(DOM) Kobold FRT12 Manual

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IMFRTVDC-0209 I N S T R U C T I O N M A N U A L FRT12 FLOW RATE TOTALISER Universal Mount Series Distributed by: TABLE OF CONTENTS 1. INTRODUCTION 1.1 Model number designation 2 1.2 Specifications 3 1.3 Overview 4 1.4 LCD displays 4 2. OPERATION 2.1 Accumulative total display 5 2.2 Resettable total display 5 2.3 Rate display 5 2.4 Low frequency cut-off 5 2.5 Inhibit total function 5 2.6 Keypad function matrix 6 3. INSTALLATION 3.1 Mounting - wall / surface mount 6 - pipe mount 7 - panel mount 7 3.2 Flowmeter connections - unpowered sensors 8 - powered sensors 9 3.3 Wiring connections - external powering 10 - 4~20mA loop powering 10 - wiring requirements 10 - pulse outputs 11 - alarm outputs 11 - remote switches 18 4. PROGRAM PARAMETERS 4.1 PIN number program protection 12 4.2 Resetting accumulative total 12 4.3 Engineering units 12 4.4 K-factor (flow input scale factor) 12 4.5 Rate conversion factor 12 4.6 Rate dampening ( see response graph page 19 ) 12 & 19 4.7 Low frequency cut-off ( refer clause 2.4 page 5 ) 5 4.8 Pulse outputs ( scaleable or non-scaleable ) 12 4.9 Non linearity correction ( NLC) Linearisation 12 4.10 Presetting battery power levels 13 5. ADDITIONAL PROGRAM PARAMETERS 5.1 Analog output 13 5.2 Flow alarms 13 5.3 Flow alarm deadband 13 5.4 Dual flow inputs 13 & 20 6. PROGRAMMING 6.1 Program levels 1~7 14 Program levels 8~13 15 6.2 Program levels 14~24 16 6.3 Program detail record 17 7. TERMINAL LAYOUT, SELECTION LINKS & REMOTE SWITCHES 18 8. ALPHABETICAL INDEX 21 R S Components Stock No. 596-602 Farnell Components Order code 206-532 Replacement Batteries: Trimec supplied batteries : Warning : Trimec Intrinsically safe battery assembly only is approved for RT12 mounted in a hazardous area. Non I.S. battery Trimec P/No. 1312007 I.S. battery Trimec P/No. 1412028 Suitable non I.S. batteries also available from : 3.6V x 2.4Ah AA Lithium Thionyl Chloride non - rechargeable cell + - Press & hold Program key to show instrument model & software version PROG Software version 16.12.04 V 3.2 27.04.07 V 3.3 Introduction 2 3 Introduction 1.2 Specifications Display : 8 digit alpha numeric LCD characters 9mm ( 0.35 ) high with second line sub script text, 8 digits totalising, 5 digits rate. Programmable 0~3 decimal places for all displays. Signal Input : Universal pulse/frequency input compatible with Reed switch, Hall effect, Namur proximity detectors, Pulse wire, voltage, current & Coil (15mV P-P min). Max. input frequency 10Khz. Minimum input frequency for rate display is 0.1hz with low frequency cut off feature enabled, 0.3hz when disabled & 0.7hz if the non-linearity feature is enabled. Totals have no minimum. Battery power : Battery life expectancy can be up to 5~10 years when programmed with the unique Ultra Power Save sleep cycle. Battery life reduces when connected with a coil input from turbine flowmeters. Rate display defaults to total display 4 minutes after pressing the rate key in order to conserve battery power. (reverse polarity protected) External power : Regulated 8~24Vdc x 150mA or 4~20mA loop powered. Memory : All programmed & accumulated data is stored permanently in non-volatile memory. Pulse output : NPN-PNP transistor, scaleable (50hz max.) or non-scaleable ( 5000hz max.), 1A maximum drive capability. Analog output : Two wire loop powered, 12~28Vdc into 100~900D loop load, accuracy +/-0.25% FS, key entry programming of Zero & Span. Alarm outputs: Two NPN-PNP selectable FET (transistors) programmable low & high flow alarm with adjustable deadband (reset differential). Maximum drive 100mA resistive load. 24Vdc max. Physical : A) IP66 / 67 high impact glass reinforced nylon enclosure. B) 3 x M20 or NPT female conduit entries. C) 125mm diameter (5) x 61mm deep (2.5) x 400g (0.9lb). D) Temperature range from -20C to +80C ( -4F to +176F). Configuring : PIN protected data entry with scrolling English text prompts. K-factor range : Eg. Pulses/litre, gallon, lb etc. Programmable range is 0.001~ 9999999.999 with a floating decimal point during K-factor entry. Engineering units : Selectable Ltr, gal, m3, kgs, lbs (total). /sec,min,hr or day (rate). Rate conversion : Enables the rate to be displayed in different engineering units to that of the totals eg: totals in barrels (oil) & rate in US gallons. Battery modes : Ultra power save, standby or continuous display selectable. Dual Input option :Programmable for computations of A+B, A-B, or AB (ratio). 