber Temperature Continuously The inlet of the combustion chamber
Flow rate Continuously Incinerator
The exit of the combustion chamber
Flow rate Continuously
Flow rate, temperature, smoke opacity, smoke dust, fluoride, HCl, SO2, NOX, CO, O2
Continuously
Heavy metals (only Sb and other heavy metals contained in the catalyst)
1 time/month (see notes)
Alkali Scrubbing
Tower Stack
Dioxins 1 time/month
Discharge outlet pH, fluoride, COD, SS, flow rate Continuously WWTP
Sludge storage site Leachate 2 times/month (see notes)
Notes: 1. Sludge leachate tests will be conducted during the first 3 months. If found to be non-hazardous, then no more
leachate testing will be conducted.
2. All heavy metals will be analyzed during the first 3 months, and then a reduced list of heavy metals (those that
are detected in the first 3 months) will be developed for the subsequent months.
(2) Ambient Quality Monitoring
Ambient quality monitoring will be carried out during project construction and operational phases. The Environment Management Unit will prepare the ambient quality monitoring plan for the construction phase prior to the initiation of the construction based on discussions with the Construction Unit. For the operational phase, the ambient quality monitoring plan shown in Table 9-3 will be used.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 80
Table 9-3 Ambient Quality Monitoring Plan for the Pilot Testing and Operational Phase
Monitoring Frequency
Pollutants Pilot Testing
(for 7 days) Operation
Sampling
Frequency
Monitoring
Time
Number
of
Points
Monitoring
Location
Noise Leq (A) 1 time/week 2 times/year 24 h/d 24 h/d 4 Surrounding
project site
Daily average
concentration
Fluoride,
HCl 1 time/week 4 times/year 3 d/time 12 h/d 1
Hourly
average
concentration
Fluoride,
HCl 1 time/week 4 times/year 4 times/d 45 min/time 1
Ambient Air
Dioxins 2 time/year / / 1
Fushan Town
Surface Water pH, COD, Fluoride,
Discharge rate 1 time/month
2 consecutive
days 1 time/d 1
Wangyu
River
Esturary
Groundwater
pH, Permanganate index,
Fluoride, Chloride, Total
hardness
1 time/year 2 consecutive
days 1 time/d 1
Water well in
Fushan Town
The analytical methods for pollutant parameters are listed in Table 9-4.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 81
Table 9-4 Analytical Methods for Pollutant Parameters
Media Pollutant Parameters Analytical Method Reference for Analytical Methods
Smoke dust Gravimetry GB/T 16157-1996
SO2 Formaldehyde Absoring-Pararosaniline
Spectrophotometry (1)
Fluoride Filter Sampling and Fluorine
Ion-selective Electrode Method (1)
HCl Mercury sulfhydryl spectrosphotometry
Silver nitrate volumetry HJ/T 27-1999
CO Non-disperisive Infrared Spectrometry HJ/T 44-1999
Dioxins Gas Chromatography/Mass
Spectrometry (2)
Smoke opacity Lingesman method GB/T 5468-91
Flue gas
Ambient Air
NOX (as NO2) N-(1-naphthyl) Ethylene Diamine
Dihydrochloride Spectrophotometry HJ/T 43-1999
pH pH value-Glass electrode method GB 6920-86 Fluoride Ion selective electrode method GB 7484-87
COD K2Cr2O7 method GB 11914-89 SS Gravimetric method GB11901-89
Chloride AgNO3 titration GB/T 11896-89
Permanganate index Titration GB/T 5750-85
Wastewater
Surface water
Groundwater
Total hardness Titration /
Notes: (1) Monitoring and Analysis Methods for Air and Exhaust Gases, Beijing: China Environmental Science Press,
1990.
(2) Analysis and Assessment Manual for Solid Wastes, Beijing: China Environmental Science Press, 1990. PP
332-359.
(3) Reporting of the Monitoring Data
A comprehensive monthly environmental monitoring report will be prepared by the Environment Management Unit and submitted to the HFC-23 Emissions Reduction Process Supervisor and the Safety & Environment Manager. The HCFC-22 & HFC-32 Plant Manager and the Changshu 3F Zhonghao Plant Manager will receive the environmental monthly reports through the HFC-23 Emissions Reduction Process Supervisor and the Safety & Environment Manager, respectively. The Safety & Environment Manager will submit quarterly environmental monitoring reports to the local EPB, SEPA, and the World Bank. Changshu 3F Zhonghao will also prepare an integrated annual report based on quarterly report and submit it to EPB, SEPA, and the World Bank. The Safety & Environment Manager will also post the quarterly environmental monitoring information in Changshu 3F Zhonghao’s WebSite.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 82
10 Public Consultation
HFC-23 Emissions Reduction Project of Changshu 3F Zhonghao will have some impacts on the local public. So it has drawn extensive attention from the affected people, NGOs, local governments and academic institutions. According to OP/BP 4.01 of World Bank and its annex (Environmental Assessment), Environmental Protection Law of the People’s Republic of China and Law of the People's Republic of China on the Environmental Impact Assessment, public consultation for this project has been conducted by the environmental assessment team in order to receive views of the local public which will be incorporated into the ToR and EA.
