DCY GreenStar™—Forage Harvester · ComponentLocation OUCC020,00025A9 -19-28MAR12-1/1 OUCC020,00025AA -19-28MAR12-1/1 GreenStar™22600andGreenStar™32630 Display CAUTION:AlwaysplacetheGS2600-2630

GreenStar™ — ForageHarvester

*OMPFP14109*

OPERATOR'S MANUALGreenStar™ — Forage Harvester

OMPFP14109 ISSUE A4 (ENGLISH)

John Deere Ag Management SolutionsEuropean Version

PRINTED IN U.S.A.

*DCY*

*OMPFP14109*

Introduction

OUCC020,000259D -19-27MAR12-1/1

OUCC020,000259E -19-28MAR12-1/1

Foreword

WELCOME TO GREENSTAR PRECISION FARMINGSYSTEMS offered by John Deere. The GreenStar™— Forage Harvester system is an integrated precisionfarming package. The system is designed to help youcollect yield information and related data. John Deere hasdeveloped the necessary hardware to gather informationin a simple and productive manner.

READ THIS MANUAL carefully to learn how to operateand service your forage harvester system correctly.Failure to do so could result in personal injury orequipment damage. This manual and safety signs onyour machine may also be available in other languages.(See your John Deere dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanentpart of your John Deere GreenStar™ and should remainwith the system when you sell it.

MEASUREMENTS in this manual are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric and inchfasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined byfacing in the direction the machine will travel when goingforward.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)in the Identification Numbers section. Accurately recordall the numbers to help in tracing the machine should it bestolen. Your dealer also needs these numbers when you

order parts. File the identification numbers in a secureplace off the machine.

WARRANTY is provided as part of John Deere's supportprogram for customers who operate and maintain theirequipment as described in this manual. The GreenStar™hardware warranty is explained on the warranty certificatewhich you should have received from your dealer.

This warranty provides you the assurance that JohnDeere will back its products where defects appear withinthe warranty period. In some circumstances, John Deerealso provides field improvements, often without chargeto the customer, even if the product is out of warranty.Should the forage harvester yield system be abused, ormodified to change its performance beyond the originalfactory specifications, the warranty will become void andfield improvements may be denied.

IMPORTANT: This manual provides all necessaryinformation for an appropriate operation of theforage harvester equipped with the GreenStar™equipment (HarvestLab and Mass Flow sensor).

When using forage harvester with GreenStar™equipment always refer first to thismanual, to theGS2 or GS3 Display Operator’s Manual then tothe basic Forage Harvester Operator's Manuals.

ENJOY your new GreenStar™ — Forage Harvester fromJohn Deere.

TrademarksList of trademarks used through out this Operator’sManual.

TrademarksGreenStar™ Trademark of Deere and CompanyGreenStar™ 2 2600 Display Trademark of Deere and CompanyGreenStar™ 3 2630 Display Trademark of Deere and CompanyHarvestLab™ Sensor Trademark of Deere and CompanyLoctite™ Trademark of Henkel Corporation

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Contents

Page

SafetyRecognize Safety Information ............................05-1Understand Signal Words...................................05-1Follow Safety Instructions...................................05-1Practice Safe Maintenance.................................05-2Use Steps and Handholds Correctly ..................05-2Handle Electronic Components and

Brackets Safely ..............................................05-3

Component LocationGreenStar™ 2 2600 and GreenStar™

3 2630 Display ...............................................10-1Feed Roll Potentiometer.....................................10-1HarvestLab™ Sensor .........................................10-2Feed Roll Speed Sensor ....................................10-2Control Unit.........................................................10-3Integrated Printer (Option)..................................10-3

Operating GreenStar™ System—SPFHRead me First .....................................................15-1Before You Start .................................................15-3Setup Integrated Printer (Option) .......................15-3Setup Inoculant Dosing Device (Option) ............15-5GreenStar™ Forage Harvester—Au-

toLOC (Option)...............................................15-8GreenStar™ Forage Harvester—Mapping ....... 15-11GreenStar™ Forage Harvester—Totals View...15-13GreenStar™ Forage Harvester—Main

Screen..........................................................15-15GreenStar™ Forage Harvester—Set-

tings Screen .................................................15-17Settings—Mass Flow Tab—Sensor ..................15-18Settings—Mass Flow Tab—Calibration ............15-20Settings—Mass Flow

Tab—Header/Recording...............................15-22Settings—Constituents Tab—Fixed Source .....15-24Settings—Constituents Tab—Mea-

sured Source................................................15-25Settings—Inoculants Dosing Tab......................15-31GreenStar™ Forage Harvester—Har-

vestLab Settings...........................................15-32GreenStar™ Forage Harvester—Diag-

nostic Readings Screen ...............................15-36

TroubleshootingWarning Screens—Diagnostic Trouble Codes ...20-1Control Unit (HMS) Diagnostic Trouble

Code List ........................................................20-3

Page

2600 and 2630 Display DiagnosticTrouble Code List ...........................................20-5

Control Unit.........................................................20-7HarvestLab™ Sensor .........................................20-7Feed Roll Potentiometer.....................................20-8

ServiceAdjust HarvestLab™ Sensor Working Position ..25-1Replace HarvestLab™ Sensor Adapter Glass ...25-4Adjust Feed Roll Speed Sensor .........................25-4After the First 50 Operating Hours......................25-5Every 50 Hours—Check Feed Roll Stop Plates ..25-5Once a Year........................................................25-5As Required........................................................25-5As Required—Change Printer Paper Roll ..........25-6As Required—Change Printer Ink Ribbon..........25-7

SpecificationsMetric Bolt and Screw Torque Values.................30-1EC Declaration of Conformity .............................30-2Safety Note Regarding the Subsequent

Installation of Electrical andElectronic Appliances and/or Components ....30-2

Identify Date Code..............................................30-3Customs Union–EAC..........................................30-3

Serial NumbersIdentification Labels............................................35-12600-2630 Display Serial Number......................35-1Feed Roll Potentiometer Serial Number.............35-2HarvestLab™ Sensor Serial Number .................35-2Connection Box Serial Number ..........................35-3Control Unit Serial Number.................................35-3Printer Serial Number (Option) ...........................35-3

Original Instructions. All information, illustrations and specifications in thismanual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.COPYRIGHT © 2014DEERE & COMPANY

European Office MannheimAll rights reserved.

A John Deere ILLUSTRUCTION ® ManualPrevious Editions

Copyright © 2007, 2008

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Contents

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Safety

DX,ALERT -19-29SEP98-1/1

DX,SIGNAL -19-03MAR93-1/1

DX,READ -19-16JUN09-1/1

Recognize Safety InformationThis is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

Follow recommended precautions and safe operatingpractices.

T81389

—UN—28JU

N13

Understand Signal WordsA signal word—DANGER, WARNING, or CAUTION—isused with the safety-alert symbol. DANGER identifies themost serious hazards.

DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs. CAUTION also calls attention tosafety messages in this manual.

TS187—19—30SEP88

Follow Safety InstructionsCarefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your John Deere dealer.

There can be additional safety information contained onparts and components sourced from suppliers that is notreproduced in this operator's manual.

Learn how to operate the machine and how to use controlsproperly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.Unauthorized modifications to the machine may impair thefunction and/or safety and affect machine life.

TS201—UN—15APR13

If you do not understand any part of this manual and needassistance, contact your John Deere dealer.

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Safety

DX,SERV -19-17FEB99-1/1

DX,WW,MOUNT -19-12OCT11-1/1

Practice Safe MaintenanceUnderstand service procedure before doing work. Keeparea clean and dry.

Never lubricate, service, or adjust machine while it ismoving. Keep hands, feet , and clothing from power-drivenparts. Disengage all power and operate controls to relievepressure. Lower equipment to the ground. Stop theengine. Remove the key. Allow machine to cool.

Securely support any machine elements that must beraised for service work.

Keep all parts in good condition and properly installed.Fix damage immediately. Replace worn or broken parts.Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery groundcable (-) before making adjustments on electrical systemsor welding on machine.

On towed implements, disconnect wiring harnesses fromtractor before servicing electrical system components orwelding on machine.

TS218—UN—23AUG88

Use Steps and Handholds CorrectlyPrevent falls by facing the machine when getting on andoff. Maintain 3-point contact with steps, handholds, andhandrails.

Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine. T1

33468—UN—15APR13

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Safety

DX,WW,RECEIVER -19-24AUG10-1/1

Handle Electronic Components and BracketsSafelyFalling while installing or removing electronic componentsmounted on equipment can cause serious injury. Use aladder or platform to easily reach each mounting location.Use sturdy and secure footholds and handholds. Do notinstall or remove components in wet or icy conditions.

If installing or servicing a RTK base station on a tower orother tall structure, use a certified climber.

If installing or servicing a global positioning receiver mastused on an implement, use proper lifting techniques andwear proper protective equipment. The mast is heavy andcan be awkward to handle. Two people are required whenmounting locations are not accessible from the groundor from a service platform.


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Component Location

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OUCC020,00025AA -19-28MAR12-1/1

GreenStar™ 2 2600 and GreenStar™ 3 2630Display

CAUTION: Always place the GS 2600-2630display (A) in its folded position (I) whendriving on public roads.

The GS 2600-2630 Display is located in the cab, on top ofthe right front corner post. The display allows the operatorto view instantaneous system information from the seatwhile operating the forage harvester and also allows tochange system settings.

NOTE: The display position cannot be adjustedon its support.

A—GreenStar™ 3 2630 DisplayI— Folded position

II— Unfolded position

ZX1045604—UN—14DEC11

GS 2630 Display—Folded

ZX1045605—UN—14DEC11

GS 2630 Display—Unfolded

Feed Roll PotentiometerThe feed roll potentiometer (A) is located on the right-handside of the cutterhead and connected to the upper frontfeed roll. The difference in thickness of material that flowsbetween feed rolls will be registered by plunger rod (B).The feed roll potentiometer converts the movement ofplunger rod into an electronic impulse corresponding tothe throughput of the machine.

A—Feed roll potentiometer B—Plunger rod

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Component Location

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HarvestLab™ SensorHarvestLab™sensor (A) is located on top of spout. Thesensor continuously measures the moisture of the cropas well as other constituents if the necessary constituentcurves are loaded to the sensor.

