engineering, design AND commissioningof wood-based panel plants

Sicoplan nv | Koningin Astridlaan 46 - 8930 Lauwe - Belgium+32 56 43 90 11 | mail@sicoplan.be | www.sicoplan.be

member of Siempelkamp Machinen- und Anlagenbau

Throughout the years, Sicoplan has become a worldwide known specialist in the engineering of panel produc on plants for furniture and building applica ons.

The story of Sicoplan starts in 1974, when Dieter Siempelkamp - former CEO of Siempelkamp Germany - and Frans Lein - former chief engineer of Verkor, a Belgian engineering company with many years of experience in designing board produc on lines - joined forces and founded a new engineering company.

the c

ompa

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In-depth mastering of the technology allows Sicoplan to design board produc on plants, based on a broad range of raw materials such as: many species of wood, wood waste and annual plants.

In the early days, low capacity daylight presses were used. Never ending technological research and technical innova ons resulted into the high-tech Con Roll presses producing the same volume in one hour as before in a whole day, at much lower produc on cost and state of the art board quality.

Kortrijk

BrugesKrefeld

GermanyNorth Sea

Ghent

Antwerp

LauweBrussels

Sicoplan wants to commit its knowledge and experience to design and commission complete high quality

and environmentally friendly plants for the produc on of wood based panels. This target must be achieved within a

planned schedule and a balanced budget.

Being a member of the Siempelkamp group, Sicoplan contributes to the success of the world leader in design, supply and commissioning of board produc on plants

The engineering domains of Sicoplan are panel produc on plants for:• par cle board• MDF• OSB• insula on boards• special boards (on demand)

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ompa

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The service range of Sicoplan includes: • pre-engineering• basic engineering• detailed engineering of mechanical conveyors,

pneuma c duc ng and cyclones• startup of complete plants

PRE-

engi

neer

ing

With 40 years of experience in engineering and start-up of hundreds of plants, Sicoplan pre-pares in the early project phase a three-dimensional plant layout, fl ow diagram, equipment list and capacity calcula ons. These documents are the basis for substan al discussions with the poten al customer.

In the next phase, all license applica on documents are provided such as: process and safety descrip ons, skyline, building plans, emissions,..

OVERVIEW OF SERVICES

PRE-ENGINEERING ENGINEE

PROJECT DESIGN

PRE-ENGINEERING

PROCEDUREFOR PERMITS

PROCUREMENTSUPPORT

customerSiempelkamp

suppliers

procurement

customer

plant concept

authori es

produc on permit

6 93

Once the contract for equip-ment supply between the customer and Siempelkamp has been se led, Sicoplan starts the basic engineering phase. This includes technical support for the procurement of equipment (design and scope of supply) matching all compo-nents into an op mally running produc on line.

The comple on of the installa on work is followed by the startup of the plant. Sicoplan supports the technological startup as well as the test runs for the fi nal acceptance. basi

c eng

inee

ring

The three-dimensional model of the plant is con nuously fed with actual supplier data ensuring a consistent and up-to-date basis for extrac ng the fi nal principle drawings for steel structures, piping for auxiliary u li es, electrical cabling, etc...

ERING COMMISSIONING

ENGINEERING COMMISSIONINGAND

TRAINING

PRODUCTIONOPTIMIZATION

start-up teamproduc on staff

produc on

customer

cost op miza on

architectlocal eng. team

suppliers

plant construc on

21 24 months

THRE

E-DI

MENS

IONA

L Sicoplan uses Autodesk Inventor and Navisworks 3D presenta on so -ware in order to provide customers with a virtual model of their plant as early as during the planning phase.

As soon as the detailed data from machine suppliers become available, Sicoplan adapts the three-di-mensional model in a minimum of me, focusing on each individual machine in the complete plant.

The ‘digital prototype’ is used to analyze and op mize the design. This provides invaluable support for bringing all partners together. Interfaces become visible before the actual work starts, iden fying possible cri cal areas, elimina ng fric on losses and guaranteeing completeness.This results in a signifi cant reduc on of me frame and budget.

All drawings for subsequent erec on and produc on are derived from one model, reducing the risk of faults among diff erent revisions to a minimum.

Examples of three-dimensional engineering by Sicoplan and the corresponding picture of the plant a er start-up.

THRE

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IONA

L

WHAT YOU SEE IS WHAT YOU GETthree-dimensional

model

three-dimensional model

as-built picture

as-built picture

deta

iled

engi

neer

ing WORKSHOP DRAWINGS for

MECHANICAL CONVEYORS,PNEUmatical ducting and cyclones

Workshop drawings of all kind of mechanical conveyors can be extracted out of the 3D-model used in the basic engineering phase.

