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ANNUAL MEETING MASTER OF PETROLEUM ENGINEERING Mahesh Avasare Masters in Petroleum Engineering, IST Lisbon Bachelors in Chemical Engineering, IIT Bombay 3/May/2016 Instituto Superior Técnico Coreflooding Simulations 1 Chemical Coreflooding Simulations with Digital Rock Physics

Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

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Page 1: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

ANNUAL MEETING MASTER OF PETROLEUM ENGINEERING

Mahesh Avasare

Masters in Petroleum Engineering, IST Lisbon

Bachelors in Chemical Engineering, IIT Bombay

3/May/2016 Instituto Superior Técnico

Coreflooding Simulations

1

Chemical Coreflooding Simulations with Digital Rock Physics

Page 2: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Acknowledgement

I am grateful to my guide, Pedro Romero Fernandez,

and rest of Exploration and Production team at R&D

center of CEPSA for continuous guidance & support.

I am thankful to Prof. Maria João Pereira and Prof.

Leonardo Azevedo for offering such dynamic internship

opportunity. Also thankful to Prof. Amílcar Soares for

constant motivation during the internship.

3/May/2016 Instituto Superior Técnico 2

Page 3: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Presentation Overview

Introduction

– Study Motivation

– Basics of Chemical EOR

– Basics of Coreflooding

Phase 1: ASP Flooding in 1D Model

– ECLIPSE Model

– History Match

– Sensitivity Analysis

3/May/2016 Instituto Superior Técnico 3

Page 4: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Presentation Overview

Phase 2: Petro-Physical 3D Model (PETREL)

– CT Scan Results (Digital Rock Physics)

– Density-Porosity-Permeability Models

Phase 3: Simulation 3D Model

– History Match

– Sensitivity Analysis

Further Work

3/May/2016 Instituto Superior Técnico 4

Page 5: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Study Motivation

3/May/2016 Instituto Superior Técnico 5

Core analysis results are considered as most reliable data in

the Exploration & Production.

Properties derived from core analysis are extrapolated to

reservoir scale; assuming cores are homogenous.

In reality; cores are heterogeneous at micro level. This leads

to approximation of properties; leading to higher uncertainty.

The study is aimed at reducing uncertainty from core analysis

Page 6: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Chemical EOR

3/May/2016 Instituto Superior Técnico 6

Recovery Mechanisms

(Schmidt, 1990)

Page 7: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Chemical EOR

3/May/2016 Instituto Superior Técnico 7

Surfactant and Polymer Effects:

Chemical EOR Fundamentals, Delshad 2012

Page 8: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Coreflooding

3/May/2016 Instituto Superior Técnico 8

Injection of fluid(s) into the core, mainly to analyze the response of the core.

Chemical EOR techniques are always simulated on the core before advancing to piolet well test.

Image Courtesy: CEPSA-CIMNE

Page 9: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Coreflooding

3/May/2016 Instituto Superior Técnico 9

Standard Coreflooding Setup:

Courtesy: CEPSA R&D Center

Page 10: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Introduction: Coreflooding

3/May/2016 Instituto Superior Técnico 10

Picture Courtesy: CEPSA R&D Center

Page 11: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: 1D Model

3/May/2016 Instituto Superior Técnico 11

Real core dimensions:

Diameter: 38.5 mm

Length: 242 mm

Cartesian Model: 100 X 1 X 1

Dx = 0.385mm

Dy = Dz = 242mm

Simulations are performed in ECLIPSE 2014.1

Page 12: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: History Match

3/May/2016 Instituto Superior Técnico 12

Page 13: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: History Match

3/May/2016 Instituto Superior Técnico 13

Page 14: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: Sensitivity Analysis

3/May/2016 Instituto Superior Técnico 14

Interfacial Tension (IFT) Variation:

Page 15: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: Sensitivity Analysis

3/May/2016 Instituto Superior Técnico 15

Viscosity Variation (By varying polymer concentration):

Page 16: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 1: Summary

3/May/2016 Instituto Superior Técnico 16

Conclusion:

Homogenous 1D model was able to generate good history

match with lab data

Sensitivity analysis also showed expected trends.

Disclaimer:

Relative permeability curves

were modified unrealistically

to attain history match.

Page 17: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: CT Scan of Core

3/May/2016 Instituto Superior Técnico 17

Imported CT scan results into

Petrel as “seismic survey”

Model dimensions:

35.4x35.4x50.6 mm

Orthogonal grid

Resolution: 500x500x625 μm

Total Grid Cells: 408k

Active Grid Cells: 316k

Page 18: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: Attenuation to Density

3/May/2016 Instituto Superior Técnico 18

Correlation between average attenuation of complete core vs

bulk density of the same core was used.

Page 19: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: Density to Porosity

3/May/2016 Instituto Superior Técnico 19

Core is assumed to be made of “Grain” & “Fluids”:

- “Grain” component is assumed to be of mainly quartz (98% wt/wt)

and other impurities. [Average 𝜌𝐺𝑟𝑎𝑖𝑛 = 2.60 gm/cc ]

- “Fluids” component is assumed to be of oil + water with known

composition from material balance. [Average 𝜌𝐹𝑙𝑢𝑖𝑑 = 0.84 gm/cc ]

“Grains” are supposed to be distributed uniformly in core

and “liquid” is uniformly distributed in pore spaces.