The public consultation of this project has been conducted twice, which mainly include consultation meeting and questionnaire investigation. The first meeting and questionnaire investigation was held to discuss the ToR of the EA and the second one to discuss the findings of the draft EA. The informed views of the consulted people have been incorporated into the ToR and EA.
10.1 Public Consultation for ToR of the EA
10.1.1 Information of Public Consultation for ToR of the EA
(1) Consultation meeting
The consultation meeting for ToR of the EA was held on Sep 2, 2005 (Annex 6). In this meeting, the representatives from Xinhua Chemical Plant, Xinte Chemical Co. Ltd, Changshu Yitong Polyurethane Limited, Haiyu Town government of Changshu, the Labor Union of Haiyu town, Fushan Center Primary School of Changshu, Fushan Hospital and 7 residential representatives (from Fushan town, Dengshi, and Wangshi town) were invited to discuss the ToR of the EA together. The project information was explained to the consulted people whose views on the project were then be recorded in the meeting.
(2) Questionnaire investigation
Along with the consultation meeting, questionnaire investigation was conducted within the project’s area of influence. Table 10-1 shows the questionnaire for ToR of the EA.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 83
Table 10-1 Questionnaire for the ToR of the EA
Name Sex
Occupation Age
Education Nationality
Address
Work place
How long have you lived
in this area □ under10 years; □ under 20 years; □ under 30 years; □ over 30 years
Information of
person
investigated
Distance from your living
place to this project □ within 500m; □ within 1000m; □ within 2000m; □ over 2000m
1. Are you satisfy with the local environment? □Yes □No □Not clear
2. How do you think about the importance of
this project?
□Very important □Important □Unimportant
□Do not know
3. Do you agree with the construction of this
project? □Yes □No □Do not care
4.Do you think the site selection of this project
is reasonable? □Yes □No □Do not care
5.What do you think will be the main
environmental impacts brought by this project?
□Air pollution □Water pollution
□Noise pollution
6. How do you think the impact on the local
ecological environment by this project? □Positive impact □Negative impact □No impact
7. How do you think the impact on the ambient
environment by this project? □Positive impact □Negative impact □No impact
8. Do you think this project’s advantages are
bigger than its disadvantages? □Yes □No □The same □Not clear
Attitude on the
project
9. How do you think the impact on the local
economy by this project? □Positive impact □Negative impact □No impact
Do you have any suggestion for this project?
Suggestions
and
Requirements How do you think about the ToR of EA? Do you have any suggestions and requirements?
30 people from Fushan Town, Wangshi Town, and Dengshi were involved in this investigation and the detail information is listed in Table 10-2.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 84
Table 10-2 Information of the Residents Involved in This Investigation
Item Type No. of Persons Percentage (% )
Below 18 2 6.7 18-35 13 43.3 36-55 12 40
Age
Over 55 3 10 Worker 13 43.3 Technician 5 16.7 Clerk 5 16.7
Occupation
Other 7 23.3 Male 18 60
Sex Female 12 40 Under middle school 7 23.3 Middle school 17 56.7 Education
Junior college and above 6 20 10.1.2 Results of the Public Consultation for ToR of the EA
(1) Consultation meeting
In general, all of the affected people indicated on the consultation meeting that they agree with the ToR of EA. At the same time, they hoped the draft EA be finished as soon as possible. See Annex 7 for the detail record of consultation meeting on ToR of the EA.
(2) Questionnaire investigation
The statistic results of all of the 30 questionnaires are shown in Table 10-3.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 85
Table 10-3 Statistic Results of All Questionnaires
No. Questions Views No. of
Persons Percentage (%)
Yes 30 100 1 Are you satisfy with the local environment?
No 0 0
Very important 19 63.3
Important 11 36.7
Not important 0 0 2
How do you think about the importance of this
project?
Do not know 0 0
Yes 30 100
No 0 0 3 Do you agree with the construction of this project?
Do not care 0 0
Yes 30 100
No 0 0 4 Do your think the site selection of this project is
reasonable? Do not care 0 0
Air pollution 0 0
Water pollution 0 0 5 What do you think will be the main environmental
impacts brought by this project? Noise pollution 0 0
Positive impact 30 100
Negative impact 0 0 6 How do you think the impact on the local
ecological environment by this project? No impact 0 0
Positive impact 30 100
Negative impact 0 0 7 How do you think the impact on the ambient
environment by this project? No impact 0 0
Yes 30 100
No 0 0
The same 0 0 8
Do you think this project’s advantages are bigger
than its disadvantages?
Not clear 0 0
Positive impact 28 93.3
Negative impact 1 3.3 9 How do you think the impact on the local economy
by this project? No impact 1 3.3
As can see from the above table, 100% of the people involved in this questionnaire investigation support the construction of the project. And they all agree with the site selection. They think this project will promote the social development with no negative impact on the local environment.