Addi onal to the basic engineering, Sicoplan can also supply the detailed engineering for mechanical conveyors, pneuma c duc ng and cyclones.

three-dimensional model

picture of the conveyorbeing ready for shipment

two-dimensionalworkshop drawings

D ( 1 : 50 )

C ( 1 : 50 )

Section B-B ( 1/10 ) Section H-H ( 1/10 ) J-J ( 1/10 )

L ( 1 : 5 )

0.1ISO 4017Hexagon Bolts M16 x 60 - ZP - 8.8 40110ISO 4017Hexagon Bolts M10 x 30 - ZP - 8.8 56100ISO 4032Hexagon Nut M10 - ZP - 8 569

0.1ISO 7041Prevailing Hexagon Nut M16 - ZP - 8 4080SN 70093Contact Lockwasher SN 70093 - M16 8070SN 70093Contact Lockwasher SN 70093 - M10 1126

22.8 Flange W 750 x L 1360 - 60Yes00002216156.4 Machinery feet 200x200 - Ø40Yes00006885104

51.3 Flange - W 3500 x L 1360- 60Yes00009056132935.7AssemblyScrew conveyor 2xØ630x5000 - Cl25Yes0000956312

160 Geared motor SEW - 7.5KW - 60 rpm - FH87/G II2GD EDRE160S4/3GD/TF/AL - 400V/50Hz - Pos M1 - Shaft A- 0°(R) - X - IP54 - TC 155(F) - OS2 - RAL7031 - Temp -40°C/40°C

No0000959021

Mass(kg)NormDescriptionDwgPart numberQtyIt.

B B

D

HH J J

L

A

12 11

B

C

D

10 9 8 7

E

F

G

H

12 11 10 9 8 7

6 5 4 3 2 1

A

B

C

D

6 5 4 3

E

F

2 1

G

H

This drawing and its contents are confidential and shall neither be

We remain the sole proprietor and continue to do so at all timescopied nor reproduced without prior or written consent by Sicoplan.

Client

Title

Drawing no

Drw

Chk

Date Name

FmtRev

Scale

SicoplanEngineering

212017-4352-02011-10-27 YRE

Screw Conveyor 2xØ630xL5000

0

Uvadrev PB

2013-05-03 YRE A1

1 : 20

A0882

Descr.: Screw Conveyor 2xØ630xL5000 Total Mass= 3404.9 kg

General Tolerance General Roughness

Ra ISO 13920-EA

Lay-out drawing

2

1580

1360

Inle

tRa = 4 x 4 kNRc = 2 x 4 kN

DO NOT RUN UNTIL COMPLETE BUILD-IN ON SITE

READ MANUAL PG.

750Out:

3500In:

1360

Out

let

2750

Rb = 4x5 kN

product moving direction

200

140

5500

75

2875

930

4

8

2

3

5

460

230

460

1150

460

230

460

200

200

200

200

200

17

70140

150

80

Use 4 fixationpoint on eachfoot

1

11

4

10

375

150

105

1713

370.9

5000

10091750

5370.9

2750

250

1580

0

10

4

7

A machine based BOM (bill of material) is generated, as well as drawings or fi les (dxf format) that directly interface with numerical controlled manufacturing machines.

Sicoplan also supplies an overall BOM, scoping all the equipment designed for a par cular project. In this way, equal parts that are used in several machines can be produced in one single batch, reducing produc on prepara on me and cu ng costs. deta

iled

engi

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ing

three-dimensional model

as-built picture of the cyclone

two-dimensionalworkshop drawings

DETAIL A (1/10)

Detail B ( 1 : 10 )

Section C-C ( 1 : 20 )

0.1ISO 4017Hexagon Bolts M16 x 55 - ZP - 8.8 4470.3ISO 4017Hexagon Bolts M20 x 100 - ZP - 8.8 16460.1ISO 4017Hexagon Bolts M16 x 40 - ZP - 8.8 344450.2ISO 4017Hexagon Bolts M16 x 100 - ZP - 8.8 1440.1ISO 4017Hexagon Bolts M12 x 50 - ZP - 8.8 443

0ISO 4017Hexagon Bolts M12 x 30 - ZP - 8.8 16420ISO 4017Hexagon Bolts M10 x 40 - ZP - 8.8 3541

0.2ISO 4017Hexagon Bolts M20 x 50 - ZP - 8.8 120400ISO 4032Hexagon Nut M12 - ZP - 8 2039

0.1ISO 4032Hexagon Nut M20 - ZP - 8 136380ISO 4032Hexagon Nut M8 - ZP - 8 8370ISO 4032Hexagon Nut M10 - ZP - 8 35360ISO 4032Hexagon Nut M16 - ZP - 8 34935

0.2ISO49 T9ISO 49 Beaded Plug T9 - 1" - Galv 2340SN 70093Contact Lockwasher SN 70093 - M16 698330SN 70093Contact Lockwasher SN 70093 - M20 272320SN 70093Contact Lockwasher SN 70093 - M8 8310SN 70093Contact Lockwasher SN 70093 - M12 40300SN 70093Contact Lockwasher SN 70093 - M10 7029

0.1 Steelwork fitting Lindapter LR16 - No000001661280.4 Sealing compound 310 ml - 80° - No000047109270.2 Fire Extinguishing nozzle M24x1.5 - G3/4 - k factor:

