Convergence and Accuracy

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    Rationale & Definition

    Discrete FEA model more rigid than actualgeometric continuum. With successive meshrefinement, FEA model stiffness begins toapproach actual stiffness.

    Convergencerefers to the process ofsuccessively refining a mesh in order toproduce optimal FEA results.

    Least ambiguous indicator of accuracy is acomparison between results after one ormore convergence runs.

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    Understanding Convergence

    Area under curve analogy

    As number of nodes increases, so doesflexibility of structure

    Increased flexibility means largerdeformations, strains, and even stresses

    Stress rises as mesh density increases, up to

    a practical limit

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    Convergence Assessment

    Convergence bestdescribed aspercent change in

    result of interest(e.g., Von MisesStress) betweenconvergence runs

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    Error Estimation

    FEA error estimation refers to the relativedifferences between results across anelement edge or at a node

    Node

    Element

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    Convergence Dependencies

    Convergence results, as well as the successof a convergence run, depend upon: Result converged on

    Fundamental quantities (e.g., displacement,temperature) are well-behaved, easy to converge on

    Derived quantities (e.g., stress, heat flux) arenonlinear responders, may not converge smoothly

    Element quality

    Loading Extreme case: no load any mesh will do

    Scoping

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    Singularities

    Singularities arise from:

    Unrealistic boundaryconditions (e.g., point/edge

    loads and constraints) Geometric discontinuities

    Singularities causeconvergence problems

    Stress = Force/Area As element area get smaller,

    fictitious (divide by zero)stresses arise

    Divergence

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    Overcoming Singularities

    Only use results some distance from singularity

    St. Venants Principle stress and deflection far fromthe applied load can be represented by a staticallyequivalent loading scenario

    Leave fillets and other model discontinuity smoothersunsuppressed

    Converge on geometry result some distance awayfrom singularity - Scoping

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    St. Venants Principle

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    Suppress Features

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    Scoping

    In general, scope in Design Simulation refers togeometry to which an environment object (e.g., loador support) is applied

    Design Simulation also allows a result object (e.g.,Von Mises stress) to be scoped to a specific region(part, surface, edge, vertex)

    Result scoping impacts convergence. Mesh

    refinement does not occur outside the scope for agiven convergence control

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    Convergence and

    Accuracy

    GE393

    Computer-Aided Design, Analysis andPrototyping