ZX1042284—UN—12SEP08

Feed Roll Speed SensorSpeed sensor (A) is located on IV LOC transmission. Itmeasures rotation speed of feed rolls allowing throughputcalculation.

A—Feed roll speed sensor

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Component Location

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Control UnitControl unit (A) is located on the left-hand side of theload center. It allows all calculations of data displayed onscreen of the GS 2600-2630 Display.

A—Control unit

ZX1040709—UN—16AUG07

Integrated Printer (Option)A special dot matrix printer (A) can be integrated to theoverhead control panel.

The load, field, farm and crop totals displayed on screencan then be printed out.

IMPORTANT: Make sure the printer is correctlyimplemented in the GreenStar™ ForageHarvester system (see Setup IntegratedPrinter (Option) in Operating GreenStar™System—SPFH section).

A—Dot matrix printerZX

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Operating GreenStar™ System—SPFH

Continued on next page OUCC002,0003A28 -19-01JUN12-1/2

Read me FirstIMPORTANT: It is important to follow proper use

guidelines with the 2600-2630 touch screendisplay. Under no circumstance should youcontact the touch screen with an objectharder or sharper than a fingertip (pen, pencilpoint, or any metal objects). Heavy pressurecan also damage underlying componentsand void the touch screen warranty. Lightamounts of pressure, if exerted continuously,can degrade touch screen reliability. The2600-2630 display should be stored near roomtemperature during the off season and inthe original shipping container with no itemscontacting the touch screen surface.

NOTE: There is NO Power On/Off switch for the display.Power is applied when the ignition is turned ON.

The 2600-2630 display is primarily used as an operatorinterface for monitoring, documentation and guidanceapplications.

The 2600-2630 display navigational point is the touchscreen which allows the operator to input information bytouching the screen.

The softkeys and icons, display navigation, display setupand display layout are explained in GS2 or GS3 DisplayOperator's Manual. The present Operator's Manualprovides all necessary information for a specific use of theGreenStar™ System—Forage Harvester application only.

Before Operating GreenStar™ System—ForageHarvester:

1. Correctly define the crop being harvested and setupdocumentation.

IMPORTANT: To define correctly the crop beingharvested and to setup documentation(optional), select GreenStar 2 or 3 Probutton then refer to the instructions givenin Harvest/Harvest Monitor Section of GS2or GS3 Display Operator's Manual.

2. Press Forage Harvester button to operate GreenStar™System—Forage Harvester. The main screen will thenappear (see GreenStar™ Forage Harvester—MainScreen in this Section).

ZX1045615—UN—14DEC11

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Forage Harvester button

ZX1045154—UN—19AUG11

GreenStar 3 Pro button

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OUCC002,0003A28 -19-01JUN12-2/2

ZX1043037—UN—08JU

L09

Split Screen Example

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12

The GreenStar™ System—Forage Harvester applicationsupports the split screen functionality. Press Layout

Manager button and refer to GS2 or GS3 DisplayOperator's Manual to setup the split screen configuration.

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OUCC002,0003A49 -19-13JUN12-1/1


Before You StartAlthough the system has been developed to provide thestate of the art in yield monitoring, it can give its best resultsonly if crop has been properly prepared for harvesting.

For a higher accuracy of the system keep the throughputthrough the machine as high and even as possible.

Therefore, it is advisable in grass to produce an evenformed windrow. Avoid uneven ground speed as well.

Always keep in mind that the less the forage harvester isfed the less the yield monitoring precision is.

Setup Integrated Printer (Option)

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N12

A—Machine tab B—COM Port key

If equipped with, make sure the printer is correctlyimplemented in the GreenStar™ Forage Harvestersystem. Proceed as follows:

1. From the GS2 or GS3 GreenStar™ main screen,press GreenStar 2 or 3 Pro button then select Machinetab (A).

2. Press COM Port key (B).

NOTE: If the COM port key (B) appears grayed outthen stop documentation and coverage recordingby disengaging the main clutch.

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OUCC002,0003A29 -19-04JUN12-2/3

OUCC002,0003A29 -19-04JUN12-3/3

3. Com Port Settings screen (A) appears.

a. From drop-down menu assign Printer to Profile(B), as shown.

b. From drop-down menu assign 1 to Com Port (C),as shown.

IMPORTANT: Always assign COM port 1 to printer.

c. From drop-down menu assign In Cab Printer toPort Type (D), as shown.

4. Press Accept key (E) to confirm assignment.

NOTE: User Defined Printer Layout key (F) appearsonly if Business Pack is activated. If necessary,contact your John Deere dealer.

A—Com Port Settings screenB—Profile assignmentC—Documentation and

coverage recording key

D—Port Type assignmentE—Accept keyF—User Defined Printer Layout

key

ZX1049630—UN—01JU

N12

5. Printer (A) is ready to use. Press Feed button (B) totest printer.

IMPORTANT: In case the printer test fails, contactyour John Deere dealer.

A—Printer B—Feed button

ZX1049631—UN—02APR12

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Continued on next page OUCC002,0003A2A -19-04JUN12-1/3

Setup Inoculant Dosing Device (Option)

ZX1049629—UN—08JU

N12

A—Machine tab B—COM Port key

If equipped with, make sure the printer is correctlyimplemented in the GreenStar™ Forage Harvestersystem. Proceed as follows:

1. From the GS2 or GS3 GreenStar™ main screen,press GreenStar 2 or 3 Pro button then select Machinetab (A).

2. Press COM Port key (B).

NOTE: If the COM port key (B) appears grayed outthen stop documentation and coverage recordingby disengaging the main clutch.

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Continued on next page OUCC002,0003A2A -19-04JUN12-2/3

3. Com Port Settings screen (A) appears.

a. From drop-down menu assign Inoculant to Profile(B), as shown.

b. From drop-down menu assign 2 to Com Port (C),as shown.

IMPORTANT: Always assign COM port 1 tointegrated printer, if equipped.

c. From drop-down menu assign Inoculant Dosing toPort Type (D), as shown.

4. Press Accept key (E) to confirm assignment.

A—Com Port Settings screenB—Profile assignmentC—Com Port assignment

D—Port Type assignmentE—Accept key

ZX1050270—UN—01JU

N12

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OUCC002,0003A2A -19-04JUN12-3/3

ZX1050271—UN—08JU

N12

A—Nozzle—inoculant dosingstatus

5. Check on GreenStar Forage Harvester main screenthat nozzle (A) is displayed—dosing device status:Device is detected.

IMPORTANT: In case the inoculant dosing device testfails, contact your John Deere dealer.

NOTE: Also refer to GreenStar™ Forage Harvester—MainScreen section.

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Continued on next page OUCC002,0003A2B -19-01JUN12-1/3

GreenStar™ Forage Harvester—AutoLOC(Option)

ZX1050228—UN—28MAY

12

A—Forage Harvester—AutoLOCScreen

B—Cutterhead SpeedC—Moisture-Dry Matter LevelD—Actual Length of Cut (mm)

E—Crop Flow SpeedF—Crop Flow DirectionG—Cutterhead Number of KnivesH—AUTO-FIXED Mode Key

I— Max. LOC (mm)J—Max. Moisture-Dry Matter (%)K—Optimum LOC (mm)L—Optimum Moisture-Dry Matter

(%)

M—Min. LOC (mm)N—Min. Moisture-Dry Matter (%)

On the Forage Harvester—AutoLOC screen (A) followinginformation is displayed:

• Cutterhead speed (B).• Actual crop moisture or dry matter level (C) dependingon the fixed or measured source setting— if equippedwith the HarvesLab™ sensor.

• Actual length of cut (D).• Crop flow speed (E).

NOTE: Crop flow direction is indicated by arrow (F).

• Cutterhead number of knives installed (G).NOTE: The number of knives is stored in address SPF

105 (see Forage Harvester Operator’s Manual).

The AutoLOC function can be set to AUTO or FIXEDlength-of-cut mode. Press key (H) to toggle betweenAUTO and FIXED mode.

This allows to choose between a length-of-cut controldepending on the crop moisture/dry matter level (AUTO)or a control depending on a setting value entered usingIVLOC™ switch on the corner post and the input controlknob (FIXED).

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Continued on next page OUCC002,0003A2B -19-01JUN12-2/3ZX

1050228—UN—28MAY

12

A—Forage Harvester—AutoLOCScreen

B—Cutterhead SpeedC—Moisture-Dry Matter LevelD—Actual Length of Cut (mm)

E—Crop Flow SpeedF—Crop Flow DirectionG—Cutterhead Number of KnivesH—AUTO-FIXED Mode Key

I— Max. LOC (mm)J—Max. Moisture-Dry Matter (%)K—Optimum LOC (mm)L—Optimum Moisture-Dry Matter

(%)

M—Min. LOC (mm)N—Min. Moisture-Dry Matter (%)

FIXED length-of-cut mode:

The length of cut is controlled as described under InfinitelyVariable Length-of-Cut Transmission (IVLOC™) Display,in the Forage Harvester Operator’s Manual. While in thismode, the 2600-2630 display does not allow to modifythe length of cut.

AUTO length-of-cut mode:

This mode allows to input the following parameters:

• Maximum LOC [mm] (I) in relation to the MaximumMoisture [%] (J).

• Optimum LOC [mm] (K) in relation to the OptimumMoisture [%] (L).• Minimum LOC [mm] (M) in relation to the MinimumMoisture [%] (N).

Using these desired values and the number of knivesinstalled on cutterhead, the system automatically controlsthe length of cut.

IMPORTANT: While in AUTO mode, the length of cutcannot be manually changed by using cornerpost IVLOC™ switch and input control knob.FIXED mode must be first selected.

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OUCC002,0003A2B -19-01JUN12-3/3

Whenever the 2600-2630 display has been disconnected,the AUTO or FIXED length-of-cut modes can still beselected using corner post IVLOC™ switch and inputcontrol knob, as follows:

1. Press IVLOC™ switch (A) at least two seconds toactivate the IVLOC™ display mode.

2. While IVLOC™ icon (B) and the current IVLOC™information are displayed on digital display line (C),use input control knob (D) to change the FIXED LOCvalue setting.

