compressed air system series SPEEDLINE · 2021. 3. 5. · insertion depth 1 [mm] weight [g] material type 20 25 45 51 81 48 52 120 PA6 SC13-20-25-DD 25 32 51 61 98 52 62 178 PA6 SC13-25-32-DD

compressed air systemseries SPEEDLINE

design screw fitting with o-ring and grippertube outside diameter 16...63mm

characteristics high flow ratesleakage free compressed air systemsimple possibility of extensionsilicone-freeshock-proofROHS-conform

materials body, swivel nut and pressure sleeve PA6, gripper stainless steel AISI 301, o-ring NBRsuggested piping materials aluminum pipes series SPEEDLINE

plastic pipe series SPEEDLINEmedium compressed air, vacuum (liquids and other gases on request)

medium temperature -15...+65°C with aluminum pipe-10...+35°C with plastic pipe

operating pressure 0...16bar with aluminum pipe, vacuum -0,99bar0...13bar with plastic pipe, vacuum -0,99bar

instructions for installation installation and system test:• all piping and fittings should be clean and intact before they are used.• Pipes must be fitted with a slight tilt downwards so that the condensate can collect.• all piping and connecting installations should be tested for pressure after installation.• The system shall be tested at an operating pressure of 1 bar over a period of 5 minutes.• depressurizing of the system to 0bar.• Afterwards the system shall be tested with a working pressure of 1.2 to 1.5 times of the

maximum pressure over a period of 2 hours.• within this period of time, no leaks in the connecting components should occur. plug

screws and end caps are also to be used, in order to seal drain holes and to create atightly sealed connection.

sealant: We recommend the use of liquid sealant or PTFE tape with threaded connections.lubricant: We recommend the use of a silicone-free lubricant that will not chemically attack the usedmaterials. for example type LUB001

SC12C1612D-EN-2021/03 © STASTO International KG page 1 of 17 www.stasto.eu

straight male stud fitting, conical thread

threadd

outside tube diameterD [mm] E L insertion depth

[mm]weight

[g] material type

R1/2" 16 37 64 38 30 PA6 SC12C-16-12-DDR1/2" 20 45 68 48 60 PA6 SC12C-20-12-DDR3/4" 20 45 68 48 60 PA6 SC12C-20-34-DDR1/2" 25 51 71 52 80 PA6 SC12C-25-12-DDR3/4" 25 51 73 52 80 PA6 SC12C-25-34-DDR1" 25 51 76 52 80 PA6 SC12C-25-10-DDR1" 32 61 85 62 120 PA6 SC12C-32-10-DD

R11/4" 32 61 87 62 130 PA6 SC12C-32-114-DDR1" 40 75 96 70 200 PA6 SC12C-40-10-DD

R11/4" 40 75 97 70 200 PA6 SC12C-40-114-DDR11/2" 40 75 98 70 200 PA6 SC12C-40-112-DDR11/2" 50 87 108 79 300 PA6 SC12C-50-112-DD

R2" 50 87 111 79 290 PA6 SC12C-50-20-DDR2" 63 108 115 80,5 350 PA6 SC12C-63-20-DD

male elbow, conical thread

threadd


[mm]weight

[g]material type

R1/2" 20 45 78 48 68 PA6 SC16C-20-12-DDR1/2" 25 51 87 52 95 PA6 SC16C-25-12-DDR3/4" 25 51 87 52 95 PA6 SC16C-25-34-DD

straight connector, with tube stop


[mm]weight

[g] material type

16 37 81 38 50 PA6 SC13-16-DD20 45 98 48 90 PA6 SC13-20-DD25 51 106 52 132 PA6 SC13-25-DD32 61 124 62 212 PA6 SC13-32-DD40 75 142 70 350 PA6 SC13-40-DD50 87 161 79 505 PA6 SC13-50-DD63 108 170 80,5 570 PA6 SC13-63-DD


straight connector (reduction), with tube stop

outside tube diameterD [mm]

outside tube diameterD1 [mm] E E1 L insertion depth

[mm]insertion depth 1

[mm]weight

[g]material type

20 25 45 51 81 48 52 120 PA6 SC13-20-25-DD25 32 51 61 98 52 62 178 PA6 SC13-25-32-DD25 40 51 75 106 52 70 230 PA6 SC13-25-40-DD32 40 61 75 124 62 70 290 PA6 SC13-32-40-DD40 50 75 87 142 70 79 450 PA6 SC13-40-50-DD

straight sliding connector, without tube stop, movable in a lose state


[mm]weight

[g] material type

32 61 124 62 212 PA6 SC13-32-DD-B40 75 142 70 350 PA6 SC13-40-DD-B50 87 161 79 505 PA6 SC13-50-DD-B63 108 170 80,5 570 PA6 SC13-63-DD-B

elbow connector


[mm]weight

[g] material type



T-connector


[mm]weight

[g] material type


reducing T-connector


outside tube diameterD1 [mm] E E1 H L insertion depth

[mm]insertion depth 1

[mm]weight

[g] material type

20 16 45 37 80 127 48 38 150 PA6 SC29-20-16-20-DD25 16 51 37 88 140 52 38 200 PA6 SC29-25-16-25-DD25 20 51 45 98 140 52 48 210 PA6 SC29-25-20-25-DD32 20 61 45 111 170 62 48 340 PA6 SC29-32-20-32-DD32 25 61 51 113 170 62 52 340 PA6 SC29-32-25-32-DD40 25 75 51 128 185 70 52 510 PA6 SC29-40-25-40-DD40 32 75 61 131 185 70 62 540 PA6 SC29-40-32-40-DD50 32 87 61 147 216 79 62 760 PA6 SC29-50-32-50-DD50 40 87 75 150 216 79 70 820 PA6 SC29-50-40-50-DD63 40 108 75 160 235 80,5 70 820 PA6 SC29-63-40-63-DD63 50 108 87 168 235 80,5 79 1120 PA6 SC29-63-50-63-DD

