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Delft University of Technology Study of Asphalt Binders Fatigue with a New Dynamic Shear Rheometer Geometry Apostolidis, Panos; Kasbergen, Cor; Bhasin, A.; Scarpas, Athanasios; Erkens, S. Publication date 2018 Document Version Accepted author manuscript Published in Transportation Research Board 97th Annual Meeting Citation (APA) Apostolidis, P., Kasbergen, C., Bhasin, A., Scarpas, A., & Erkens, S. (2018). Study of Asphalt Binders Fatigue with a New Dynamic Shear Rheometer Geometry. In Transportation Research Board 97th Annual Meeting: 2018-1-7 to 2018-1-11, Washington DC, United States [TRB 18-02473] (Transportation Research Record). Transportation Research Board (TRB). Important note To cite this publication, please use the final published version (if applicable). Please check the document version above. Copyright Other than for strictly personal use, it is not permitted to download, forward or distribute the text or part of it, without the consent of the author(s) and/or copyright holder(s), unless the work is under an open content license such as Creative Commons. Takedown policy Please contact us and provide details if you believe this document breaches copyrights. We will remove access to the work immediately and investigate your claim. This work is downloaded from Delft University of Technology. For technical reasons the number of authors shown on this cover page is limited to a maximum of 10.

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Page 1: Delft University of Technology Study of Asphalt Binders ... · 2 37 Abstract: With the effort to predict precisely the lifetime of asphalt binders and subsequently 38 optimize their

Delft University of Technology

Study of Asphalt Binders Fatigue with a New Dynamic Shear Rheometer Geometry

Apostolidis, Panos; Kasbergen, Cor; Bhasin, A.; Scarpas, Athanasios; Erkens, S.

Publication date2018Document VersionAccepted author manuscriptPublished inTransportation Research Board 97th Annual Meeting

Citation (APA)Apostolidis, P., Kasbergen, C., Bhasin, A., Scarpas, A., & Erkens, S. (2018). Study of Asphalt BindersFatigue with a New Dynamic Shear Rheometer Geometry. In Transportation Research Board 97th AnnualMeeting: 2018-1-7 to 2018-1-11, Washington DC, United States [TRB 18-02473] (Transportation ResearchRecord). Transportation Research Board (TRB).Important noteTo cite this publication, please use the final published version (if applicable).Please check the document version above.

CopyrightOther than for strictly personal use, it is not permitted to download, forward or distribute the text or part of it, without the consentof the author(s) and/or copyright holder(s), unless the work is under an open content license such as Creative Commons.

Takedown policyPlease contact us and provide details if you believe this document breaches copyrights.We will remove access to the work immediately and investigate your claim.

This work is downloaded from Delft University of Technology.For technical reasons the number of authors shown on this cover page is limited to a maximum of 10.

Page 2: Delft University of Technology Study of Asphalt Binders ... · 2 37 Abstract: With the effort to predict precisely the lifetime of asphalt binders and subsequently 38 optimize their

1

Study of Asphalt Binders Fatigue with a New Dynamic Shear Rheometer Geometry

P. Apostolidis1, C. Kasbergen1, A. Bhasin2, A. Scarpas1,3, S. Erkens1 1

2 1 Section of Pavement Engineering 3

Faculty of Civil Engineering and Geosciences, 4 Delft University of Technology 5 Stevinweg 1, 2628 CN Delft, the Netherlands 6

7 2 Department of Civil, Architectural and Environmental Engineering 8

University of Texas at Austin 9 301 E Dean Keeton Stop, C1761 Austin, Texas 78712, the USA 10 11 3 Department of Civil Infrastructure and Environmental Engineering 12 Khalifa University of Science and Technology 13

Abu Dhabi, United Arab Emirates 14 15 Corresponding author: 16

P. Apostolidis 17 E-mail: [email protected] 18

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Total Number of Words 30

31 Words in abstract = 229 words

Words in text = 3949 words Words in references = 730 words Figures (10x250) = 2500 words equivalent

Total = 7408 words equivalent

32 Submitted for presentation for the 97nd meeting of the Transportation Research Board and 33

publication for the Transportation Research Record: Journal of the Transportation Research 34 Board. 35 36

