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Objective “Lean Manufacturing” “M L S – Introduction”

A Better Way to Administer Production

and Control Inventory

www.dhmcons.com

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Is a specialized application for Manufacturing Firms based on “Lean-Manufacturing” concepts His main objective is to Reduce Operational and

Inventory Costs Can administer all the Productive Cycle

(Forecast, Planning, Scheduling, Control, Certification) and Control the Inventory

MLS Introduction What Is

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MLS Introduction Environment

If the company information system is based on Excel or an accounting software with little manufacturing capabilities, “As Long As The Business Does Not Grow” that system is a reasonable tool for handling the manufacturing information But there’s the problem:

How Long Can The Business Stay The Same?

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MLS solution is designed for dynamic, projected companies His technology is based on Microsoft standards and

utilizes PC’s with Windows 7 or XP Robust and agile, MLS is a full manufacturing

solution that supports any type of process (Lean, Discrete, Repetitive and “To-Order’) across a large range of industrial sectors

MLS Introduction Environment

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MLS Introduction Administer your Production "Visually"

Forget About Papers & More Papers Circulating All Over Your Plant

Manufacturing Lean

System Forget About Weekly

Production Planning & Re-planning

Forget About Costs Linked To In Process Inventories

Forget About Never-ending MRP Running

Know In Advance Your Production Capacity

Restrictions

Forget About The Strictly Production Follow-up

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Is a full and on-line solution that follow the “Lean Manufacturing” principles and the “Supply Chain Operations Reference” (SCOR) model which Identify, Focuses and Administers (Granting a Cost Reduction) the Five Key Processes: ° Plan, ° Source, ° Make, ° Deliver, ° Return.

MLS Introduction Powerful and Complete

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MLS Introduction SCOR Model

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“Small – Medium” and eventually the “Big”

Those whose Products are “Manufactured” through a Sequence of “Operations”

MLS Introduction Companies Type That Can Use It

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5’’ => a 10’’

4’’ => a 15’’

(PCT)

6’’ => a 11’’

2’’ => a 2’’

5’’ => a 5’’

“Assembly / Project / Stock”

MLS Introduction Main Production Type That Can Use It

“Operations” Sequence Sample

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“Sequential”

MLS Introduction Main Production Type That Can Use It

“Operations” Sequence Sample

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MLS Introduction Companies Type Sample

01 AERONAUTICS AND AEROSPACE 02 AUTOMOTIVE 03 BATTERIES AND ACCUMULATORS 04 CABLES AND ELECTRIC AND PHONE WIRES 05 CHEMISTRY AND PHARMACOLOGY 06 CLOTHING 07 COLORS, VARNISHES AND ENAMELS 08 CONSTRUCTION AND PUBLIC WORKS 09 COSMETICS 10 ELECTRIC AND ELECTRONIC INSTRUMENTATIONS 11 FOOTWEARS AND SKINS 12 FURNITURES 13 HOME APPLIANCES 14 INDUSTRIAL MACHINERY 15 INSTRUMENTATIONS FOR ILLUMINATION 16 MINERAL WATHERS AND NATURAL OR WITH GAS DRINKS 17 NUTRITIOUS AND RESTORATION 18 SANITARY AND PLUMBING FIXTURES 19 TOYS AND GAMES

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“To Have” Means “To Have” Does Not Means Designed from the User point of view

Simple and User Friendly

Efficient and Efficacy

Only with the Necessary Information

Information in Explicit format

The “Belief” That Guide Our Applications Conditio Sine Qua Non

To Declare to “Have” something doing a Function, >>> Is Not Enough <<<

Designed from the Informatics point of view

That you need a Master Degree

Sophisticated (Synonym Of Complicated)

To Overwhelm the operator with Information

Information that must be Decrypted

The Operator Has Not Time For «Games» – The Operator Must Work

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Directly Convertible Into Money Indirectly Convertible Into Money Reduces / Eliminates In Process Inventories

Eliminates the Weekly Production Schedule

(Man-Hours)

Reduces the Supervision Process Time (Man-Hours)

Reduces / Eliminates Hardware and Software dedicated to the Process Control

Reduces the Manual Inventory Transactions (Man-Hours)

(A Lot of Transactions can be Created Automatically with the Pick-List)

MLS – Why You Must Use It Main Saves Reachable

With The Chameleon *1 Module

Reduces and Speed up the MRP Administration (Less Structure Levels or Structures Totally Flat)

Permits Capturing New Customers (Those that Works with “Variable Demand” / “High-Mix”) where Is Not Feasible to Use the Kanban

Can Coexist without Conflicts with the MRP (They Complements Each Other)

It is possible to connect for example the “Stack Light Tower” easing the “Visual Administration (ANDON)”

*1 This module, give a “Best-In-Class” solution in the Manufacturing World

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Future Past

MRP II (Mass Manufacturing)

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Do 10 Move 10 (1’ Per Pce)

A B C

Cycle Time= 30 Min

A B C

Cycle Time= 12 Min

Do 1 Move 1 (1’ Per Pce)

Kanban (Lean Manufacturing)

Chameleon (QRM)

MLS Introduction Toward The Flexible Manufacturing

With The Chameleon Module

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Eliminates the Weekly Production Schedule (Man-Hours)

Reduces the Supervision Process Time (Man-Hours)

Reduces / Eliminates Hardware and Software dedicated to the Process Control

Reduces the Manual Inventory Transactions (Man-Hours)

(A Lot of Transactions can be Created Automatically with the Pick-List)

Reduces and Speed up the MRP Administration (Less Structure Levels or Structures Totally Flat)

Can Coexist without Conflicts with the MRP (They Complements Each Other)

It is possible to connect for example the “Stack Light Tower” easing the “Visual Administration (ANDON)”

Directly Convertible Into Money Indirectly Convertible Into Money With The Kanban Module

MLS – Why You Must Use It Main Saves Reachable

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With The Finite Loading MRP “Automatic” *1

Evidences the Bottle Necks Shows for Each One: Part Number, Day, Quantity, Needed Capacity, Easing the Problem Resolution It is possible to connect for example the “Stack Light Tower” easing the “Visual Administration (ANDON)”

Directly Convertible Into Money Indirectly Convertible Into Money Reduces / Eliminates In Process Inventories

Eliminates the Weekly Production Schedule

(Man-Hours)

Reduces the Supervision Process Time (Man-Hours)

Reduces / Eliminates Hardware and Software dedicated to the Process Control

Reduces the Manual Inventory Transactions (Man-Hours)

(The Transactions can be Created Automatically with the Pick-List)

*1 This module, give a “Best-In-Class” solution in the Manufacturing World

MLS – Why You Must Use It Main Saves Reachable

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Future Past

MRP (Infinite Loading)

Do 10 Move 10 (1’ Per Pce)

A B C

Cycle Time= 30 Min

MRP CF (Finite Loading)

Do 10 Move 10 (1’ Per Pce)

A B C

Cycle Time= 30 Min

Ok Shortings

MRP II (Infinite Loading)

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MLS Introduction Toward The Flexible Manufacturing

With The Finite Loading MRP “Automatic”

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At The General Level

Is Truly Easy to Use (Thanks to his Internal Engineering)

Is Implementable in a Short Time (Thanks to his Easy to Use Feature)

Is a Very Economic Solution on the Software Side

Is a Very Economic Solution on the Hardware Side

Directly Convertible Into Money Indirectly Convertible Into Money

MLS – Why You Must Use It Main Saves Reachable

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General Menu MLS Introduction