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Cranes, Rigging, and Your Organization
Presenter: Mike Parnell ITI President/CEO ASME B30 Vice Chair (Cranes & Rigging) ASME P30 Chair (Lift Planning)
A World Leader in Crane & Rigging Training
The views expressed in this presentation are that of ITI and are not necessarily the views of the ASME or any of its committees.
2A World Leader in Crane & Rigging Training
WhO WE aRE
• Serves a Variety of Industries - Aerospace, Chemicals, Construction, DOD, DOE, Electric Utility, Hydro, Manufacturing, Maritime, Mining, Nuclear, Oil & Gas, Pulp & Paper, Railroad, Shipbuilding, Wind Energy
3A World Leader in Crane & Rigging Training
WhO WE aRE
• Serves a Variety of Industries - Aerospace, Chemicals, Construction, DOD, DOE, Electric Utility, Hydro, Manufacturing, Maritime, Mining, Nuclear, Oil & Gas, Pulp & Paper, Railroad, Shipbuilding, Wind Energy
• Training Centers in Washington State, Tennessee, and Alaska
4A World Leader in Crane & Rigging Training
WhO WE aRE
• Serves a Variety of Industries - Aerospace, Chemicals, Construction, DOD, DOE, Electric Utility, Hydro, Manufacturing, Maritime, Mining, Nuclear, Oil & Gas, Pulp & Paper, Railroad, Shipbuilding, Wind Energy
• Training Centers in Washington State, Tennessee, and Alaska
• Provided Services in over 20 Countries Worldwide
5A World Leader in Crane & Rigging Training
• Operations in US, Canada, Brazil
WhO WE aRE
• Serves a Variety of Industries - Aerospace, Chemicals, Construction, DOD, DOE, Electric Utility, Hydro, Manufacturing, Maritime, Mining, Nuclear, Oil & Gas, Pulp & Paper, Railroad, Shipbuilding, Wind Energy
• Training Centers in Washington State, Tennessee, and Alaska
• Provided Services in over 20 Countries Worldwide
6A World Leader in Crane & Rigging Training
• Operations in US, Canada, Brazil
• Planned expansion to Asia-Pacific and Latin America
WhO WE aRE
• Serves a Variety of Industries - Aerospace, Chemicals, Construction, DOD, DOE, Electric Utility, Hydro, Manufacturing, Maritime, Mining, Nuclear, Oil & Gas, Pulp & Paper, Railroad, Shipbuilding, Wind Energy
• Training Centers in Washington State, Tennessee, and Alaska
• Provided Services in over 20 Countries Worldwide
7A World Leader in Crane & Rigging Training
OuR CusTOMERs
The World’s Greatest
Organizations Trust
ITI’s Expertise with
their Crane & Rigging
Operations.
8A World Leader in Crane & Rigging Training
TODaY’s aGENDa
• Quick Tips to Maximize this Experience
• 5 Best Practices in Overseeing Your Crane and Rigging Activities
• How to Manage Simple to Complex Lifting Tasks and the People Conducting Them
• Qualified or Certified: OSHA & ASME Regulations Affecting You
• What Are the True Costs of Training Your People?
• Q & A
9A World Leader in Crane & Rigging Training
QuICk TIPs
• Interactive Discussion
• Long-Term Mindset – Think about Expansion, Consolidation, and Preparing for Tomorrow
• Questions are Welcomed
• Utilize the Control Panel to: - Type Questions into the Chat Box - Answer Poll Questions
• Q & A Session after Presentation
10A World Leader in Crane & Rigging Training
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
1 2 3 4 5
11A World Leader in Crane & Rigging Training
Make the Decision to Commit to Excellence
• Company
• Employees
• Contractors
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
1
12A World Leader in Crane & Rigging Training
know Your Exposure
• Howmanyliftsdoyourpeople make each year?
• LiftCountCalculator– Download at iti.com/liftcount
• StandardversusCriticalLifts
• Wherearethehighriskareas?
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
2
13A World Leader in Crane & Rigging Training
Clearly Define Your Personnel’s Roles & Responsibilities
• ASMEB30.5–MobileCranePersonnelResponsibilities
- Crane Owner, Crane User, Site Supervisor, Lift Director, Crane Operator
• OSHA29CFRPart1926–Signalperson, Rigger, Operator
• HaveyoudefinedtheRoles/Responsibilities of your people?
• Crane&RiggingManual
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
3
14A World Leader in Crane & Rigging Training
know the Law
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
4• Crane&RiggingManual• EquipmentInspections• PersonnelTraining&
Experience History – How are you Tracking?