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Abstract: With the effort to predict precisely the lifetime of asphalt binders and subsequently 37 optimize their utilization in a more economical way, the objective of this study was to introduce 38

a new methodology to improve the fatigue characterization of asphalt binders through a new 39 dynamic shear rheometer (DSR) sample testing geometry. Initially, numerical analyses were 40

performed to study the geometry-related issues of standard DSR sample on time sweep tests and 41 assisted on the effort to increase the understanding of DSR damage phenomena of asphalt 42 samples. On the basis of these numerical analyses, a new testing geometry, the parallel hollow 43

plate, was developed and its test results compared with the standard sample testing geometry. A 44 single type of asphalt binder was assessed using amplitude sweep tests. The obtained results 45

demonstrated a significant difference between the fatigue of the two sets of DSR sample 46 geometries. On the basis of these, time sweep tests were conducted for the same sample 47 geometries and the results demonstrated that the new testing geometry yields material response 48

consistency under different loading conditions. The lifetime prediction of the standard parallel 49 plates showed a significant difference with the newly developed DSR sample testing geometry 50

by overestimating the total number of cycles until asphalt binder failure. The new testing 51 geometry allowed the isolation of the damage area of asphalt binder by localizing the shear 52 stresses in the samples’ periphery. 53

54

55

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1. INTRODUCTION 56 Due to the extremely complex nature of asphalt binders, it is difficult for the infrastructure 57

designers to accurately predict the lifetime of the pavement structures. Taking into account the 58 higher and heavier traffic on the highways in the last decades, the implementation of new asphalt 59

binders for the highway network has been increased remarkably resulting in higher initial costs 60 for the pavement construction. Also, difficulties have appeared to estimate serviceability and to 61 plan maintenance operations during pavements service life. Various parameters affect the 62

performance prediction of asphalt binders and instead of the progress in the testing techniques, 63 the challenge of precisely characterizing the binders fatigue life still needs to be addressed. 64

Fatigue damage as one of the main asphalt binders distress modes can be described as the 65 material degradation process because of repeated loading by which the micro-cracks grow and 66 the coalescence to macro-cracks. Typically, fatigue in asphalt mixes is studied by subjecting the 67

test material to some form of cyclic stresses at a lower level than the ultimate strength and then 68 determining the relative change in their mechanical properties, such as stiffness and strength. 69

Therefore, having a test method that can predict the mechanical degradation of material, will 70 allow the understanding of the exact damage mechanisms in detail and subsequently to optimize 71 the utilization of asphalt binders in a more feasible way. 72

However, the asphalt binder fatigue characterization is not an uncharted territory for the 73 paving industry. Several laboratory studies have been conducted to provide understanding of the 74

degradation mechanism due to repeated stresses and ranking of the binders’ susceptibility to 75 resist these stresses. Unfortunately, the results from the tests are not predicting precisely the field 76 performance of asphalt mixes. As a result, the need for improvement of testing methods for 77

quality control of asphalt binders in terms of lifetime estimation has been increasing. Dynamic 78 shear rheometer (DSR) has been introduced to be used for fatigue characterization binders (1-3). 79

Nevertheless, a satisfactory link between the measured binder fatigue response with using DSR 80 and the potential field material performance over a range of various operational conditions is still 81 under investigation. 82

Within this framework, a study has been initiated to evaluate a potentially more appropriate 83 DSR fatigue testing method. The new Parallel Hollow Plate (PHP) system was designed and 84

developed with an outer diameter of 25 mm, as the standard geometry of Parallel Plates (PP) of 85 DSR, but with a concentric hollow area of 19 mm diameter and 0.1 mm depth. After filling the 86 inner hollow area with a silicon paper, the new testing system was used to explore the impact of 87

mechanical performance of asphalt binder. For the selected new geometry system, after carrying 88 out assessment of the repeatability of the test results, different dynamic shear measurements were 89

conducted to evaluate the material response. The experimental results demonstrated the 90 important variations on the binder performance at low and high cyclic torque level tests between 91 the new and the standard DSR apparatus. This comparison underlines the significance of the 92

geometry for DSR plates for a more accurate material characterization and the upcoming need to 93 minimize the geometry-related issues by localizing the shear damage in the tested material. 94

95 2. FATIGUE IN ASPHALT BINDER 96

Fatigue damage in asphalt is the material degradation due to repeated loading by which the 97 cracks grow and the material losses its capability to resist more loads. Significant effort has been 98 spent on evaluating the asphaltic materials fatigue life and thus several methods have been 99

developed through this process. These methods differ mainly in terms of the fatigue damage 100 approaches and testing configurations, such as the sample geometry, loading conditions, etc. 101

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Herein, emphasis is given in assessing the fatigue performance of asphalt binders and for this 102 reason the state-of-the-art of DSR utilization as fatigue characterization tool is discussed. 103

104

2.1 Fatigue Damage Approaches 105 Fatigue life of asphalt binders has been thoroughly examined and several approaches, such as, 106

energy-related, mechanistic approaches and phenomenological, have been utilized to evaluate the 107 material response under cyclic load repetitions and to determine the remaining life of the 108 material. 109

