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GENERATOR CONNECTION BOX PROTECTION OF INVERTER WWW.LEUTRON.DE

e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

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Page 1: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

Generator connection boxProtection of inverter

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Page 2: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

We reserve the right to make alterations in style and form in line with technical development. The illustrations are non-binding. We do not assume liability for mistakesor printing errors.

All orders will only be accepted in General Terms and Conditions of Sale of theCompany of Leutron GmbH.

© Leutron GmbH, GAK_en 05/2017 Art.No. 98 01 50

Page 3: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

3Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

With the development of ever more powerful inverters Leutron designed a new generation of generator connection boxes, which satisfy the requirements of PV installations the last gene-ration.

The new generator connection boxes allow for a very efficient installation by collecting several strings of the PV installation at one single point. This type of installation reduces the process of cabling to a minimum.

Projects thus can be flexible, economical and save realiszed.

For planning projects there is a check list in the back of these paper. Together with Leutron protection units can be realized economically.

Generator connection boxes from Leutron con-tain no DC switch-disconnector, because the manufactures of inverters place them in their units. String fuses are not a part of the delivery. They can be ordered separately.

Installation and mounting of Leutron generator connection boxes is an easy and fast process due to their preassembled bridges, busbars and internal cabling.

They have following configuration:

nCable entry: 2x 6 mm²nBlind plugs, blind discsnPlug-in terminals, max. 16 mm² nCable entries from botton

All generator connection boxes have following characteristics:

nTo be applied in unprotected installation outsidenProtection class IInOperating temperature range: -40 - 80°CnUV resistancenMaterial: polycarbonate UL 746 CSVnColour: grey, RAL 7035nDegree of protection: IP 66/67

The selection of generator connection boxes complies with:

nOpen circuit voltage of the stringsnNumber of the stringsnNumber of the MPP trackers

Please note by selection of surge protection device:

nSurge arrester type 2 /class II is used, if the seperation distance to the external lightning protection sytems is not realized or buildings do not have an external lightning protection.

nCombined SPD type 1+ type 2 /class I+II is used, if the seperation distance of the PV sys-tem is not realized.*

Remark: Protection of data lines are not consi-dered because of its different interfaces.

Protection of Pv systems with LeUtron Generator connection boxes

*More informations about selection and application of lightning and surge protection are described in following standards:VDE 0185-350-3, Beiblatt 5 „Blitz- and Überspannungsschutz for PV-Stromversorgungssysteme“Pre-standard CLC/TS 50539-12:2010 (VDE V 0675-39-12) „Überspannungschutz für den Einsatz in Photovoltaik-Installationen“

Page 4: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

4 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

Product GaK 2+2/2+2/2xt2 800v GaK 2+2/2+2/2xt2 1000v  GaK 2+2/2+2/2xt1+t2 800v  GaK 2+2/2+2/2xt1+t2 1000v

type 2 /class II type 2 /class II type 1 + type 2 /class I + II type 1 + type 2 /class I + II

LPZ 1-2 LPZ 1-2 LPZ 0-2 LPZ 0-2

Item no. 800120 80 01 22 80 01 24 80 01 26

Generator connection boxes for maximum four strings for two MPP tracker.nAP housing (300 x 200 x 132 mm)nDegree of protection (IEC EN 60529): IP66nEntrance/exit: parallel connection each max. two strings per SPDnTwo SPD depending on application: 800 up to 1000 V, T2 or T1+ T2

Application: e. g. at PV systems for protecting inverters with two MPP trackers.

GaK 2+2

stanDarD Generator connection boxes

Product GaK 8/8/1xt2 800v   GaK 8/8/1xt2 1000v GaK 8/8/1xt1+t2 800v  GaK 8/8/1xt1+t2 1000v

type 2 /class II type 2 /class II type 1 + type 2 /class I + II type 1 + type 2 /class I + II

LPZ 1-2 LPZ 1-2 LPZ 0-2 LPZ 0-2

Item no. 80 01 10 80 01 12 80 01 14 80 01 16

Generator connection boxes for maximum eight strings for one MPP tracker.nAP housing (300 x 200 x 132 mm)nDegree of protection (IEC EN 60529): IP66nEntrance/exit: parallel connection of each max. eight stringsnOne SPD depending on application: 800 up to 1000 V, T2 or T1+ T2

Application: e. g. at PV systems for protecting inverters with one MPP tracker.

GaK 8/8

Product GaK 4/4/1xt2 800v GaK 4/4/1xt2 1000v GaK 4/4/1xt1+t2 800v GaK 4/4/1xt1+t2 1000v   

type 2 /class II type 2 /class II type 1 + type 2 /class I + II type 1 + type 2 /class I + II

LPZ 1-2 LPZ 1-2 LPZ 0-2 LPZ 0-2

Item no. 80 01 00 80 01 02 80 01 04 80 01 06

Generator connection boxes for maximum four strings for one MPP tracker.nAP housing (300 x 200 x 132 mm)nDegree of protection (IEC EN 60529): IP66nEntrance/exit: parallel connection of each max. four strings nOne SPD depending on application: 800 up to 1000 V, T2 or T1+ T2

Application: e. g. at PV systems for protecting inverters with one MPP tracker.