•OSHA•ASME•CSA•LOLER
External Internal
15A World Leader in Crane & Rigging Training
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
New systems, Methods, and Packaging Require advanced skills
• Modularization
• Sophisticated Load Handling Equipment
• Field-ReadyInstallation
5
16A World Leader in Crane & Rigging Training
5 BEsT PRaCTICEs IN OvERsEEING YOuR CRaNE & RIGGING aCTIvITIEs
1. Make the Decision to Commit to Excellence
2. know Your Exposure
3. Clearly Define Personnel Roles & Responsibilities
4. know the Law
5. New systems, Methods, and Packaging Require advanced skills
17A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
Load handling activity TeamIn ASME B30.5.
After 2012 in more ASME Volumes.
Lift Director site supervisor LhE Operator LhE user LhE Owner
*LHE=loadhandlingequipment
18A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
Lift DirectorDirectly oversees the work being performed by a crane and the associated rigging crew.
• ASMEB.30.5-3.1.3.3.1
Lift Director Site Supervisor LHE Operator LHE User LHE Owner
19A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
site supervisorExercises supervisory control over the work site on which a crane is being used and over the work that is being performed on that site.
• ASMEB.30.5-3.1.3.2.1
Lift Director site supervisor LHE Operator LHE User LHE Owner
20A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
Crane OperatorDirectly controls the crane’s functions.
• ASMEB.30.5-3.1.3.3.1
Lift Director Site Supervisor LhE Operator LHE User LHE Owner
21A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
Crane userArranges the crane’s presence on a worksite and controls its use there.
• ASMEB.30.5-3.1.3.1.2
Lift Director Site Supervisor LHE Operator LhE user LHE Owner
22A World Leader in Crane & Rigging Training
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
Crane OwnerHas custodial control of a crane by virtue of lease or ownership.
• ASMEB.30.5-3.1.3.1.1
Lift Director Site Supervisor LHE Operator LHE User LhE Owner
23A World Leader in Crane & Rigging Training
• ClassifyLoadHandlingCategory:Standardvs.CriticalLift
• Mustunderstandriggingtechniquesandapplications
• Trainpersonnelto:
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
- Inspect Rigging
- Proper Load Handling
- Job Hazard Analysis
- Rigging Installation/Removal
- Load Handling Procedures
- Signals, Taglines, Spotting
24A World Leader in Crane & Rigging Training
• PerformanceofLiftDirector,Rigger,Operator,Signalperson
• CriticalLiftPlanning
• ContributionsbyFieldEngineers,ProjectSuperintendents/Managers
MaNaGING sIMPLE TO COMPLEx LIfTING aCTIvITIEs & ThE PEOPLE CONDuCTING ThEM
25A World Leader in Crane & Rigging Training
QuaLIfIED OR CERTIfIED: Osha & asME REGuLaTIONs affECTING YOu
Poll Question: Do you believe that you’re conducting “construction-related activities”?
• Permit
• Upgrade,enhance,complexactivities
26A World Leader in Crane & Rigging Training
QuaLIfIED OR CERTIfIED: Osha & asME REGuLaTIONs affECTING YOu
• OSHA29CFRPart1926defines“activities”notindustries
• Whatifweconductconstruction-relatedactivities?
• Whatifwedon’t?
27A World Leader in Crane & Rigging Training
QuaLIfIED OR CERTIfIED: Osha & asME REGuLaTIONs affECTING YOu
• WhichDirectionisASMEgoing?
28A World Leader in Crane & Rigging Training
QuaLIfIED OR CERTIfIED: Osha & asME REGuLaTIONs affECTING YOu
• SkillsandKnowledgeShouldbetheGoal–RegardlessofQualified versus Certified
29A World Leader in Crane & Rigging Training
WhaT aRE ThE TRuE COsTs Of TRaINING YOuR PEOPLE?
• Whataresomeofthecostsinvolvedintrainingyourpeople?
• HardCostsvs.SoftCosts
• OpportunityCosts
30A World Leader in Crane & Rigging Training
WhaT aRE ThE TRuE COsTs Of TRaINING YOuR PEOPLE?
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per Diem
■ Training Fee
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per DIem
■ Other Training
Lost Production
$24,000
Lost Wages
$7,680
Training Materials
Training Materials
$480
Trainer Travel/Per Diem
Trainer Travel/Per Diem
$2,000
TRAINING FEE
$3,500
Total
$37,660
Lost Production
$24,000
Lost Wages
$7,680 $480 $2,000
50% TRAINING FEE
$1,750
Total
$35,910
2-Day Training Program for 12 People
2-Day Training Program for 12 People
2-Day Training Program for 12 People @ 1/2 Rate
2-Day Training Program for 12 People @ 1/2 Rate
How much does training really cost?