(3) Results
As a whole, the representatives of the affected people who were involved in the public consultation on ToR of the EA indicated that they support the construction of HFC-23 Emissions Reduction Project in Changshu 3F Zhonghao. The most important environmental problem they worried about is the impact on them by air emission of this project. In
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 86
addition, they pay a lot of attention on the working opportunities brought by this project.
10.2 Public Consultation for the Draft EA
10.2.1 Information of Public Consultation for the Draft EA
(1) Consultation meeting
The consultation meeting for the draft EA was held on Sep.26, 2005 (Annex 8). In this meeting, the representatives from Xinhua Chemical Plant, Xinte Chemical Co. Ltd, Changshu Yitong Polyurethane Limited, Haiyu Town government of Changshu, the Labor Union of Haiyu town, Fushan Center Primary School of Changshu, Fushan Hospital and 8 residential representatives (from Fushan town, Dengshi, and Wangshi town) were invited to discuss the ToR of the EA together. The findings of the draft EA was explained to the consulted people whose views on the project and mitigation measures were then be recorded in the meeting.
(2) Questionnaire investigation
Along with the consultation meeting, questionnaire investigation was conducted within the project’s impact area of influence. Table 10-4 shows the questionnaire for the draft EA.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 87
Table 10-4 Questionnaire for the Draft EA
Name Sex
Occupation Age
Education Nationality
Address
Work place
How long have you lived
in this area □ under10 years; □ under 20 years; □ under 30 years; □ over 30 years
Information of
person
investigated
Distance from your living
place to this project □ within 500m; □ within 1000m; □ within 2000m; □ over 2000m
1. Are you satisfy with the local environment? □Yes □No □Not clear
2. How do you think about the importance of
this project?
□Very important □Important □Unimportant
□Do not know
3. Do you agree with the construction of this
project? □Yes □No □Do not care
4.Do you think the site selection of this project
is reasonable? □Yes □No □Do not care
5.What do you think will be the main
environmental impacts brought by this project?
□Air pollution □Water pollution
□Noise pollution
6. How do you think the impact on the local
ecological environment by this project? □Positive impact □Negative impact □No impact
7. How do you think the impact on the ambient
environment by this project? □Positive impact □Negative impact □No impact
8. Are you satisfied with the mitigation
measures mentioned in the draft EA? □Yes □No □Not clear
Attitude on the
project
9. How do you think the impact on the local
economy by this project? □Positive impact □Negative impact □No impact
Do you have any suggestion for this project?
Suggestions
and
Requirements How do you think about the draft EA? What else mitigation measures do you think should be taken?
30 people from Fushan Town, Wangshi Town, and Dengshi were involved in this investigation and the detail information is listed in Table 10-5.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 88
Table 10-5 Information of the Residents Involved in This Investigation
Item Type No. of Persons Percentage (% )
Below 18 1 3.3 18-35 15 50 36-55 10 33.3
Age
Over 55 4 13.3 Worker 12 40 Technician 6 20 Clerk 4 13.3
Occupation
Other 8 26.7 Male 16 53.3
Sex Female 14 46.7 Under middle school 6 20 Middle school 16 53.3 Education
Junior college and above 8 26.7 10.2.2 Results of the Public Consultation for the Draft EA
(1) Consultation meeting
In general, all of the affected people indicated on the consultation meeting that they agree with the draft EA. At the same time, they put forward more mitigation measures on environmental discharges of the project. See Annex 9 for the detail record of consultation meeting on the draft EA.
(2) Questionnaire investigation
The statistic results of all of the 30 questionnaires are shown in Table 10-6.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 89
Table 10-6 Statistic Results of All Questionnaires
No. Questions Views No. of
Persons Percentage (%)
Yes 30 100 1 Are you satisfy with the local environment?
No 0 0
Very important 16 53.3
Important 14 46.7
Not important 0 0 2
How do you think about the importance of this
project?
Do not know 0 0
Yes 30 100
No 0 0 3 Do you agree with the construction of this project?
Do not care 0 0
Yes 30 100
No 0 0 4 Do your think the site selection of this project is
reasonable? Do not care 0 0
Air pollution 0 0
Water pollution 0 0 5 What do you think will be the main environmental
impacts brought by this project? Noise pollution 0 0
Positive impact 26 86.7
Negative impact 0 0 6 How do you think the impact on the local
ecological environment by this project? No impact 4 13.3
Positive impact 28 93.3
Negative impact 0 0 7 How do you think the impact on the ambient
environment by this project? No impact 2 6.7
Yes 30 100
No 0 0
No idea 0 0 8
Are you satisfied with the mitigation measures
mentioned in the draft EA?
Not clear 0 0
Positive impact 29 96.7
Negative impact 0 0 9 How do you think the impact on the local economy
by this project? No impact 1 3.3
As can see from the above table, 100% of the people involved in this questionnaire investigation support the construction of the project. And they all agree with the mitigation measures mentioned in the draft EA. They think this project will promote the social development with no negative impact on the local environment.
