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Date:10.04.2013

GENERAL INFORMATION AT LAST HOUR A B C

COOLING TOWER LEVEL 300M3 (mtr) 1.7* 1.7 1.7

WATER ADDED IN COOLING TOWER(300)KL 12 10 13

COOLING TOWER LEVEL 150M3 (%) _ Full Full

NITROGEN PRESSURE (KG/CM2) 3.5 4 3

AIR PRESSURE (KG/CM2) 5.6 5.6 5.8

CORN-COB HOPPER CHARGED (NO.) 15 46 45

CCP BAG TRANSFERRED TO DRY (NO.) _ 7 ccp

CCP BAG FILLED AND KEPT IN PLANT (NO.) 7 15 ccp 3 ccp

BRINE TANK LEVEL(%) Full

BRINE WATER TEMPRATURE ( C ) 6 6 6

NH3 RECEIVER LEVEL(BOLTS) OUT + IN 7.5+3 7+3 7.5+4

KNOCK OUT DRUM LEVEL BOLTS) Nil Nil Nil

NO OF NH3 CYLINDERS AVAILABLE IN PLANT 5 5 5

BOILER FEED WATER CONSUMPTION(KL) 3 6 4

BOILER STEAM GENERATED(MT) 700kg 6 3

BOILER S/D + GRIT CONSUMPTION(BAGS) 60 140 80

EXPECTED DRY PLANT PRODUCTION(MT) _

VPL BATCH DUMPED (REACTOR No.) B

MAN-POWER

SHIFT INCHARGE (ENGINEERING) Shivraj Kaushal Nilesh JalondharaMECHANICAL TECHNICIAN(S)/[HELPER] Naik\VRP[1] Mahesh(1) Shankar Desai

INSTRUMENT TECHNICIAN(S) IL Parmar Vaghela Jignesh

ELECTRICIAN(S) RC Patel Prajapati Darji

BOILER/UTILITY OPERATOR(S)/[HELPER] Suthar\Rajesh[1] Bhagyesh(1) Manish

COB OPERATOR CUM TECHNICIAN/(DRIVER+HELPR) Mayur Mayur(1+1)

General Shift

OVER TIME DETAILS

A

DAILY ENGINEERING REPORT

JUBILANT LIFE SCIENCE & JACPL

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IMP.COMMUNICATION B

C

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Remark/Total

*Make up done from raw water line From 10-15hrs. There is problem in make up line.

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WORK ORDER

NUMBER START COMPL TIME(MIN)

A Workshop P-208 Mech _ 8:00 9:30 90 Box up to be done

A BD Bullet Tanker Mech 85066 10:30 10:45 15 Hose connection

A VPL ETP PUMP Mech 814wo-7259 10:15 10:30 15 Coupling displaced

A VPL Pilot Mech _ 10:00 11:30 90 Leakage from Seal

A DG DG ALL _ 10:55 11:55 60 Power faliure

A DRY Cooler Mech _ 8:00 2:00 6hr I\L side rollers to be fit & alingment

A TMA Bullet Tanker Mech 65119 13:30 13:45 15 Hose connection

A Utility 150tr pump B Mech - 13:50 To be fit at position.

A Utility DG cooling water line. Mech _ 14:20 Cooling water line leakage Before HX

through the valve is damaged.

A Utility 300TR level switch Inst _ Cleaning done.

A Cob SC-8,SC-17 Elect O/L Trip

A VPL Main breaker Elect Not workingB MCC Substation Elect Breaker to be shift at MCC 2 and fixe

B ETP Submersible pump Elect In power cable pintop to be provide

B Security room Tube lights Elect New tube light 28 watt to be fit

B VPL R 301A Elect Vessel lamp to be change

B MCC Spray pump Elect Sintex box ,contactor and push butto

B Dry C/T Mech _ 3:30 6:00 2:30 P 405B to be fit at position

B Dry Cooler Mech _ Drive side roller tyre greasing to be d

B VPL Brine line Mech _ 5:00 7:00 2:00 Brine line modification done for 2 TR

B VPL Pilot reactor Mech _ 7:00 8:00 1:00 Seal leakage

B Liquid EDC tank Mech 85218 Strainer to be open for dechoking

B VPL Flash tank A Mech 85220 Nipple to be open for dechoking

B Dry Ribbon mixture Mech 85236 10:45 11:00 00:15 Manhole to be open for dechoking

B VPL ETP pump Mech 8510 Seal leakage

C LIQUID CDC Pump Mech. 00.30 1.15 45 Strainer to be open for dechoking

C LIQUID R 208 Mech. Pump seal Leakage

C VPL ETP pump 713A Mech. 23.30 00.30 60 Pump to be fit at postion

C LIQUID R 203 Mech. 84996 6.00 6.30 30 Pump suction valave flange leakage

C DRY Ribbon Mixure Mech. 85241 00.00 1.00 60 Plate to be open for dechoking

C DRY XV 3101 Inst. 85250 1.00 1.15 15 Valve operation problem

C COB HM2 Mech.\Elect. VFD tripped 6 times

C MCC Cooler Elect. Amp. To be check

C DRY Cooler Mech. 23.00 6.00 Condition monitoring

JOB TIMING

PROBLEM/P

Date:10.04.2013

SHIFT PLANT EQUIPMENT DEPT

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REMARKS/INSTRUCTION

(IF ANY)

Fitting at position pending..