Among the energy-related approaches, the energy ratio as function of the number of cycles 110 and the complex shear modulus for the different controlled modes has been applied as fatigue 111

life criterion (4). Especially, in the stress controlled mode, fatigue life of the material is defined 112 as the point when the energy ratio reaches the peak in the relationship of energy ratio versus the 113 number of cycles. On the other hand, in the strain controlled mode, the fatigue life is defined as 114

the number of load cycles at which the slope of energy ratio deviates from a straight line. 115 Another energy approach is the dissipated energy ratio which is defined as the ratio of the 116

difference between the dissipated energy for the successive load cycles to the dissipated energy 117 of the previous cycles (5, 6). The dissipated energy ratio is the area inside the hysteric loop (7, 8) 118 and the fatigue life of the material is considered as the transition point where the dissipated 119

energy ratio starts to increase rapidly from an approximately constant value (6). Similarly, the 120 dissipated strain energy approach has been used by converting the actual strain to an equivalent 121

pseudo-strain in order to remove the viscoelastic contribution (2, 9) and to quantify the damage 122 manifestation using mechanistic approaches, such as continuum damage and fracture mechanics 123 (10-12). 124

Finally, phenomenological approaches are the most used to define the fatigue life. One 125 example of such an approach is the determination of the fatigue as the number of cycles when 126

the complex modulus decreases to 10 % and 50% of the initial complex modulus for stress and 127 strain controlled testing modes, respectively (13, 14). However, the failure criterion of 50 % 128 complex modulus reduction is irrelevant to the damage accumulation since this value is arbitrary 129

and varies at different loading modes. Others considered fatigue life of asphalt as the point at 130 which the stress level changes rapidly (15) but this approach is sensitive to the test loading 131

conditions. In this study, the total number of fatigue cycles until complete failure of the sample 132 or end of test is used as fatigue life criterion (16). 133 134

2.2 DSR Fatigue Damage Characterization 135 The DSR is commonly used as a standard performance testing equipment to characterize the 136

viscoelastic properties of asphalt binders (17-19). Additionally, to evaluate the fatigue damage 137 mechanism and to predict the fatigue life in asphalt binders, the utilization of DSR has been 138 introduced using the oscillatory time sweep (TS) test (1-3). Previous researchers have 139

demonstrated that damage initiates at the outer periphery of the material and propagates through 140 the sample with increasing number of loading cycles. Thus, damage results in a reduction of the 141

radius of the test sample. Specialized imaging techniques have been used to demonstrate the 142 fatigue damage during DSR testing and the obtained images clearly demonstrate non-uniform 143 damage with fracture at the outer edge of the testing plates and an intact center (2, 3, 20). 144

Others who also studied the phenomena of fatigue with DSR have shown damage propagation 145 as hairline cracks propagating towards the center accompanied by modulus decrease (21). The 146

fatigue damage mechanism does not include the internal damage because the edge fracture is 147

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dominant, especially in oscillatory TS tests (5). However, these are not the only issues that are 148 encountered with the standard DSR test methods using a parallel plate; also the accuracy of 149

complex modulus is limited since the generated radial stress field is non- linear. Many aspects of 150 DSR fatigue characterization are elaborated with approximations and extrapolations analogous to 151

how Ptolemy used epicycles to explain the planets movements around the earth. The need for 152 improving the fatigue testing methods and the asphalt binders quality is urgently required 153 nowadays to resolve the inaccurate use and interpretation of DSR and to link the DSR measured 154

response of binders with the field pavement performance. In the following section, numerical 155 analyses are performed to study the geometry related effects of DSR sample testing on fatigue 156

damage. Also, the numerical simulations of fatigue damage will assist in the effort to increase 157 the understanding of damage phenomena of asphalt samples during DSR TS tests and to further 158 optimize the testing configurations for obtaining more realistic material properties. 159

160 3. NUMERICAL SIMULATION OF DSR FATIGUE DAMAGE 161

162 3.1 Model Parameters Determination 163 A damage model was developed to illustrate the damage distribution of asphalt binder during a 164

DSR TS test. The material parameters that were required as an input were modelled based on a 165 linear viscoelastic response. The complex modulus values of asphalt binder were determined 166

from frequency sweep tests in the standard PP DSR system. These tests were carried out over a 167 temperature and frequency range from -10 oC to 60 oC and from 0.1 Hz to 100 Hz, respectively. 168 Instrument compliance was measured and accounted for in these measurements. The asphalt 169

binder used was a commonly applied binder for porous asphalt mixes in Dutch roads, the 170 penetration grade 70/100 unmodified bitumen. By employing the frequency-temperature 171

superposition principle, the master curve in the frequency domain was defined (reference 172 temperature of 20°C). 173 174

3.2 Continuum Damage Model 175 After determining the material parameters, with the Prony series coefficients (G∞, Gi and ρi) 176

obtained by fitting the experimental data with the storage modulus, the relaxation modulus could 177 be expressed in the time domain as follows 178 179