(3) Results
As a whole, the representatives of the affected people who were involved in the public consultation on the draft EA indicated that they support the construction of HFC-23 Emissions Reduction Project in Changshu 3F Zhonghao. In addition, they put forward more mitigation measures on environmental discharges of the project.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 90
Annex 1 ToR for Environmental Assessment of HFC-23 Emissions
Reduction at Changshu 3F Zhonghao
EXECUTIVE SUMMARY 1. INFORMATION 2. PROJECT SETTING
- Information about the company - Information about the HCFC-22 process and HFC-23 emissions - Project setting
o Description of the site (with site map and layout of the company site, showing the HCFC-22 and HFC-23 process areas)
o Landscape and activities in the surrounding areas o Climate (temperature, rainfall, wind direction) and ambient air quality o Geology and hydrogeology (including soil quality, depth of the
groundwater table, groundwater flow direction, and groundwater quality) o Noise levels (within the process area, at the boundary, at the receptors) o Nearby human settlements o Nearby infrastructure (roads/highways, hospitals, fire stations) o Nearby surface waters, water use, and ambient water quality o Nearby critical habitats
3. DESCRIPTION OF THE HFC-23 REDUCTION PROCESS
This will include a description of the proposed HFC-23 emissions reduction process (with process flow diagram), including raw materials handling/storage, process steps, products/by-products, and auxiliary facilities for steam, electricity, water. As coordinated operation of the HFC-23 emissions reduction process with the HCFC-22 production process is required, the following points will be covered: (i) the basis for the selection of the HFC-23 emissions reduction process capacity, (ii) batch versus continuous (e.g. 24 hours/day) mode of operation of certain equipment of the HFC-23 emissions reduction process, and (iii) the scheduled maintenance period for the HCFC-22 production and HFC-23 emissions reduction processes. In addition, the key design and operating parameters of major equipment for the HFC-23 emissions reduction process will be specified (e.g. minimum operating temperature, residence time and excess oxygen in case of the incineration technology).
4. REGULATORY AND INSTITUTIONAL FRAMEWORK - Applicable legislation. Examples include:
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 91
o Air pollution legislation (technology requirements, air emissions, ambient air quality)
o Water pollution legislation (for surface and ground water protection: technology requirements, wastewater discharges, ambient water quality)
o Industrial solid/hazardous waste legislation (storage, treatment/destruction(such as incineration)/disposal(land disposal) requirements)
o Noise pollution o Occupational health and safety
- Regulatory agencies and their respective roles in this project (permitting by the agency, reporting of monitoring data by the company, monitoring by the agency, enforcement by the agency):
o State environmental agency o Provincial environmental agency o Local environmental agency
5. ENVIRONMENTAL DISCHARGES FROM THE HFC-23 REDUCTION PROCESS
AND MITIGATION MEASURES (during the construction phase and operational phase) Please specify the discharge rates, discharge conditions, pollutant concentrations; and treatment operations. If landfilling of solid/hazardous waste discharges is involved, please also provide a description of the landfill site, design and operating parameters of the landfill, and how the waste is to be transported to the landfill.
- Air emissions - Wastewater discharges - Solid/Hazardous waste discharges - Noise emissions
6. IMPACTS OF DISCHARGES ON RECEPTORS (during the construction phase and
operational phase) - Air emissions (air emission impacts will be determined through air dispersion
modeling, with the careful selection of the most appropriate air dispersion model for the topographical conditions and other input information (such as meteorological conditions and the receptors). Air dispersion modeling will include air emissions of pollutants discharged from both the HFC-23 emissions reduction process as well as the HCFC-22 manufacturing or its related processes (for example, if applicable, air emissions from “on-site” incineration of the HCFC-22 manufacturing process distillation bottoms (i.e. residues) or other wastes (such as oils) will be included in the air dispersion modeling).
- Wastewater discharges (water dispersion modeling for critical pollutants will be conducted)
- Solid/Hazardous waste discharges - Noise emissions
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 92
- Social impacts (e.g. employment opportunities during construction and operation of the HFC-23 emissions reduction facility, positive impacts on the reputation of the companies)
7. EVALUATION OF ALTERNATIVES
Alternative options will be evaluated and a recommendation will be provided for the HFC-23 emissions reduction process as well as environmental control measures.
- Evaluation of alternative process options for HFC-23 emissions reduction. At a minimum, the following options will be considered: (i) without the project option, (ii) incineration, (iii) process optimization, and (iv) process optimization combined with incineration.
- Evaluation of alternatives for emission controls of air pollutants (e.g. dioxins) during steady-state as well as non-steady-state (i.e. during process start-up, process shut-down, and upset process conditions). At a minimum, the following options will be considered: (i) no gaseous emissions controls, (ii) installation of a duplicate (i.e. parallel) gas cleanup system, and (iii) installation of storage capacity to capture the pollutants which would otherwise be emitted to the atmosphere.