Leakage found during pr test from seal. Seal to beopen

Motor fail as trail pending.

Under progress

Civil structure needs to be break . & hot work to be make.

To be attend tomorrow in G shift.

Pending..

Dechoking work U/P.

Pending..

Temp. very from 33 to 35 C and Current very from 10 to 14 Amp.

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Sr.No PLANT EQUIPMENT

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JOB DESCRIPTION

MECHANICAL

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WORK STATUS EPORTED DAT mpletion D

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Sr.No JOB DESCRIPTION Completion Date Sr.No

ELECTRICAL

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JOB DESCRIPTION Completion Date

INSTRUMENT

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Sr.No PLANT EQUIPMENT JOB DESCRIPTION ompletion Dat Sr.No

MECHANICAL

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JOB DESCRIPTION Completion Date Sr.No JOB DESCRIPTION

ELECTRICAL INSTRUMENT

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Completion Date

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Sr.No Equipment

1 sc-1

2 al-7

3 sc-10

45

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JOB DESCRIPTION

hopper plate inserted

spoket fitting

outlet nozzle fit

MECHANICAL

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Work Status Sr.No

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JOB DESCRIPTION Completion Date Sr.No

ELECTRICAL

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JOB DESCRIPTION Completion Date

INSTRUMENT

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HISTORY CARD INFORMATIONPLANT EQUIPMENT TYPE OF PROBLEM

VPL C 401 vaccum pumpPM

Abnormal sound and gland leakage

VPL C 301 Vaccum Pump PM Abnormal sound

BOILER Bucket Elevator GB BD Worm Wheel DamagedDRY Cooler fluid copling PM Low RPM

EO+CO2 CO2 PUMP BD Abnormal sound

CHILLING 7.5 TR COMPRESSOR-A BD Abnormal sound

BD TANK BD Transfer Pump G 901 D PM Abnormal sound

EO Tank EO transfer pump 106 CM Seal Leakage

DRY PLANT VIBRTING SCREEN-A (S-304 - A) BM Screen damaged

LIQUID P 202 PM Seal Leakage

DRY V 302 PM Alignment not okDRY Y 304 BD Abnormal sound found

DRY P 301A CM Seal Leakage

DRY P 301B CM Seal Leakage

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CORRECTIVE ACTION REMARK

Cleaning of all parts done. Gasket changed. Bearing

Changed & gland replaced

Both DES and NDE side bearing changed

New spare GB provided form COB plant Worm wheel not available so to be indentOIL changed OIL enklo 46 (4.5 lit)

Overhauling done in work shop Bearing and piston damaged

Piston and partision plate found damaged so tobe

change

Bearing failed and seal damaged

New seal fitted

New screen fitted Both screen changed

Rotary seal bellow changed

All four bearing changed,New scrapper blades fitted

and alignmen done Some of the blades damaged so changed

Chain slipped from sproket and slates found bent Slates found bent due to overload

Rotary bellow changed

Rotary bellow changed

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REPLACED/REPAIRED PART OTHER IMPORTANT DETAILS

oilROLL BEARING NUP 308ECJ,SKF , BEARING MR 22

SRS ,BEARING MR 48 SRS New machined shaft fitted

Both piston and partion plate

Bearing-6206(1nos), 6306(1 nos)

Mech. Seal

Screen

Bearing UCF 209,Scrapper plates

Slates changed and 50 new lock pin provided alignment done

Bellow 1.275

Bellow 1.275

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MONTH NAME OF

COMPLETE

14.12.2012 DEC. Kaushal

17.12.2012 DEC. Nilesh Jaondhara

30.12.2012 DEC. Nilesh Jaondhara8.1.2013 JAN. Nilesh Jaondhara

1.2.2013 JAN. Kaushal/Nilesh

25.01.2013 JAN.

JAN. Kaushal

24.02.2013 FEB. Nilesh\Kaushal

25.02.2013 FEB.

25.02.2013 FEB. Mahesh\VR Patel

16.03.2013 March Nilesh Jaondhara

18.03.2013 March Shivraj

01.04.2013 April

01.04.2013 April

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ENTRY IN

YES

YES

noYES

no

no

no

YES

YES

YES

YES

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Title:

Date/Tim

Correctiv

e &

Preventive Action

Plan (

Counter

measure

Suggeste

d

Trouble

points:-

(Rootcause /

Inspectio

n result

Details

Root Cause Analysis

What is final action (Immediate corrective action)

Why-1 Why-2 Why-3 Why-4

-Plant Trouble Report-

Reported by:-

Shift Engineer

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Person Responsible:-

Why-5