𝐺(𝑡) = 𝐺∞ + ∑ 𝐺𝑖𝑒−𝑡/𝜌𝑖

𝑛

𝑖=1

(1)

180 where G(t) is the shear relaxation modulus in time domain, t is the loading time, G∞ is the long-181

time equilibrium modulus, Gi are the spring constants in the generalized Maxwell model, ρi are 182 the relaxation times and n is the number of Maxwell components in the generalized model. 183

If it is assumed that the Poisson’s ratio of binder is time independent and that the material is 184 isotropic, the following expression that relates the G(t) to E(t) can be written as 185 186

𝐸(𝑡) = 2 ∙ 𝐺(𝑡) ∙ (1 + 𝜈) (2)

187 where E(t) is the relaxation modulus and 𝜈 is the Poisson’s ratio. 188

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In continuum mechanics, the damage is defined as a function of any micro-mechanical change 189

that develops in a homogeneous continuum media. To include damage in the above described 190

material model the following damage evolution equation was proposed based on total dissipated 191

energy as 192

193 𝜉(𝑡) = 1 − 𝑒𝑥𝑝(−𝑘 ∙ 𝑊(𝑡)𝑟) (3)

194 where 𝜉 is damage degradation of asphalt binder, t is time, W is the total dissipated energy and 195

both k and r are damage rate parameters. In incremental form Eq. (4) can be written as 196 197

𝜉(𝑡 + ∆𝑡) = 1 − (1 − 𝜉(𝑡)) ∙ 𝑒𝑥𝑝(−𝑘 ∙ (𝑊(𝑡 + ∆𝑡)𝑟 − 𝑊(𝑡)𝑟)) (4)

198

where ∆𝑡 is the time increment. If the value of 𝜉 is zero it indicates no damage and if the value of 199

𝜉 is one it resembles full damage. 200 The total energy dissipation W can be computed in incremental form as 201

202

𝑊(𝑡 + ∆𝑡) = 𝑊(𝑡) + ∑ ∫ 𝑆𝑖𝑒𝑓𝑓(𝜏): �̇�(𝜏) 𝑑𝜏

𝑡+∆𝑡

𝑡

𝑛

𝑖=1

(5)

203

𝑆𝑖𝑒𝑓𝑓(𝜏) = (1 − 𝜉(𝜏)) ∙ 𝑆𝑖(𝜏) (6)

204 where i is the index of the Maxwell component, n is the number of Maxwell components, 𝜏 is the 205

time integration variable, 𝑆𝑖 is the second Piola-Kirchhoff stress in the i-th Maxwell component, 206

𝑆𝑖𝑒𝑓𝑓

is the effective or remaining second Piola-Kirchhoff stress in the i-th Maxwell component 207

after damage has been taken into account and �̇� is the total Lagrange-Green strain rate. 208

Using the midpoint integration rule Eq. (5) can be simplified to 209 210

𝑊(𝑡 + ∆𝑡) = 𝑊(𝑡) + ∑ (𝑆𝑖

𝑒𝑓𝑓(𝑡 + ∆𝑡) + 𝑆𝑖𝑒𝑓𝑓(𝑡)

2)

𝑚

𝑖=1

(𝐸(𝑡 + ∆𝑡) − 𝐸(𝑡)) (7)

211

3.3 Numerical Implementation 212

The CAPA 3D system was utilized. Three user-defined 3D finite-element (FE) meshes were 213

created to study the damage distribution and the localization of asphalt sample deterioration in a 214 sinusoidal (oscillating) loading mode during a TS DSR test, Fig. 1. The first FE mesh 215 representing the standard DSR geometry of 2400 cubic elements was developed. This DSR 216

geometry comprises the two parallel plates in which the asphalt binder is located in between with 217 the top plate being subjected to torsion and the bottom plate being fixed. Similarly, the second 218

FE mesh of DSR geometry with a ring as top plate with inner and outer diameter o f 19 mm and 219 25 mm, respectively, was created of 2200 elements. This configuration was named one ring-type 220 testing system. Also, a third mesh called two rings-type testing geometry comprising of two rings 221

instead solid plates of 2000 elements was generated. 222 To assess the fatigue damage behaviour under the same applied torque (0.245 Nm), the load 223

level was converted to shear stress (τ) based on the testing geometries. According to the elastic 224

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torsional theory, the shear stress (𝜏) calculations for plate-type and ring-type testing geometries, 225

Fig. 2, are given in the following equations 226 227

𝜏𝑝𝑙𝑎𝑡𝑒−𝑡𝑦𝑝𝑒 =2𝑇

𝜋𝑅03 (8)

228

𝜏𝑟𝑖𝑛𝑔−𝑡𝑦𝑝𝑒 =𝑇𝑅0

(𝜋(𝑅0

4 − 𝑅𝑖4)