- Evaluation of alternatives for the wastewater discharges. At a minimum, the following options will be considered: (i) no wastewater controls (i.e. direct discharge to the surface water), (ii) use of a dedicated wastewater treatment system for the HFC-23 emissions reduction plant with the discharge of the treated waters to the surface water, (iii) use of a dedicated wastewater treatment system for the HFC-23 emissions reduction plant with the discharge of the treated waters to the entire facility’s wastewater treatment plant, and (iv) discharge to the entire facility’s wastewater treatment plant. For options (ii) and (iii), alternative process schemes (e.g. type of dewatering equipment) and/or treatment chemicals (e.g. NaOH, KOH) will be evaluated. For options (iii) and (iv), the impact of HFC-23 treated waters/untreated wastewaters on the design and operating conditions of the entire facility’s wastewater treatment plant will be evaluated.
- Evaluation of alternatives for solid waste discharges. Hazardousness or non-hazardousness of the wastewater treatment sludge will be discussed. At a minimum, the following options will be considered if the sludge is determined to be non-hazardous: (i) use as input material to the cement kiln, (ii) use as input material for road construction, and (iii) landfilling.
8. PROCESS SAFETY AND EMERGENCY MEASURES (during the construction phase
and operational phase) - Process safety - Spill prevention, containment, and countermeasures - Personnel protection
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 93
- Emergency preparedness and countermeasures (preparation of an emergency plan, countermeasures in case of case of fire, explosion, personal injury)
9. ENVIRONMENTAL MANAGEMENT PLAN (during the construction phase and
operational phase) - Environmental monitoring plan (identification of specific monitoring points,
monitoring parameters, frequency of monitoring, methods of monitoring, analytical methods, data reporting). The environmental monitoring and reporting responsibilities by the company will be specified.
a) Air emissions and ambient air quality b) Wastewater discharges and ambient water quality c) Industrial solid/hazardous wastes (and groundwater quality) d) Noise
- Environmental management (organization chart showing the environmental unit in corporate management, roles and responsibilities, staffing, staff training plan).
10. RESETTLEMENT ACTION PLAN
The resettlement action plan will be prepared if there is any planned land acquisition by the company for any operation related to the HFC-23 emissions reduction investments (for example, for building the HFC-23 process, for building/expanding a wastewater treatment plant, or for building/expanding a landfill to be acquired by the company). The resettlement plan is required for “new” land acquisition by the company (i.e. a resettlement plan is not required if the company decides to establish the HFC-23 emissions reduction investments on a land already owned by the company)
11. PUBLIC CONSULTATION Public consultation will be conducted with project stakeholders to cover the project’s area of influence. Each HCFC-22 manufacturing company investing in a HFC-23 reduction scheme will hold consultation meetings within their enterprise and also within the project’s area of influence to explain the project information and receive views of the affected people (directly or through the local community leaders or citizen representatives), NGOs, local governments, and academic institutions. The first meeting will be held to discuss the ToR of the EA and the second one to discuss the findings of the draft EA. Records of public meetings will be held. Informed views of the consulted people will be incorporated into the ToR of the EA and the draft EA.
APPENDICES - List of EA Preparers. - Records of consultation meetings.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 94
Annex 2 Distribution Map of Monitoring Points (Air and Surface Water) and Ambient River System
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 95
Annex 3 Descriptions of the Relevant Chinese Regulations
Type Serial Number Title of the Standard Category Descriptions
GB 3095-1996 Ambient Air Quality Standard Category 2 Implemented in Type 2 region which is defined as residential area, mixed region of commercial and
traffic and residential area, cultural area, industrial area, and rural area.
Category � Class A water source protection area for centralized drinking water supply, habitats of rare aquatic
species, spawning grounds of fish and shrimps, and feeding grounds of infant fish. GB 3838-2002
Environmental Quality Standards
for Surface Water Category �
Class B water source protection area for centralized drinking water supply, winter habitats or
migrating paths of fish and shrimps, aquiculture and other fishing areas, and swimming areas.
GB/T 14848-93 Quality Standard for Ground Water Category � In accord with human health baseline, mainly serves the purpose of centralized drinking water
supply, industrial and agricultural water supply.
GB 3096-1993 Standard of Environmental Noise of
Urban Area Category 3 Suitable for industrial area.
Category 1 To protect the natural ecosystem and maintain the background environmental quality of soils.
Chinese
Ambient
Quality
Standards
GB15618-1995 Environmental Quality Standard for
Soils Category 2 To ensure agricultural activities and safegard the human health
GB 16297-1996 Integrated Emission Standard of Air
Pollutants Category 2 Implemented on the pollutant sources in Type 2 region (GB 3095-1996).
GB 8978-1996 Integrated Wastewater Discharge
Standard Category 1
Implemented on wastewater which is discharged into water area classified as Category � (GB
3838-2002) or sea area classified as Category 2 (GB 3097-1997)7.
Chinese
Discharge
Standards
GB 12348-90 Standard of Noise at Boundary of
Industrial Enterprises Category � Suitable for industrial area.
7 GB 3097-1997: Sea Water Quality Standard. Category 2 in GB 3097-1997 is suitable for aquaculture area, bathing beach sea area, sport area or recreation area on the sea where human contact
the sea water directly, and industrial water using area which is relevant directly to human diet.
