Create Production Data ECC 6

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    Create Production Data

    1. Define MRP Views for Raw Materials

    For each of our materials, we have to define the MRP views in the Material Master data before

    we can perform MRP calculations. Note: This can be confusing. In SP! we CR"T" these

    #iews! which $eans we e%tend the data for the $aterials we ha#e alread& defined. 'e doN(T create new $aterials! e#en though we use the create function.

    To define the MRP Views for the raw materials, follow the menu path:

    )ogistics Production Master Data Material Master Material

    Create*s+ecial, Raw Material

    which will produce the following screen:

    Enter --R/0 for so protein, select Retail for !ndustr sector, then clic" on the #elect view$s%

    icon $ %. &lic" on the 'eselect all icon $ %, then select the MRP1,

    MRP, and MRP/views. &lic" on the save default values icon $ %,

    then clic" on the enter icon $ %.

    (

    Enter --R/0for our first material$so protein%

    #elect Retailfor industr sector

    &lic" on the #elect view s icon

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    Create Production Data

    )fter selecting the MRP 1, MRP and MRP / views and clic"ing on the enter icon $ %, the

    following pop*up window will appear:

    Enter --PT, leave #tor. location blan", clic" on the save default values icon $

    %, then clic" on the enter icon $ %, which will produce the following

    screen:

    +

    &lic" on the deselect icon to clear all entries, then

    select the MRP 1, MRP and MRP /

    views&lic" on the save default values icon,

    Enter --PTfor Plant,

    &lic" on the save default values icon

    eave #tor. location blan",then clic" on the enter icon

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    Create Production Data

    -

    Enter PDfor MRP tpe

    Enter 23for ot sieEnter 4000for Fi/ed lot sie

    Enter 0--for MRP controller

    Then clic" on the MRP tab

    0ote the message at the bottom of the screen. This shows

    that ou are addin MRP views to the e/istin material

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    Create Production Data

    Enter Enter PDfor MRP tpe, 23 for ot sie, 4000for Fi/ed lot sie and 0--for MRP

    controller. &lic" on the MRP + tab to produce the following screen:

    Enter 001for #chedMargin "e and 10for Plnd deliver time, then clic" on the MRP - tab:

    1

    Enter 001for #chedMargin "e

    Enter 10for Plnd deliver time

    Then clic" on the MRP - tab

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    Create Production Data

    Enter0for #trateg group, 0for )vailabilit chec" and, then clic" on the save icon $ %.

    Repeat this process for #plendaTM$22R113% using the following data:

    MRP 1

    MRP Tpe: PDMRP &ontroller: 0--ot sie: 23

    Fi/ed lot sie 1000

    MRP

    #chedMargin 4e: 001Plnd deliver time: 4

    MRP /

    #trateg group 0)vailabilit chec": 0

    5

    Enter 0 for #trateg group,

    0for )vailabilit chec", thenclic" on the save icon

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    Create Production Data

    . Create MRP and 'or5 Scheduling Views for Se$i6finished

    Materials

    Follow the menu path:

    )ogistics Production Master Data Material Master Material Create

    *S+ecial, Se$ifinished Product

    Then enter the following data:

    Enter --S0 for material, select Retailfor !ndustr sector then clic" on the Select #iew*s, icon

    $ %, which will produce the following pop*up window:

    6

    Enter --S0for Material#elect Retailfor !ndustr sector

    then clic" on Select #iew*s,

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    Create Production Data

    Ma"e sure the MRP 1! MRP , MRP /and 'or5 Schedulingviews are selected, then clic" on

    the enter icon $ %, which will produce the following screen:

    Enter --PT for plant, then clic" on the enter icon $ %, which will produce the following screen:

    7

    #elect the views:

    MRP 1

    MRP

    MRP /

    'or5 Scheduling

    then clic" on the enter icon

    Ma"e sure --PTis enteredfor plant, then clic" on the

    enter icon

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    Create Production Data

    Enter the following information:

    MRP tpe: PD

    ot sie: 23Fi/ed lot sie: 400

    MRP controller: 0--

    8

    Enter PD for MRP tpeEnter 23for ot sie

    Enter 400for Fi/ed lot sie

    #earch for our MRP controller

    Then clic" on the MRP tab

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    Create Production Data

    Then clic" on the MRP tab to produce the following screen:

    Enter the following information:

    !n*house production: 19R processing time: 0

    #chedMargin "e: 001

    Then clic" on the MRP /tab, which will produce the following screen:

    Enter 1for !n*house production

    Enter 0 for 9R processing timeEnter 001for #chedMargin "e

    Then clic" on the MRP /tab

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    Create Production Data

    Enter 0for #trateg group, 0for )vailabilit chec" and 1 for Tot. repl. lead time, then clic" onthe 'or5 schedulingtab:

    (3

    Enter 0for #trateg group

    Enter 0for )vailabilit chec"

    Enter 1 for Tot. repl. lead time

    Then clic" on the 'or5 schedulingtab

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    Create Production Data

    Enter --S for Production scheduler and 10for Prod. sched. Profile, then clic" on the save icon $%.