Overall cost difference is less than 5% for premium training versus lower priced training.
Lost Production $24,000 64%
Lost Wages $7,680 20%
Materials $480 1%
Travel/Per Diem $2,000 5%
Training $3,500 9%
Total $37,660 100%
Lost Production $24,000 67%
Lost Wages $7,680 21%
Materials $480 1%
Travel/Per Diem $2,000 6%
Training $1,750 5%
Total $35,910 100%
Example: Premium Training International
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per Diem
■ Training Fee
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per DIem
■ Other Training
Lost Production
$24,000
Lost Wages
$7,680
Training Materials
Training Materials
$480
Trainer Travel/Per Diem
Trainer Travel/Per Diem
$2,000
TRAINING FEE
$3,500
Total
$37,660
Lost Production
$24,000
Lost Wages
$7,680 $480 $2,000
50% TRAINING FEE
$1,750
Total
$35,910
2-Day Training Program for 12 People
2-Day Training Program for 12 People
2-Day Training Program for 12 People @ 1/2 Rate
2-Day Training Program for 12 People @ 1/2 Rate
How much does training really cost?
Overall cost difference is less than 5% for premium training versus lower priced training.
Lost Production $24,000 64%
Lost Wages $7,680 20%
Materials $480 1%
Travel/Per Diem $2,000 5%
Training $3,500 9%
Total $37,660 100%
Lost Production $24,000 67%
Lost Wages $7,680 21%
Materials $480 1%
Travel/Per Diem $2,000 6%
Training $1,750 5%
Total $35,910 100%
64%
9%5%1%
20%
31A World Leader in Crane & Rigging Training
WhaT aRE ThE TRuE COsTs Of TRaINING YOuR PEOPLE?
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per Diem
■ Training Fee
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per DIem
■ Other Training
Lost Production
$24,000
Lost Wages
$7,680
Training Materials
Training Materials
$480
Trainer Travel/Per Diem
Trainer Travel/Per Diem
$2,000
TRAINING FEE
$3,500
Total
$37,660
Lost Production
$24,000
Lost Wages
$7,680 $480 $2,000
50% TRAINING FEE
$1,750
Total
$35,910
2-Day Training Program for 12 People
2-Day Training Program for 12 People
2-Day Training Program for 12 People @ 1/2 Rate
2-Day Training Program for 12 People @ 1/2 Rate
How much does training really cost?
Overall cost difference is less than 5% for premium training versus lower priced training.
Lost Production $24,000 64%
Lost Wages $7,680 20%
Materials $480 1%
Travel/Per Diem $2,000 5%
Training $3,500 9%
Total $37,660 100%
Lost Production $24,000 67%
Lost Wages $7,680 21%
Materials $480 1%
Travel/Per Diem $2,000 6%
Training $1,750 5%
Total $35,910 100%
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per Diem
■ Training Fee
■ Lost Production
■ Lost Wages
■ Materials
■ Trainer Travel/Per DIem
■ Other Training
Lost Production
$24,000
Lost Wages
$7,680
Training Materials
Training Materials
$480
Trainer Travel/Per Diem
Trainer Travel/Per Diem
$2,000
TRAINING FEE
$3,500
Total
$37,660
Lost Production
$24,000
Lost Wages
$7,680 $480 $2,000
50% TRAINING FEE
$1,750
Total
$35,910
2-Day Training Program for 12 People
2-Day Training Program for 12 People
2-Day Training Program for 12 People @ 1/2 Rate
2-Day Training Program for 12 People @ 1/2 Rate
How much does training really cost?
Overall cost difference is less than 5% for premium training versus lower priced training.
Lost Production $24,000 64%
Lost Wages $7,680 20%
Materials $480 1%
Travel/Per Diem $2,000 5%
Training $3,500 9%
Total $37,660 100%
Lost Production $24,000 67%
Lost Wages $7,680 21%
Materials $480 1%
Travel/Per Diem $2,000 6%
Training $1,750 5%
Total $35,910 100%
Premium Training International
Overall cost different is less than 5% for Premium Training versus Low-Priced Training.
Budget Training Group
32A World Leader in Crane & Rigging Training
WHAT ARE THE TRUE COSTS FOR 3RD PARTY ASSISTANCE?
• Inspections-3rdParty
• EquipmentMaintenance
• Training-3rdParty
33A World Leader in Crane & Rigging Training
Q & a• 5 Best Practices in Overseeing Your Crane and
Rigging Activities
• Managing simple to Complex Lifting Activities and the People Conducting Them
• Qualified or Certified: Current Regulations Affecting You
• What are the True Costs of Training Your People?
• Other Topics?