2)

(9)

229

where T is torque, R0 is the outer radius and Ri is the inner radius of the plate. 230 231 Numerical Predictions 232

In Fig. 3, the damage distribution within the specimen was obtained after subjecting the standard 233 plate-type model to a torque of 0.245 Nm at 10 Hz frequency. The results from this analysis 234

demonstrate that the material degradation during a PP DSR TS test differs across the sample 235 radius. Specifically, the top part of Fig. 3 visualizes the damage progress in time for the first six 236 TS cycles. With increased loading, it is apparent that the damage, as reflected by the different 237

colors in the figure, is concentrated in the outer periphery. Plotting the damage values versus 238 time gives the bottom graph of Fig. 3, where the damage increases more rapidly in the points 239

closer to the sample’s periphery. As can be observed, the damage of the inner area of binder is 240 not the same with the edge or close to the edge locations. The damage rate shows the inner part 241 of the testing binder is not affected significantly by the torsional induced damage of the plates. 242

Therefore, these results corroborate the previously mentioned mechanism of damage initiation at 243 the outer periphery of sample and the almost intact centre during a DSR fatigue test (5). 244

Fig. 4 compares the performance of the standard DSR geometric configuration and of the two 245 ring-type geometries. The new geometries show a higher magnitude of damage localized on the 246 ring area than the plate-type sample geometry for a given number of loading cycles (bottom of 247

Fig. 4). This difference is explained by the fact that the area that resists the applied torque is 248 limited in the ring-type geometry compared to the standard system. Additionally, the impact of 249

top rotating part on the shear stress field and the subsequent damage propagation generated by 250 the applied torque across the sample radius is shown in Fig. 5. For the ring-type geometries, the 251 stress flow field appeared only on the outer sample periphery with very limited and no inward 252

stress propagation for the one ring-type and two rings-type sample geometries, respectively. The 253 edge damage phenomenon to the ring- type geometry is occurs earlier than the plate-type sample 254

geometry on account of the higher stress magnitude. 255 Additionally, the stress and damage difference across the sample thickness at three different 256

points at a certain time period is demonstrated in Fig. 6. It is obvious that the standard geometry 257

shows significant variation in damage across the sample thickness at all these points. The one 258 ring-type geometry has a bit less damage at the same location than the damage in the two rings-259

type testing configuration. All these predicted results reinforce recent studies on the lack of 260 accuracy of standard DSR sample testing geometry and the limitations of this system on 261 providing true material properties (22-25). 262

263

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264 4. IMPROVING DSR FATIGUE DAMAGE CHARACTERIZATION 265

On the basis of the evidence from past research and the predicted results from implementing the 266 previously described continuum damage model, the main objective of this part of the study is to 267

introduce a new methodology to accurately characterize the fatigue performance of asphalt 268 binders through a new DSR testing system. Different dynamic shear measurements were 269 performed to assess the material response by using the standard PP and the newly developed 270

PHP configuration. The ability of the new geometry to characterize the asphalt binder fatigue has 271 been evaluated as well. 272

273

4.1 Test Methods 274

The standard DSR sample geometry is the PP with smooth polished surfaces with a typical 275 diameter of 25 mm. A new sample testing geometry was designed and manufactured on the basis 276

of the previous numerical analyses. Similar to the one ring-type geometry, the new sample 277 geometry named Parallel Hollow Plates (PHP) has an outer diameter of 25mm with a concentric 278 hollow space of 19 mm diameter and 0.1 mm depth. The testing procedure is shown in Fig. 7. 279

The DSR setup was utilized for testing with the conventional PP and the new PHP, both with 1 280 mm gap in accordance with the Superpave specifications, and obtaining the material response. 281

After filling the inner hollow space of PHP with a silicon paper, the new testing system was used 282 to explore the impact of mechanical performance of asphalt binder. A zero gap between the 283 upper and lower plates was established and after reaching it, a 1 mm gap was set by moving the 284

plates apart. 285 286 Amplitude Sweep Measurements 287

For obtaining the dynamic material response for very short loading time, a varying torque signal 288 is applied with a fixed sinusoidal oscillatory frequency. In this study, a cyclic strain-controlled 289

torque was applied throughout the test causing a constant rotational strain. These DSR 290 experiments resulted in amplitude sweep results for the two different sample geometries at 35 oC 291 for further comparison. Also, these results were used to determine the linear viscoelastic range 292

and the level of applied torque of 10 Hz frequency for conducting the TS studies in the latter 293 step. 294

295 Time Sweep Measurements 296 The material damage manifests as a decrease in complex modulus and an increase in phase angle 297

in asphalt binder. In this study, the damage was quantified as the reduction in complex modulus 298 measured during the cyclic loading test with DSR. The TS torque-controlled loading mode was 299

used to evaluate the binder fatigue life and the performance difference between the two sample 300 testing geometries. During these tests, the samples were subjected to a sinusoidal loading mode 301 with a fixed frequency of 10 Hz at 35 oC. 302

