ENTS 400 Rev5

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United Energy Pakistan Ltd.

Specification For Standard

Piping

EN/TS 400

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UNITED ENERGY PAKISTAN LTD.

SPECIFICATION FOR STANDARD PIPING

EN/TS 400

Document Number: EST-301-200-IN-ENTS-00001-05

5 25/09/12 General Revision YM

4 16/11/11 General Revision YM AW MSZ

3 10/4/97 General Revision TLC

2 15/7/96 General Revision TLC

1 28/3/95 Paragraph 3.4.4 SWC

0 Issued for Use

Rev. Date Description By Checked Approved

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Table of Contents

1. Scope .. 1

2. Standards, Codes & References .. 1

3. Design & Fabrication .. 2

4. General .. 8

5. Materials .. 9

6. Inspection .. 9

7. Testing .. 10

Appendices

Appendix A Piping Material Specification 14

Appendix B Valve Specification . 46

Appendix C Valve Specification With Socket Weld End Connections... 60

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1. Scope

This specification defines the minimum requirements for the materials, fabrication, installation,inspection and testing of all piping systems to be used on vendor fabricated skids, in-house

fabricated skids and off-skid.

2. Standards, Codes and References

Applicable sections of the latest edition of the following shall form part of this specification:

2.1. American Petroleum InstituteAPI RP 1104 Welding of Pipelines & Related Facilities

API 5L Specification for Line Pipe

2.2. American Society of Mechanical EngineersASME B16.9 Butt Welded Fittings

ASME B16.5 Steel Pipe Flanges & Fittings

ASME B16.11 Screwed & Socket Weld Fittings

ASME B16.20 Ring Joint Gasket and Grooves for Steel Pipe Flanges

ASME B31.3 Chemical Plant and Petroleum Refinery Piping

ASME B31.4 Liquid Transportation systems for Hydrocarbon, Liquid Petroleum Gas,

Anhydrous Ammonia and Alcohols

ASME B31.8 Gas Transmission & Distribution Piping SystemBoiler & Pressure Vessel Code, Section VIII, Division I

Boiler & Pressure Vessel Code, Section IX

Boiler & Pressure Vessel Code, Section II

Boiler & Pressure Vessel Code, Section V

2.3. American Society for testing & MaterialsASTM A36 Steel Structure

ASTM A105 Forgings, Carbon Steel for Piping ComponentsASTM A106 Seamless Carbon Steel Pipe for High Temperature Service

ASTM A165 Electrodeposited Coatings of Cadmium on Steel

ASTM A193 Alloy Steel & Stainless Steel Bolting Material High Temperature Service

ASTM A194 Carbon & Alloy Steel Nuts for Bolting for High Pressure & High

Temperature Service

ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and

Elevated Temperatures

MSS-SP-44 Steel Pipeline Flanges

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MSS-SP-75 Specification for High Test Wrought Buttweld Fittings

3. Design & Fabrication

3.1 General

3.1.1. All piping, valves and associated items shall be designed, procured, fabricatedand installed in accordance with ASME B31.3 or ASME B31.8 as appropriatefor the piping class and service designations setout in Appendices A and

B of this specification.

3.1.2. Field weld ends of pipe spools shall have a minimum of an extra six (6) inchesto assure adequate length when fitting in place.

3.1.3. Dimensional tolerances for the fabrication and installation of piping systems

shall be +/- 1/8 inch and +/-2 degrees.3.1.4. A inch 316 SS ball valve with SS plug shall be installed on the top of

piping at all high points and on the bottom at all low spots. High point ventsand low point drains shall be installed prior to hydrotesting.

3.1.5. Preparations for butt welding pipe ends having unequal wall thicknesses shallbe in accordance with the applicable ASME standard.

3.1.6. Threaded bushings shall not be used; except where required to install pressureinstruments and in plastic piping.

3.1.7. Eccentric reducers (flat side up) shall be installed in pump suction lines.

3.1.8. Ells shall be long radius unless otherwise specified.

3.1.9. Ells on instrument air lines less than 2 inch in size shall be screwed tees withplugs. Ball valves will be installed at the ends of instrument air headers and at

the end of pipe runs where piping goes vertically upwards. Drain valves will

be installed at low points. Branch connections for instrument air headers shallbe taken off the top and each branch shall be provided with a inch 316 SS

ball valve.

3.1.10. All open ended threaded connections shall have a 316 SS heavy Hex headplug installed.

3.1.11. All-thread pipe nipples shall not be used.

3.1.12. Unless specified otherwise, corrosion allowance for B31.3 piping is assumed

to be 0.05 inch.

3.2 Piping Layout

3.2.1. Sufficient clearance should be allowed between lines to permit ready accessfor repair or removal. A minimum of 1 inch shall be allowed between pipeand adjoining flanges on parallel lines. Insulation thickness must be taken into

consideration.

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3.2.2. The suction lines of pumps shall be as short and direst as possible, eliminatingall vapour pockets. Flexibility and support shall be provided to minimize the

load transmitted to the pump.

3.2.3. Relief valves shall be installed in a upright position and in a location

accessible from a platform or grade.3.2.4. Relief valve outlet lines in process service which are indicated by the

drawings to be routed to the flare shall slope to main flare header avoidingpockets where possible.

3.2.5. All equipment requiring frequent attention of the operating and maintenancepersonnel shall be readily accessible. Equipment such as control valves shall

preferably be grouped at main operating levels.

3.2.6. Equipment such as motor operated valves and relief valves shall be accessiblefrom platforms or grade. Platforms shall be of such extent that normalmaintenance at manways and installation of blinds will not require reaching

outside of the handrails3.2.7. Where equipment is designed to be removed for repair or replacement, the

piping shall be arranged to allow removal of the equipment without removingthe block valves adjacent to the equipment or large quantities of associated

equipment. Piping, including auxiliary piping, shall be arranged so as to not

unduly hinder in-place maintenance of the equipment.

3.2.8. A continuous piece of pipe shall be used between fittings 10 feet or less apart(no spliced pipe)

3.3 Welding

3.3.1. All pipe welding shall be in accordance with ASME B1.3, or ASME B31.8 asappropriate for the piping class and service designations setout in AppendixA of this specification.

3.3.2. The welding procedures shall be established in accordance with the applicableASME code and shall be approved by Company before fabrication may begin.

3.3.3. All welders employed by Contractor and subcontractors shall be qualified bytesting for the specific type of welding they are to perform.

3.3.4. All shop welds shall have pre-assigned weld numbers metal stamped twoinches from the edge of the weld. Weld numbers shall be assigned on a set of

piping isometric drawings with one copy to be furnished to Companysinspector. The welds shall be stamped prior to radiography.

3.3.5. Field and shop pressure piping welds made as a part of the work covered bythese specifications shall be stenciled by low stress concentration dies with a

letter or symbol which shall identify the welder. The symbol shall be locatedon a filed flat area on the weld cap. When a welder is terminated, his symbol

shall not be used again by another welder.

3.3.6. The ends of all pipe to be butt welded shall be beveled. Field cut piping shallbe formed by a beveling machine and all irregular surfaces smoothed with a

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hand grinder to make an acceptable joint. Any beveled edge of pipe that has

been damaged shall be restored to minimum tolerances before welding.

3.3.7. All edges or surfaces to be welded shall be cleaned to bright metal in amanner suitable to remove any oxides, scale or contamination due to flame

cutting or machining.3.3.8. All welds shall be of sound deposit with a straight line of fusion. The finished

weld contour shall be uniform with the toe or edge of the weld mergingsmoothly into the base material. Butt welds shall have a slight reinforcement

built-up gradually from the toe or edge towards the center of the weld. Filletwelds may be slightly concave on the finished surface.