3. To recover the AUTO LOC mode, set the LOC value toits minimum allowed value then turn input control knob(D) furthermore to the MINUS until AUTO appears ondigital display line (C).

The system recovers the latest AUTO LOC parametersentered when the 2600-2630 display was connected.

A—IVLOC SwitchB—IVLOC Icon

C—Digital Display LineD—Input Control Knob

ZX1045189

C

B

mm

A

ZX1045189—UN—12SEP11

ZX1038005—UN—29SEP05

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Continued on next page OUCC002,0003A2C -19-01JUN12-1/2

GreenStar™ Forage Harvester—Mapping

ZX1050233—UN—28MAY

12

A—Mapping key B—Maps tab C—Map setting

GreenStar™ Forage Harvester is compatible with theMapping functionality of GS2 or GS3 Display to view orsetup on-screen maps.

NOTE: For more information on mapping functionality ,also refer to GreenStar General Section of GS2or GS3 Display Operator’s Manual.

From GreenStar™ main screen, press the Mapping key(A) to access the Maps tab (B). From this screen, it ispossible to setup the display of map coverage by pressingthe Map Settings key (C).

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OUCC002,0003A2C -19-01JUN12-2/2

ZX1050234—UN—28MAY

12

A—Map Settings page B—Foreground layer C—Menu

Map Settings page (A) appears. Select the desiredForeground maps (B) from drop-down menu (C):

• Flags• Coverage Only• Moisture• Yield• Cutting length• Inoculant High

• Fuel used• Average Crude Protein• Average Starch• Average ADF (Acide Detergent Fiber)• Average NDF (Neutral Detergent Fiber)

NOTE: For more information on Map Settings, alsorefer to GreenStar General Section of GS2 orGS3 Display Operator’s Manual.

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Continued on next page OUCC002,0003A2D -19-01JUN12-1/2

GreenStar™ Forage Harvester—Totals View

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N12

A—Totals keyB—Toggle keyC—Print Totals key

D—GreenStar™ ForageHarvester totals

E—Field totalsF—Field totals key

G—Harvest - SPFH key

Press Totals key (A) to display GreenStar-Reports andTotals screen.

Press toggle key (B) to change the view to inoculantand constituents, if the necessary curves are loaded onthe HarvestLab™ sensor. If equipped with an integratedprinter the Field Totals (E) or Harvest - SPFH Totals (D)can be printed from the GS2 or GS3 display main screen.

IMPORTANT: Totals displayed are only calculatedwhen documentation is turned on. Totals

display can be filtered. See GS2 or GS3Display Operator’s Manual.

Print Totals key (C) appears only if integratedprinter option is installed and setup.

• To start GreenStar™ Forage Harvester (D) and Field(E) totals printing process press Print Totals key (C).• To modify the total screen layout, press Field Totals key(F) or Harvest - SPFH key (G) key.

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OUCC002,0003A2D -19-01JUN12-2/2

The Total Screen Layout page (A) appears. Arrangethe total layout of the relevant operation type (B) usingdesired drop-down menu space definition (C).

A—Total Screen LayoutB—Operation type

C—Space definition menu

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N12

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OUCC002,0003A2E -19-01JUN12-1/6

Continued on next page OUCC002,0003A2E -19-01JUN12-2/6

GreenStar™ Forage Harvester—Main Screen

ZX1043038—UN—06AUG09

A—Machine ground speedB—Engine speed

C—Engine loadD—Cutterhead speed

E—Inoculant dosing status

NOTE: Depending on the page layout selected, theForage Harvester Main Screen may differ.

Machine Ground Speed

Indicates the current vehicle speed.ZX

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Engine Speed

Indicates the current engine speed.

ZX1040730—UN—13SEP07

Engine Load

Indicates the current engine load factor in percent.

ZX1040731—UN—13SEP07

Cutterhead Speed

Indicates the current cutterhead speed.

ZX1040732—UN—13SEP07

Inoculant Dosing Status

Indicates the status of the inoculant dosing device.Nozzle is displayed when dosing device is detected (seeSetup Inoculant Dosing Device (Option) section to setupinoculant dosing device COM port).

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OUCC002,0003A2F -19-01JUN12-1/1

GreenStar™ Forage Harvester—SettingsScreen

ZX1043050—UN—21SEP09

A—Mass Flow tab B—Constituents tab C—Inoculants Dosing tab

The Settings screen displays up to three tabs:

• Mass Flow tab (A)—Displays the recording status andallows to carry out feed roll potentiometer reset, yieldcalibration and to select the header type attached tothe Forage Harvester.Refer to:- Settings—Mass Flow Tab—Sensor- Settings—Mass Flow Tab—Calibration- Settings—Mass Flow Tab—Header/Recording, in thisSection

• Constituents tab (B)—Allows to toggle between afixed or a measured moisture source and to setupHarvestLab™ sensor (if equipped with).

Refer to:- Settings—Constituents Tab—Fixed Source- Settings—Constituents Tab—Measured Source, inthis Section

• Inoculants Dosing tab (C)—Allows inoculant dosingdevice activation (if equipped with).Refer to:- Settings—Inoculant Dosing, in this Section

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Settings—Mass Flow Tab—Sensor

ZX1040745—UN—21SEP09

Mass Flow Tab—Sensor

A—Reset sensor keyB—Abort reset

C—Confirm resetD—Distance (V)

E—Calibration distance (V)F—Distance—Feed roll height

The Mass Flow tab allows the operator to calibrate thefeed roll potentiometer, calibrate the yield system, changethe header type and change the recording method.

The Sensor section (left-hand corner of the MassFlow tab) provides the ability to calibrate the feed rollpotentiometer (feed roll height).

The purpose of calibrating the feed roll height is to set thefeed roll potentiometer's "zero point". When no materialis between the feed rolls, the distance (F) should show10 mm (0.39 in.).

If a value other than 10 mm (0.39 in.) appears in thedisplay, when no material is flowing through the feed roll,then calibrate the feed roll height. Before calibrating thefeed roll height, make sure the feed rolls are correctlyadjusted (see Forage Harvester Operator's Manual) andthere is no material between the feed rolls.

CAUTION: Always disengage main clutch, shut offengine and remove key before servicing machine.

IMPORTANT: The upper feed rolls must notcontact the lower rolls.

NOTE: Calibration changes when increasing ordecreasing feed roll spring tension or by changing

spring mounting position. Feed Roll Height—10mm (0.39 in.) is set as factory default.

To calibrate, press the reset sensor key (A). Whenconfirmation message appears, press OK (C) to confirmor cancel (B).

NOTE: Calibration of the ”feed roll height” takesabout 5 seconds.

Once the ”zero point” is set up, proceed to a new yieldcalibration (see Settings—Mass Flow Tab—Calibrationin this Section).

• Distance (V)Mass flow sensor voltage. Voltage range: 0 to 5 V.

NOTE: - Sensor fully retracted: 0 V.

- Sensor fully extended: 5 V.

• Calibration Distance (V)For factory use only.

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OUCC002,0003A30 -19-01JUN12-2/2

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Settings—Mass Flow Tab—Calibration

ZX1040747—UN—21SEP09

Mass Flow Tab—Calibration

A—Calibration status keyB—Calibration running

C—Displayed weightD—Net weight platform scale

E—Calibration factorF—ThroughputG—Throughput scales

H—Throughput values

The calibration section of the Mass Flow tab allows theoperator to calibrate the GreenStar™ System—ForageHarvester.

Many factors affect yield, for best results:

• Perform a yield calibration for every crop and whencrop conditions change.• When calibrating, harvest uniform windrows/standingcrop at the speed the operator expects to run.• When harvesting crops in windrows, make sure thecrop is evenly fed into the machine and not off to oneside of the header.• Avoid harvesting areas with low yield/flow whilecalibrating.

IMPORTANT: Be sure that the wagon or truckhauling crop away from the forage harvesteris empty when starting filling.

NOTE: Calibration—Stopped is set as factory default.

1. Press calibration key (A). Display changes to:Calibration Running (B).

2. Begin harvesting. Weight displayed at (C) shouldincrease while harvesting.

3. Harvest known amount of material (i.e., truck load,wagon load, etc.).

4. When known load is completed (that is one truck-trailerload of material), press calibration key (A) again to stopcalibration. Display changes to: Calibration Stopped.

IMPORTANT: Be sure that all material is on onevehicle (wagon or truck).

5. Have known amount of material in truck or wagonweighed on a weigh station. While waiting for scaleticket to return, you may continue harvesting.

6. When scale ticket returns to forage harvester, presskey (D) to change weight value.

7. Using numeric keypad, input net weight of materialfrom scale ticket.

IMPORTANT: Changing the calibration factor doesNOT change data already saved. After changesare made, all harvest information collectedfrom that point reflect the changes.

8. Enter new value. Calibration factor (E) changesautomatically when material weight is entered.

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OUCC002,0003A31 -19-01JUN12-2/2

9. If the machine is not equipped with the HarvestLab™sensor, manually enter moisture value (seeConstituents Tab hereafter).

• Calibration Factor

NOTE: Calibration Factor—1000 is set asfactory default.

The calibration factor is automatically changed when anew calibration weight is entered.A new calibration factor can also be entered manually.To calculate calibration factor, divide weight (t) shownon display (C) by new weight (t) on scale ticket (D).Multiply result by displayed calibration factor (seeexample below). This is new calibration factor.

To manually enter a calibration factor:

1. Press key (E).

2. Using numeric keypad, input calibration factor.

3. Enter new value.

Example:

Displayed Calibration Factor (E) = 1000

Weight of silage shown on display (C) = 5640 kg

Net weight of silage from scale ticket (D) = 5710 kg

Result: 1000 x (5640 ÷ 5710) = 987

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Settings—Mass FlowTab—Header/Recording

ZX1040746—UN—21SEP09

Mass Flow Tab—Header/Recording

A—Header type keyB—Row dependentC—Row independentD—Pickup

E—PlatformF—Recording data type keyG—Header data recordingH—Material data recording

I— Material detection statusJ—Harvesting statusK—Low flow alarm status

L—Active cropM—Crop code

IMPORTANT: Make certain to change headertype when changing from one header toanother. The wrong header selection resultsin inaccurate statistics.