303 4.2 Test Results 304

305 Amplitude Sweep Results 306

For the selected geometries, after carrying out assessment of the repeatability of the test results, 307

different dynamic shear measurements were conducted to evaluate the material response using an 308

amplitude sweep test. Fig. 8 depicts the variation in viscoelastic properties versus applied torque 309

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at 10 Hz frequency and 35 oC. The effect of the new testing geometry is demonstrated as well. 310 The torque amplitude was increased in small amounts instead of large steps in each cycle. From 311

the data, it can be observed that the complex modulus drops and phase angle increases first when 312 the material was tested using the PHP configuration. The limited area in the outer periphery of 313

the PHP caused quicker degradation than the PP system when the applied torque was increased. 314 Thus, it is obvious that the material degradation rate is a function of the damaged area for an 315 amplitude sweep test and subsequently of the testing geometry. 316

317 Time Sweep Results 318

The fatigue life of asphalt binder is influenced by various factors, such as temperature, loading 319 level and frequency. In this study, the testing was done at 35 oC in which the initial complex 320 shear modulus was 0.5 MPa. Very different fatigue performances were observed between PP and 321

PHP geometries. By applying a torque level of 50 mNm, the complex shear modulus versus the 322 number of cycles is demonstrated Fig. 9. As expected, with increasing number of fatigue cycles, 323

the complex modulus of PHP dropped first since the tested area was limited indicating the faster 324 occurrence of damage. In addition, the shear modulus reported using the PP geometry is in fact 325 an average of the damaged periphery and the intact core. 326

Fig. 10 shows the fatigue life curves for PP and PHP DSR geometries. Here, the most 327 commonly applied fatigue life criterion is considered to be the number of loading cycles at which 328

the complex shear modulus reaches its lowest value Since failure happened only at the sample 329 periphery in the PHP system, PHP appeared to result in a shorter binder fatigue life for different 330 applied torque levels. The propagation of the micro-cracks from the edges to the internal area of 331

sample using the standard geometry produced more cycles in the TS tests. The TS results of the 332 newly developed sample testing geometry indicate the importance in characterizing the fatigue 333

performance accurately. According to these results, the fatigue resistance offered by the PP in a 334 TS test was influenced as an artifact of the geometry. However, in addition to the various models 335 that are utilized to successfully predict fatigue life of material, the precise testing to obtain 336

accurate material properties should be a priority. 337 338

5. SUMMARY OF FINDINGS AND FUTURE WORK 339 From the perspective of pavement design, it is important to be able to predict the fatigue life of 340 an asphalt binder as a result of cyclic loading over time. This study proposed a new testing 341

geometry to more accurately predict the binders fatigue life. On the basis of analyses and test 342 results collected in this study, it could be stated that a less geometry-dependent measurement of 343

fatigue damage was achieved using the newly developed DSR configuration showing the 344 importance of using precise testing systems for the accurate material performance predictions. 345

The damage continuum model which was developed to demonstrate the non-uniform damage 346

distribution of asphalt binder subjected to sinusoidal loads with the standard sample geometry 347 showed that the damage was localized in the sample periphery, keeping the center intact. The 348

visualization of the concentration of damage during the fatigue testing with DSR was used as 349 evidence to manufacture a new testing configuration with an inner hollow space in the center of 350 the bottom plate. After conducting TS experiments using PP and PHP configurations, the fatigue 351

life predictions of the two geometries showed a significant difference with the edge damage 352 phenomenon happening earlier for the PHP than the damage with the PP. The very different 353

observed fatigue performances were derived by the fact that the new sample testing geometry 354

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allowed the isolation of the material damage by localizing the shear stresses in the sample’s 355 periphery. 356

Further study is needed to maximize the damage by increasing the diameter of inner hollow 357 space and also the test loading and environmental conditions should be expanded to provide 358

more realistic fatigue predictions. Moreover, extensive experimental programs are required to be 359 performed in order to develop transferring functions to convert the results of the new geometry 360 to the results derived from the standard DSR geometry for modified and unmodified binders. 361

REFERENCES 362 1. Kim, Y.R., D.N. Little, R.L. Lytton. Use of Dynamic Mechanical Analysis to Evaluate the 363

Fatigue and Healing Potential of Asphalt Binders in Sand Asphalt Mixtures. Journal of the 364 Association of Asphalt Paving Technologists, 71, 2002, pp. 176–205. 365

2. Masad, E., V.T.F. Castelo Branco, D.N. Little, R. Lytton. A Unified Method for the 366

Analysis of Controlled-Strain and Controlled-Stress Fatigue Testing. International Journal 367 of Pavement Engineering, 9 (4), 2008, pp. 233–246. 368