3.3.9. Butt Welds shall have full penetration and complete fusion with a maximumof 1/8 inch weld metal protruding inside the pipe.

3.3.10. Back-up rings shall not be used.

3.3.11. Should lamination or split ends be discovered in the pipe, the full length

containing such defects shall be removed. No portion of such discarded jointsshall be used.

3.3.12. Any cracks, blowholes, cold lap, unusual irregularities, slag, flux or otherimpurities that appear on the surface of any weld bead shall be removed by

grinding or chipping before depositing the next successive bead.

3.3.13. All finished welds shall have any oxides and slag removed by grinding wheelor disc.

3.3.14. No welding shall be done when weather conditions would impair the qualityof the weld. Company will determine if weather conditions are not suitable for

welding.

3.3.15. All material shall be preheated to approximately 70F prior to welding. Allmaterial with the wall thickness of .750 inch or greater shall be preheated to

200 to 300F.

3.3.16. Weld joints in carbon steel be stress relieved in accordance with ANSI B31.3when the nominal pipe thickness is greater than 3/4 inch. Contractor shall

obtain Companys written approval for his stress relieving method and

procedure prior to its use. The piping shall be brought to temperature andcooled in accordance with the ASME Code, Paragraph UCS-56 of section

VIII.

3.3.17. Pipe and fittings with welding arc burns shall be replaced at Contractors

expense if deemed necessary by company.

3.4 Flanged Connections

3.4.1. Flanged bolt holes shall symmetrically straddle the piping horizontal and verticalcenterlines except where connections to equipment dictate otherwise.

3.4.2. All ring gasket connections shall be thoroughly cleaned and shall be adequatelygreased before the gasket is put in place

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3.4.3. Flange bolts shall be tightened evenly and sequentially to impose equal pressureon the gasket and to avoid distortion or overstressing of equipment.

3.4.4. All Flange stud bolts shall be sized as per ANSI Standard B31.5, except than 3/4shall be added to the lengths.

3.4.5. All flange hubs shall match bores, and have tensile properties comparable to thoseof the adjacent piping material.

3.4.6. Threaded flanges may be used only to match equipment and specially items.

3.5 Threaded Connections

3.5.1. Pipe threads shall be clean cut and shall be tapered in accordance with ANSIB2.1. All threads shall be thoroughly cleaned before fabrication.

3.5.2. A copper based high temperature thread lubricant shall be used for threading

piping connections in high temperature services. Teflon tape shall be used on allother threaded connections.

3.5.3. Seal welding of threaded connections shall not be permitted.

3.5.4. Fittings not covered by the code will be installed according to fittingsmanufacturers recommendations and standard industry practice. No fittings shall

be used that were not designed for the purpose.

3.5.5. All unions shall be hammer-lug with steel ground joint integral seats.

3.6 Pipe Supports

3.6.1. All pipe supports, guides, U-Bolts, clamps, nuts and anchors shall be provided byContractor as necessary to prevent sagging, stress, vibration and as specified in

drawings and specifications. Minimum size members for pipe supports shall be 2

x 2 x 1/4" angle 2 pipe or 4 wide flange beam. Dummy leg supports may bemade of 2 pipe.

3.6.2. All piping shall be sufficiently supported in a manner that will not put unduestrain on equipment.

3.6.3. When specified, spring supports shall be installed in accordance with

manufacturers recommendations with the load as noted on the drawings.Temporary, rigid supports shall be furnished when required to prevent damage to

the spring support.

3.6.4. All structural steel for pipe supports shall conform to ASTM A36 for plates andshapes and ASTM A106 Grade B or API 5L Grade B for pipe unless noted

otherwise on the drawings.

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3.6.5. All U-Bolts shall be fabricated in accordance with the following rod diametertable, and shall be cadmium plated. U-Bolts shall be provided with flat washers

and double nuts.

Pipe Size Rod Size

-1 1/4"

1-1/4-2 3/8

2-1/2-5 1/2

6-8 5/8

10 3/4"

12-16 7/8

3.6.6. All overhead pipe racks shall be supported by deck beams where possible or haveheader beams of equal size to the pipe rack support beam.

3.7 Insulation shall be installed where indicated on drawings.

3.8 All piping shall be painted in accordance with Specification no EN/TS-102-ProtetiveCoatings. Piping spools, pipe supports, valves, control, and other equipment items shall be

sandblasted and painted with the primer and intermediate coats prior to assembly.

4. General

4.1 Piping systems including piping, valves and fittings shall be furnished , fabricated,installed, inspected and tested in accordance with reference materials listed in Section 2.0

of this specification and as specified herein.

4.2 Mechanical flow sheets, piping assembly, and/or isometric drawings define each pipessize, service, line number, pressure class, schedule, valve identification, dimensional data

and other pertinent details of that piping system.

4.3 Information on the drawings and in specifications shall be strictly adhered to duringfabrication and installation of each piping system, unless authorized otherwise by company.

4.4 During erection of piping on skids or decks, Contractor shall ensure that vessel andequipment flanges and openings remain covered to minimize collection of trash or debris in

the equipment.

4.5 Completed, prefabricated piping spools shall be internally cleaned to remove blastingsands, weld splatter, and other debris before being used for assembly of piping systems.

Contractor shall take suitable precautions to prevent accumulation of sand, trash, or otherdebris in the piping as it is being erected.

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5. Materials

5.1 Materials can be of domestic (U.S) manufacture or non US manufacture, and shall befurnished in accordance with the respective piping class and service designations set out in

Appendices A and B of this specification. Substitutions will be permitted, with

Companys written approval, when specified items cannot be obtained provided the quality

of substituted materials equals or exceeds the specified materials.

5.2 Material test reports shall be provided for all pipe used in pressure services.

5.3 All O-let fittings shall be ASTM A-105 forged.

5.4 All materials shall be new, unused, and undamaged.

6. Inspection

6.1 General

6.1.1. The responsibility for quality control rests with Contractor. Company mayprovide additional inspection services at his expense and may inspect piping at

any time during its fabrication, installation, or testing to assure that materials and

workmanship are in accordance with these specifications.

6.1.2. Contractor will provide radiographic inspection.

6.1.3. Companys inspector shall be given suitable notice of scheduled inspections andtests to assure his attendance.

6.2 Visual Inspection

All welds shall receive a complete visual inspection in accordance with the applicable ANSI

code.

6.3 Radiographic Inspection

6.3.1 All piping welds shall receive 100% radiographic examination by contractor.

6.3.2 The radiographic procedure and acceptance criteria shall be in accordance with

the applicable ANSI code for 100% radiography.6.3.3 All welds found to be defective shall be repaired and reradiographed at

Contractors expense. The applicable ANSI code shall be used as a guide in

repairing defective welds.

6.3.4 Radiographic inspection shall be performed in accordance with the followingguidelines:

- Only piping butt welds will be radiographed, weld-lets and thread-o-lets will not be radiographed.

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- Film will be Kodak M film or approved equal, minimum 70mmwidth, three shots per weld, minimum

- Film will be shot head-on, no elliptical shots.

- Companys representative shall review and approve all radiographs.

- Contractor shall be responsible for preparing and maintaining a weldtraceability/numbering system for all piping welds. Contractor shallpre-assign weld numbers to each weld to be made and record this on a

set of piping isometrics. Weld numbers are to be stamped adjacent to

the weld on the pipe using low stress stamps. All

radiographs/reports/repairs shall reference these pre-assignednumbers. A copy of these isometrics shall be provided with a copy of

all x-ray reports to Company representative. The film and film records

shall be maintained by Contractor for a period of two years after

completion of the project.