NOTE: Row Dependent (B) is set as factory default

To select which header type is used, press key A to togglebetween:

• Row dependent header type (B) such as 664 and 666Row Crop Headers• Row independent header type (C) such as 300, 400,600, or 700 Series Rotary Harvesting Unit• Pickup header type (D) such as 600A, 600B, or 600CSeries Pickups• Platform header type (E) such as 600 Series CuttingPlatforms

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OUCC002,0003A32 -19-01JUN12-2/2

ZX1040746—UN—21SEP09

Mass Flow Tab—Recording

A—Header type keyB—Row dependentC—Row independentD—Pickup

E—PlatformF—Recording data type keyG—Header data recordingH—Material data recording

I— Material detection statusJ—Harvesting statusK—Low flow alarm status

L—Active cropM—Crop code

To select how recording of data is activated, press key Fto toggle between ”Material” and ”Header”.

— Material means that recording of data is activated oncematerial flows through feed rolls. Select Material whenheader is not raised for turning and driving in the fieldwithout harvesting (e.g. pickup)

— Header means that recording of data is activated onceheader is lowered.

• MaterialIndicates whether material is detected or not.

• HarvestingIndicates whether header is ON (Engaged) or OFF(Disengaged).

• Low FlowIndicates whether low flow alarm is active or inactive.

• Active CropIndicates which crop type is currently harvested.This information is taken automatically out of theGreenStar™ Documentation page.

NOTE: To select another crop type, refer to theinstructions given in GS2 or GS3 DisplayOperator's Manual.

• Crop CodeFor factory use only.

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OUCC002,0003A33 -19-01JUN12-1/1

Settings—Constituents Tab—Fixed Source

ZX1043039—UN—14AUG09

Constituents Tab—Fixed Source

A—Fixed moisture/dray mattervalue

B—Active crop

C—Content level toggle key—DryMatter selected

D—Dry matter valueE—Content level toggle

key—Moisture selected

F—Moisture value

The Constituents Tab allows the operator to adjust thefixed moisture-dry matter value (if HarvestLab™ sensoris not present) and-or measure moisture-dry matter whenHarvestLab™ sensor is present.

Select Settings —Constituents Tab screen to set themoisture-dry matter for a certain type of crop.

NOTE: Fixed Moisture Value—70 % is set asfactory default.

• Active Crop

Shows the actual crop on which the moisture calibrationwill apply. To select another crop type, refer to theinstructions given in GS2 or GS3 Display Operator'sManual.

• Dry Matter/Moisture Content Level Toggle KeyTo toggle between dry matter or moisture contentlevel displayed on main screen, press key (C-E). SeeGreenStar™ Forage Harvester—Main Screen in thisSection.

• Dry Matter ValueTo change the fixed dry matter value, press key (D).Using numeric keypad, input a value from 8 to 90 %.Enter this value.

• Moisture ValueTo change the fixed moisture value, press key (F).Using numeric keypad, input a value from 8 to 90 %.Enter this value.

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Settings—Constituents Tab—MeasuredSource

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12

Constituents Tab—Measured Source

A—Measured moisture/drymatter value

B—Active crop

C—Dry matter-Moisture contentlevel toggle key

D—Calibration and measurementE—Auto-GraphF—Auto

G—Manual-GraphH—Manual

The system allows the operator to continuously measureand display the moisture-dry matter value if the machineis equipped with the HarvestLab™ sensor.

Select Settings—Constituents Tab screen to set themoisture-dry matter for a certain type of crop.

• Active Crop

Shows the actual crop on which the measured moistureand constituent values will apply. To select anothercrop type, refer to the instructions given in GS2 or GS3Display Operator's Manual.

NOTE: A maximum of five calibrations can be selectedand displayed (including moisture).

• Dry Matter/Moisture Content Level Toggle KeyTo toggle between dry matter or moisture content levelpress key (C).

• Calibration and MeasurementTo select which type of calibration and measurementshould be used, press key (D) to toggle between:

- Auto-Graph (E). See Calibration andMeasurement—Auto-Graph section.

- Auto (F). See Calibration and Measurement—Autosection.

- Manual-Graph (G). See Calibration andMeasurement—Manual-Graph section.

- Manual (H). See Calibration and Measurement—Man-ual section.

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Calibration and Measurement—Auto-Graph

ZX1050223—UN—29MAY

12

Calibration and Measurement—Auto-Graph

A—Auto-GraphB—Constituent list

C—Moisture graphD—Average-Range-Current

graph values

E—Moisture numerical values

Selecting Auto-Graph measurement-calibration modeallows to continuously display current crop constituent list(B) and a graph (D) showing moisture average, range andcurrent values.

IMPORTANT: C1 is reserved for moisture only. Allother constituents are listed after moisture. It isnot possible to put moisture under C3 (e.g.).

NOTE: Moisture average and current values arealso numerically displayed (E).

In the Auto-Graph mode, the measurement results candisplay up to three constituents (B) for the current crop(i.e. Crude Protein (C2)).

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Calibration and Measurement—Auto

ZX1050224—UN—29MAY

12

Calibration and Measurement—Auto

A—Auto B—Constituent list

Selecting Auto measurement-calibration mode allows tocontinuously display current crop constituent list (B). In the Auto mode, the measurement results can display up

to five constituents (B) for the current crop (i.e. Moisture(C1)).

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Calibration and Measurement—Manual-Graph

ZX1050225—UN—29MAY

12

Calibration and Measurement—Manual-Graph

A—Manual-GraphB—Constituent listC—Moisture graph

D—Average-Range-Currentgraph values

E—Moisture numerical values

F—Start measurementG—HarvestLab setup

Selecting Manual-Graph measurement/calibration modeallows to manually measure and display current cropconstituent list (B) and a graph (D) showing moistureaverage, range and current values.

NOTE: Moisture average and current values arealso numerically displayed (E).

Press Start Measurement key (F) to manually start ameasurement for the current crop.

Press HarvestLab Setup key (G) to setup the moisturesensor. See GreenStar™ Forage Harvester—HarvestLabSettings in this Section.

In Manual-Graph mode, the measurement results candisplay up to three constituents (B) for the current crop(i.e. Moisture (C1)).

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Calibration and Measurement—Manual

ZX1050226—UN—29MAY

12

Calibration and Measurement—Manual

A—ManualB—Constituent list

C—Start measurement D—HarvestLab setup

Selecting Manual measurement-calibration mode allowsto manually measure and display current crop constituentlist (B).

• Press Start Measurement key (C) to manually start ameasurement for the current crop.• Press Harvest Lab Setup key (D) to setup themoisture sensor. See GreenStar™ ForageHarvester—HarvestLab Settings in this Section.

In Manual mode, the measurement results can display upto five constituents (B) for the current crop (i.e. Moisture(C1)).

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OUCC002,0003A34 -19-13JUN12-6/6

GreenStar™ Forage Harvester—ManualCalibration Selection

ZX1050227—UN—29MAY

12

A—Constituent ListB—Crop type

C—ConstituentD—Supplier

E—ENTER keyF—CANCEL key

Whenever necessary, a specific crop calibration can bemanually selected. To do so, it is first mandatory to uploadcalibration data to the HarvestLab™ sensor—Contactyour dealer.

From the screens Calibration and Measurement selectdesired constituent key (A) on which the requestedcalibration settings will be applied.

It is not possible to display 2 calibrations for the sameconstituent. For example, it is not possible not selecta moisture calibration from one laboratory AND fromanother laboratory at the same time. Just ONE moisturecalibration every time!

SPFH Harvest Monitor—Manual Calibration Selectionscreen appears. From this screen, select:

• The Crop Type (B) to be harvested (i.e. Alfalfa, Cornsilage, Grass or Whole crop) .

• The Constituent (C) which will be displayed as aconstituent. Following constituents can be selected:- Moisture- Protein- Starch- Acide Detergent Fiber (ADF)- Neutral Detergent Fiber (NDF)

NOTE: Select “- - - - -” to just not show a constituent.

• The Supplier (D) which represents a 3rd party supplieror laboratory.

NOTE: Calibration will be selected automatically as soonas there is no other, no second calibration available.

Press ENTER key (E) to confirm or CANCEL key (F) tocancel selection.

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OUCC002,0003A35 -19-01JUN12-1/1

Settings—Inoculants Dosing TabNOTE: Refer to the GS2 or GS3 Display Operator's

Manual to connect Inoculant dosing systemto the 2600or 2630 display.

ZX1043051—UN—10AUG09

A—Inoculant dosing supportB—Dosing support keyC—Dosing device icon

D—Dosing controllerE—Dosing statusF—Dosing rateG—GreenStar controller

H—Current length of cutI— HeaderJ—Material detectionK—Current throughput

L—Moisture statusM—Current moisture

The inoculant dosing tab appears only if an inoculantdosing device has been detected by the system. This tabprovides information related to the dosing device support(A) and quick machine information:

• Dosing Support Status (B): ON-OFF.• Dosing Controller (D): Inactive-Active.• Dosing Status (E): Sensor not dosing-Sensordosing-Tank close to empty-Tank empty-System failure.

• Dosing Rate (F) in l/t.• GreenStar Controller (G): Inactive-Active.• Current Length of Cut (H).• Header Position (I): Up-Down.• Material Detection (J) : Yes-No.• Current Throughput (K).• Moisture Status (L): Measured-Fixed source• Current Moisture (M) level.

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GreenStar™ Forage Harvester—HarvestLabSettings

ZX1050229—UN—13JU

N12

A—Expert ModeB—Measure ModeC—Measurement Time (s)

D—Cycle Time (s)E—Start Validation

F—Start Ext. ReferenceG—ENTER softkey

From this screen, the operator can setup and calibrate themoisture sensor with its specific wave length standard.

• Expert Mode (A)—Press to toggle between mode ONor OFF. Use mode ON if connection box is installedon HarvestLab™ sensor for calibration or applicationdownload processes. Contact your John Deere dealer.

• Measure Mode (B)—Press to toggle between modeSTATIC or CYCLIC. Use mode CYCLIC to apply themeasure cycle time and measurement time inputs oruse mode STATIC to practice a single shot measure.