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 96
Annex 4 HFC-23 Generated from the HCFC-22 Process
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 97
Annex 5 Material Balances for the HFC-23 Emissions Reduction Process
1. Reaction Equation
(1) Reaction in the incinerator
Oxidation of HFC-23
HFCOOOHHFCCHF 3)23( 2221
23 +→++=
Molecular Weight (MW) 70 18 16 44 60
Reacted Amount (RA) (tpy) 1200 308.6 274.3 754.3 1028.57
Oxidation of HCFC-22
HClHFCOOOHHCFCCHClF ++→++= 2)22( 2221
22
MW 86.5 18 16 44 40 36.5
RA (tpy) 24.5 5.1 4.53 12.46 11.33 10.34
Oxidation of LNG
OHCOOCH 2224 22 +→+
MW 16 64 44 36
RA (tpy) 600 2400 1650 1350
(2) Reaction in the Alkali Scrubbing Tower
Neutralization of HF
HF + NaOH → NaF + H2O
MW 20 40 42 18
RA (tpy) 51.86 103.72 108.9 46.7
Neutralization of HCl
HCl + NaOH → NaCl + H2O
MW 36.5 40 58.5 18
RA (tpy) 0.268 0.62 0.91 0.28
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 98
(3) Reaction in theWWTP
Neutralization of HF
2HF + Ca(OH)2 → CaF2 + 2H2O
MW 40 74 78 36
RA (tpy) 987.91 1827.63 1926.42 889.1
Neutralization of HCl
HCl + Ca(OH)2 → CaCl2 + 2H2O
MW 73 74 111 36
RA (tpy) 8.272 8.39 12.58 4.01
Reaction of NaF
2NaF + Ca(OH)2 → CaF2 + 2NaOH
MW 84 74 78 80
RA (tpy) 108.9 96 101.1 103.7
(4) pH Adjustment
Ca(OH)2 + 2HCl → CaCl2 + 2H2O
MW 74 73 111 36
RA (tpy) 68 67.1 102 33
NaOH + HCl → NaCl + H2O
MW 40 36.5 58.5 18
RA (tpy) 109.34 99.78 160 49.2
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 99
2. Material Balances Process
Stream # Description Bases/Assumptions/Calculations
1 Flue gas to
incinerator
① Composition: Based on information from Changshu 3F Zhonghao
HFC-23 Line A: 80% Line B: 89%
HCFC-22 Line A: 10% Line B: 3.6%
Other Line A: 10% Line B: 7.4%
② Flow of chemicals: HFC-23 1600 tpy; HCFC-22 132.36 tpy
2 Air input
① Amount of O2 needed for incineration of HFC-23: 1600 × 16/70 = 365.7 tpy
② Amount of O2 needed for incineration of HCFC-22: 132.36 × 16/86.5 =22.48 tpy
� Amount of O2 needed for burning of LNG: 850 × 64/16 = 3400 tpy
� Total O2 needed: 365.7 + 22.48 + 3400=3788.18 tpy
⑤ Amount of air needed: 3788.18/0.21=18038.95 tpy
⑥ Excessive air: 9394 tpy
⑦ Total air needed: 18038.95 + 9394=27432.95
3 Steam input
① Amount of steam needed for incineration of HFC-23: 1600×18/70=411.43 tpy
�Amount of steam needed for incineration of HCFC-22: 132.36×18/86.5=27.54 tpy
� Total steam needed: 411.43+27.54=438.97 tpy
4 LNG 850 tpy, according to Changshu 3F Zhonghao
5 Waste gas from the
incinerator
� HF generated
HF generated from incineration of HFC-23: 1600×60/70=1371.43tpy
HF generated from incineration of HCFC-22: 132.36×40/86.5=61.21 tpy
Total HF generated: 1371.43 + 61.21=1432.64 tpy
� HCl generated: 132.36×36.5/86.5=55.85 tpy
� CO2 generated
CO2 generated from incineration of HFC-23: 1600×44/70=1005.7 tpy
CO2 generated from incineration of HCFC-22: 132.36×44/86.5=67.33 tpy
CO2 generated from burning of LNG: 850×44/16=2337.5 tpy
Total CO2 generated: 1005.7 + 67.33 + 2337.5=3410.53 tpy
� H2O generated from burning of LNG: 850×36/16=1912.5 tpy
� Surplus air: 27432.95-3788.18=23644.77 tpy
6 Water input of the
Quench Tower 21450 tpy, according to Changshu 3F Zhonghao
7 Wastewater from
the Quench Tower
① Wastewater discharged from the Quench Tower: 21450+1912.5-8910=14452.5 tpy
② Content of HF in wastewater (ratio of absorption: 50%): 716.32 tpy
③ Content of HCl in wastewater (ratio of absorption: 50%): 27.925 tpy
8 Evaporation loss from
Quench Tower 8910 tpy, according to Changshu 3F Zhonghao
9 Waste gas from the
Quench Tower
� HF: 1432.64-716.32=716.32 tpy
� HCl: 55.85-27.925=27.925 tpy
� CO2: 3410.53 tpy
� Surplus air: 23644.77 tpy