1.1 Model number designationModel Function ( all instruments have program PIN protection )FRT12 Flow rate totaliser Electrical access1 3 x M20 x 1.5mm female threaded conduit entry ports 2 3 x 1/2" NPT female threaded conduit entry ports Flow input typeD Digital ( pulse or frequency )Power supply0 Self powered ( battery ) or regulated 8~24VdcHousing typeFM Universal mount ( field or panel )MM Integral meter mountOptions- R Relay contol output board- I I.S. intrinsically safe Exia IIB T4 - IECEX & ATEXm o d e l No. e x a m p l eFRT12 0 D 0 FM - IPart No. ACCESSORIES FOR ABOVE SERIES1522001 stainless steel wall mount kit1522002 stainless steel 2" pipe mount kit1522011 MP series cooling fin kit for flowmeters with integral instruments 1522005 DP & Turbine stem adaptor - metric ( M16 to M20 )1522006 DP & Turbine stem adaptor - USA ( M16 to 1/2" NPT )1323006 DP490 stem ( 100mm effective height, threaded M16 male )1323011 DP525 stem ( 350mm effective height, threaded M16 male )1322071 3/4" BSPF fixed stem for Turbine flowmeters ( 3/4" BSPF to M16 )132822101 1" NPTF universal swivel stem for Turbine flowmeters ( 3/4" BSPF to M16 ) 1334001 DC switch mode DIN mount power supply - 100~240Vac input 1412063 Relay contol output board with two SPCO relays Introduction 4 1.3 Overview The FRT is specifically designed for computing, displaying and transmitting totals and flowrate from flowmeters with pulse or frequency outputs. The instrument will display Flow Rate, Resettable Total and an Accumulated Total in engineering units as programmed by the user. Simple flow chart programming with scrolling English prompts guide you through the programming routine greatly reducing the need to refer to the instruction manual. All user program data is retained if the battery is removed. Environments The FRT is weatherproof to IP66/67 (Nema 4X) standards, UV resistant glass reinforced nylon with stainless screws & viton O-ring seals.The instrument suits harsh indoor and outdoor environments & conforms to EMC directive 89/336/EEC Electro Magnetic Compatibility. Features 10 point Linearisation, PIN Protection, NPN/PNP selectable autoranging pulse outputs (scaled or un-scaled), Low frequency cut-off, Battery conservation mode, 4~20mA output, High / Low flow alarms with adjustable deadbands, Dual inputs. Optional I.S. certification to IECex and ATEX directive, for conforming standards refer to I.S. supplement. Conforming standards include: EN 61326 ( immunity in industrial locations ) EN 62326 ( emissions in industrial locations ) EN 60529 ( degrees of protection [ IP ] ) Installation Specifically engineered to be directly mounted on a variety of flowmeters, wall or surface mounted, pipe or panel mounted. Various mounting kits are available. The instrument can be self powered or may be powered by an external dc supply or two wire loop powered. 1.4 LCD displays 5 Operation 2. OPERATION 2.1 Accumulative Total Accumulative total can be reset at L2 in the program mode. The accumulative total can be displayed momentarily or continuously through use of the front panel ACCUM TOTAL key. Momentary display : Accumulative total is displayed only whilst the key is held pressed. Latching display : To have the accum. total display latch when key is pressed simply press & hold the ACCUM TOTAL key for 10 seconds, the display will then latch each time the key is pressed. Holding the accumulative total key again for 10 seconds will revert this key function back to a momentary action. 2.2 Resettable Total ( also see page 18 for remote reset feature ) The display toggles between Rate & Total when the RATE-TOTAL key is pressed. Pressing the RESET key whilst displaying total will cause the total to reset to zero. 2.3 Rate display When rate is displayed the leading three alpha characters on the left of the display flash the time base for rate eg. rate /SEC. rate /MIN. rate /HR. or rate /DAY. Decimal points float to provide good resolution & rangeability. The minimum input frequency for rate display is 0.3hz reducing to 0.1hz If the low frequency cut-off is set to 0.1Hz (see below) & 0.7Hz with NLC enabled. 