6.4 Welding Procedures and Qualification Records

Contractor shall furnish Companys inspector with a copy of their qualified welding procedures

and welder qualification records.

7. Testing

7.1 Hydrostatic tests shall be performed by Contractor on all piping in accordance with theapplicable ANSI code and as specified herein.

7.2 All hydrostatic tests shall be witnessed by company. Three (3) days notice of test datesshall be provided.

7.3 Pressure recorders used for the test shall be of such range that the pressure to be recordedwill fall within the upper three-quarters (3/4 ths) of the recorders range. Pressure recordershall be calibrated with a dead weight tester prior to each pressure test. Calibration shall be

witnessed and certified by Company. In addition, if specified by Company, a dead weight

tester shall be installed and pressures recorded during each test.

7.4 Prior to beginning the pressure testing of the piping system, Contractor shall prepare aschedule showing each section of piping that is to be tested at one time.

7.5 Fresh water shall be used for all process piping tests. Instrument air systems shall be testedwith air. Fuel gas systems shall be tested with air or nitrogen. The use of any liquid for a

test shall have prior written approval of Company.

7.6 The water used for hydrostatic testing shall be chemically treated to prevent corrosion. Twogallons of Tretolite KW12 and 0.5 gallons of Tretolite K490 shall be used per 100 barrels

of water. These inhibitors shall be added separately and thoroughly mixed in the water.

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7.7 Test pressures shall be 1.5 times the maximum working pressure at 100F as given on theappropriate Piping Material specification sheet. The duration shall be a minimum of two

(2) hours.

7.8 Consideration shall be given to components in the lines which are nor rated for thespecified test pressure or which have built-in relief valve, such as instrument regulators,

etc. Contractor shall identify those components and protect them from damage which mayresult from the hydrostatic test.

7.9 All materials damaged during test shall be replaced by Contractor at no additional cost toCompany.

7.10 All leaks and defects shall be repaired and retested at no additional cost to company.

7.11 The test will be considered satisfactory after all leaks and defects have been repaired andthe full test pressure is held for the duration specified.

7.12 Following the completion of satisfactory hydrostatic tests, all piping system shall bedrained and dried. Company shall verify drying completion.

7.13 Contractor shall furnish certification and copy of recording chart for the test of each pipingsystem unit. Recording chart shall be signed by companys inspector as witness and shall

contain date of test and appropriate identification of section tested.

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ITEM SIZE DESCRIPTION SPEC CONNECTION

Pipe Less than 2" Smls Sch. 80 A106 SW or NPT

Pipe 2 Smls Sch. 80 A106 BW or SW

Pipe Greater than 2 Smls A106 or BW

API 5L

Nipples & Less than 2 Smls Sch. 80 A106 SW or NPTSwages

Nipples & 2 Smls Sch. 80 A106 BW or SWSwages

Flanges Less than 2 RF or RTJ ASTM A105, SWANSI B16.5

Flanges 2 RF or RTJ ASTM A105, WN or SW

ANSI B16.5

Flanges Greater than 2 RF or RTJ ASTM A105, WN

ANSI B16.5

Fittings Less than 2 3000#FS ASTM A234

WPB, ANSI B16.11 SW or NPT

Fittings 2 3000#FS ANSI B16.11 or SW or BW

B16.9

Fittings Greater than 2 FS ANSI B16.9 BW

Unions Less than 2 3000#FS MSS-SP-83 SW or BW

Unions 2 3000#FS MSS-SP-83 BW or SW

Couplings 2 and less 3000#FS, NPT ANSI B16.11 Instrument

Connections

Plugs 2 and less 3000#FS, NPT ANSI B16.11

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APPENDIX A

PIPING MATERIAL SPECIFICATION

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Appendix A

The following piping specifications and service designations are used in the attached material specification sheets. Valve specificationsreferenced herein are included in Appendix B.

CLASS

A-ASME 150, Process, Utilities, Air, Water, Drains

A1 - Hydrocarbons, ASME 150, B31.3

A2 - Hydrocarbons, ASME 150, B31.4

A3 - Gas, ASME 150, B31.8

A4 - Instrument Air, Utility Air & Water, ASME 150, B31.3

A5 - Potable Water, ASME 150, B31.3

A6 - Fire water pipe, Plastic, 150 lb. CWP, ASME B31.3

A7 - Fire water pipe, Steel, ASME 150, B31.3

B-ASME 300, Process, Air

B1 - Hydrocarbons, ASME 300, B31.3

B2 - Hydrocarbons, ASME 300, B31.4B3 - Gas, ASME 300, B31.3

B4 - Gas, ASME 300, B31.8

B5 - Starting Air, ASME 300, B31.3

C-ASME 600, Process

C1 - Hydrocarbons, ASME 600, B31.3

C2 - Hydrocarbons, ASME 600, B31.4

C3 - Gas, ASME 600, B31.3

C4 - Gas, ASME 600, B31.8

C5 - High Temperature Service, ASME 600, B31.3

D-ASME 900, Process

D1 - Hydrocarbons, ASME 900, B31.3

D2 - Hydrocarbons, ASME 900, B31.4

D3 - Gas, ASME 900, B31.3

D4 - Gas, ASME 900, B31.8

E-ASME 1500, Process

E1 - Hydrocarbons, ASME 1500, B31.3

E2 - Hydrocarbons, ASME 1500, B31.4

E3 - Gas, ASME 1500, B31.3

E4 - Gas, ASME 1500, B31.8

F-ASME 2500, Process

F1 - Hydrocarbons, ASME 2500, B31.3

F2 - Hydrocarbons, ASME 2500, B31.4

F3 - Gas, ASME 2500, B31.3

F4 - Gas, ASME 2500, B31.8

G-API-5000, Process

G1 - Hydrocarbons, API 5000 lb, B31.3

G2 - Hydrocarbons, API 5000 lb, B31.4

G3 - Gas, API 5000 lb, B31.3

G4 - Gas, API 5000 lb, B31.8

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SERVICE DESIGNATIONS

CH - Chemical

DR - DrainFG - Fuel Gas

FL - Flare

FO - Fuel Oil

FW - Fire Water

GL - Glycol

H - Halon

HM - Heat Media

HO - Hydraulic Oil

IA - Instrument Air

IG - Instrument Gas

JW - Jacket Water

LHW - Liquid Hydrocarbon & Water

LO - Lube Oil

M - Miscellaneous

OW - Oily Water

P - Process

PS - Process Sewer

PW - Potable Water

R - Relief

S - Sewage

SA - Starting Air

SG - Start Gas

UA - Utility Air

UG - Utility Gas

UW - Utility Water (Sanitary Water)

V - VentW - Raw Water

WP - Salt Water

WS - Well Stream

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EN/TS-400

Appendix "A"

Rating:

ASME 150 lb, R.F.Design:

ANSI/ASME B31.3Service:

IG, M, UW, UG, IA, UA, PW, FW,

FO, FG, FL, P, LHW, R, V

PIPING MATERIAL

SPECIFICATION SHEET

CLASS A1, A4, A5, A7DESIGN

Max. Press. Max Temp. Limited By

285 PSIG 100 F Flanges272 PSIG 150 F Valves

245 PSIG 250 F Valves

Hydrotest Pressure:

425 psig @ 100

DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80 (2) Sch. 40 (5)

JOINTCONST.

SW, T &C, orflanged (1) Buttweld and flanged.

