Dell Computer Systems

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    A Supply Chain Case

    Study on

    Ish GirwanKumar AbhishekMayank KumarPratyush RajSaurabh Singh

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    Mission Statement

    In the words of Michael Dell-

    "Dell's mission is to be the most successful

    computer company in the world at delivering

    the best customer experience in markets weserve

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    Company Background

    y Founded in 1984 by Michael Dell

    y Emerged as the leading PC supplier in India (in the year2010 with 15.2%

    y market share followed by HP-14.3% )

    y 2nd in global PC supply with 16% market share, next onlyto HP(19%)

    y Known for its highly appreciated supply chain

    y Efficient operational strategy which support cost cutting

    in productiony Among fortune 500 companies

    y Current worth is around $60 billion dollar

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    Market Share

    Indian Market

    Global Market

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    Snapshot of recent financial performance

    (in millions) FY11 FY10 Change FY11 FY10 Change

    Revenue $15,692 $14,900 5% $61,494 $52,902 16%

    Operating

    Income

    (GAAP)

    $1,145 $510 124% $3,433 $2,172 58%

    Net Income

    (GAAP)

    $927 $334 177% $2,635 $1,433 84%

    EPS (GAAP) $0.48 $0.17 182% $1.35 $0.73 85%

    Fourth Quarter Fiscal Year

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    Dells supply chain includes

    y Customers

    y Dells website/Dells Distributers/ Retail Distributers

    y Dell Assembly plant

    y Dells Suppliers

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    He orders dell PC on internet

    Do I need a

    Computer?I think I

    do

    Yippee.!!

    !

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    Highlights of Dell SupplyChain(Earlier)

    y Implemented Direct sales strategy

    y A combination of Push(Suppliers) & Pull(Customers) strategy

    y Used to keep its inventory to a minimum level (JIT)deliberately

    y Supplier integration which caused cost cutting

    y UsedAssemble to Order

    y Orders could be placed only through internet

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    Direct Sales

    y It helps to cut costs

    y Allows to build relationships with customers

    y Deliver exactly what the customer wants

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    Assemble-to-Order

    A Assemble-to-Order system allows Dell to:

    y Increase inventory velocity

    y Reduce inventory cost

    y Assemble exact what the customer wants

    y Minimize the need for forecasting

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    Supplier Integration

    Supplier Integration at Dell allows to:

    y Treat the suppliers as partners

    y Make combined efforts and investments to better the

    existing process

    y Facilitate better information flow within the supplychain

    y Undergo collaboration and thus create synergy

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    Customers

    y Customer base for Dell ranges from governmentinstitutions to individual buyers

    y Dell benefits from segmenting its customers as it

    helps in understanding the customer needs: whatand when

    y Direct Sales allows Dell to pass on the values to itscustomers

    y Dedicated Dell forums act as interface for interactionbetween customers and Dell executives

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    Problems In SupplyChain for Dell

    Some of the problems that crop-up are:

    y Thin inventory levels require very precise demandforecasts; a few years ago Dell over estimated the

    forecasts and it cost Dell heavily in terms ofinventory management

    y Dell did not have retail stores, in a few locations, tillsome time ago and that was also a problem because

    many customers want physically check the productbefore buying

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    Problems In SupplyChain for Dell

    y In the year 2006, Dell couldnt fulfill the overshootdemand of PCs in India.

    y Assembly Line: Dell had only one assembly line

    which is used for the production of both, low & highconfiguration PCs. As a result the net profit marginfor low configuration PCs was very low.

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    Solution Space

    y Reduce the dependability on the suppliers and shifttowards in-house production

    y Maintain sufficiently high inventory

    y Look for better methods of demand forecast

    y Make the product comparatively cheaper so thatpeople will choose Dell instead of other PCs and startordering via internet

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    Suggested Solution

    y Open new assembling plants in various parts of theworld. These centers will help to contain thefluctuation in demand

    y

    The supply chain should also have retail distributorsy For the customers of India & China, where the

    number of internet users are very low, it shouldaccept orders through retail distributors

    y There should be two assembly lines for the two typesof configurations . This will increase the fixed cost

    but decrease the variable cost and on a long run willcreate profit for the company

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