2.4 Low frequency cut-off The low frequency cut-off is most commonly set to 0.0Hz (disabled) other than to: 1) To display rate for input frequencies below 0.3hz, for example setting the cut-off at 0.1Hz the rate will continue to display for input frequencies as low as 0.1Hz (one pulse every 10 seconds), such conditions often apply to flowmeters with low resolution pulse outputs (low frequency) or flowmeters with a high operational turndown (maximum to minimum flow rate). 2) Inhibit the integration & registration of apparent flow which at times may be encountered on mobile installations where the movement of the vehicle or dead heading a pulsating pump may cause spurious flow signals which are not attributed to actual flow. 3) Inhibit the integration & registration of flow at input frequencies below what is considered the minimum accurate flow rate of the primary flow element (flowmeter). Caution: If the low frequency cut-off is set to any value other than 0.0Hz then the integration of rate and total will cease at frequencies on or below the set value (HERTZ). 2.5 Inhibit total (see wiring schematic page 18) With the remote inhibit total switch closed the RT with display flow rate but at the same time will inhibit the resettable & accumulative totalising functions. Full LCD display test feature illuminates all display segments and script text displays for 5 seconds when entering the program mode. Ltr gal m3 lbs kgs RUN ACCUM. TOTAL STOP BAT LOW HIGH RATE The 8 digit Accumulative Total display can be programmed for up to 3 decimal places. Reset is only possible when in the program mode which can be PIN protected for security. gal ACCUM. TOTAL Rate display has flashing SEC, MIN, HR or DAY followed by up to 5 digits of rate programmable for up to 3 floating decimal places. Ltr RATE The 8 digit Total display is push button or remote resettable and can be programmed for up to 3 decimal places. TOTAL lbs Ltr / SEC ( litres / second ) Ltr RATE Operation 6 2.6 Keypad function matrix 3. INSTALLATION 3.1 Remote Mounting 7 Installation 3.1 Remote Mounting (continued) KEY FUNCTION IN OPERATING MODE FUNCTION IN PROGRAM MODE Toggles between Rate & resettable Total displays. Resets the resettable total display to zero when it is being displayed. No function No function 1) Pressing the Prog. & Rate/Total keys for 5 seconds enters you into the program mode. 2) Displays model & software revision No. 1) Each press steps you through each level of the program chart. 2) Holding for 3 seconds fast tracks to the end of the program from any program level. No function Selects the digit to be set, the selected digit will be flashing indicating that it can be incremented. No function Increments the selected digit each time that it is pressed. Displays Accumulative Total when pressed. ( refer clause 2.1 for options ) No function ACCUM TOTAL RATE TOTAL RESET PROGRAM ENTER Surface mount footprint (use 4 screws supplied ) Wall mount using optional bracket set ( P/No. AWM ) 18 mm ( 0.7 ) 96 mm ( 3.8 ) 42.6 mm ( 1.67 ) RATE TOTALISER RATE TOTAL ACCUM TOTAL PROGRAM ENTER gal RUN ACCUM. TOTAL STOP BAT LOW HIGH RESET * order Pipe mount kit P/No. APM comprising two brackets, screws and worm drive clamps. Conduit entries have an integral moulded seal, to remove break seal out using suitable lever ( eg. screwdriver or rod ) * Horizontal pipe mount * Vertical pipe mount RATE TOTALISER RATE TOTAL ACCUM TOTAL PROGRAM ENTER gal RUN ACCUM. TOTAL STOP BAT LOW HIGH RESET Panel mount Cut a 106.5mm (4.2 ) diameter hole in panel Installation 8 3.2 Flowmeter connections - unpowered sensors ( for I.S. installations refer to I.S. supplement ) 9 Installation 3.2 Flowmeter connections - powered sensors ( for I.S. installations refer to I.S. supplement ) 1. Reed switch ( 200hz max.) DIP switch 1 & 2 are on 6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input A Flow Input B 3 2 1 ON 3 2 1 ON Ground screen at -0V (5) 2. Voltage Pulse ( & pulse wires ) All DIP swithes off S N 1.1 ~ 30 Vdc 6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Ground screen at -0V (5) + - 3. Coil ( Turbine & paddle style flowmeters minimum 15mV p-p ) All DIP switches off (position switch 1 ON if unit is effected by line noise) use twisted pairs 6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Switch 2 : ON engages 1 meg pull up resister Switch 3 : ON engages 820 pull down resister Flow input A & B switch functions Terminals 1, 2 & 5 replicate terminals 3, 4 & 5 for dual flow inputs Switch 1 : ON engages 0.01f capacitor to suppress reed switch bounce Flow Input A Flow Input B 3 2 1 ON 3 2 1 ON 4. Hall effect ( 5~24Vdc open collector ) DIP SW2 (pull up) is on Hall effect Reg. Vdc _+Vdc supply - 0V ground + Signal out 6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Ground screen at terminal 5 5. Namur ( inductive proximity switch ) NOTE : Limit supply to 8.5Vdc through an approved barrier for intrinsically safe NAMUR proximities DIP SW3 (pull down) is on NAMUR Inductive Proximity - + Reg. Vdc _+6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Ground screen at terminal 5 6. Current modulated pulse ( 4mA to 20mA pulse amplitude ) NOTE : Position a 100, W Resistor across terminals 3 & 5 DIP switches off - + Coil with pre-amp current modulated B A Reg.Vdc _+6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Ground screen at terminal 5 Installation 10 3.3 Wiring connections ( for I.S. installations refer to I.S. supplement ) External DC powering required for powered flow sensors, flow alarms or pulse outputs & dual flow inputs. Powering via 4~20mA loop ( Negative referenced ) Powering via 4~20mA loop ( Positive referenced ) Wiring requirements : Use multi-core screened twisted pair instrument cable ( 0.25 0.5mm2 ) for electrical connection between the RT and any remote flowmeter or receiving instrument. The screen needs to be earthed to the signal ground of the receiving instrument only to protect the transmitted signal from mutual inductive interference. Instrument cabling should not be run in a common conduit or parallel with power and high inductive load carrying cables, power surges & power line frequencies may induce erroneous noise transients onto the signal. Run instrument cables in a separate conduit or with other instrument cables. 11 Installation Pulse & Alarm Outputs Current Sinking outputs ( NPN ) Current sinking derives its name from the fact that it sinks current from a load. When activated the current flows from the load into the appropriate output (7,13 & 14). Driving a logic input The output voltage pulse is typically the internal voltage of the load. The load would normally have an internal pull up resistor on its input as shown. Driving a coil - - - - - - - The NPN style of output is to be used when diving a coil. The coil load is obtained by dividing the coil voltage by coil impediance ( D ), is expressed in amps & is not to exceed 0.1A. The coil voltage is connected across & must match the RT supply voltage & the output (7,13 & 14). Current Sourcing outputs ( PNP ) Current sourcing gets its name from the fact that it sources current to a load. When activated the current flows from the output (7,13 & 14) into the load. When wired as below the output voltage pulse is the supply voltage of the load. The load would normally have an internal pull down resistor on its input as shown. CAUTION : Avoid using low cost digital switch mode power packs 8~24Vdc regulated supply _ + +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 6 5 4 3 2 1 7 Loop load specification : R = (V 10) / 0.02 where : V = loop voltage, R = max. load regulated 12~28 Vdc Load + _ _+6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 3 2 1 ON 3 2 1 ON Hall effect Vdc supply - Negative + Signal out Optional wiring Shows powering of a Hall Effect device using the loop power source if required. Optional wiring When wired in this manner the one loop power supply (limited to 24Vdc) may be used to also power active flow sensors, scaled pulse & alarm outputs at terminals 7, 13 & 14 & / or multiple RTs if required. regulated 12~28V Load + _ _+ +8~24Vdc in Pulse output -0V (ground) Flow Input A -4~20mA output-0V (ground) not used+4~20mA outputLow flow alarm 8 9 10 11 12 13 14 High flow alarm not used Flow Input B 6 5 4 3 2 1 7 Set jumper(s) to NPN _ logic input (load) + OR