FITTINGS

3000lb. F.S, SW or Scr'dA-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

ANSI 150 lbs. R.F. SW or

scr'd (1)(2)

ASTM A-105

ANSI 150 lb.R.F.W.N (7)

ASTM A-105 or MSS-SP-44,

RFWN

Class 150

UNIONS 3000 lb. F.S.G.J. (2) Use flanges All unions A-105

PLUG

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLS

GATE

API 602 Class 800 gate valve with SW or

Threaded ends

BALL

VBT-601

VBT-601 FB

VBF-151

VBF-151 FB VBF-152. VBF-152 FB

PLUGS

CHECK

VCT-601 (6) or API 602 Class 800 valve withSW ends VCF-151

GLOBE

VOT-601 or API-602 Class 800 valve with SW

ends VOF-151

NEEDLE (4)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

S BUTTER-

FLY VBFF-151 (3)

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated

GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal

NOTES

1. Use only to match equipment and special items.

2. Material shall be hot dip galvanized for instrument air, utility air, potable water, and firewater services.

3. Use with instrument air, utility air, potable water, and firewater services.

4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.5. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T.

6. VCT-151WP acceptable for potable water service.7. Victaulic Style 99 plain end pipe coupling may be used where indicated on drawings.

G.J= Ground joint (seat is grinded)F.S= Forged Steel.

8: Refer to Appendix-C for valve specifications with socket-weld end connections

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EN/TS-400

Appendix "A"

Rating:ANSI 150 lb, R.F.

Design:

ANSI/ASME B31.4,

B31.8 (6)Service:

FO, M, DR, P, LHW, FG

PIPING MATERIAL

SPECIFICATION SHEETCLASS A2, A3

DESIGN




Hydrotest Pressure:

356 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE

SMLS A-53-B, A-106-B,

API 5L-B, Sch. 80 (2) Sch 40 (5)

JOINT

CONST.

SW, T &C, or

flanged (1) Buttweld and flanged.

FITTINGS

3000lb. F.S, SW orA-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

ANSI 150 lbs. R.F., SW or

scr'd (1)(2)

ASTM A-105

ANSI 150 lb. R.F.W.N (3)

ASTM A-105 RFWN

Class 150

UNIONS 3000 lb. F.S.G.J. (2) Use flanges All unions A-105

PLUGS

solid hexhead

Bullplugs

THR'D NIPP.& SWAGES Sch. XXS A-106 BSMLS

GATE

API 602 Class 800 gate

valve with SW or Threaded

ends

BALL

VBT-601

VBT-601 FB

VBF-151


PLUG

CHECK

VCT-601 or API 602 Class

800 valve with SW ends VCF-151

GLOBE

VOT-601 or API-602 Class

800 valve with SW ends VOF-151

NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

S

BUTTER-FLY



NOTES


2. Material shall be hot dip galvanized for instrument air, utility air, potable water, and firewater services.3. Victaulic Style 99 plain end pipe coupling may be used where indicated on drawings.

4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.5. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T. 2 mm C.A. shall be considered while calculating pipe W.T.

6. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8.

Higher strength material may be used where appropriate.FS = Forged Steel.GJ = Ground Joint

7. 2mm CA is included as per regulatory requirements.


.

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Appendix "A"

Rating:

ANSI 150 lb, F.F.

Design:ANSI/ASME B31.3

Service:FW

PIPING MATERIAL

SPECIFICATION SHEET

CLASS A6DESIGN


150 PSIG 100 F FittingsHydrotest Pressure:356 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20

PIPE

Sch. 80 CPVCASTM F-441 0.14 0.18 0.19 0.241 .298 0.351

Filament wound epoxy resinBondstrand series 2000-M

JOINT

CONST.

CPVC solvent

cement (1) Bell and spigot

FITTINGS

Sch. 80 socket

type CPVC (2) Bondstrand 2000-M bell and spigot (3)

FLANGES

150 lb. F.F. CPVCsocket type Bondstrand 2000-M filament wound 150 # F.F

UNIONS CPVC socket ends Use flanges

PLUG

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch.80 CPVC

(4)GATE

BALL VBT-601

PLUGS

CHECK VCT-151 VCF-151

GLOBE

NEEDLE (5)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

SBUTTER-

FLY VBFF-151

A-307 cap screws; A 194-2H nuts; plain washers; all cadmium platedBOLTING Studs: Nuts:

GASKETS 1/8" thick full face ethylene propylene rubber

NOTES1. CPVC solvent cement in accordance with ASTM F-493.

2. CPVC fittings in accordance with ASTM F-439.

3. Epoxy bonded joints in accordance with manufacturer's recommendations.

4. Use teflon tape thread sealant.5. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.

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Appendix "A"



Service:

P, LHW, M, FG, SA

PIPING MATERIAL

SPECIFICATION SHEET

CLASS B1, B3, B5

DESIGN


740 PSIG 100 F Valves/ Flanges680 PSIG 200 F Valves / Flanges

665 PSIG 250 F Valves / Flanges Hydrotest Pressure:

1110 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80 Sch. 40

JOINTCONST.


FITTINGS

3000lb. F.S, SWA-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES


scr'd (1)

ASTM A-105

ANSI 300 lb.R.F.W.N

ASTM A-105, RFWN

Classs 300

UNIONS 3000 lb. F.S.G.J. Use flanges All unions A-105

PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLS

GATE



ends

BALL

VBT-601

VBT-601 FB

VBF-301


PLUGS

CHECK

VCT-601, or API 602Class 800 valve with SW

ends VCF-301

GLOBE

VOT-601, or API-602

Class 800 valve with SW

ends VOF-301

NEEDLE (2)

GAGEVNT-2505VNT-2506

V

A

L

V

E

S

BUTTER-FLY



NOTES


2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.3: Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"


Design:

ANSI/ASME B31.4,B31.8 (4)

Service:

P, LHW, M, FG

PIPING MATERIAL

SPECIFICATION SHEET

CLASS B2, B4

DESIGN


740 PSIG 100 F Valves / Flanges680 PSIG 200 F Valves / Flanges

665 PSIG 250 F Valves / Flanges Hydrotest Pressure:925 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (5)

SMLS, A-53-B, A-106-B,API 5L-B, Sch. 80

SMLS, A-53-B, A-106-B, API 5L-BSch. 40 (3)

JOINT

CONST.

SW, T &C, or


FITTINGS

3000lb. F.S, SW

A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES


scr'd (1)

ASTM A-105

ANSI 300 lb.R.F.W.N

ASTM A-105 RFWN

Class 300


PLUGS

solid hexhead

Bullplugs

THR'D NIPP.& SWAGES

Sch. XXS A-106 BSMLS

GATE



ends

BALL

VBT-601

VBT-601 FB

VBF-301


PLUGS

CHECK

VCT-601, or API 602


ends VCF-301

GLOBE

VOT-601, or API-602


ends VOF-301

NEEDLE (2)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES


2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.3. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T.

4. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8.Higher strength material may be used where appropriate.

5: Pipe de-rating starts after 250 Deg F6: Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"

Rating:

ANSI 600 lb. RF

Design:

ANSI/ASME B31.4

Service:

P, LHW, DR

PIPING MATERIAL

SPECIFICATION SHEET

CLASS C2

DESIGN


1480 PSIG 100 F Flanges1415 PSIG 150 F Flanges/Valves

1360 PSIG 200 F Flanges/ValvesHydrotest Pressure:

1850 psig @ 100

DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPESMLS, A-53-B, A-106-B, API 5L-BSch. 80

Sch.40 Sch.60 (3)

SMLS or ERW. A-

53-B, A-106-B, API5L-B

JOINT CONST. SW, T &C or flanged (1) Buttweld and flanged.

