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Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright © 2006

Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

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Page 1: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Replacement Decisions

Lecture No. 58Chapter 14Contemporary Engineering EconomicsCopyright © 2006

Page 2: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Required Assumptions and Decision Frameworks Planning Horizon (Study Period)

Infinite planning horizon Finite planning horizon

Technology No technology improvement is anticipated over

the planning horizon Technology improvement cannot be ruled out

Revenue Cash Flow Information Decision Frameworks

Page 3: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

1. Replace the defender now: The cash flows of the challenger estimated today will be used. An identical challenger will be used thereafter if replacement becomes necessary again in the future. This stream of cash flows is equivalent to a cash flow of AECC* each year for an infinite number of years.

2. Replace the defender, say, x years later: The cash flows of the defender will be used in the first x years. Starting in year x+1,the cash flows of the challenger will be used indefinitely thereafter.

Replacement Strategies under the Infinite Planning Horizon

Page 4: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Types of Typical Replacement Decision Frameworks

Page 5: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Example 14.4 Relevant Cash Flow Information (Defender)

Cash flow diagram for defender when N = 4 years

Page 6: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Economic Service Life for the Defender (Example 14.4) Defender: Find the

remaining useful (economic) service life.

N AE

N AE

N AE

N AE

N AE

1 15%) 130

2 15%) 116

3 15%) 500

4 15%) 961

5 15%) 434

: ( $5,

: ( $5,

: ( $5,

: ( $5,

: ( $6,N years

AED

D

*

* $5,

2

116

Page 7: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

AEC as a Function of the Life of the Defender (Example 14.4)

Page 8: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Economic Service Life for the Challenger (Example 14.3)

N = 1 year: AE(15%) = $7,500N = 2 years: AE(15%) = $6,151N = 3 years: AE(15%) = $5,847N = 4 years: AE(15%) = $5,826N = 5 years: AE(15%) = $5,897

NC*=4 years

AEC*=$5,826

Investment cost = $10,000 Salvage value

N = 1: $6,000N > 1: decreases at a 15% over previous year

Operating costN = 1: $2,000N > 1: increases at a15%

annual rate

Page 9: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Replacement Decisions

Should replace the defender now? No, because AECD < AECC

If not, when is the best time to replace the defender? Need to conduct the marginal analysis.

NC*= 4 years

AEC*=$5,826

*

*

2 years

$5,116D

D

N

AEC

Page 10: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Question: What is the additional (incremental) cost for keeping the defender one more year from the end of its economic service life, from Year 2 to Year 3?

Financial Data:

• Opportunity cost at the end of year 2: Equal to the market value of $3,000• Operating cost for the 3rd year: $5,000• Salvage value of the defender at the end of year 3: $2,000

Marginal Analysis to Determine when the Defender should be Replaced

Page 11: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

23

$3000

$2000

$5000

Step 1: Calculate the equivalent cost of retaining the defender one more from the end of its economic service life, say 2 to 3.

$3,000(F/P,15%,1) + $5,000

- $2,000 = $6,450

Step 2: Compare this cost with AECC = $5,826 of the challenger.

Conclusion: Since keeping the defender for the 3rd year is more expensive than replacing it with the challenger, DO NOT keep the defender beyond its economic service life.

$6,450

2 3

Page 12: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Example 14.5 Replacement Analysis under the Finite Planning Horizon

N

Annual Equivalent Cost ($)

Defender Challenger

1 5,130 7,500

2 5,116 6,151

3 5,500 5,857

4 5,961 5,826

5 6,434 5,897 Some likely replacement patternsunder a 8-year finite planning horizon

Page 13: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Replacement Analysis under the Finite Planning Horizon (Example 14.5)

Option 1: (j0, 0), (j, 4), (j, 4)

PW(15%)1=$5,826(P/A, 15%, 8)

=$26,143

Option 2: (j0, 1), (j, 4), (j, 3)

PW(15%)2=$5,130(P/F, 15%, 1)

+$5,826(P/A, 15%, 4)(P/F, 15%, 1)

+$5,857(P/A, 15%, 3)(P/F, 15%, 5)

=$25,573

Page 14: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Option 3 (j0, 2), (j, 4), (j, 2)

PW(15%)3=$5,116(P/A, 15%, 4)(P/F, 15%, 2) +$5,826(P/A, 15%, 4)(P/F, 15%, 2) +$6,151(P/A, 15%, 2)(P/F, 15%, 6) = $25,217 minimum cost

Option 4 (j0, 3), (j, 5)

PW(15%)4= $5,500(P/A, 15%, 3) +$5,897(P/A, 15%, 5)(P/F, 15%, 3) =$25,555

Example 14.5 continued

Page 15: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Example 14.5 continued

Option 5: (j0, 3), (j, 4), (j, 1)

PW(15%)5= $5,500(P/A, 15%, 3) + $5,826(P/A, 15%, 4)(P/F, 15%, 3) + $7,500(P/F, 15%, 8) = $25,946

Option 6: (j0, 4), (j, 4)

PW(15%)6= $5,826(P/A, 15%, 4)(P/F, 15%, 4)

+ $5,826(P/A, 15%, 4)(P/F, 15%, 4)

= $26,529

Page 16: Contemporary Engineering Economics, 4 th edition, © 2007 Replacement Decisions Lecture No. 58 Chapter 14 Contemporary Engineering Economics Copyright ©

Contemporary Engineering Economics, 4th edition, © 2007

Graphical Representation of Replacement Strategies under a Finite Planning Horizon