• Measurement Time (s) (C)—To input the measurementtime (duration) of the sample analysis—Mandatory.Press to input measurement time (in seconds) usingnumeric keypad then ENTER the value.

• Cycle Time (s) (D)—To input the time frequencyat which the sensor should carry out the sampleanalysis—Mandatory.Press to input cycle time (in seconds) using numerickeypad then ENTER the value.

• Start Validation (E)—Check that status displayednext to Start Validation softkey (E) displays ”Valid”. If”Invalid” is displayed, then proceed to the wave lengthstandard measurement—see Wave Length StandardMeasurement hereafter.

• Start Ext. Reference (F)—The HarvestLab™ sensor isbased on a light beam reflection analysis to determinecrop moisture or dry matter level, therefore it isrequested to calibrate the sensor light beam eachtime the bulb glass is replaced or at least once a year.Contact your John Deere dealer.

IMPORTANT: The purpose of the sensor light beamcalibration is to set an external black andwhite reference for an accurate moisture-drymatter level calculation. This calibrationmust be carried out by authorized servicepersonnel only. A password is requestedto initiate the reference request.

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Wave Length Standard Measurement

The HarvestLab™ sensor is delivered with its specificwave length standard (A) that is to be used for checkingsensor functionality by measuring the sensor wave length.

IMPORTANT: It is strongly recommended to recordthe HarvestLab™ sensor serial number on itsrelevant wave length standard cover (B).

The wave length standard (A) must be kept in goodcondition for further measurement. In this way, specialattention must be paid so that the wave length standard (A)doesn't come in contact with chemical products such as:

• Diesel• Gasoline (Leaded or unleaded)• Thinners• Engine cleaner• Cavity sealing• After cleaning• Finishing paint• Blackboard lacquer• AntifreezeInitiate a wave length standard measurement to ensure afull efficiency of the HarvestLab™ sensor. This procedureshould be carried out when there are doubts that sensoris still working correctly. Proceed as follows:


IMPORTANT: Before starting measurement procedure,make sure sensor has fully started. Sensor

ZX1040036—UN—20NOV06

A—Wave Length Standard B—Cover

light should light up after about 30 seconds.If this is not the case, check all connectionsor contact your John Deere dealer.

Before starting measurement procedure,thoroughly clean sensor glass environment.

Make sure that no external light sourceis interfering with wave length standardmeasurement. For an efficient measurement,place the sensor in a dark area.

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1. Unlatch then place sensor assembly (A) into itsunfolded position.

2. Remove seal (B) from glass (C).

3. Remove cover (E) from the wave length standard (D)then place wave length standard (D) above sensorglass and maintain it in this position all along the wavelength measurement.

A—Moisture SensorB—SealC—Sensor Glass

D—Wave Length StandardE—Cover

ZX1039650—UN—20NOV06

ZX1040035—UN—20NOV06

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OUCC002,0003A36 -19-13JUN12-4/4

ZX1050230—UN—13JU

N12

A—HarvestLab SetupB—Start Validation

C—Wavelength StandardD—ENTER softkey

E—Measurement ongoingF—CANCEL softkey

4. From the screen Settings—ConstituentsTab—Measured Source select Manual-Graph orManual under the calibration and measurement sectionto enable the HarvestLab Setup button (A). Within theHarvestLab Setup page, select Start Validation (B) toinitiate the wave length standard measurement.

5. An information message (C) appears asking toprepare the wave length standard. Place the wavelength standard on the sensor lens and select ENTER

(D). To cancel the wave length standard procedure,select CANCEL (F).

6. Check that status displayed next to Start Validationsoftkey (B) displays Valid. If Invalid is displayed, thenrepeat the wave length standard procedure.

7. Remove wave length standard from sensor glass.Reinstall seal then fold and latch sensor in its workingposition.

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GreenStar™ Forage Harvester—DiagnosticReadings Screen

ZX1050231—UN—28MAY

12

Diagnostic Readings Screen—SPFH System Info

A—View readings keyB—Serial numberC—Engine hours (h)D—Engine status

E—Main clutch statusF—SPFH unit setupG—Driving DirectionH—Fuel Rate (l/h-gal/h)

I— Header PositionJ—Feedroll (FNR)K—Knocking LevelL—Header TypeM—Total # of Sections

N—Section Width (in./cm)O—Active Sections

Diagnostic readings screen provides detailed informationabout the moisture sensor, the forage harvester andheader. Press view readings key (A) to toggle betweenHarvestLab Sensor and SPFH System Info pages.

Diagnostic Readings—SPFH System Info Page

• Serial Number (B)Indicates the forage harvester serial number.

• Engine Hours (h) (C)Indicates the engine hours of the machine.

• Engine Status (D)Indicates if the engine is running (ON) or not (OFF).

• Main Clutch Status (E)

Indicates if the main clutch is engaged (ON) ordisengaged (OFF).

• SPFH Unit Setup (F)Indicates units set in RCP control unit at AddressRCP 103 (see Calibration Section in forage harvesterOperator's Manual).

• Driving Direction (G)Indicates the forage harvester driving direction(Forward; Backward).

• Fuel Rate (l/h-gal/h) (H)Indicates the actual fuel rate.

• Header Position (I)

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Indicates whether the header is up or down.

• Feedroll (FNR) (J)Indicates whether the feedrolls are in forward, neutralor reverse mode.

• Knocking Level (K)Indicates material flow detection.

• Header Type (L)Indicates which type of header is used.

IMPORTANT: Make certain to change headertype when changing from one header toanother. The wrong header selection willresult in inaccurate information.

NOTE: Row Dependent is set as factory default.

- 664 and 666 Row Crop Headers are Row Dep.header type.

- 300, 400, 600, and 700 Series Rotary HarvestingUnits are Row Indep. header type.

- 600A, 600B, and 600C Series Pickups are Pickupheader type.

- Combine 600 Series cutting platforms are Platformheader type.

• Total # of Sections (M)Indicates the number of rows set in Address RCP 181(see Calibration Section in forage harvester Operator'sManual).

• Section Width (in./cm) (N)Indicates the row spacing set in Address RCP 182(see Calibration Section in forage harvester Operator'sManual).

• Active Sections (O)Indicates the number of active rows set in AddressRCP 183 (see Calibration Section in forage harvesterOperator's Manual).

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ZX1050232—UN—28MAY

12

Diagnostic Readings Screen—HarvestLab Sensor Info

A—View readings keyB—Sensor serial #C—Software versionD—Sensor hours (h)

E—Bulb hours (h)F—Light sourceG—Sensor temp. (°C/°F)H—Int. ref. status

I— Int. ref. modeJ—Ext. ref. statusK—Ext. ref. count (h)L—USB detected

M—USB savingN—Free USB storage (%)

Diagnostic Readings—HarvestLab Sensor Info Page

• Sensor serial # (B)Indicates the moisture sensor serial number.

• Software version (C)Indicates the version of software installed on sensor.

• Sensor Hours (h) (D)Indicates the sensor hours.

• Buld Hours (h) (E)Indicates the bulb hours of the sensor.

• Light Source (F)Indicates if the light source of the sensor is running(ON) or not (OFF).

• Sensor Temp. (°C/°F) (G)

Indicates the sensor working temperature.

• Int. Ref. Status (H)Indicates if the internal reference validation(automatically carried out by the system at each sensorstart) is Valid or Invalid.

IMPORTANT: If Invalid is displayed, the sensoris not able to measure. Contact yourJohn Deere dealer.

• Int. Ref. Mode (I)Indicates if the internal reference validation is running(ON) or not (OFF).

• Ext. Ref. Status (J)Indicates if the external reference validation (wavelength standard measurement ) is Valid or Invalid.

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OUCC002,0003A37 -19-01JUN12-4/4

IMPORTANT: If Invalid is displayed, carry out anew wave length standard measurement. SeeSettings—Constituent Tab—Measuredsource and GreenStar™ ForageHarvester—HarvestLab Settings sections.

• Ext. Ref. Count (h) (K)Indicates the external reference count hours of thesensor.

• USB Detected (L)Indicates if inserted USB1 stick is detected (YES) ornot (NO).

• USB Saving (M)Indicates if USB1 stick saving is running (ON) or not(OFF).

• Free USB Storage (%) (N)Indicates the percentage of the USB1 stick free space.

1USB=Universal Serial Bus

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Troubleshooting

Continued on next page OUCC020,00025B8 -19-28MAR12-1/2

Warning Screens—Diagnostic Trouble Codes

ZX1040985—UN—17AUG07

A—Diagnostic Trouble Code B—HeaderC—Text strings

D—IconE—ENTER softkey

The GreenSta™ System—Forage Harvester supportswarnings (DTC) to inform the operator about certainbehaviors or error conditions in the system. Warningscreens provide operator alerts to monitor systemoperational problems.

• The Diagnostic Trouble Code (DTC) in the upperright corner (A) is a language independent code whichhelps to identify more details for the active warningin the operators manual. The DTC shows the nameof the control unit generating the message. Referto the ”Control Unit (HMS) Diagnostic Trouble CodeList” hereafter to get specific operational problem andrecommended corrective action.

• The header (B) allows the operator to catch theimportance and reason for the warning on a shortglance. It also defines briefly the area of malfunction.• The text strings (C) provide more details about thereason for the warning and possible corrective action.• The icon (D) indicates that the machine has detecteda fault in a system or component. The machine cancontinue to operate without damage, however theremay be degraded performance of certain functions.• The ENTER softkey (E) allows the operator toacknowledge the warning; the system will return to thepage which was active as the warning came up.

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Troubleshooting

OUCC020,00025B8 -19-28MAR12-2/2

Recall Codes / Recall All Codes

All DTCs can be recalled by accessing the MessageCenter - Trouble Codes screen where all codes foreach control unit are stored (see GS2 or GS3 DisplayOperator's Manual).

Select TROUBLE CODES softkey. A list (A) of controlunits will appear and control units with diagnostic troublecodes are indicated.

Codes can be displayed for all control units by selectingSHOW ALL button (B).

Individual control unit can be accessed by navigating withscroll bar and selected by pressing relevant button to viewcodes (C) for that control unit.