FITTINGS 6000lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGESANSI 600 lbs. RTFscr'd (1)

ASTM A-105ANSI 600 lb. RF.W.N

ASTM A-105 or MSS-SP-44, RTJ, WNClass 600


PLUGSsolid hexhead

Bullplugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLSGATE

BALL

VBT-601

VBT-601 FB

VBF-601


PLUGS


GLOBE VOT-601 VOF-601

NEEDLE (2)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

SBUTTER-

FLY


GASKETS 1/8" thick 304 S.S Flexitallic "CG" or equal

NOTES


2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.

3. Calculated for grade B material. Higher strength material may be used where appropriate.


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Appendix "A"

Rating:

ANSI 600 lb, R.F.Design:

ANSI/ASME B31.8 (5)

Service:P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS C4DESIGN


1480 PSIG 100 F Flanges

1414 PSIG 150 F Flanges / Valves

1360 PSIG 200 F Flanges / Valves Hydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (6)

SMLS, A-53-B, A-106-B,

API 5L-B,

SMLS, A-53-B, A-106-B,API 5L-B SMLS or ERW (4), A-53-B, A-106-B, API 5L-B.

SCHEDULE 80 40 40 80 60 60 60

JOINT

CONST.

SW, T &C, or


FITTINGS

6000lb. F.S, SW

A-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES


scr'd (1)

ASTM A-105

ANSI 600 lb.R.F.W.N

ASTM A-105 RFWN

Class 600UNIONS 6000 lb. F.S.G.J. Use flanges All unions A-105

PLUGS

solid hexhead

Bullplugs

THR'D NIPP.& SWAGES


GATE


valve with SW or Threadedends

BALL

VBT-601

VBT-601 FB

VBF-601


PLUGS

CHECK

VCT-601, or API 602 Class


GLOBE

VOT-601, or API-602 Class


NEEDLE (3)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES

1. Use only to match equipment and special items.2. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8.

Higher strength material may be used where appropriate.3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.

4: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.

5: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility

6: Pipe de-rating starts after a temperature of 250 DegF.7: Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"


Design:

ANSI/ASME B31.8 (5)

Service:

P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS C4 FLOWLINE CONSTRUCTION

DESIGN



1360 PSIG 200 F Valves Hydrotest Pressure:


SIZE 2 3 4 6 8 10 12

PIPE (6) API 5L X-46 API 5L X-46 (4)

SCHEDULE80 40 40 40 60 60 80

THICKNESS 0.218 0.25 0.28 0.344 0.438 XS

JOINT

CONST. Buttweld and flanged.

FITTINGS A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

MSS-SP-44

F46 Class 600 lb.R.F.W.N

MSS-SP-44

F46 600 lb.R.F.W.N

UNIONS Use flanges

PLUGS N/ATHR'D NIPP.& SWAGES N/A

GATE

BALL

VBF-601


PLUGS

CHECK VCF-601

GLOBE VOF-601

NEEDLE

GAGE

V

A

L

V

E

S BUTTER-

FLY



NOTES1. Use only to match equipment and special items.

2. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8.

Higher strength material may be used where appropriate.

3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.4: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.

5: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the mainfacility

6: Pipe de-rating starts after a temperature of 250 DegF.7: Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"

Rating:

ANSI 900 lb. RTJ


Service:FL, P, LHW, R, V

PIPING MATERIAL

SPECIFICATION SHEETCLASS D1, D3

DESIGN


2220 PSIG 100 F Valves / Flanges


2035 PSIG 200 F Valves / FlangesHydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (2) (4) Sch. 80 120 Sch. 100

All pipe sizes: SMLS, A-53-

B,

A-106-B, API 5L-B

JOINT

CONST.

SW, T &C (2)or


FITTINGS

6000lb. F.S, SWA-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

ANSI 900 lbs. RTJ., SWor scr'd (1)

ASTM A-105ANSI 900 lb. RTJ.W.N

ASTM A-105, RTJ, WNClass 900


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLS

GATE

API 602 Class 1500 gatevalve with SW or

Threaded ends

BALLVBT-1501VBT-1501 FB

VBF-901

VBF-901

FB VBF-902. VBF-902 FB

PLUGS

CHECK

VCT-1501, or API 602

Class 1500 valve with SWends VCF-901

GLOBE

VOT-1501, or API 602

Class 1500 valve with SWends VOF-901

NEEDLE (3)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

S

BUTTER-FLY


GASKETS 316 S.S. Type "R" ring joint gasket, oval section

NOTES

1: Use only to match equipment and special items.

2: Welds in piping 6" and larger shall be stress relieved.3: For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.

4: Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor


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Appendix "A"

Rating:ANSI 900 lb. RTJ


Service:P, LHW, DR

PIPING MATERIAL

SPECIFICATION SHEETCLASS D2

DESIGN


2220 PSIG 100 F Flanges / Valves2122 PSIG 150 F Flanges / Valves

2035 PSIG 200 F Flanges / Valves Hydrotest Pressure:2775 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 (5) 10 12

PIPESMLS, A-53-B, A-106-B, API 5L-B

SMLS A-53-B, A-106-B, API

5L-B

SMLS or ERW A-53-B, A-106-B,

API 5L-B

SCHEDULE80 80 100

JOINTCONST.

SW, T &C orflanged (1) Buttweld and flanged.

FITTINGS

6000lb. F.S


FLANGES

ANSI 900 lbs. RTJ.

scr'd (1)

ASTM A-105

ANSI 900 lb. RTJ.W.N

ASTM A-105 or MSS-SP-44, RTJ, WN

Class 900


PLUGS

solid hex

head

Bull

plugsTHR'D NIPP.& SWAGES


GATE

BALL

VBT-1501

VBT-1501 FB

VBF-901


PLUGS



NEEDLE (3)

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

SBUTTER-

FLY



NOTES

1. Use only to match equipment and special items.2. Welds in piping 10" and larger shall be stress relieved.

3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.4. Wall thickness for sizes 3" and larer were calculated for grade B material. Higher strength material may be used where appropriate.

5: Available corrosion allowance is 1.84 mm instead of 2mm


.

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Appendix "A"

Rating:

ANSI 900 lb. RTJ

Design:

ANSI/ASME B31.8 (6)

Service:P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS D4DESIGN

Max. Press. Max Temp. Limited By2220 PSIG 100 F Flanges / Valves

2122 PSIG 150 F Flanges / Valves2035 PSIG 200 F Flanges / Valves Hydrotest Pressure:2775 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (7)

SMLS, A-53-B, A-106-B, API 5L-BSMLS A-53-B,

A-106-B, API

5L-B (3)

SMLS or ERW(5) A-53-B, A-106-B (3)

SCHEDULE 80 80 100

JOINT

CONST.

SW, T &C or


FITTINGS

6000lb. F.S, SW


FLANGES

ANSI 900 lb. RTJ., SW or

scr'd (2)

ASTM A-105

ASME 900 lb. RTJ.W.N ASTM A-105 ASME 900 RTJ WN


PLUGS

solid hexhead

Bullplugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLS

GATE



ends

BALL

VBT-1501

VBT-1501 FB

VBF-901


PLUGS

CHECK


Class 1500 valve with SWends VCF-901

GLOBE


Class 1500 valve with SWends VOF-901

NEEDLE

GAGE

VNT-2505

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES


2. Welds in piping 10" and larger shall be stress relieved.

3. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higherstrength material may be used where appropriate.


5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility

7: Pipe de-rating starts after a temperature of 250 DegF.


