26
TM Enabling Analog Integration Paul Kempf

Enabling Analog Integration...Control Power Management Switch Filters VCO/ Synth Filter Filter ADC DAC DSP Digital Integration Analog Integration LNA OPPORTUNITY MPU Memory 5 Innovation

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  • TM

    Enabling Analog IntegrationPaul Kempf

  • 2

    InnovationManufactured

    Overview

    • The New Analog– Analog in New Markets– Opportunity in Integrated Analog/RF– Outsourcing Trends in Analog

    • Enabling Functional Integration– Technology Requirements– Requirement for Analog / RF Foundry

  • 3

    InnovationManufactured

    Digital Integration Drives More Analog Interfaces

    ANALOG

    DIGITAL

    ANALOG

    DIGITAL

    Analog Modem Analog ModemEthernet (DSL / Cable)

    Analog ModemEthernet (DSL / Cable)WLAN 802.11b

    Analog ModemEthernet (DSL / Cable)WLAN 802.11a/b/gBluetoothWiMax, UWB …

  • 4

    InnovationManufactured

    Integrated Functions for Added Value

    • Limited by available technology• Analog sub-systems have emerged

    • CMOS process scaling enable high gate counts for digital SoC

    Driver

    Mixer

    Mixer

    PA

    PowerControl

    Power Management

    SwitchFilters

    VCO/Synth

    Filter

    Filter

    ADCDAC

    DSP

    Digital Integration Analog Integration

    LNA

    OPPORTUNITY

    MPU

    Memory

  • 5

    InnovationManufactured

    System in a Package (SiP) Progress

    DIPSIPSDIPZIP

    Through-HoleArea Array

    PGA

    Through-Hole

    SOPSOJTSOPSSOPTSSOP

    Quad-LeadedSurface Mount

    BGAFBGATBGATFBGA

    QFPLQFPTQFP

    LeadedSurface Mount

    SCSPMCMSiP

    Area Array

    MCM/SiP

    Time

    Pin

    Cou

    nt

    Digital Chip (Moore’s Law)

    RF/Analog (Analog Integration)

    Passives in Package

    Custom Discretes Analog Integration

    MemoryDigital Integration

    Source: Semico

  • 6

    InnovationManufactured

    SiP Growth as the Leading Indicator

    0

    200

    400

    600

    800

    1,000

    1,200

    1,400

    1,600

    1,800

    2001 2002 2003 2004 2005 2006 2007

    Uni

    ts a

    nd D

    olla

    rs

    $0.00

    $0.10

    $0.20

    $0.30

    $0.40

    $0.50

    $0.60

    $0.70

    $0.80

    ASP

    Units

    Dollars

    ASP

    SiP Packaging Sales (Units in Millions, Dollars in Million$US)

    Source: Semico

  • 7

    InnovationManufactured

    Outsourcing to Reduce Cost

    Source: IC Insights

    Advanced Analog/RF(Specialty)