3. Hintz, C., H. Bahia. Simplification of Linear Amplitude Sweep Test and Specification 369 Parameter. In Transportation Research Record, No. 2370, Transportation Research Board of 370 the National Academies, Washington, D.C., 2013, pp. 10–16. 371

4. Van Dijk, W. Visser. Energy Approach to Fatigue for Pavement Design. Journal of the 372 Association of Asphalt Paving Technologists, 46, 1977, pp. 1–40. 373

5. Keentok, M., S. Xue. Edge Fracture in Cone-Plate and Parallel Plate Flows. Rheological 374 Acta, 38, 1999, pp. 321-348. 375

6. Ghuzlan, K.A. S.H. Carpenter. Energy-derived, Damage-based Failure Criterion for Fatigue 376

Testing. In Transportation Research Record, No. 1723, Transportation Research Board of 377 the National Academies, Washington, D.C., 2000, pp. 141–149. 378

7. Ghuzlan, K.A., S.H. Carpenter. Fatigue Damage Analysis in Asphalt Concrete Mixtures 379 using the Dissipated Energy Approach. Canadian Journal of Civil Engineering, 33 (7), 380 2006, pp. 890–901. 381

8. Daniel, J.S., W. Bisirri, Y.R. Kim. Fatigue Evaluation of Asphalt Mixtures using Dissipated 382 Energy and Viscoelastic Continuum Damage Approaches. Journal of the Association of 383

Asphalt Paving Technologists, 73, 2004, pp. 557–583. 384 9. Bhasin, A., V.T. Castelo Branco, E. Masad, D.N. Little. Quantitative Comparison of Energy 385

Methods to Characterize Fatigue in Asphalt Materials. Journal of Materials in Civil 386

Engineering, 21 (2), 2008, pp. 83–92. 387 10. Lee, H.J., J.S. Daniel, Y.R. Kim, Continuum Damage Mechanics based Fatigue Model of 388

Asphalt Concrete. Journal of Materials in Civil Engineering, 12, 2000, pp. 105–112. 389 11. Park, S.W., Y.R. Kim, R.A. Schapery. A Viscoelastic Continuum Damage Model and its 390

Application to Uniaxial Behavior of Asphalt Concrete. Mechanics of Materials, 24, 1996, 391

pp. 241–255. 392 12. Si, Z., D. Little, R. Lytton. Characterization of Microdamage and Healing of Asphalt 393

Concrete Mixtures. Journal of Materials in Civil Engineering, 14 (6), 2002, pp. 461–470. 394 13. The American Association of State Highway and Transportation Officials (AASHTO) TP8-395

94, 2002. Method for Determining the Fatigue Life of Compacted Hot Mix Asphalt (HMA) 396

Subjected to Repeated Flexural Bending. Washington DC: AASHTO Provisional Standards. 397

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14. Kim, Y.R., H-J. Lee, D.N. Little. Fatigue Characterization of Asphalt Concrete Using 398 Viscoelasticity and Continuum Damage Theory. Journal of the Association of Asphalt 399

Paving Technologists, Vol. 66, 1997, pp. 521–569. 400 15. Himeno, K., T. Watanabe, and T. Maruyama. Estimation of Fatigue Life of Asphalt 401

Pavement. Proc., Sixth International Conference on the Structural Design of Asphalt 402 Pavements, University of Michigan, 1987, pp. 272–289. 403

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Journal of the Association of Asphalt Paving Technologists, 61, 1992, pp. 333–360. 405 17. Bahia, H.U., D.I. Hanson, M. Zeng, H. Zhai, M.A. Khatri, R.M. Anderson. NCHRP Report 406

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1). Asphalt Institute, Lexington, Ky., 1996. 410 19. Bahia, H.U., D. Perdomo, P. Turner. Applicability of Superpave Binder Testing Protocols to 411

Modified Binders. In Transportation Research Record, No. 1586, Transportation Research 412 Board of the National Academies, Washington, D.C., 1997, pp. 16-23. 413

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Evaluation of Fatigue Criteria for Asphalt Binders. In Transportation Research Record, No. 415 1766, Transportation Research Board of the National Academies, Washington, D.C., 2001, 416

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Rheometer. Proc., 2nd Eurasphalt and Eurobitumen Congress, Barcelona, Spain, 2000. 419

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23. Motamed, A., H.U. Bahia. Influence of Test Geometry, Temperature, Stress Level, and 422 Loading Duration on Binder Properties Measured using DSR. Journal of Materials in Civil 423 Engineering, 23 (10), 2011, pp. 1422-1432. 424

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LIST OF TABLES AND FIGURES 429 430