Press RETURN key (D) to go back to control unit list orCLEAR key (E) to clear all codes for the selected controlunit.

A—Control Unit ListB—Show allC—Code list

D—ReturnE—Clear codes

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ZX1040987—UN—17AUG07

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Troubleshooting

Continued on next page OUCC020,00025B9 -19-01JUN12-1/2

Control Unit (HMS) Diagnostic Trouble CodeListNOTE: NIR = HarvestLab™ Sensor

Trouble Code Header Text Strings Comments521700.12 Diode Array Communication Communication with diode array failed Moisture sensor is defective,

exchanging the sensor is a must andhas to be done by the dealer.

521700.12 Download Incomplete Application or calibration file download to theNIR sensor failed.

Software application or calibration filedownload couldn't be realized.

521700.12 External Reference Failure External reference procedure failed. Proceedwith old reference.

External reference failed for anyreason. 0-spectrum, operator didn'tfinish procedure, etc.

521700.12 Internal Reference Failure The internal reference plate stays in the lightbeam. No measuring possible.

Contact your dealer.

521700.12 No Moisture Message No incoming moisture message from NIRsensor received for 60s. Fixed moisture isautomatically selected now.

Moisture sensor not installed ordefective.

521700.12 NIR Internal Software Failure An internal software module doesn't respond. Contact your dealer.521700.12 Sensor Temperature The NIR sensor temperature is out of the

specified rangeThe sensor temperature is out ofspecified operating range (+65°C/-5°C).

521700.12 Sensor Temperature The NIR sensor temperature is out of thespecified range

The sensor temperature is out ofspecified operating range (+65°C/-5°C).

521701.07 Check NIR sensor window Check if NIR sensor window is clean. Sensor must always have clearvision of material and checks for itcontinuously.

521702.07 Bulb Defective NIR Sensor bulb is defective. Replacecomplete NIR sensor.

HarvestLab™ sensor bulb is defective,exchanging the sensor is a must andhas to be done by the dealer.

521702.13 No Calibration Available No calibration file available. Please downloadfrom USB stick.

If there is no calibration model at all onthe sensor, no measuring is possible.

521801.03 Mass Flow Sensor High The mass flow value is above the expectedrange. Please check the sensor and wiringharness.

Feed roll potentiometer or cable to thepotentiometer is defective.Contact your dealer.

521801.03 Mass Flow Sensor Not Calibrated The mass flow sensor has not been calibratedyet. Please perform a mass calibration.

Calibrate feed roll potentiometer .

521801.04 Mass Flow Sensor Below Zero Mass flow sensor signal is below calibrationvoltage. Please check the sensor and wiringharness.


521801.04 Mass Flow Sensor Low The mass flow value is below the expectedrange. Please check the sensor and wiringharness.


Status Text Strings Description/Reason CommentsHMS GS2 SPFH External Reference A security key is needed to start external

reference procedure. The correct key willstart the procedure.Enter password

Input password to start white-blackcalibration (Dealer level access only).

HMS GS2 SPFH External Reference For external reference, white and blackstandards are needed. Please prepare white.

Confirmation to start white-blackcalibration procedure.

HMS GS2 SPFH External Reference White standard done. Please prepare black. Confirmation to continue white-blackcalibration procedure.

HMS GS2 SPFH Wavelength Standard To validate sensor accuracy put wavelengthstandard on NIR sensor and press ok. Pleaseprepare wavelength standard.

Confirmation for wavelength standardcalibration procedure.

HMS GS2 SPFH Download Ongoing Download application or calibration. Pleasewait until this message disappears.

HMS GS2 SPFH Measurement Ongoing Please wait until this message disappears. Request from control unit to startprocedure of wave length standardmeasurement.

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Troubleshooting

OUCC020,00025B9 -19-01JUN12-2/2

Status Text Strings Description/Reason CommentsHMS GS2 SPFH Sensor Out Of Memory NIR sensor has not enough internal memory

to save downloaded files.Contact your dealer.

HMS GS2 SPFH Software Upload NIR sensor is currently uploading softwarefrom USB stick. This might take severalminutes.Don't cycle power!

HMS GS2 SPFH Spectra Ratio Low Valid spectra ratio is too low. Recordedspectra out of calibration range.

Appears if the valid spectra ratio isless than 50% over a time frame of 1minute and material information is yes!

HMS GS2 SPFH Resetting Height Sensor Are you sure you want to reset the zero valueof the mass flow sensor? If so, confirm thereis no material in the feed rolls and click OK.

HMS GS2 SPFH Resetting Averages Are you sure you want to reset the averagevalues to zero?

20-4 013114

PN=53

Troubleshooting

Continued on next page OUCC020,00025BA -19-28MAR12-1/2

2600 and 2630 Display Diagnostic TroubleCode ListTroubleCode

Header Text Strings Comments

08 Directory Creation Error Reprogramming could not create a directoryon the internal file system.


12 Missing Update File Check that all update files have been correctlysaved to the compact flash card (all fileslisted in ManifestFile.sdm should be on

the card in their proper path).


14 File Read Error Reprogramming was not able to readone of the update files

Check for file corruption when the fileswere saved to the card.

16 File Write Error Reprogramming was not able to write one ofthe update files to internal flash.

File system cleanup problem, rebootthe display and try again.

37 Invalid File Handle Reprogramming received a file handle thatwas not valid.

Check validity of card to make sure itmatches the original image.

44 Checksum Failed Reprogramming calculated a checksum thatdid not match the expected checksum.

Check that all files match the originalimage.

45 Controller File Invalid Reprogramming parsed a file for a GreenStarcontroller that was invalid.

Check that all files match the originalimage.

47 Incompatible Hardware Operator is using an incorrect hardwarerevision version as the reprogramming imagefor the display.

Make sure you have the correct imagefor the display hardware.

48 Update File Invalid The reprogramming ManifestFile.sdm file hasbeen corrupted.

Make sure the file matches the originalimage.

51 User Aborted User removed the compact flash card duringa reprogramming session.

Repeat the reprogramming processwith the compact flash card insertedthe entire session.

55 Controller Flash Erase Failed A GreenStar controller could not erase itsflash memory.


56 Message Missing Colon A GreenStar controller received a record thatwas missing a colon.

Operator could try reprogramming thecontroller again in case of a bus error.

57 Record Too Long A GreenStar controller received a record thatwas too long.


58 Invalid Record Length A GreenStar controller received a record thatwas not the expected length.


59 Sequence Error A GreenStar controller received a record thatwas out of the expected sequence.


60 Controller Received Odd Address A GreenStar controller received a record thathad an invalid address..


61 Controller Timed Out A GreenStar controller stopped responding tothe display during a reprogramming session.

Check connection to the controller,may require a power cycle. Ifcommunication is resumed, repeat thereprogramming session.

62 NOR Flash Reprogramming Problem There was an error with trying to reprogramthe NOR flash boot application image.


63 Unknown Controller Response A GreenStar controller returned a responsethat the display did not know how to interpret.


81 Reprogramming Session Failed Generic notification that some part of thereprogramming session failed.

Another error will be reported inaddition to this one to indicate thespecific failure mode.

000168.03

Display Unswitched Supply Voltage High Cycle power on the display. If the codereappears check wiring.

000168.04

Display Unswitched Supply Voltage Low Cycle power on the display. If the codereappears check wiring.

001386.00

Display Unit Temperature High The unit temperature read from the internaldigital convertor is greater than 80° C.

001386.01

Display Unit Temperature Low The unit temperature read from the internaldigital convertor is less than -30° C.

003597.02

Display Internal Supply Voltage Fault If the unit occasionally generates thisdiagnostic code, that is acceptable. If thecode is generated continuously, replace2600-2630 Display.

20-5 013114

PN=54

Troubleshooting

OUCC020,00025BA -19-28MAR12-2/2

TroubleCode

Header Text Strings Comments

003598.02


003599.02


523310.12

Display Non Volatile Memory Read/WriteFailure

Replace 2600-2630 Display.

523319.03

Display Switched Supply Voltage High Cycle power on the display. If the codereappears check power supply wiring.

523319.04

Display Switched Supply Voltage Low Cycle power on the display. If the codereappears check power supply wiring.

523773.03

Vehicle CAN High Line Voltage High Cycle power on the display. If the codereappears check wiring harness.

523773.04

Vehicle CAN High Line Voltage Low Cycle power on the display. If the codereappears check wiring harness.

523774.03

Vehicle CAN Low Line Voltage High Cycle power on the display. If the codereappears check wiring harness.

523774.04

Vehicle CAN Low Line Voltage Low Cycle power on the display. If the codereappears check wiring harness.

524050.12

Real Time Clock is Bad Replace 2600 Display.

524215.03

Implement CAN High Line Voltage High Cycle power on the display. If the codereappears check wiring harness.

524215.04

Implement CAN High Line Voltage Low Cycle power on the display. If the codereappears check wiring harness.

524217.03

Implement CAN Low Line Voltage High Cycle power on the display. If the codereappears check wiring harness.

524217.04

Implement CAN Low Line Voltage Low Cycle power on the display. If the codereappears check wiring harness.

20-6 013114

PN=55

Troubleshooting

OUCC020,00025BB -19-28MAR12-1/1

OUCC020,00025BC -19-28MAR12-1/1

Control UnitSymptom Problem Solution

Yield Wet [t/ha] is not correctlydisplayed

Yield is still calculated without materialflow

Thoroughly clean feed roll sides(around bearings).

Feed Roll potentiometer not set to 10mm (0.39 in.) while harvesting

Calibrate sensor (see Settings—MassFlow Tab—Sensor).

No yield indication while harvestingwith RECORDING is ON [Material]status

Windrow too weak (in grass) ornumber of harvested rows too low. Ifpossible, increase machine groundspeed.

Incorrect crop selection Change crop selected (see GS2 orGS3 Display Operator's Manual).

Incorrect header type Change header type (see GS2 or GS3Display Operator's Manual).

No indication of ground speed Contact your John Deere dealer.

Feed Roll potentiometer unplugged orcut wiring harness

Plug Feed Roll potentiometer in orcheck wiring harness.