    10% 18%

    $1B

    2%

    $4.8B$2.7B

    Total Wafer Sales

    6% 19% 28%Standard CMOS

    1993 2002 2005

    $37B $52B $77B

    Foundry IDM

  • 8

    InnovationManufactured

    Analog/RF Functions Increasing

    • Multi-band ‘world’ phones

    • Computing/communications convergence

    • Expanding features

    • Greater need for integration

    Cell Phone Example

    Analog/RF functions increasing in multiple consumer, wireless applications

    MemoryMemory BasebandProcessorBasebandProcessor

    MultimediaProcessor

    MultimediaProcessor

    Power AmplifierPower Amplifier

    WCDMA3G

    WCDMA3G

    WLANWLAN

    GPSGPS

    BluetoothBluetooth

    TV TunerTV Tuner

    CameraSensor

    CameraSensor

    GSM2.5GGSM2.5G

    MixedSignalMixedSignal

    SpecialtySilicon

    StandardCMOS

  • 9

    InnovationManufactured

    Performance/Cost Optimization

    The Advantages of Focusing on Analog/RF Processes

    • Smaller size

    • Lower cost

    • More features

    • Predictable performance

    Addressing Both Digitaland Analog Scaling

    Analog Scaling

    0.18µm

    0.13µm

    0.35µm

    0.25µm

    Digi

    tal S

    calin

    g

    AD

    A

    D A

    D A

    AD

    A

    Jazz SpecialtyStandard CMOS

    D A

    A

    AnalogDigital

  • 10

    InnovationManufactured

    Modular Technology EnablesAnalog Sub-System Integration

    2002 20052003 2004

    Direct Conversion Radio

    Low-Noise SiGe LNAData Converters

    Rx M/S

    PA

    Power AmplifierPower ManagementDigital Control

    + + Functional Scaling+

    SiGe BiCMOS6µm Inductor

    HV CMOS

    V PNPRF LDMOS

    SiGe BiCMOS2fF MIM Cap

    Power NPNHV CMOS 4fF MIM Cap

    6µm Inductor4fF MIM Cap

    HV MOS

    V PNP

    0.35µm 0.25µm 0.18µm 0.13µm

    Power NPN

    BiCMOSSiGe BiCMOS SiGe

    RF CMOSRF CMOS RF CMOS

    Tx Rx M/SPA

    Tx

    PMICPMIC

    Rx M/STxRx Tx

  • 11

    InnovationManufacturedExample: Bipolar Modules

    ImprovedPerformance

    0

    25

    50

    75

    100

    125

    150

    175

    200

    0.01 0.1 1 10Ic (mA) for Minimum We and Le=1um

    Ft (G

    Hz)

    SiGe 0.35

    Si 0.35

    SiGe 0.18

    Reduced Power Consumption

    Analog technology can also provide performance/power consumption advantage

  • 12

    InnovationManufacturedPower Amplifier Integration in SiGe BiCMOS

    Emitter CollectorBase

    Collector Implant

    10

    100

    1000

    1 3 5 7BVceo (V)

    Ft(GHz)

    HigherSpeed

    Better Power

    Efficiency

    BetterPower

    Efficiency

    SBC18

    SBC18H2

    SBC35

    BC35

    HigherSpeed

  • 13

    InnovationManufacturedPower Integration in 0.18µm CMOS

    0

    5

    10

    15

    20

    25

    1.E-06 1.E-05 1.E-04 1.E-03 1.E-02 1.E-01 1.E+00

    Id (A)Ft

    (GH

    Z)

    Vds = 5V

    High Performance• Ft 20GHz• Ron < 4 Ohm-mm• BVdss > 15V

    Silicide Block

    HV Drain

    Silicide Block

    HV Drain

    Pwell P-Substrate

    RF LDMOS

    N+N+Pwell

    STI

    Extended Drain MOS

    Nwell

    Power Management Options• Vgs 1.8 3.3 5 12• Vds 1.8 3.3 5 12 20 40

  • 14

    InnovationManufactured

    Vertical PNP Integration

    • Push/Pull Amplifiers

    • Hard Disk Drive (HDD) Pre-Amp and Driver ICs

    • High-Performance Data Converters

    GHzV

    5017-7

    5015-7

    Peak BetaFt (Vce = -5V)BVceo

    0.18µm VPNP0.35µm VPNP

  • 15

    InnovationManufacturedUltra-High Performance:

    200GHz SiGe BiCMOS

    • 200/200GHz Ft and Fmax• Shallow and Deep Trench Isolation• SiGe epitaxial base (vertical scaling)• Self-aligned emitter integration (lateral scaling)

  • 16

    InnovationManufactured

    0.001

    0.01

    0.1

    1

    0.01 0.1 1 10 100

    Capacitance (pF)

    3 Sig

    ma M

    ismat

    ch (%

    )

    0.01 0.1 1 10 100

    Linear VCC - 40 ppm /VQuadratic VCC 25 ppm/V 2

    Performance

    Common Centroid

    2fF/µm2 MIM Capacitor

    Scaling Linear Capacitors

    0

    5

    10

    15

    20

    25

    0 3 6 9Capacitance Density (fF/mm2)