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Appendix "A"

Rating:ANSI 900 lb,RTJ

Design:ANSI/ASME B31.8 (6)

Service:

P

PIPING MATERIAL

SPECIFICATION SHEETCLASS D4 - FLOWLINE CONSTRUCTION

DESIGN


2220 PSIG 100 F Valves2122 PSIG 150 F Valves

2035 PSIG 200 F Valves Hydrotest Pressure:2775 psig @ 100 DegF

SIZE 2 3 4 6 8 10 12

PIPE (7) API 5L X-46 API 5L X-46 (5)

SCHEDULE 80 80 80 80 80 80 80

THICKNESS 0.218 0.25 0.282 0.375 0.5 0.594 0.688

JOINTCONST. Buttweld and flanged.


FLANGES

MSS-SP-44

F46 Class 900 lb.RTJ .W.N

MSS-SP-44

F46 900 lb.RTJ W.N

UNIONS Use flanges

PLUGS N/A

THR'D NIPP.

& SWAGES N/A

GATE

BALL

VBF-901


PLUGS

CHECK VCF-901

GLOBE VOF-901

NEEDLE

GAGE

V

A

L

V

E

S BUTTER-

FLY



NOTES1. Use only to match equipment and special items.

2: Welds in piping 10" and larger shall be stress relieved.

3. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8.Higher strength material may be used where appropriate.

4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.




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Appendix "A"

Rating:

ANSI 1500 lb, RTJ.

Design:

ANSI/ASME B31.3

Service:

FL, P, LHW, R, V

PIPING MATERIAL

SPECIFICATION SHEET

CLASS E1, E3DESIGN

Max. Press. Max Temp. Limited By3705 PSIG 100 F Valves / Flanges



Hydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE 80 Sch.160

All pipe sizes: SMLS, A-53-

B, A-106-B, API 5L-B

JOINT

CONST.

SW, T &C (2)or


FITTINGS

6000lb. F.S, SW


FLANGES

1500 lb. RTJ., SWscr'd (1) ANSI 1500 lb. RTJW.N. All flanges A-105


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch. XXS A-106 B

SMLS

GATE

API 602 Class 1500 gatevalve with SW or

Threaded ends

BALL Use globe valve

VBF-1501

FB VBF-1502. VBF-1502 FB

PLUGS

CHECK


Class 1500 valve with

SW ends VCF-1501

GLOBE


Class 1500 valve with

SW ends VOF-1501

NEEDLE (3)

GAGEVNT-2505VNT-2506

V

A

L

V

E

S

BUTTER-

FLY


GASKETS 316 S.S. type "R" ring joint, oval section

NOTES


2. Welds in pipe 6" and larger shall be stress relieved in accordance with the requirements of ANSI B31.3


4: Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor5: Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"

Rating:ANSI 1500 lb,RTJ WN

Design:

ANSI/ASME B31.4

Service:P, LHW, DR

PIPING MATERIAL

SPECIFICATION SHEET

CLASS E2DESIGN



3540 PSIG 150 F Flanges / Valves3395 PSIG 200 F Flanges / Valves Hydrotest Pressure:4630 psig @ 100 DegF

SIZE 1/2 (5) 3/4 1 1 1/2 2 3 4 6 8 10 12 (6)

PIPE

SMLS A-53-B, A-106-B, API

5L-B

SMLS.A-53-B. A-106-B, API 5L-B SMLS or ERW, A-53-B, A-106-B, API 5L-

B (5)

SCHEDULE 80 160 140

JOINTCONST.


FITTINGS

6000lb. F.S


FLANGES

1500 lbs. R.T.J.

scr'd (1) ANSI 1500 lb. RTJ WN All flanges A-105


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

XXS A-106 B

SMLS

GATE

BALL Use globe valves

VBF-1501

VBF-1501 FB VBF-1502. VBF-1502 FB

PLUGS



NEEDLE (3)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S BUTTER-FLY



NOTES

1. Use only to match equipment and special items.2. Welds in pipe 8" and larger shall be stres relieved.

3. For 1/2" use VNT-2501 or VNT2504. For 3/4" use VNT-2503 or VNT-2505.

4. Claculated for grade B material. Higher strength materials may be used where appropriate.




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Appendix "A"

Rating:ANSI 1500 lb, RTJ WN


Service:

P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS E4DESIGN

Max. Press. Max Temp. Limited By3705 PSIG 100 F Flanges / Valves


3395 PSIG 200 F Flanges / ValvesHydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (7)

SMLS A-53-B, A-106-B,

API 5L-B

SMLS.A-53-B.

A-106-B, API

5L-B

SMLS.or ERW(5) A-53-B. A-106-B, API 5L-B

SCHEDULE 160 160

JOINT

CONST.

SW, T &C, or


FITTINGS

6000 lb. F.S, SWA-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

1500 lbs. R.T.J., SW or scr'd

(1) ANSI 1500 lb.RTJ.W.N All flanges A-105


PLUGS

solid hexhead

Bullplugs

THR'D NIPP.

& SWAGES

XXS A-106 B

SMLS

GATE



ends


VBF-1501

VBF-1501 FB VBF-1502. VBF-1502 FB

PLUGS

CHECK

VCT-1501, or API 602 Class


GLOBE

VOT-1501, or API 602 Class


NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES


2. Welds in pipe 8" and larger shall be stres relieved.

3. A design factor of 0.6 and grade B material have been used to determine the wall thickness. Higher strength amterial may be used whereappropriate.

4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505

5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility



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EN/TS-400

Appendix "A"

Rating:

ANSI 1500 lb, RTJ WN

Design:

ANSI/ASME B31.8 (6)

Service:P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS E4 - FLOWLINE CONSTRUCTION

DESIGN



3540 PSIG 150 F Valves3395 PSIG 200 F Valves

Hydrotest Pressure:4630 psig @ 100 DegF

SIZE 2 3 4 6 8 10 12

PIPE (7) API 5L X46 API 5L X46 (5)

SCHEDULE 160 160 120 160 140 140 140

THICKNESS 0.344 0.438 0.438 0.719 0.812 1.000 1.125

JOINT

CONST. Buttweld and flanged.


FLANGES

MSS-SP-44F46 Class 1500 lb.RTJ .W.N

UNIONS Use flanges

PLUGS

THR'D NIPP.& SWAGES

GATE

BALL

VBF-1501

VBF-1501 FB VBF-1502. VBF-1502 FB

PLUGS

CHECK VCF-1502

GLOBE VOF-1502

NEEDLE (4)

GAGE

V

A

L

V

E

S BUTTER-

FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium platedGASKETS 316 S.S. type "R" ring joint, oval section

NOTES


2. Welds in pipe 8" and larger shall be stress relieved.

3. A design factor of 0.6 and grade B material have been used to determine the wall thickness. Higher strength amterial may be used where

appropriate.4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505

5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service.




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Appendix "A"

Rating:

ANSI 2500 lb, R.T.J.Design:


FL, P, LHW, R, V

PIPING MATERIAL

SPECIFICATION SHEETCLASS F1, F3

DESIGNMax. Press. Max Temp. Limited By

6000 PSIG 100 F Fittings5897 PSIG 150 F Valves / Flanges

5655 PSIG 200 F Valves / FlangesHydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPEXXS Higher strength material required

All Pipie Sizes: SMLS, A-

53-B, A-106-B, API 5L-B

JOINT

CONST.

SW, T &C, or


FITTINGS

6000 lb. F.S, SW


FLANGES

ANSI 2500 lbs. R.T.J., SW or

scr'd (1) ANSI 2500 lb. RTJ.W.N All flanges A-105


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

XXS A-106 B

SMLS

GATE

MSS SP-84a Class 2500 gate

valve with SW ends


VBF-2501

VBF-2501 FB VBF-2502. VBF-2502 FB

PLUGS

CHECK

VCT-5001 or MSS SP-84a Class2500 gate valve with SW ends

GLOBE


valve with SW ends

NEEDLE (2)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES



3. Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor


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Appendix "A"

Rating:

ANSI 2500 lb, R.T.J. WN

Design:


P, LHW, DR

PIPING MATERIAL

SPECIFICATION SHEETCLASS F2

DESIGN


6000 PSIG 100 F Fittings5897 PSIG 150 F Flanges / Valves

5655 PSIG 200 F Flanges / ValvesHydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6

PIPESMLS, A-53-B, A-106-B, API 5L-B High strength material required

SCHEDULE XXS

JOINT

CONST.