Feed Roll speed sensor out ofadjustment or defective

Adjust sensor (see Adjust Feed RollSpeed Sensor) or contact your JohnDeere dealer.

Feed Roll potentiometer defective Contact your John Deere dealer.

HarvestLab™ SensorSymptom Problem Solution

Moisture or dry matter readings areinaccurate

Incorrect moisture curve selected forthe crop being harvested

Select the correct moisturecurve, see Settings—ConstituentsTab—Measured Source.

Material build up on the HarvestLab™sensor glass

Remove material from theHarvestLab™ sensor glass.

HarvestLab™ sensor is not validatedwith the wave length standard

Complete the wave length standardprocedure, seeWave Length StandardMeasurement. If the wave lengthstandard validation was unsuccessful,the black and white reference shouldbe performed, contact your JohnDeere Dealer for assistance.

20-7 013114

PN=56

Troubleshooting

OUCC020,00025BD -19-29MAY12-1/1

Feed Roll PotentiometerSymptom Problem Solution

On RUN page, weight is incorrectlyaccumulated

No calibration was done Perform a yield calibration

Yield is not displayed No feeding speed information fromforage harvester

Refer to forage harvester Operator'sManual

Yield is constantly too high or toolow

System is out of calibration Perform a yield calibration.

Incorrect crop selection Change crop selected.

Average yield and averagethroughput constantly displayed

No ground speed information See your John Deere dealer.

Ground speed below 1 km/h (0.62mph)

Increase ground speed.

Mass-flow sensor unplugged Plug mass-flow sensor in.

Yield is not saved whenRECORDING is OFF

Feed roll speed is below minimumallowed speed

Check machine engine speed. Checksensor adjustment.

Sensor header up/down does not work Check adjustment and harness.Contact your John Deere dealer.

Yield is not saved (in corn silage) Despite the header lowered, no yielddata are saved

Lower header furthermore or selectRECORDING IS status by MATERIAL.

Yield is calculated while no materialflows with RECORDING is ONstatus (in corn silage)

Header not fully raised at end of row Fully raise header at end of row.

Yield is recorded without mass flowwhen RECORDING is ON

Feed rolls do not contact stop platesCAUTION: Always disengagemain clutch, shut off engineand remove key beforeservicing machine. Do notattempt to remove cropaccumulation while machineis running.

Remove all crop accumulation aroundfeed roll bearings.

Yield is not saved (in grass) Windrow is too weak or too light Try to drive faster if it can be donesafely.

Select RECORDING IS status byHEADER.

20-8 013114

PN=57

Service

Continued on next page OUCC020,00025C1 -19-25MAY12-1/4

Adjust HarvestLab™ Sensor WorkingPosition

1

2

3

4

1

2

3

4ZX

1043897—UN—10FE

B10

HarvestLab™ Sensor Working Position:

25-1 013114

PN=58

Service


IMPORTANT: To avoid a premature wear of adapterglass, or spout wear plate, and to allow aproper adapter glass self-cleaning process,pay close attention to the sensor assemblyposition. Position 1 indicates a sensor

correctly positioned when sensor is set to itsworking position. The positions 2, 3, and 4are typical wrong sensor positions that leadto a premature wear of components.

25-2 013114

PN=59

Service


F

F

E

A DC

ADCB

ZX1042269

E

1 mm (0.08 in.)

0 mm (0 in.)

ZX1042269—UN—01SEP08


IMPORTANT: To allow a proper adapter glassself-cleaning process, make sure thatHarvestLab™ sensor position is correctly set.

NOTE: Arrow is showing the crop flow direction. Checksensor position through inspection plate (G).

1. Place sensor into working position but do not latchit at this stage. Adjust sensor assembly position sothat tip of adapter glass (A) is flush with wear plate(B) at front point (C) and about 1 mm (0.08 in.) belowsurface of wear plate (B) at rear point (D) as shown.Use the three flange screws (E) to adjust then securewith flange nuts (F).

ZX1042270—UN—22JU

L12

A—Adapter glassB—Wear plateC—Front point settingD—Rear point setting

E—Flange screwF—Flange nutG—Inspection Plate

25-3 013114

PN=60

Service

OUCC020,00025C1 -19-25MAY12-4/4

OUCC020,00025C3 -19-28MAR12-1/1

OUCC020,00025C4 -19-28MAR12-1/1

2. Check correct position by latching the sensor. Engagethe three latches (A) .

IMPORTANT: Make sure that while latchingHarvestLab™ sensor the initial sensor positionis not modified due to a too strong latching(That is, latches are hard to engage). Inthis case, latch strength can be modified byloosing lock nut (B) and adjusting latch hook(C) position accordingly. Hook (C) shouldnot bend once latch is engaged.

A—Latch (3 used)B—Lock nut

C—Hook ZX1042283—UN—01SEP08

Replace HarvestLab™ Sensor Adapter GlassIMPORTANT: When the HarvestLab™ sensor

is opened within the warranty time, thewarranty becomes void.

Before removing sensor adapter glass (A),pay attention of the adapter glass positionon the sensor. Install adapter glass (A) in thesame position as removed. Always Refer toAdjust HarvestLab™ Sensor Working Positionafter adapter glass installation.

In case of sensor adapter glass (A) replacement,make sure that inside of HarvestLab™sensor and inner face of adapter glass(A) are free from dust.

IMPORTANT: After an adapter glass replacementalways carry out a black and white referencecalibration of the sensor at your John Deeredealer location. Contact your John Deeredealer (special tool is required).

NOTE: For shipping and storing of the sensor pleaseuse original packaging. It is recommended to usetrackable and insured shipping procedure.

ZX1039936—UN—05OCT06

A—Adapter glass B—Fixing screw

Apply thread lock compound Loctite™ 242 to screwthreads then tighten screws (B).

Adjust Feed Roll Speed SensorWhenever feed roll speed sensor (A) has been replacedor removed, install sensor on IV-LOC transmission andadjust its position as follows:

1. Fully screw in sensor (A) until it contacts gear teeth.

2. Unscrew sensor (A) ONE turn then secure it in positionwith lock nut (B).

A—Feed roll speed sensor B—Lock nut

ZX1030690—UN—26SEP02

25-4 013114

PN=61

Service

OUCC020,00025BE -19-28MAR12-1/1

OUCC020,00025C5 -19-28MAR12-1/1

OUCC020,00025C0 -19-28MAR12-1/1

OUCC020,00025BF -19-28MAR12-1/1

After the First 50 Operating HoursIMPORTANT: Check all sensor attaching screws

and retighten, if necessary.

Every 50 Hours—Check Feed Roll Stop PlatesFeed roll stop plate cleanliness is an important factor foran accurate throughput calculation. Feed rolls shouldalways contact stop plates without material in between.

IMPORTANT: Check feed roll stop plates cleanlinessin weekly intervals. Make sure the upper feedrolls are parallel and not in contact with lowerrolls (see machine Operator's Manual).

Once a YearThe HarvestLab™ sensor is based on a light beamreflection analysis to determine crop moisture or drymatter level. Therefore it is requested to calibrate theHarvestLab™ sensor each time the bulb glass is replacedor when the sensor has been moved from the machinespout to an office stationary system and vice versa or atleast once a year.

The purpose of this sensor calibration is to set an externalblack and white reference for an accurate moisture levelcalculation and the calibration should be carried out atyour dealer location only.

To carry out the black and white reference calibration,contact your John Deere dealer.

As RequiredIMPORTANT: Regularly check HarvestLab™

sensor functionality by carrying out a wavelength standard measurement. Refer to

Settings—Constituents Tab—Measured Sourceand GreenStar™ Forage Harvester—HarvestLabSettings in Operating GreenStar™—ForageHarvester Section.

25-5 013114

PN=62

Service

OUCC020,00025C6 -19-28MAR12-1/1

As Required—Change Printer Paper RollChange printer empty paper roll as follows:

NOTE: A label inside the printer housing is showingthe paper roll replacement procedure.

1. Open front door (A) by pressing (see arrow) andreleasing latch (B).

2. Pull out arm (C), then remove empty paper roll.

3. Clip a new paper roll (D) between arms (C) taking careof the paper rolling direction (see arrows).

4. Engage paper under guide roll (E) and then throughejection slot until printer detects and catches the paper.

5. Close front door (A).

6. Successively press on ejection button (F) to makesure paper is rolling out.

Printer is ready for operation.

A—Front doorB—LatchC—Arm

D—Paper rollE—Guide rollF—Ejection button

ZX1040996—UN—06SEP07

ZX1041080—UN—06SEP07

ZX1040997—UN—06SEP07

25-6 013114

PN=63

Service

OUCC020,00025C7 -19-28MAR12-1/1

As Required—Change Printer Ink RibbonChange printer ink ribbon as follows:

1. Open ribbon cassette front door by pulling notch (A).

2. Pull out dot ribbon cassette (B) from printer frame.

3. Insert and clip new ribbon cassette making sure thatpaper passes through ejection slot (C).

4. Rotate cursor (D) clockwise. Ribbon becomesstretched out.

5. Close ribbon cassette front door.

Printer is ready for operation.

A—Opening notchB—Ribbon cassette

C—Ejection slotD—Cursor

ZX1040998—UN—06SEP07

ZX1040999—UN—16AUG07

25-7 013114

PN=64

Specifications

DX,TORQ2 -19-12JAN11-1/1

Metric Bolt and Screw Torque ValuesTS1670 —UN—01MAY03

4.84.8 8.8 9.8 10.9 12.9 12.9

12.912.910.99.88.84.8

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9Bolt or ScrewSize Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb

N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172

N·m lb.-ft. N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35

N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70

N·m lb.-ft.M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500

Torque values listed are for general use only, based on the strength ofthe bolt or screw. DO NOT use these values if a different torque value ortightening procedure is given for a specific application. For stainless steelfasteners or for nuts on U-bolts, see the tightening instructions for thespecific application. Tighten plastic insert or crimped steel type lock nutsby turning the nut to the dry torque shown in the chart, unless differentinstructions are given for the specific application.