Local porosity was determined with following

correlation:

Porosity = 1 −ρBulk − ρFluidρGrain − ρFluid

Page 20: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: Density to Porosity

3/May/2016 Instituto Superior Técnico 20

Page 21: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: Porosity to Permeability

3/May/2016 Instituto Superior Técnico 21

‘Mercury Injection Method’

is used to find pore throat

distribution.

With past data of several

cores, the core was

categorized into category

Rock Type 2: ‘RT2’.

(There are 4 rock types.)

Permeability – porosity

correlation for RT2 was

extrapolated to generate

permeability model.

Page 22: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 2: Summary

3/May/2016 Instituto Superior Técnico 22

Conclusion:

Porosity Model generated through above method largely follows

experimental trend.

Permeability model can not be verified with experimental

conditions due to complex nature.

Permeability distribution is generated with single rock-type

curve, generating homogeneity across the core.

Page 23: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: 3D Simulation Model

3/May/2016 Instituto Superior Técnico 23

Simulation Issues Resolved:

Well Geometry Integration

Convergence Error

Simulation Time Optimization

Page 24: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: 3D Simulation Model

3/May/2016 Instituto Superior Técnico 24

Simulation Targets:

Regeneration of un-swept oil zones

Restraining realistic relative permeability curve

Achieving theoretical history match

Page 25: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: 3D Simulation Model

3/May/2016 Instituto Superior Técnico 25

Simulation Targets:

Regeneration of un-swept oil zones

Restraining realistic relative permeability curve

Achieving theoretical history match

Page 26: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: History Match

3/May/2016 Instituto Superior Técnico 26

Page 27: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: History Match

3/May/2016 Instituto Superior Técnico 27

Page 28: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: Sensitivity Analysis

3/May/2016 Instituto Superior Técnico 28

Sensitivity Analysis Targets:

- To create heterogeneity in model within realistic boundaries

- To dominate heterogeneity with extremity effect

Sensitivity Models*:

- Permeability Distribution Alterations

- Relative Permeability Curve Alterations

(*only basic 3 models are mentioned as representative)

Page 29: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

Phase 3: Sensitivity – Permeability Dist.

3/May/2016 Instituto Superior Técnico 29

According to “Genetic Hydraulic Unit”, permeability distribution follows log-normal distribution.

To maintain the natural distribution trend, and increase the standard deviation, the permeability distribution was co-krigedwith another reference lognormal distribution

Reference normal distribution can be described as:

Mean = 2700 Std. Deviation = 3000

Minimum = 0.025 Maximum = 25000

Page 30: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 30

The resulting distribution:

(Original distribution: Dark blue | Model 2: Light blue)

Original

Distribution

(mD)

Resulting

Model

(mD)

Min: 3 31

Max: 50521 24994

Mean: 3597 2741

Standard

Deviation:2445 2711

Phase 3: Sensitivity – Permeability Dist.

Page 31: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 31

Phase 3: Sensitivity – Permeability Dist.

Page 32: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 32

Phase 3: Sensitivity – Permeability Dist.

Page 33: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 33

Phase 3: Sensitivity – Rel. Perm. Curve

The original relative permeability curve used till now, was based on data from past experience from field

End points of the relative permeability curve were achieved from lab experiments, giving reliable data points. “Corey Exponent” (n) of these curves altered as follows:

Original

Curve

(kr Original)

Modified

Curve

(Kr1 curve)

Swi 0.21 0.21

Sro 0.23 0.23

n water 2 1

n oil 1.3 5

krw,ro 0.24 0.24

Kro,wi 1 1

Page 34: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 34

Phase 3: Sensitivity – Rel. Perm. Curve

Page 35: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 35

Phase 3: Sensitivity – Rel. Perm. Curve

Page 36: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 36

Phase 3: Summary

Conclusion:

Alterations in Permeability Distribution modifies initial oil

production trend, but final saturation levels remains same.

Alterations in Relative Permeability Curve significantly altered oil

production curve, but deviates slightly from reality.

Both sensitivity analysis were not able to generate oil un-swept

zones.

Page 37: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 37

Further Work

High heterogeneity was

generated with applying

different permeability vs

porosity curves for

different rock types.

Modified Permeability Distribution

*Distribution was generated on the

basis of percentage of each rock

type in the reservoir.

Page 38: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 38

Further Work

Each rock type exhibits different relative permeability curve.

Page 39: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 39

Further Work

Combination of above

different permeability

distribution and

corresponding

relative permeability

models generated un-

swept oil zones.

Further studies will be targeted at running experimental

Chemical EOR flooding and corresponding simulations.

Page 40: Coreflooding Simulations - ULisboa · – History Match – Sensitivity Analysis 3/May/2016 Instituto Superior Técnico 3. Presentation Overview Phase 2: Petro-Physical 3D Model (PETREL)

3/May/2016 Instituto Superior Técnico 40

Bibliography

• Abadli F.; Simulation Study of Enhanced Oil Recovery by ASP Flooding for Norne

C-Field; NTNU, 2012

• Bozorgzadeh M., Romero Fernandez Pedro; Strategy for Calibrating a Field-Scale

Numerical Simulation Study; SPE Conference; Abu Dhabi, 2015

• Mojdeh D.; Chemical Enhanced Oil Recovery Fundamentals; Madrid, 2012

• Sadegh K.; Numerical approach for enhanced oil recovery with surfactant flooding;

Petroleum, 2015.

• Pope G., Chemical Flooding Overview, UT Austin, 2007

• Schmidt R. L.; Thermal Enhanced Oil Recovery - Current Status and Future

Needs; Chemical Engineering Progress, 1990

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3/May/2016 Instituto Superior Técnico 41

Thank You !