GaK 4/4

1) 2)

1) 2)

1) 2)

Page 5: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

5Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

Product GaK 6+2/6+2/2xt2 800v      GaK 6+2/6+2/2xt2 1000v   GaK 6+2/6+2/2xt1+t2 800v GaK 6+2/6+2/2xt1+t2 1000v

type 2 /class II type 2 /class II type 1 + type 2 /class I + II type 1 + type 2 /class I + II

LPZ 1-2 LPZ 1-2 LPZ 0-2 LPZ 0-2

Item no. 80 01 30 80 01 32 80 01 34 80 01 36

Generator connection boxes for maximum two strings for two MPP tracker.

nAP housing (400 x 200 x 132 mm)nDegree of protection (IEC EN 60529): IP66nEntrance/exit: parallel connection of each max. six respectivly two strings per SPDnTwo SPD depending on application: 800 up to 1000 V, T2 or T1+ T2

Application: e. g. at PV systems for protecting inverters with two MPP trackers.

GaK 6+2

Product GaK 4+4+4/4+4+4/3xt2 800v GaK 4+4+4/4+4+4/3xt2 1000v GaK 4+4+4/4+4+4/3xt1+t2 800v GaK 4+4+4/4+4+4/3xt1+t2 1000v

type 2 /class II type 2 /class II type 1 + type 2 /class I + II type 1 + type 2 /class I + II

LPZ 1-2 LPZ 1-2 LPZ 0-2 LPZ 0-2

Item no. 80 01 40 80 01 42 80 01 44 80 01 46

Generator connection boxes for maximum twelve strings for three MPP tracker.nAP housing (600 x 300 x 132 mm)nDegree of protection (IEC EN 60529): IP66nEntrance/exit: parallel connection of each max. four strings per SPDnThree SPD depending on application: 800 up to 1000 V, T2 or T1+ T2

Application: e. g. at PV systems for protecting inverters with three MPP trackers.

GaK 4+4+4

1) The technical conditions of connecting are be noted, details are given from manufacturer of inverters. 2) Take attention to manufacturer‘s requirement about the maximum reverse current in any parallel connection of solar panels.

1) 2)

1) 2)

accessory st-D 1200

Nominal current 10 APeriod. peak reverse voltage 1200 VRepetitive peak off-state voltage 1200 VPermanent cross-flow 10 AItem no. 17 01 20

Phase winding diodes for PV modules: The di-ode is covering with EVA material (Ethylenvi-nylacetat) and irreversible connected with in-stalled PV lines.

nOne-sided pluggablenEquipped with plug connecternMC4 coupling socket

st-D 1200

Page 6: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

6 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

PP Pv 1000 PP Pv 800

PV voltage (UocSTC) 1000 V= 800 V=Lightning impulse current (10/350 µs) per pole (Iimp) 12,5 kA 12,5 kAItem no. 37 44 02 37 44 00

When applied in PV installations, these devices are placed inside the connection box of the so-lar generator and on the DC side of the inverter.

Two pole DC lighnting current arrester type 1+2 /class I + II.

nPlaced in PV systems on DC side of the inverternIEC category/EN type: type 1 + type 2/ class I + IInDegree of protection (IEC EN 60529): IP 20nApplicable at the boundaries LPZ 0A - 1 and highernOptional remote signalling contact (FM)

PowerPro Pv 1000 and 800

enerPro 1002tr enerPro 802tr

PV voltage (UocSTC) 1000 V= 800 V=Nom. discharge current (8/20) In 5 kA 5 kAItem no. 39 50 02 39 50 04

These LEUTRON arresters (type 2 /class II) ser-ve to protect DC voltage systems. When used in PV installations, they are placed in the ge-nerator connection box and on the DC side of the inverter.

nPlaced in PV systems on DC side of the inverternIEC category/EN type: type 2 /class IInDegree of protection (IEC EN 60529): IP 20nApplicable at the boundaries LPZ 1 – 2nOptional remote signalling contact (Pk)

enerPro 802tr and 1002tr

sUrGe Protective Devices anD accessories

Adapter to enable feed-through wiring (V-wiring) for all surge protection modules with only one clamp per phase, such as PP PV 800 and 1000 and other SPDs for power supply systems.

DaK 2x 16

This pressure balance membrane ensures an even ventilation of enclosure housings.

e-membran m12 (w/o figure)DAK 2x 16

accessories

accessories

Produkt DAK 2x 16 E-Membran M12Item no. 17 01 10 17 01 40

Page 7: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

7Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.deLeutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · www.leutron.de

checK List / oUr service

Project:

rated voltage Dc: up to 800 V DC up to 1000 V DC

Quantity of boxes: pieces

Quantity of lines per boxes: 1 2 3 4

current per line: A

terminal connection method of lines: Fittings and screw terminals Fittings and screwles terminals Multi Contact MC4 coupling sockets others

cross section of line: mm²

mPP tracker per inverter: 1 2 3

surge protection: Yes type 1+2 type 2 remote signalling contact No

Dc switch connector: Yes No

strand fuses: Yes No

cross-section of grounding line: 1× 16 mm² mm²

Line introduction: Cable fittings Ventilation socket

remarks:

this check list is for your planning. it helps you and us to find the right generator connection box for your requirement.Further questions about lightning and surge protection can be answered at any time by our technical support under 0049 711 94771-0 or [email protected]

special note:The technical conditions of connecting are be noted, details are given from manufacturer of inverters. Take attention to manufacturer‘s requirement about the maximum reverse current in any parallel connection of solar panels.

Page 8: e .D tron · 2018-11-29 · 2 Leutron GmbH · Gaussstr. 2 · Germany · D-70771 Leinfelden-Echterdingen · phone +49 711 94771-0 · Leutron GmbH · Gaussstr. 2 · Germany · D-70771

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eLeUtron Gmbh

LIGHTNING AND SURGE PROTECTION

GAUSSSTR. 2

D-70771 LEINFELDEN-ECHTERDINGEN GERMANY

P: +49-(0)711-94771-0

F: +49-(0)711-94771-70

[email protected]

WWW.LEUTRON.DE