Shear bolts are designed to fail under predetermined loads. Alwaysreplace shear bolts with identical property class. Replace fasteners withthe same or higher property class. If higher property class fasteners areused, tighten these to the strength of the original. Make sure fastenerthreads are clean and that you properly start thread engagement. Whenpossible, lubricate plain or zinc plated fasteners other than lock nuts,wheel bolts or wheel nuts, unless different instructions are given for thespecific application.

a“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.b“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating.

30-1 013114

PN=65

Specifications

OUCC020,00025C9 -19-13JUN12-1/1

OUCC002,0002C30 -19-02SEP09-1/1

EC Declaration of ConformityDeere & Company

Moline, Illinois U.S.AThe person named below declares that

Product: John Deere GreenStar™ System Forage Harvester

fulfills all relevant provisions and essential requirements of the following directives:

DIRECTIVE NUMBER CERTIFICATION METHODElectromagnetic Compatibility Directive 2004/108/EC Annex II of the Directive

Name and address of the person in the European Community authorized to compile the technical construction file:Brigitte BirkDeere & Company European OfficeJohn Deere Strasse 70Mannheim, Germany [email protected]

Place of declaration: Kaiserslautern, Germany Name: Aaron SenneffDate of declaration: 01 August 2009 Title: Engineering Manager, John Deere Intelligent Solutions

GroupManufacturing unit: John Deere IntelligentSolutions Group

DXCE01 —UN—28APR09

Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliancesand/or Components

The machine is equipped with electronic componentswhose function may be influenced by electromagneticradiation from other appliances. Such influences may behazardous, so take the following safety instructions intoaccount:

If electrical and electronic appliances are subsequentlyinstalled on the machine and connected to the onboardsystem, the user must verify whether the installationaffects the electronics or other components. This appliesparticularly to:

• Personal Computer• GPS (Global Positioning System) receiver

In particular, subsequently installed electrical/electroniccomponents must comply with the relevant edition of EMCDirective 2004/108/EC, and be CE marked.

Wiring, installation and maximum permissible currentsupply must be as stated in the installation instructions ofthe machine manufacturer.

30-2 013114

PN=66

Specifications

BA31779,000070F -19-12NOV13-1/1

BA31779,0000710 -19-13NOV13-1/1

Identify Date CodeYear of manufacture (A) is denoted by a hole punchedthrough the year on product label. Month of manufacture(B) is denoted by a hole punched through the month onproduct label.

ExampleA B Date of Manufacture

2013 1 January 20132014 4 Аpril 2014

PC18038 —UN—29JAN14

Product Label Example

A—Year of Manufacture B—Month of Manufacture

Customs Union–EACInformation for products that bear conformity mark of the Customs Union member states

Manufacturer: Deere & CompanyMoline, Illinois U.S.A.

Model: HarvestLab™ Sensor (NIR Consituents Sensor)Made in GermanyName and address of the authorized representative in the Customs Union of Russia, Belarus and Kazakhstan:Limited Liability Company"John Deere Rus”

Address:142050, Russia, Moscow region, Domodedovo district, Domodedovo, Beliye Stolbi micro district, vladenye "Warehouse 104," Building 2.

For technical support, contact your dealer.

PC17575 —UN—16AUG13

30-3 013114

PN=67

Serial Numbers

OUCC020,00025CA -19-28MAR12-1/1

OUCC020,00025CB -19-28MAR12-1/1

Identification LabelsYour GreenStar™ System — Forage Harvester hasthese identification labels. The letters and numbers onthese labels identify a component or assembly. All ofthese characters are needed when ordering parts oridentifying the system or component for any John Deereproduct support program. Also, they are needed for lawenforcement to trace your forage harvester if it is everstolen.

Accurately record these characters in the spaces providedin each of the following illustrations. ZX

1040711—UN—17AUG07

2600-2630 Display Serial NumberLabel is located on rear of display.

ZX1040710—UN—15JU

N07

35-1 013114

PN=68

Serial Numbers

OUCC020,00025CC -19-28MAR12-1/1

OUCC020,00025CD -19-28MAR12-1/1

Feed Roll Potentiometer Serial NumberLabel is located at the top of feed roll potentiometer.

ZX1049626—UN—30MAR12

HarvestLab™ Sensor Serial NumberLabel is located on the back of the HarvestLab™ sensor.

ZX1040995—UN—17AUG07

35-2 013114

PN=69

Serial Numbers

OUCC002,00024DA -19-09DEC06-1/1

OUCC002,000268F -19-10MAY07-1/1

OUZXMAG,0001B88 -19-15OCT03-1/1

Connection Box Serial NumberLabel is located on side of connection box.

ZX1039993—UN—01NOV06

Control Unit Serial NumberLabel is located on aluminium casting of control unit.

ZX1040712—UN—15JU

N07

Printer Serial Number (Option)Label is located at the rear of printer housing.

ZX018848

—UN—03JAN00

35-3 013114

PN=70

Index

Page

A

After the first 50 hoursCheck hardware...................................................... 25-5

As requiredPrinter ink ribbon..................................................... 25-7Printer paper roll ..................................................... 25-6

AutoLOC..................................................................... 15-8

B

Bolt and screw torque valuesMetric ...................................................................... 30-1

C

Component locationControl Unit ............................................................. 10-3Display .................................................................... 10-1Feed roll potentiometer ........................................... 10-1HarvestLab™ sensor .............................................. 10-2Printer ..................................................................... 10-3Speed sensor.......................................................... 10-2

Control Unit................................................................. 10-3

D

Diagnostic Trouble Code List ............................ 20-3, 20-5Diagnostic trouble codes ............................................ 20-1Display........................................................................ 10-1

E

Evry 50 hoursCheck feed roll stop plates...................................... 25-5

F

Feed roll potentiometer............................................... 10-1

G

GreenStar Forage HarvesterDiagnostic readings .............................................. 15-36HarvestLab settings .............................................. 15-32Inoculants dosing.................................................. 15-31Manual crop calibration......................................... 15-25

GreenStar-Forage HarvesterAutoLOC screen ..................................................... 15-8Inoculant dosing...................................................... 15-5Main screen .......................................................... 15-15Mapping .................................................................15-11Printer ..................................................................... 15-3Settings................................................................. 15-17Totals printout........................................................ 15-13

Page

H

Hardware torque valuesMetric ...................................................................... 30-1

HarvestLab sensor ..................................................... 25-1HarvestLab sensor adapter glass............................... 25-4HarvestLab™sensor................................................... 10-2

I

Identification labels ..................................................... 35-1Inoculant dosing ......................................................... 15-5

M

Manual crop calibration ............................................ 15-25Mapping.....................................................................15-11Metric bolt and screw torque values ........................... 30-1

O

Once a YearCalibrate HarvestLab sensor .................................. 25-5

P

Printer ................................................................ 10-3, 15-3

S

Safety, Steps and HandholdsUse Steps and Handholds Correctly....................... 05-2

Sensors ............................................................. 10-1, 10-2HarvestLab sensor.................................................. 25-1HarvestLab sensor adapter glass ........................... 25-4Speed sensor.......................................................... 25-4

Serial numbersConnection box....................................................... 35-3Control unit.............................................................. 35-3Display .................................................................... 35-1Feed Roll potentiometer.......................................... 35-2HarvestLab sensor.................................................. 35-2Identification labels ................................................. 35-1Printer ..................................................................... 35-3

ServiceAfter the first 50 hours............................................. 25-5As required..................................................... 25-5, 25-7Calibrate HarvestLab sensor .................................. 25-5Check feed roll stop plates...................................... 25-5Check hardware...................................................... 25-5Every 50 hours........................................................ 25-5Feed roll sensor ...................................................... 25-4HarvestLab sensor.................................................. 25-1HarvestLab sensor adapter glass ........................... 25-4Once a Year ............................................................ 25-5

Continued on next page

Index-1 013114

PN=1

Index

Page

Printer ink ribbon..................................................... 25-7Printer paper roll ..................................................... 25-6

SettingsFixed source ......................................................... 15-24HarvestLab settings .............................................. 15-32Header .................................................................. 15-22Inoculants dosing.................................................. 15-31Mass flow calibration............................................. 15-20Mass flow sensor .................................................. 15-18Measured source .................................................. 15-25Recording.............................................................. 15-22

Speed sensor .................................................... 10-2, 25-4

T

Torque chartsMetric ...................................................................... 30-1

TroubleshootingControl unit.............................................................. 20-7Diagnostic trouble codes......................................... 20-1Feed Roll potentiometer.......................................... 20-8HarvestLab™ sensor .............................................. 20-7

Index-2 013114

PN=2

John Deere Service Keeps You On The Job

DX,IBC,A -19-04JUN90-1/1

DX,IBC,B -19-04JUN90-1/1

DX,IBC,C -19-04JUN90-1/1

DX,IBC,D -19-04JUN90-1/1

John Deere PartsWe help minimize downtime by putting genuine JohnDeere parts in your hands in a hurry.

That’s why we maintain a large and varied inventory—tostay a jump ahead of your needs.


The Right ToolsPrecision tools and testing equipment enable our ServiceDepartment to locate and correct troubles quickly . . . tosave you time and money.


Well-Trained TechniciansSchool is never out for John Deere service technicians.

Training schools are held regularly to be sure ourpersonnel know your equipment and how to maintain it.

Result?

Experience you can count on!


Prompt ServiceOur goal is to provide prompt, efficient care when youwant it and where you want it.

We can make repairs at your place or at ours, dependingon the circumstances: see us, depend on us.

JOHN DEERE SERVICE SUPERIORITY: We'll be aroundwhen you need us.


IBC-1 013114

PN=73


IBC-2 013114

PN=74


IBC-3 013114

PN=75


IBC-4 013114

PN=76


IBC-5 013114

PN=77

Documents

*DCY* GreenStar™—Forage Harvester · ComponentLocation OUCC020,00025A9 -19-28MAR12-1/1 OUCC020,00025AA -19-28MAR12-1/1 GreenStar™22600andGreenStar™32630 Display CAUTION:AlwaysplacetheGS2600-2630

DCY GreenStar™—Forage Harvester · ComponentLocation OUCC020,00025A9 -19-28MAR12-1/1 OUCC020,00025AA -19-28MAR12-1/1 GreenStar™22600andGreenStar™32630 Display CAUTION:AlwaysplacetheGS2600-2630