10 Water input of the
Water Scrubbing 66000 tpy, according to Changshu 3F Zhonghao
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 100
Tower
11
Wastewater from
the Water
Scrubbing Tower
� Water discharge from the water scrubbing tower: 66000-9900=56100 tpy
� Content of HF in the wastewater: 716.32×90%=644.688 tpy
� Content of HCl in the wastewater: 27.925×60%=16.755 tpy
12
Evaporation loss
from the Water
Scrubbing Tower
9900 tpy, according to Changshu 3F Zhonghao
13
Waste gas from the
Water Scrubbing
Tower
� Surplus air: 23644.77 tpy
� HF: 1432.64-716.32-644.688=71.64 tpy
� HCl: 55.85-27.925-16.755=11.17 tpy
� CO2: 3410.53 tpy
14
Water input and
NaOH input of the
Alkali Scrubbing
Tower
� Water input: 3960 tpy, according to Changshu 3F Zhonghao
� Amount of NaOH:
HF treatment needed: (71.64-0.9)×40/20=142.9 tpy
HCl treatment needed: (11.17-2)×40/36.5=10.05 tpy
Total needed: 142.9 + 10.05=152.95 tpy
Using amount: 160 tpy
Surplus amount: 160-152.95=7.05 tpy
15
Wastewater from
the Alkali
Scrubbing Tower
� Wastewater discharge:
Wastewater discharge after evaporation loss: 2640 tpy
H2O generated by neutralization of HF: (71.64-0.19)×18/20=64.31 tpy
H2O generated by neutralization of HCl: (11.17-2)×18/36.5=4.52 tpy
Total wastewater discharge: 2640 + 64.31 + 4.52 =2708.83 tpy
� Discharge amount of NaF: (71.64-0.19)×42/20=150 tpy
� Discharge amount of NaCl: (11.17-2)×58.5/36.5=14.7 tpy
16
Evaporation loss
from the Alkali
Scrubbing Tower
1320 tpy, according to Changshu 3F Zhonghao
17 Air emission to
the Atmosphere
HF: 0.19 tpy (F: 0.18 tpy); HCl: 2 tpy
Air: 23644.77 tpy; CO2: 3410.53 tpy
18 The whole
wastewater
� Wastewater discharge: 73261.33 tpy
� Content of HF in wastewater: 1361 tpy
� Content of HCl in wastewater: 44.68 tpy
� Discharge amount of NaF: 150 tpy
� Discharge amount of NaCl: 14.7 tpy
� Discharge amount of NaOH: 7.05 tpy
19
Ca(OH)2 input of
the Neutralization
Tank
� HF treatment needed: 1361×74/40=2517.85 tpy
� HCl treatment needed: 44.68×74/73=45.29 tpy
� NaF treatment needed: 150×74/84=132.14 tpy
� Total needed: 2517.85 + 45.29 + 132.14=2695.28 tpy
� Using amount: 2785 tpy
� Surplus amount: 2785-2695.28=89.72 tpy
20 FeCl3 input of the
Neutralization In general, it is expected to be 1‰ of the wastewater: 69.3 tpy
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 101
Tank
21
Polymer input of
the Neutralization
Tank
In general, it is expected to be 0.5‰ of the wastewater: 34.65 tpy
22 Sludge Discharge
� Amount of CaF2:
CaF2 generated from neutralization of HF: 1361×74/40=2517.85 tpy
CaF2 generated from reaction of NaF and Ca(OH)2: 150×78/84=132.14 tpy
� Total dry sludge:
(Amount of CaF2+FeCl3+Polymer) – (Amount of CaF2 in wastewater):
2517.8 + 132.14 + 69.3 + 34.65 -1.35=2752.54 tpy
③ Total sludge: Dry sludge + Water with the sludge: 2752.54 + 5319.37 = 8071.91 tpy
23 Wastewater from
the Settling Tank
� Wastewater discharge:
Wastewater inflow: 73261.33 tpy
Wastewater with sludge: 5319.37 tpy
H2O generated from neutralization of HF: 1361×36/40=1224.9 tpy
H2O generated from neutralization of HCl: 44.68×36/73=22.03 tpy
Total wastewater discharge: 73261.33 + 1224.9 + 22.03-5319.37=69188.89 tpy
� Content of CaCl2 in wastewater: 44.68×111/73=67.94 tpy
� Content of NaOH in wastewater:
NaOH generated: 150×74/84=142.86 tpy
NaOH from alkali washing tower: 7.05 tpy
Total NaOH: 142.86 + 7.05=149.91 tpy
④ Content of Ca(OH)2: 89.72 tpy (surplus)
⑤ Content of NaCl: 14.7 tpy
⑥ Content of CaF2: 1.35 tpy (F: 0.693 tpy)
24
HCl acid input of
the pH Adjustment
Tank
� HCl needed for neutralization of surplus Ca(OH)2: 89.72×73/74=88.51 tpy
� HCl needed for neutralization of surplus NaOH: 149.91×36.5/40=136.8 tpy