coil +8~24Vdc in Pulse output -0V (ground) -0V (ground) Low flow alarm High flow alarm 8 9 10 11 12 13 14 0 0 0 PNP NPN 13 0 0 0 14 SPO scaled pulse 7A REP repeater pulse PNP NPN 0 0 0 7B Set jumper to NPN - + 6 5 4 3 2 1 7 NPN Set jumper(s) to PNP 6 5 4 3 2 1 7 +8~24Vdc in Pulse output -0V (ground) -0V (ground) Low flow alarm High flow alarm 8 9 10 11 12 13 14 PNP NPN 0 0 0 13 0 0 0 14 SPO scaled pulse 7A REP repeater pulse PNP NPN 0 0 0 7B Set jumper to PNP - + PNP Do not tie 0 volts of the logic input to 0 volts of the RT when wired in PNP configuration _ logic input (load) + Programming 12 4. PROGRAM PARAMETERS Note: The FRT defaults out of the program mode if no programming entries are made after 4 minutes. 4.1 PIN No. Program Protection Any user defined PIN number other than 0000 will engage the program protection feature, failure to input the correct PIN number will deny the ability to change any of the program parameters but will allow the user to step through and view the existing program parameters. Only one PIN number may be set but this can be changed at any time after gaining access through PIN entry. A second back up PIN number is installed at the factory should the programmed PIN be lost or forgotten. ( refer bottom of page 17 for the back up PIN No. ) 4.2 Resetting Accumulated Total Resetting the accumulated total can only be done at level 2 (L2) in the program mode. 4.3 Engineering Units ( refer clause 1.4 ) Select from available Engineering units to right of the display. For other engineering units set display to show no engineering units & program a suitable K-factor. 4.4 K-factor (scale factor) Enter K-factor starting with the most significant number, up to 7 whole numbers & 3 decimal numbers can be entered. Trailing decimal numbers move into view as digits to the right are progressively selected, any significant digits which may move from view remain functional. 4.5 Rate conversion factor A rate conversion feature is available & is explained at level 6 in the program chart (page 14). When enabled the analog output under rate conversion needs to be programmed in relation to the TOTAL engineering units. 4.6 Rate dampening Dampening is available to smooth out fluctuating flow input signals in order to provide a stable rate display & analog output. Most input signal are reasonably stable and need only a low setting value of 40 to 70 ( see response graph on page 19 ). 4.7 Low frequency cut-off This feature is explained in clause 2.4 ( page 5 ). 4.8 Pulse Outputs ( for this feature the RT must be externally powered as per page 10 ) The pulse output is link selectable as a scaleable pulse or non-scaled repeater pulse & NPN (current sinking) or PNP (current sourcing) style pulse capable of switching up to 1 amp. Pulse scaling, when selected, is set as the number of litres / gallons etc. per output pulse Eg. 0.1 litres/pulse, 10 litres/pulse, 100 gallons/pulse. Range is 0.1 - 9999.9 Eng.unit/pulse. The totalising display visually slows to two updates/sec. if the scaled pulse output is selected. The pulse width (pulse duration 1:1) automatically adjusts to the output frequency defaulting to a maximum pulse width of 300 milliseconds at frequencies below 1.66hz. To calculate pulse width at higher frequencies use: 1000 (hz x 2) = pulse width in milliseconds. 4.9 Non Linearity Correction ( NLC ) - Linearisation Linearisation enables the instrument to correct for known inaccuracies in a flowmeter thereby improving the overall accuracy and in many cases increasing the effective flow range (turndown) of the flowmeter. Refer to program level L12, page 15 for setting NLC points. NLC can be used without external power however, battery life is reduced according to usage. 