FIGURE 1 Three-dimensional meshes of (a) standard plate-type, (b) one ring-type, (c) two 431 rings-type DSR sample testing geometries, and (d) the testing sample 432 433

FIGURE 2 Shear stress distribution on (a) standard plate-type and (b) one ring-type 434 sample geometry 435

436 FIGURE 3 Predicted development of damage along the radius of the standard DSR sample 437 testing geometry 438

439 FIGURE 4 Simulation of damage distribution of : (a) standard plate-type, (b) one ring-440

type and (c) two rings-type DSR sample testing geometries at the end of the analyses 441 442

FIGURE 5 Predicted (a) stress and (b) damage distribution over the sample radius of 443

different DSR sample testing geometries at the end of the analyses 444 445

FIGURE 6 Predicted stress and damage distribution over the sample height at different 446

points over sample radius of the DSR sample testing geometries at the end of the analyses 447 448 FIGURE 7 PHP DSR sample testing system: (a) laser cutting of silicon paper, (b) sample 449

placed on the PHP DSR plates, and (c) view of top plate after test completion 450 451

FIGURE 8 Amplitude sweep results rheological properties versus torque for the different 452 sample testing geometries 453

454 FIGURE 9 Complex shear modulus versus number of cycles of different sample testing 455

geometries 456 457 FIGURE 10 Fatigue life curves of different sample testing geometries 458

459 460

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(a)

(b)

(c)

(d)

461

FIGURE 1 Three-dimensional meshes of (a) standard plate-type, (b) one ring-type, (c) two 462 rings-type DSR sample testing geometries, and (d) the testing sample 463

464

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(a) (b) 465

FIGURE 2 Shear stress distribution on (a) standard plate-type and (b) one ring-type 466 sample geometry 467

468

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(i) (ii) (iii)

(iv) (v) (vi)

469

470

FIGURE 3 Predicted development of damage along the radius of the standard DSR sample 471 testing geometry 472

0,00E+00

5,00E-05

1,00E-04

1,50E-04

2,00E-04

0,00E+00 5,00E-02 1,00E-01 1,50E-01 2,00E-01 2,50E-01

Dam

age ξ

Time [s]

A (12.30 mm)B (11.50 mm)C (11,00 mm)D (10.50 mm)E (9.50 mm)F (6.50 mm)G (3.00 mm)

(i)

(ii)

(iii)

(iv)

(v)

(vi)

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(a)

(b) (c)

473 FIGURE 4 Simulation of damage distribution of : (a) standard plate-type, (b) one ring-474

type and (c) two rings-type DSR sample testing geometries at the end of the analyses 475 476

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(a)

(b)

FIGURE 5 Predicted (a) stress and (b) damage distribution over the sample radius of 477

different DSR sample testing geometries at the end of the analyses 478 479

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480 (a) 481

482 (b) 483

FIGURE 6 Predicted stress and damage distribution over the sample height at different 484

points over sample radius of the DSR sample testing geometries at the end of the analyses 485

0,00

0,10

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

1,00

0,00E+00 5,00E-04 1,00E-03 1,50E-03 2,00E-03 2,50E-03 3,00E-03

Th

ick

ne

ss o

f sa

mp

le [m

m]

Stress [MPa]

0,00

0,10

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

1,00

0,00E+00 2,00E-02 4,00E-02 6,00E-02 8,00E-02

Th

ick

ne

ss o

f sa

mp

le [m

m]

Damage [1]

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(a) (b) (c)

FIGURE 7 PHP DSR sample testing system: (a) laser cutting of silicon paper, (b) sample 486 placed on the PHP DSR plates, and (c) view of top plate after test completion 487

488

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489 490

FIGURE 8 Amplitude sweep results rheological properties versus torque for the different 491 sample testing geometries 492

66

67

68

69

70

71

72

73

0,20

0,40

0,60

0,80

1,00

1,20

1,40

1,60

0 50 100 150

Co

mp

lex

sh

ea

r m

od

ulu

s [M

Pa

]

Torque [mNm]

PP: Complex shear modulus

PHP: Complex shear modulus

PP: Phase angle

PHP: Phase angle

Ph

as

e a

ng

le [d

eg

]

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493 494 FIGURE 9 Complex shear modulus versus number of cycles of different sample testing 495

geometries 496 497

498

0,01

0,1

1

0,00E+00 2,00E+04 4,00E+04 6,00E+04 8,00E+04 1,00E+05

Co

mp

lex

shea

r m

od

ulu

s [M

Pa]

N cycles

PP | 50mNm

PHP | 50mNm

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499 500 FIGURE 10 Fatigue life curves of different sample testing geometries 501

502

45

50

55

60

65

70

75

1,50E+03 1,50E+04 1,50E+05

Torq

ue

[mN

m]

N cycles

PP testing geometry

PHP testing geometry