    Bre

    akd

    ow

    n V

    olt

    age

    (V)

    4.5-8 fF/µm2 High K MIM

  • 17

    InnovationManufactured

    Inductor Scaling

    Thick metal to improve Q or reduce inductor area

    1.E+03

    1.E+04

    1.E+05

    1.E+06

    0 2 4 6 8 10

    Inductance (nH)

    Area(µm2)

    3µm Top Metal

    6µm Top Metal

    Constant Q of 10

    Integrated Inductors

  • 18

    InnovationManufactured

    Integrated MEMS

    MEMS Circuits• Tunable capacitor• RF Filter• Reconfigurable VCO• RF Switch

    Example: Tunable capacitor in VCO design courtesyCarnegie Mellon University

  • 19

    InnovationManufacturedExample: RF/Analog SoC Products

    Single Chip TV Tuner – The World’s First with Integrated Tuner + DeMod

    Single Chip WLAN RF Solution – The World’s Most Integrated

    Single chip 802.11b/gTransceiver, VCOPA integration

    Single chip 802.11a/b/gTransceiver, LNA, VCOPA integration

    competing 5-chip solutioncompeting 5-chip solution

    competing 3-chip solutioncompeting 3-chip solution

    Single chip SoCRF to Baseband ICTuner and DeMod Integration

  • 20

    InnovationManufacturedAnalog Foundry: Design Support

    Higher level of investment in design support required in an Analog Foundry

    DigitalDigitalLibrariesLibraries

    AMS DesignAMS DesignPlatformPlatform

    Digital/MSDigital/MSIPIP

    PDKPDKAnalog/RFAnalog/RF

    ModelsModels

    Analog/RF Analog/RF IPIP

    DigitalDigitalFoundryFoundry

    AnalogAnalogFoundryFoundry

    BackendBackendFA/Test/YieldFA/Test/Yield

  • 21

    InnovationManufactured

    Scalable Models

    • Physical scalable models for all devices to ensure accurate simulation

    • Design flexibility for optimum performance

    GATE

    NWELL

    NF

    NS

  • 22

    InnovationManufacturedScalable RF Inductor Model

    Xsize

    Port 1

    Port 2

    WS

    * * * *

    *

    *

    * *

    N=4 L0 RviaL3 R3

    L1 R1

    L2 R2

    L4 R4

    Substrate

    Port 1 Port 2L0 Rvia

    L3 R3

    L1 R1

    L2 R2

    L4 R4L0 Rvia

    L3 R3

    L1 R1

    L2 R2

    L4 R4

    Substrate

    Port 1 Port 2

    Layout Input RF Circuit Model

    Sheet ResistancesDielectric ConstantsLayer Thicknesses

    Technology Parameters =+

    Scalable model enables optimization of inductor area/performance

  • 23

    InnovationManufacturedStatistical Modeling Infrastructure

    Device Parameters(e.g., Idsat, Vth, Beta, Ft)

    LNA

    Implication of Process Variation → Product Yield

    Process Parameters(e.g., Tox, Doping, CD)

    pfVCC

    Circuit Performance(e.g., Gain, NF)

    XX10

    2 $$$

    Product Performance(Yield, Sales)

  • 24

    InnovationManufacturedWafer / Lot / Fab Specific Models

    Select wafer/lot/series of lots from Web siteTAR file with specific model e-mailed to userUser Un-TARs packagePull-down menu in Design Kit enables Ckt simulation

  • 25

    InnovationManufacturedEnabling Functional Integration

    PurePure--Play FoundryPlay FoundryStreamlined Supply ChainStreamlined Supply ChainSeamless Manufacturing Seamless Manufacturing

    Modular silicon technology

    Complete design platform

    Economies of scale

    Analog Foundry

  • 26

    InnovationManufactured

    Jazz Semiconductor

    For more information visit:www.jazzsemi.com

    or email:[email protected]

    Thank You