� Total HCl need: 88.51 + 136.8=225.31 tpy
25
Treated
Wastewater
Discharge
� Wastewater discharge:
Wastewater inflow of neutralization tank: 69188.89 tpy
Water generated from neutralization of surplus Ca(OH)2: 89.72×36/74=43.65 tpy
Water generated from neutralization of surplus NaOH: 149.91×18/40=67.46 tpy
Total wastewater discharge: 69188.89 + 43.65 + 67.46=69300 tpy
� NaCl2 discharge:
NaCl2 from neutralization tank: 14.7 tpy
NaCl2 generated in the pH adjustment tank: 149.91×58.5/40=219.24 tpy
Total NaCl2 discharge: 219.24 + 14.7=233.94 tpy
� CaCl2 discharge:
CaCl2 from neutralization tank: 67.94 tpy
CaCl2 generated in the pH adjustment tank: 89.72×111/74=134.58 tpy
Total CaCl2 discharge: 134.58 + 67.94=202.52 tpy
� Content of CaF2: 1.35 tpy (F: 0.693 tpy)
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 102
Annex 6 Official Letter about the Conduct of Public Consultation on the
ToR of the EA
关于开展第一次公众调查的函
常熟三爱富中昊化工新材料有限公司:
HCFC-22尾气焚烧项目的环境影响评价工作已经展开,环评大纲已经编制完成,依
据世界银行OP4.01及附件、《中华人民共和国环境保护法》和《中华人民共和国环境影
响评价法》的规定,为体现项目的公开、公正原则,拟开展第一次公众调查,征询意见,
为项目决策和管理提供依据。
本次公众调查的目的:针对环评大纲,厂址周围受项目直接或间接影响的人群和单
位了解项目建设情况和可能带来的环境影响,并提出相应意见和措施。
调查方法:发放公众调查表和召开听证座谈会相结合的方式
被调查者范围:厂址周围受项目直接或间接影响的人群和单位,包括直接受影响的
人群、受影响团体的公共代表、其他感兴趣的团体。
有关内容:本项目属废气治理项目,必然有利于减轻全球气候变化的压力,有利于
我国乃至全世界的环境气候改善。但在项目建设以及运营时期,都会对各子项目周边地
区造成环境影响,直接涉及工程附近居民的切身利益,通过公众参与的方式让各工程附
近社团、公众了解项目建设情况和可能带来的环境影响,积极为项目建设献计献策,同
时反馈各种意见和建议,使工程对环境影响减少到最低限度。
因此,要让被调查者知道本项目的优缺点,项目焚烧完后可能产生HF、HCl二噁英
等物质,以及相应处理办法和对环境的影响情况。
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 103
请尽快组织相关人员开展此次公众调查工作,并对公众调查结果进行汇总递交给
我公司。
顺祝商琪!
中绿实业有限公司
二〇〇五年八月二十四日
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 104
Annex 7 Records of the Consultation Meeting on the ToR of the EA
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 105
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 106
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 107
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 108
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 109
Annex 8 Official Letter about the Conduct of Public Consultation on the
Draft EA
关于开展第二次公众调查的函
常熟三爱富中昊化工新材料有限公司:
在参考了第一次公众调查反馈意见和建议的基础上,我们完成了HCFC-22尾气焚烧
项目的环境影响评价报告初稿。依据世界银行OP4.01及附件、《中华人民共和国环境保
护法》和《中华人民共和国环境影响评价法》的规定,为体现项目的公开、公正原则,
拟开展第二次公众调查,征询意见,为项目决策和管理提供依据。
本次公众调查的目的:针对环境影响评价报告(初稿),厂址周围受项目直接或间
接影响的人群和单位了解项目建设情况中可能带来的环境影响,及采取的相应措施,同
时反馈各种意见和建议,完善设计方案,使工程对环境影响减少到最低限度。
调查方法:发放公众调查表和召开听证座谈会相结合的方式
被调查者范围:厂址周围受项目直接或间接影响的人群和单位,包括直接受影响的
人群、受影响团体的公共代表、其他感兴趣的团体。
有关内容:要让被调查者知道清楚本项目的优缺点,项目焚烧完后产生HF、HCl、
二噁英等物质的排放量、排放浓度和采用相应措施进行处理后对环境的影响情况,尤其
是在不利条件下产生的HF、HCl、二噁英等物质对各敏感点的影响。
请尽快组织相关人员开展此次公众调查工作,并对公众调查结果进行汇总递交给
我公司。
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 110
此致!
顺祝商琪!
中绿实业有限公司
二〇〇五年九月二十一日
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 111
Annex 9 Records of the Consultation Meeting on the Draft EA
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 112
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 113
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 114
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 115
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 116
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 117
Annex 10 Certificate of Land Use Right: Line A of the HCFC-22 Process
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 118
Annex 11 Certificate of Land Use Right: Line B of the HCFC-22 Process
HFC-23 Emissions Reduction Project at Changshu 3F Zhonghao New Chemical Materials Company
China Green Enterprise Limited 119
Annex 12 List of EA Preparers
Mr. Zhu Pei
Mr. Jin Ping
Mr. Wang Xiaoguang
Mr. Jia Chao
Mr. Zhang Huiyong
Mr. Lu Fuyuan
Mr. Huang Binghe