SW, T &C, or


FITTINGS

6000 lb. F.SA-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

ANSI 2500 lbs. R.T.J.

scr'd (1) ANSI 2500 lb. RTJ W.N All flanges A-105

UNIONS 6000 lb. F.S.G.J. Use flanges All Unions A-105

PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

XXS A-106 B

SMLS

GATE


VBF-2501

VBF-2501 FB VBF-2502. VBF-2502 FB

PLUGS


GLOBE

NEEDLE (3)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S

BUTTER-FLY



NOTES

1. Use only to match equipment and special items.2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505

3. Calculated for grad B material. Higher strength materials may be used where appropriate.


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Appendix "A"

Rating:ANSI 2500 lb, R.T.J.WN


Service:

FL, P, LHW, R, V

PIPING MATERIAL

SPECIFICATION SHEET

CLASS F4DESIGN


6000 PSIG 100 F Fittings5897 PSIG 150 F Flanges / Valves

5655 PSIG 200 F Flanges / ValvesHydrotest Pressure:7500 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPE (5)

SMLS, A-53-B, A-106-B, API

5L-B

SMLS, A-53-

B, A-106-B,

API 5L-B

High strength material required (6)

SCHEDULE XXS XXS

JOINT

CONST.

SW, T &C, or


FITTINGS

6000 lb. F.S, SW


FLANGES

ANSI 2500 lbs. R.T.J., SW or

scr'd (1) ANSI 2500 lb. RTJ WN All flanges A-105


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

XXS A-106 B

SMLS

GATE


valve with SW ends


VBF-2501

VBF-2501 FB VBF-2502. VBF-2502 FB

PLUGS

CHECK

VCT-5001 or MSS SP-84a Class

2500 gate valve with SW ends VCF-2501

GLOBEMSS SP-84a Class 2500 gatevalve with SW ends

NEEDLE (3)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S

BUTTER-FLY



NOTES


2. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where appropriate.3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505



6: Refer to ASME 2500 Class Piping Specifications for Pipeline construction


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Appendix "A"

pg. 21 of 28

Rating:

API 5000 lb, R.T.J.

Service:P, LHW

PIPING MATERIAL

SPECIFICATION SHEETCLASS G1, G3

DESIGN

Max. Press. Max Temp. Limited By5000 PSIG 250 F Fittings


SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPE Sch 160

SMLS, A-53-B, A-106-B, API 5L-

B, XXS

JOINT

CONST.

SW, T &C (2), or


FITTINGS

6000 lb. F.S, SW


FLANGES

5000 lbs. API R.T.J., SW or

scr'd (2), (3) 5000 lb. API 6A W.N., R.T.J. Types 2&4 (1)


PLUGS

solid hexhead

Bullplugs

THR'D NIPP.

& SWAGES

Sch XXS A-106 B

SMLS

GATEMSS SP-84a Class 2500 gate valvewith SW ends

BALL Use globe valves VBF-5001. VBF-5001 FB

PLUGS

CHECK

VCT-5001 or MSS SP-84a Class

2500 gate valve with SW ends VCF-2501

GLOBE

MSS SP-84a Class 2500 gate valve

with SW ends

NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES

1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2.2. Threads shall conform to ANSI B2.1.




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EN/TS-400

Appendix "A"

Rating:

API 5000 lb, R.T.J.

Design:

ANSI/ASME B31.4

Service:P, LHW

PIPING MATERIAL

SPECIFICATION SHEET

CLASS G2

DESIGN

Max. Press. Max Temp. Limited By5000 PSIG 250 F Flanges Hydrotest Presure:6250 psig @ 100 Deg F

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE

SMLS, A-53-B, A-106-B, API 5L-BSch 160

JOINT

CONST.

SW, T &C (2), or


FITTINGS

6000 lb. F.S


FLANGES

5000 lbs. API R.T.J.scr'd (2), (3) 5000 lb. API 6A W.N., R.T.J. Types 2&4 (1)


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.

& SWAGES

Sch XXS A-106 B

SMLS

GATEBALL Use globe valves VBF-5001. VBF-5001 FB

PLUGS


GLOBE VOT-5001

NEEDLE (4)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S

BUTTER-

FLY



NOTES

1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2.

2. Threads shall conform to ANSI B2.1.

3. Use only to match equipment and special items.4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505

5. Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"

Rating:API 5000 lb, R.T.J.


Service:P

PIPING MATERIAL

SPECIFICATION SHEET

CLASS G4DESIGN

Max. Press. Max Temp. Limited By5000 PSIG 250 F Flanges

Hydrotest Presure:6250 psig @ 100 Deg F

SIZE 1/2 3/4 1 1 1/2 2 3 4 6

SMLS, A-53-B, A-106-B, API 5L-BPIPE 160 160 160 XXS XXS XXS XXS

JOINT

CONST.

SW, T &C (2), or


FITTINGS

6000 lb. F.S, SWA-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES

5000 lbs. API R.T.J., SW or

scr'd (2), (3) 5000 lb. API 6B W.N., R.T.J. Types 2&4 (1)


PLUGS

solid hex

head

Bull

plugs

THR'D NIPP.& SWAGES

Sch XXS A-106 BSMLS

GATE


valve with SW ends

BALL Use globe valves VBF-5001. VBF-5001 FB

PLUGS

CHECK

VCT-5001 or MSS SP-84aClass 2500 gate valve with

SW ends VCF-5001

GLOBE


valve with SW ends

NEEDLE (5)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S

BUTTER-FLY



NOTES

1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2.

2. Threads shall conform to ANSI B2.1.


4. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where

appropriate.5. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505


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Appendix "A"

Rating:

ANSI 150 lb, R.F.

Service:FL, P, CH, UW (2), LHW, DR, R, V

PIPING MATERIAL

SPECIFICATION SHEETCLASS SSA1

DESIGN



SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 10SAll pipe SMLS A-312-TP 316

JOINT

CONST.

SW, T &C, or


FITTINGS

3000 lb. F.S

A-182-F316 A403-WP316S SMLS, buttweld, schedule to match pipe

FLANGES

ANSI 150 lbs. R.F.

scr'd (1) ANSI 150 lb. R.F.W.N. All flanges A-182-F316

UNIONS 3000 lb. S.S.G.J. Use flanges All unions A-182-F316

PLUGS

solid hex

head

Bull

plugs 316 SS plugs

THR'D NIPP.

& SWAGES

XXS, A-312-TP316

SMLS

GATE

BALL

VBT-601

VBT-601 FB

VBF-151,

VBF-151 FB VBF-152, VBF-152 FB

PLUGS


GLOBE VOT-601

NEEDLE (4)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

S BUTTER-FLY VBFF-151, VBFF-154

BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube)


NOTES


2. Use for seawater piping upstream of watermaker only.3. Size of pipe based on T= 100 F



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Appendix "A"


Service:

FL, P, CH, UW (2), LHW, DR, R, V

PIPING MATERIAL

SPECIFICATION SHEET

CLASS SSB1




SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 10S Sch 40SAll pipe SMLS A-312-TP 316

JOINTCONST.


FITTINGS

3000 lb. F.S


FLANGES

ANSI 300 lbs. R.F.