24 (GreCon ref 56156024)No00004888426

0.6 Flange for nozzle M24x1,5 - S235J (St37) - Sheet 12 - 120.0 mm x 80.0 mm

Yes00005076425

3.6 Insulation collar H100 for extinguishing nozzleYes000135414241.7 Flexible housing - Straight connection Male BSP3/4"

-> Straight connection Female NPT3/4" - 10bar - For extinguishing water - L500

00013595423

563.3 Cyclone: Cone DN2675 - DN2240 - H1522.5Yes00013652122718.2 Cyclone: Cone DN3150 - DN2675 - H1662.5Yes00013657121599.9 Cyclone: Cone DN3550 - DN3150 - H1400Yes00013660120

1912.8 Cyclone: Cone DN4000 - DN3550 - H1575.7Yes00013663119707.2 Cyclone: Cylinder DN1600 - H2500Yes00013694118

0.3 Clamp for grid (H40) - Lichtgitter Standard fixings B133 T&B 133K

No000137013617

1307.9 Cyclone: Cylinder DN4000 - H2100Yes0001373011620.6 Fire extuinguishing distribution pipe for CY4000 -

S235J (St37) - Pipe Ø42.4 x 2.6 - L 3871.6Yes00013831115

830.7 Cyclone: Exhaust spiral right DN1800Yes000138681144663.9 Cyclone: Upper part 1 left DN4000Yes00013900113502.9 Cyclone: Cone DN2240 - DN1600 - H2240Yes00013952112

0.1 Steelwork fitting Lindapter LR20 - No00013962161191 Guardrail 90° Cyclone Ø4000Yes00013970210

51.2 Guardrail 48° Cyclone Ø4000Yes000139761915.5 Support exhaust spiral cyclone DN4000 - S235J

(St37) - Sheet 5 - 566.5 mm x 862.6 mmYes0001398218

4.9 Support exhaust spiral cyclone DN4000 - S235J (St37) - Sheet 5 - 834.6 mm x 258.8 mm

Yes0001398517

16.6 Cyclone:Grid - Lichtgitter P240-33-3 - Sheet 40 - 913.6 mm x 850.0 mm

Yes0001398786

143.2 Ladder with gate and fixations H5020Yes000139881510.3 Side protection ladderplatform - S235J (St37) - Sheet

5 - 492.0 mm x 539.8 mmYes0001411224

9.1 Support exhaust spiral cyclone DN4000 - S235J (St37) - Sheet 6 - 701.5 mm x 282.1 mm

Yes0001411313

18.3 Support exhaust spiral DN4000 - S235J (St37) - Sheet 8 - 1043.7 mm x 321.3 mm

Yes0001411412

8.1 Cyclone:Entry grid - Lichtgitter P240-33-3 - Sheet 40 - 710.0 mm x 501.1 mm

Yes0001412011

Mass(kg)NormDescriptionDwgPart numberQtyIt.

A

A

DETAIL A

D D

B

C

C

L

1516 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L

A

B

C

D

E

F

G

H

I

J

K

1516 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

C

D

E

F

G

H

I

J

K

This drawing and its contents are confidential and shall neither be

We remain the sole proprietor and continue to do so at all timescopied nor reproduced without prior or written consent by Sicoplan.

Client

Title

Drawing no

Drw

Chk

Date Name

FmtRev

Scale

SicoplanEngineering

213003-4946-12012-04-10 FRY

Cyclone CH-4000

0

Homanit MDF

2014-04-07 YRE A0

1 : 50

A0898

Descr.: Cyclone CH-4000 Total Mass= 12557.0 kg

General Tolerance General Roughness

Ra ISO 13920-EA

Lay-out drawing

2

FLANGE DN1600ACCORDING TO DIN 24154RIITO BE CHECKED WITH PIPING

2317

Clampingradius

Loads on surface:Load empty cyclone = 125,56kNLoad clogged cyclone = 167,13 kN

2500

18

12

22

21

19

16

14

3

47 33 35

2240

.615

22.5

1662

.514

0015

75

8400

.643

00

2100

400

1000

1600

03580

181381581

781

981

1181

1381

1581

1781

1981208221272162

0 80 181

381

581

781

882

927

962

24

11.8°

120°

11

13

10

9

5

453335

40 32 3823

24

23

15

26

2523

3731

4

7

423039

6

17

10

2

43 30 39

5

1

47

8

5

20

46 32 38

28 33 35 44

412936

34

wor

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ence

s The experience and knowhow gained through the design and startup of more than 240 plants all over the world, establishes Sicoplan as the leading engineering company for panel produc on plants.

FROM GREEN-FIELD TO A FULLY OPERATIONAL PLANT

wor

ldw

ide r

efer

ence

s

PANEL

BOARD

PLANTS

DESIGNED

AND

COMMISSIONED

BY

SICOPLAN

ARE

RUNNING

ALL

OVER

THE

WORLD

REPLACEMENT OF PRODUCTION LINES IN EXISTING BUILDINGS

Siempelkamp Maschinen- und Anlagenbau GmbH & Co. KGSiempelkampstraße 7547803 KrefeldGermany

Sicoplan nvKoningin Astridlaan 468930 LauweBelgium

+32 56 43 90 11mail@sicoplan.bewww.sicoplan.be

managing director: Ing. Dirk Traen

© S

icop

lan

2015