13 Programming 4.10 Presetting battery power levels When the instrument is operated under battery power only a special Power Mode program option will appear at level 13 within the programming routine. A choice of three battery power modes enable maximisation of the battery life according to operational requirements: Ultra Power Save: Typically selected if reading the register infrequently. The display scrolls a Prompt PRESS ANY KEY, when a key is pressed display wakes up for 4 minutes then returns to sleep mode* greatly extending the battery life. Standby : Display becomes active whenever a key is pressed or product flows through the flowmeter. Display returns to sleep mode* after 4 minutes of no flow input or key actions, prompt then returns to PRESS ANY KEY. Continuous: Display is active at all times resulting in reduced battery life. Display reverts from Rate to Total after 4 minutes to reduce battery draw. * In sleep mode (and programming mode) flow is always continually totalised. When the battery voltage is low a battery low indicator will appear on the display. 5. ADDITIONAL PROGRAM PARAMETERS 5.1 Analog Output ( loop powered ) The loop powered 4~20mA output can be spanned anywhere within the flow meter range. Testing the current loop is available during programming when 4mA will output at programming level L15 and 20mA will output at level L16 (page 16). ). Note. If using the Rate Conversion Factor (RCF) the span for 20mA must be set in relation to the total units, not the rate units. 5.2 Flow Alarms ( The FRT must be externally powered as per page 10 ) Two flow alarm FET (transistor) outputs may be programmed for Low & High flow alarms. 5.3 Flow Alarm Deadband Alarms are NPN/PNP link selectable. An adjustable deadband (reset differential) provides a trip buffer zone about the set point in order to overcome alarm chattering when the flow rate is fluctuating close to the alarm set point. Deadband is entered as % of each set point value (refer to page 16 for an example). 5.4 Dual Flow Inputs (see also page 20 for complete description) When externally powered at terminals 5 & 6 the RT accepts inputs from two sources (input A & input B), a separate scaling factor is entered for the second flow input, the instrument is then programmed for one of the dual input functions of A+B, A-B or AB (ratio). A+B Both inputs are added and displayed as one for Rate & Totals. A-B Input B is subtracted from input A & the difference is displayed for both Rate & Totals. AB Totalises A & B separately & Rate is a function of AB to give instantaneous ratio. Note : - When using A & B inputs the functions of Scaled Pulse output, Alarm set points and the Analog output are relevant to resultant computation between A & B. - The analog output of function AB can be used as an input for ratio control. Programming 14 6. PROGRAMMING 6.1 Program levels 1~7 15 Programming 6.1 Program levels 8 ~ 13 press Prog. key to step through program levels PROG continued program return if PIN protected L3 SET ENGINEERING UNITS ENG UNIT Ltr gal m3 Ibs kgs (none) L2 RESET ACCUM TOTAL Y / N RESET Y - N L5 SET DECIMAL POINTS DPt TOTAL 0 0.0 0.00 0.000 DPt ACCUM TOTAL 0 0.0 0.00 0.000 DPt RATE 0 0.0 0.00 0.000 L1 CHANGE PIN No. Y / N NU PIN Y - N PIN * * * * YES NO L4 ENTER NUMBER PULSES PER Ltr m3 kg gal Ib (unit of measure) 0000000.001 ~ 9999999.999 Saves & exits program YES L7 SET TIME BASE FOR RATE Ltr gal etc / SEC MIN HR or DAY L6 RATE CONVERSION Y / N RATECON Y - N NO RT12 V3.2 HOLD 3 2 1 PROGRAM MODE ENTERED TESTING DISPLAY 88888888 INVALID PIN VIEW EXISTING PROGRAM DETAILS ONLY if incorrect PIN No. is entered K-factor (scale factor) is the number of pulses per unit volume or unit mass eg: 20.465 pulses / litre, gallon, kg etc. R 0000.001 ~ 9999.999 WARNING on rate conversion factor (RCF) This feature need only be programmed when the total & rate engineering units are to be different. eg: m3 for total and litres for rate The conversion factor is the number needed to convert to the required rate unit, some examples are: Total unit Rate unit Conversion factor Cubic metres US Barrels Imp. gallons 1000.000 42.000 4.546 Litres / USgal / Litres / END Y - N NO YES PROG RATE hold Program & Rate keys for 5 secs to enter the program PIN * * * * ENTER PIN L8 SET RATE DAMPENING DAMP 00 ~ 99 RATE 1) Any number up to 10 frequency points of non-linearity can be programmed with point 0F being the pulse output frequency at the lowest flow rate. 2) If any frequency point is set to zero Hz then all remaining NLC points up to point 9F will automatically assume the last entered NLC K-factor and the program will advance to the next level. This feature simplifies programming when not all points of correction are used. 3) Linear interpolation