    /. Define MRP and 'or5 Scheduling Views for 2inished 7oods

    ;e also need to create MRP views as well as a wor" scheduling view for the new 22 0R9*&snac" bar. To do this, follow the menu path:

    )ogistics Production Master Data Material Master Material

    Create*s+ecial, 2inished Product

    which will produce the following screen:

    ((

    Enter --S for Production schedulerEnter 10for Prod. sched. profile

    Then clic" on the save icon

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    Create Production Data

    Enter --210 for 22 0R9*& bars, then select Retail for !ndustr sector, then clic" on the #elect

    view$s% icon $ %, which will produce the following screen:

    (+

    Enter --210 for the new 22 0R9*& bar#elect Retailfor industr sector, then&lic" on the #elect view$s% icon

    #elect MRP 1, MRP and MRP /and 'or5 Schedulingviews

    then clic" on the enter icon

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    Create Production Data

    #elect the views MRP 1, MRP , MRP / and 'or5 Scheduling, then clic" on the enter icon $

    %, which will produce the following screen:

    Enter --PT, leave #tor. location blan", then clic" on the enter icon $ %, which will produce thefollowing screen:

    (-

    Enter --PTfor Planteave #tor. location blan",

    then clic" on the enter icon

    Enter PDfor MRP tpe

    Enter 23for ot sie

    Enter 8for Fi/ed lot sieEnter 0-- for MRP controller,

    Then clic" on the MRP + tab

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    Create Production Data

    Enter Enter PDfor MRP tpe, 23for ot sie, 8for Fi/ed lot sie and 0-- for MRP controller.&lic" on the MRP + tab to produce the following screen:

    Enter 1for !n*house production and 001for #chedMargin "e , then clic" on the MRP - tab:

    (1

    Enter 1for !n*house production

    Enter 001for #chedMargin "e

    Then clic" on the MRP - tab

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    Create Production Data

    Enter 0 for #trateg group, 0for )vailabilit chec" and /for Tot. repl. lead time, then clic" on

    the ;or" scheduling tab:

    (5

    Enter 0for #trateg group

    Enter 0for )vailabilit chec",

    /for Tot. repl. lead time, then

    clic" on the ;or" scheduling tab

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    Create Production Data

    Enter --Sfor Production scheduler and 10for Prod. sched. Profile, then clic" on the save icon $

    %.

    (6

    Enter --Sfor Production scheduler and

    10for Prod. sched. Profile, then

    clic" on the save icon

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    Create Production Data

    . Create 9ill of Material *9(M,

    ) critical input to the MRP process is the bill of material $- sstem, we define the

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    Create Production Data

    Enter --210$the material number for the --NR76Cbar%, --PTfor the plant and 1for

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    Create Production Data

    Enter 8&ases for base unit. ;e want to tell #)P that a 533 lb. batch of dough will create 7

    cases of 0R9*& bars $which is our base production @uantit%. &lic" on the item overview icon $

    % to get bac" to the 9eneral !tem =verview screen:

    (

    Enter 8cases

    for base unit

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    Create Production Data

    Enter )for !tem &ategor, --S0 *the material number for component -- Dough NR76C% and

    400 for @uantit. &lic" on the save icon $ % to save the

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    Create Production Data

    )ogistics Production Master Data 9ills of Material 9ill of Material

    Material 9(M Create

    ;hich will product the following screen:

    Enter material --S0 $material -- Dough NR76C%, plant --PTand 1for

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    Create Production Data

    &lic" on the header icon $ % to bring up the following screen:

    ++

    &lic" on the eadericon

    Enter 533 for the base @uantit,

    then clic" on the item overview icon

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    Create Production Data

    Enter 400for the

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    Create Production Data

    &lic" on the save icon $ % to save the

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    Create Production Data

    Enter --210 for material, --PT for plant, ma"e sure the 9roup is blan", then clic" on the enter

    icon $ % and the following screen will appear:

    +5

    Enter --210 for the material, and

    --PTfor the plant.

    Ma"e sure 9roup is blan", then clic"

    on the enter icon

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    Create Production Data

    Enter 1for Asage and for #tatus, then clic" on the =perations icon $ %,

    which will produce the following screen:

    Enter 9;")IN" for ;or" center, 9;"for &ontrol "e, 9a5e Doughfor 'escription, then

    clic" on the enter icon $ %, which will use our entries for the routing to call up data from the

    database:

    +6

    Enter 1for Asage and for #tatus,

    then clic" on the =perations icon

    Enter 9;")IN" for ;or" center

    Enter 9;"for &ontrol "e

    Enter 9a5e Doughfor 'escription

    Then clic" on the enter icon

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    Create Production Data

    &hange the

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    Create Production Data

    &lic" on the operations>activit list icon $ %:

    The onl operation on the routing is automaticall selected, so clic" on the enter icon $ % to

    accept this selection, then clic" on the save icon $ % to save the routing. Cou will get a message

    li"e the following:

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    Create Production Data

    Enter --S0for material and --PTfor plant, ma"e sure the 9roup field is blan", then clic" onthe enter icon $ % and the following screen will appear:

    +

    Enter --S0 for the material and

    --PTfor the plant.

    Ma"e sure 9roup is blan", then clic"

    on the enter icon

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    Create Production Data

    Enter 1for Asage and for #tatus, then clic" on the =perations icon $ %,

    which will produce the following screen:

    Enter MI3"RSfor the ;or"center, MI3for the &ontrol 4e, and Mi% Doughfor the

    description, then clic" on the enter icon $ %. #croll over and enter 400for the

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    Create Production Data

    0e/t, clic" on the &omp)lloc icon $ % to allocate components to the

    operations. This will produce the following screen:

    #elect all components, then clic" on the 0ew assignment icon $ %, which

    will bring up the following pop*up window:

    -(

    #elect all components, then clic" on the

    0ew assignment icon

    Enter 400for

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    Create Production Data

    &lic" on the operations>activit list icon $ %:

    The onl operation on the routing is automaticall selected, so clic" on the enter icon $ % to

    accept this selection, then clic" on the save icon $ % to save the routing. Cou will get a message

    li"e the following:

    &lic" on the operations>activit list icon

    The onl operation for this

    routing is automaticall selected,so clic" on the enter icon