PLUGS

solid hex

head

Bull

plugs 316 SS plugs

THR'D NIPP.& SWAGES

XXS, A-312-TP316SMLS

GATE

BALL

VBT-601

VBT-601 FB

VBF-301,


PLUGS


GLOBE VOT-601

NEEDLE (4)

GAGE

VNT-2505 orVNT-2506

V

A

L

V

E

SBUTTER-FLY



NOTES


2. Use for seawater piping upstream of watermaker only.

3. Size of pipe based on T= 100 F

4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-25055. Refer to Appendix-C for valve specifications with socket-weld end connections

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Appendix "A"

Rating:

ANSI 600 lb, R.F.

Service:


PIPING MATERIAL

SPECIFICATION SHEET

CLASS SSC1DESIGN



SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 40S

Sch80S

All pipe SMLS A-312-TP 316

JOINT

CONST.

SW, T &C, or


FITTINGS

3000 lb. F.S


FLANGES

ANSI 600 lbs. R.F.scr'd (1) ANSI 600 lb. R.F.W.N. All flanges A-182-F316


PLUGS

solid hex

head

Bull

plugs 316 SS plugs

THR'D NIPP.& SWAGES


GATE

BALL

VBT-601VBT-601 FB

VBF-601,VBF-601 FB VBF-602, VBF-602 FB

PLUGS


GLOBE VOT-601

NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

SBUTTER-FLY



NOTES

1. Use only to match equipment and special items.2. Use for seawater piping upstream of watermaker only.




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Appendix "A"


Service:


PIPING MATERIAL

SPECIFICATION SHEET

CLASS SSD1

DESIGN



SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch. 100SAll pipe SMLS A-312-TP 316

JOINT

CONST.

SW, T &C, or


FITTINGS

3000 lb. F.S


FLANGES

ANSI 900 lbs. R.F.



PLUGS

solid hex

head

Bull

plugs 316 SS plugs

THR'D NIPP.

& SWAGES

XXS, A-312-TP316

SMLS

GATE

BALL

VBT-901

VBT-901 FB

VBF-901,


PLUGS


GLOBE VOT-901

NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

SBUTTER-

FLY



NOTES

1. Use only to match equipment and special items.2. Use for seawater piping upstream of watermaker only.




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Appendix "A"


Service:


PIPING MATERIAL

SPECIFICATION SHEET

CLASS SSE1




SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch. 160SAll pipe SMLS A-312-TP 316

JOINTCONST.


FITTINGS

3000 lb. F.S


FLANGES

ANSI 1500 lbs. R.F.



PLUGS

solid hex

head

Bull

plugs 316 SS plugs

THR'D NIPP.& SWAGES


GATE

BALL

VBT-1501

VBT-1501 FB

VBF-1501,

VBF-1501 FB VBF-1502, VBF-1502 FB

PLUGS


GLOBE VOT-1501

NEEDLE (4)

GAGE

VNT-2505 or

VNT-2506

V

A

L

V

E

SBUTTER-

FLY



NOTES


2. Use for seawater piping upstream of watermaker only.




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APPENDIX B

VALVE SPECIFICATION

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The valves listed in this specification meet the requirements of the valves specified for use with

piping classifications and service designations contained in Appendix A.

The valve tag numbering system is as follows:

Sequential number forvarious sizes and types ofvalves

Pressure Class15=ASME 15030=ASME 30060=ASME60090=ASME 900150=ASME 1500250=ASME 2500500=API 5000

V

Valve TypeB=BallBF=ButterflyC=Check

G=GateO=GlobeN=Needle

Construction TypeT=ThreadedF=Flanged

Construction TypeT=ThreadedF=Flanged

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2" and larger VBFF-152 Wafer Wafer body, Buna seat, aluminium bronze disc, 150 #Posi-SealKF Ser M

2" and larger VBFF-153 Lug Lug body, Buna seat, nickle plated disc, 150 #Posi-SealKF Ser M

2" and larger VBFF-154 Lug Lug body, Buna seat, SS internals, 150 #Posi-SealKF Ser M

2" and larger VBFF-155 Lug Lug body, Buna seat, aluminium bronze disc, 150 #Posi-SealKF Ser M

(1) Use full port on lines to be pigged, near meter runs, and at relief valve inlets.

(2) All ball valves shall be fire safe design.

(3) Seats and seals shall be designed for full flange rating at 250F.

(4) Check valves 2" and larger shall have 1/2" NPT opening in the cover for bleeding.

(5) Butterfly valve design must be able to open fully between flanges bored for Sch 80 pipe. Butterfly valves shall be rated for 285 psig at 100 DegF. Maximum working tempera

(6) Use lug type valve only when flanged directly to equipment

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Check Valves(4)

1-1/2" & Smaller VCT-601

1440# min. CWP, CS Body, Threaded ends, full openingswing check, resilient seat.Purchaser to specify flow direction if other than horizontal

KFKFKFWheatley

Ser 31Ser 31Ser 31Fig. 33

2" and largerVCF-601VCF-602

Raised FaceRTJ

600# ANSI, raised face or RTJ flanged, carbon steel body,bolted bonnet, full opening swing check,resilient seat,bodytap and plug on both ends of clapper pin.Purchaser must specify "For Vertical Flow" when requiredby the piping configuration.

CraneCraneWheatleyWheatleyKF

175X175XU15651564Ser 35

(1) Use full port on lines to be pigged, near meter runs, and at relief valve inlets.




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ASME / ANSI 900 ClassBALL VALVES (1)(2)(3)

SIZE RANGE VALVE TAG VALVE TYPE DESCRIPTION MANUFACTURER FIG. NO

2"-4"VBF-901VBF-901-FB

Regular PortFull Port

900# ANSI RTJ flanged,carbon steel body andbonnet,lever and handwheel operated,trunnionmounted ballBall:Orbit:AISI 1030 forged steel or ASTM A-216 Gr.

WCC cast steelGrove/Omega: Steel -AISI 1018 or 4140kel plated.Stem:Orbit:AISI 8620 alloy steel with nickel platedthreadsGrove/Omega: Steel-AISI 1018 or 4140 electrolessnickel coatedSeat: Teflon or reinforced teflon

OrbitGrove/Omega

T3 Standard

6"VBF-902VBF-902-FB


900# ANSI RTJ flanged,carbon steel body andbonnet,lever gear operated,trunnion mounted ballBall:Orbit:ASTM A-216 Gr. WCC cast steelGrove:Omega: Steel -ASTM A-148 Gr.90-60 nickelplated.Stem:Orbit:ETD 150 alloy steelGrove/Omega: Steel-AISI C-1213,C-1018 electrolessnickel coatedSeat: Teflon or reinforced teflon

OrbitGrove/Omega

T3 Standard

8" and largerVBF-902VBF-902-FB


900# ANSI RTJ flanged,carbon steel body andbonnet,lever gear operated,trunnion mounted ball

Ball:KF:Carbon steel 1018WKM:ASTM A-105 CS ENC.Stem:Carbon steel 1018WKM: ASTM A322 Gr. 4140 AS ENCSeat: Teflon or reinforced teflon

KFWKM

Ser TDynaSeal 370D-4

Globe Valves

2" and larger VOF-901 900# ANSI, RTJ globe Crane 183XU

Check Valves(4)

2" and larger VCF-901 Raised Face

900# ANSI, RTJ flanged, carbon steel body, boltedbonnet, full opening swing check,resilient seat,body tapand plug on both ends of clapper pin.Purchaser must specify "For Vertical Flow" whenrequired by the piping configuration.

WheatleyKF

1574Ser 35

(1) Use full port o

Documents

ENTS 400 Rev5