is used between frequency points, except above the last entered frequency where the last entered NLC K-factor is applied. Non-linear correction (NLC) ( overrides K-factor set at L4 ) 1) ULTRA POWER SAVE 2) STANDBY 3) CONTINUOUS ( refer clause 4.10 ) YES continued NO YES 9F 0000.0 (set output freq. at point 9) 000000.000 ( set K-factor at point 9 ) 10 points from 0F up to 9F L12 NON LINEAR CORRECTION NLC Y - N 0F 0000.0 (set output freq. at point 0) 000000.000 ( set K-factor at point 0 ) 1F 0000.0 (set output freq. at point 1) 000000.000 ( set K-factor at point 1 ) YES L10 OUTPUT PULSE REQUIRED Y / N PULSE Y - N NO L11 ENTER No. OF gal - litres etc PER OUTPUT PULSE OP XXXX . X NO Low frequency cut-off The low frequency cut-off is generally set to 0.0Hz (disabled) for most applications other than those described at clause 2.4 on page 5 L13 CHANGE POWER MODE Y / N CHANGE Y - N (applicable under battery only) HERTZ 0.0 ~ 9.9 L9 SET LOW FREQUENCY CUT-OFF program return Programming 16 6.2 Program levels 14~24 17 Programming 6.4 Program detail record 1) Low flow alarm occurs when the flow falls below the set point, High flow alarm occurs when the flow goes above the set point. 2) Deadband (Reset Differential), provides a buffer zone about the alarm set point in order to avoid alarm output chattering on & off when the flow rate is hovering about an alarm set point. The % deadband applies above the Low set point and below the High set point. Deadband is set as a percentage of each set point. Eg: 5% deadband at a low alarm set point of 100 L/hr will cause a low alarm when the flow drops to 100 L/hr, the alarm will not switch off until the flow increases above 105 L/hr. Alarm outputs YES L14 ANALOG OUTPUT REQUIRED Y / N 4 ~ 20mA Y - N L15 ENTER FLOW RATE AT 4mA XXXXX.XXX LOW L16 ENTER FLOW RATE AT 20mA XXXXX.XXX HIGH program return YES L17 ALARM OUTPUTS REQUIRED Y / N ALARMS Y - N L24 SET DUAL INPUT FUNCTION A + B A - B A B L23 ENTER NUMBER PULSES PER Ltr m3 kg gal lb (unit) FOR INPUT B 00000.001 - 9999999.9 L22 DUAL INPUTS REQUIRED Y / N DUAL Y - N L18 ENTER FLOW RATE LOW ALARM XXXXX.XXX LOW L20 ENTER FLOW RATE HIGH ALARM XXXXX.XXX HIGH L19 ENTER LOW ALARM DEADBAND % BAND XX % LOW L21 ENTER HIGH ALARM DEADBAND % BAND XX % HIGH YES NO NO NO TIP: holding the prog. key for 3 secs fast tracks to the END of the program PROG Your back up 4 digit PIN number is 1820 To remember consider the model No. RT - R is the 18th & T the 20th letter of the alphabet. Pencil your program details here K = Units / Sec Min Hr Day L7 User selected PIN No. K-factor (scale factor) Engineering units Time base for Rate L1 L4 L3 RCF= yes no Rate conversion factor L6 L8 Rate dampening Decimal for Accum. total Decimal for Rate Decimal for reset Total L5 4mA @ 20mA @ @ % @ % yes no yes no yes no A+B A-B AB K = L14 L17 Alarm outputs L15 L16 L20 L21 L18 L19 - high deadband - low set point - low deadband - high set point Analog output - zero set point - span set point Dual flow inputs - K-factor for B input - dual input function L22 L23 L24 Ultra save Standby Continuous L13 Power mode 3F Hz K-factor = 4F Hz K-factor = 5F Hz K-factor = 6F Hz K-factor = 7F Hz K-factor = 8F Hz K-factor = 9F Hz K-factor = 2F Hz K-factor = 1F Hz K-factor = 0F Hz K-factor = yes no L12 Non linear correction - frequency 0 - frequency 1 - frequency 2 - frequency 3 - frequency 4 - frequency 5 - frequency 6 - frequency 7 - frequency 8 - frequency 9 percentage percentage 0 0.0 0.00 0.000 0 0.0 0.00 0.000 0 0.0 0.00 0.000 L11 pulse value = yes no Pulse output Hertz = L9 Low frequency cut-off L10 051015202530354045505 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95RT DAMPENING VALUERESPONSE TIME (seconds)Response curve to 90% of actual f low rate Response curve to 99% of actual flow rate Terminal designation 18 7. TERMINAL DESIGNATION Terminal layout - links & remote switch inputs 19 Rate dampening Rate dampening value verses time to reach new reading ( for an instantaneous change in actual flow rate ). Terminals 1, 2 & 5 replicate terminals 3, 4 & 5 for dual flow inputs Terminal -0V (ground) 8 not used 9 not used 10 -4~20mA output 11 +4~20mA output 12 Low flow alarm 13 High flow alarm 14 Terminal 2 3 4 6 +8~24Vdc in 7 Pulse output 5 -0V (ground) Flow input B Flow input A 1 LINKS 13 & 14 select NPN or PNP style alarm outputs 13 PNP NPN 14 SER. ON1 2 3A ON1 2 3B 7A 1 2 3 4 5 6 7 14 13 12 11 10 9 8 Inhibit total switch ( clause 2.5 ) REP (repeater pulse) SPO (scaled pulse) 0 0 0 PNP NPN 7B LINK 7B Select NPN or PNP style pulse output LINK 7A select SPO or REP pulse output ( see clause 4.8 ) SWITCH 1 : ON engages 0.01f capacitor to suppress reed switch bounce SWITCH 2 : ON engages 1 meg pull up resister SWITCH 3 : ON engages 820 pull down resister 0 0 0 REMOTE KEYS reset rate / total program accum. total use momentary action switches 0 0 0 battery Flow input conditioning DIP switches Dual flow inputs 20 Dual flow inputs When externally powered at terminals 5 & 6 the FRT provides a dual flow input feature which can be configured for one of three available functions of A+B, A-B or AB (ratio). The dual flow inputs are referred to as INPUT A at terminals 3 & 4 and INPUT B at terminals 1 & 2. Function A+B Both inputs are added together and displayed as one for Rate, Resettable & Accumulative Totals. Displays Rate : The total of A+B flow rates displayed as one rate. Reset Total : The total of A+B totals displayed as one total. Accum. Total : The total of A+B accum.totals displayed as one total. Outputs Scaled Pulse : Scaled pulse value is relative to the totalised values. Alarms : Alarms are taken relative to the displayed rate. Analog Output : 4~20mA output is proportional to the displayed rate. Function A-B Input B is subtracted from input A, the resultant is displayed as one for Rate, Resettable & Accumulative Totals. Displays Rate : The difference of A-B flow rates displayed as one rate Reset Total : The difference of A-B totals displayed as one total. Accum. Total : The difference of A-B accum.tot. displayed as one total. Outputs Scaled Pulse : Scaled pulse value is relative to the totalised values. Alarms : Alarms are taken relative to the displayed rate. Analog Output : 4~20mA output is proportional to the displayed rate. Function AB Input A is divided by input B, the resultant is displayed as an instantaneous Ratio, Resettable & Accumulative Totals are independently displayed for both A & B inputs. Displays Rate : The resultant Ratio between AB flow rates displayed as an instantaneous Ratio. Reset Total input A : The total of input A. Reset Total input B : The total of input B. Accum. Total input A : The Accumulative total of input A. Accum. Total input B : The Accumulative total of input B. Outputs Scaled Pulse : The scaled pulse output relates to input A . * Alarms : Alarms are taken relative to the displayed ratio. * Analog Output : 4~20mA output is proportional to the displayed ratio. Note: The alarm and analog outputs for the AB function are set in the initial stages of programming in relation to rate units eg: setting the analog output range to 4mA = 00.000 litres/min and 20mA = 10.000 litres/min, the analog output will be proportional to the ratio rate display of 0.000~10.000 ( eg. 4mA @ 0.000 and 20mA @ 10.000 ). The same set up analogy applies to the alarm settings. Index 21 8. ALPHABETICAL INDEX B Battery power levels 13F Flowmeter connections 8, 9 Flow rate 5, 12E Engineering units 12 External DC powering 4,10N Non linear correction 12M Model number designation 2 Mounting options 6, 7K Keypad functions 6 K-factor (scale factor) 12, 14 Presetting battery power levels 13P PIN number protection 12 Program detail record 17 Programming 14 ~16 Pulse outputs 11, 12A Accumulative total Alarm deadband Analog output Alarm outputs 11,513 13 13 Decimal point Displays D DC power 10 Dual flow inputs 13, 20144S Scale factor (K-factor) Scaled pulse output 11, 12 Specifications 123T Terminal designation 18 Terminal layout 18R Rate conversion factor 12, 14 Resettable total 5 Rate dampening 19 Rate display 5 Remote switch inputs 18 Rate time base 4, 14 Resetting accumulative total 1212,I Input signals 8, 9 Installation 6 ~ 11 Inhibit totals 5, 18 Operation 5 Output selector links 18O Overview 4L LCD displays 4 Low frequency cut-off 5 Loop powering Link selectors (for outputs) 1810W Wiring of flowmeter inputs 8,9 Wiring of analog output 10 Wiring to external supplies 10 Wiring requirements 10 Wiring of pulse outputs 11