T-connector, female thread

threadd

outside tube diameterD [mm] E H L insertion depth

[mm]weight

[g] material type

RP1/2" 20 45 75 127 48 160 PA6 SC29-20-12-20-DDRP1/2" 25 51 80 140 52 210 PA6 SC29-25-12-25-DD


tube branch connection with pipe connectionThis branch connection allows to create quickly an additional outlet, without dismantling the main line.. The connection of the compressed air is above the condensatelevel. The enter of water into the stub is prevented.

1...locking screw2...guide bore3...label4...Compressed air connection for the outlet above the condensate water level

outside tube diametermain tube D [mm]

outside tube diameterbranch connection D1 [mm] Dp E H I L La insertion depth

[mm]weight

[g] material type

25 16 16 37 71,5 24,5 113 52 38 220 PA6 SC29-25-16-DD25 20 16 45 71,5 24,5 113 52 48 230 PA6 SC29-25-20-DD32 16 16 37 71,5 24,5 113 52 38 220 PA6 SC29-32-16-DD32 20 16 45 71,5 24,5 113 52 48 220 PA6 SC29-32-20-DD40 16 20 37 83 29,6 125 52 38 250 PA6 SC29-40-16-DD40 20 20 37 83 29,6 125 52 48 270 PA6 SC29-40-20-DD40 25 20 51 83 29,6 125 52 52 280 PA6 SC29-40-25-DD50 16 20 37 115,5 31 145 60 38 420 PA6 SC29-50-16-DD50 20 20 45 115,5 31 145 60 48 420 PA6 SC29-50-20-DD50 25 20 51 115,5 31 145 60 52 430 PA6 SC29-50-25-DD63 20 20 45 115,5 43 145 60 48 370 PA6 SC29-63-20-DD63 25 20 51 115,5 43 145 60 52 390 PA6 SC29-63-25-DD63 32 20 61 115,5 43 148 60 62 390 PA6 SC29-63-32-DD


tube branch connection with female threadThis branch connection allows to create quickly an additional outlet, without dismantling the main line.. The connection of the compressed air is above the condensatelevel. Prevents the enter of water into the stubs.

1...locking screw2...guide bore3...label4...Compressed air connection for the outlet above the condensate water level

outside tube diametermain tube D [mm]

threadbranch connection d Dp E H I L La weight

[g] material type

25 RP1/2" 16 45 71,5 24,5 113 52 240 PA6 SC29-25-12-DD32 RP1/2" 16 45 71,5 24,5 113 52 220 PA6 SC29-32-12-DD40 RP'1/2" 20 45 83 29,6 125 52 280 PA6 SC29-40-12-DD40 RP3/4" 20 51 83 29,6 125 52 300 PA6 SC29-40-34-DD50 RP1/2" 20 45 115,5 31 145 60 400 PA6 SC29-50-12-DD50 RP3/4" 20 51 115,5 31 145 60 500 PA6 SC29-50-34-DD63 RP1/2" 20 45 115,5 43 145 60 380 aluminum SC29-63-12-DA63 RP3/4" 20 51 115,5 43 145 60 400 aluminum SC29-63-34-DA63 RP1" 20 61 115,5 43 148 60 620 aluminum SC29-63-10-DA

threaded socket, conical thread

threadd

outside tube diameterD [mm] L L1 weight

[g] material type

R3/8" 16 76 10 25 aluminum SC38C-16-38-AR1/2" 20 95 13 36 aluminum SC38C-20-12-AR3/4" 20 96 13 43 aluminum SC38C-20-34-AR1" 25 108 16 73 aluminum SC38C-25-10-A

R11/4" 32 119 18 95 aluminum SC38C-32-114-AR11/2" 40 135 21 152 aluminum SC38C-40-112-A

R2" 50 157 23 517 aluminum SC38C-50-20-AR2" 63 171 26 675 aluminum SC38C-63-20-A


plug adapter


[mm]weight

[g] material type


elbow connector 45°

outside tube diameterD [mm] E H L insertion depth

[mm]weight

[g] material type

20 45 72 104 48 100 PA6 SC80-20-DD25 51 81 115 52 145 PA6 SC80-25-DD32 61 97 137 62 235 PA6 SC80-32-DD40 75 115 160 70 375 PA6 SC80-40-DD50 87 134 185 79 540 PA6 SC80-50-DD63 108 140 210 80,5 770 PA6 SC80-63-DD

T-connector 45°, with wall mounting bracket, female thread

threadd

threadd1

threadD

weight[g] material type

RP1/2" RP1/4" RP1/2" 330 aluminum SC81-12-ARP1/2" RP1/4" RP3/4" 350 aluminum SC81-34-12-A

d1...This thread is normally closed. After drilling a condensate drain can be screwed in here.


aluminum pipe, S-type curved, length 0,5m, for distance compensation


weight[g] material type

16 70 aluminum AL-16/14-BU-0000,5-R-0120 100 aluminum AL-20/17,4-BU-0000,5-R-0125 130 aluminum AL-25/22,2-BU-0000,5-R-01

flexible hose, pipe

outside tube diameterD [mm] L r weight

[g] material type

20 800 120 810 aluminum H0-2025 820 150 925 aluminum H0-2532 960 190 1200 aluminum H0-3240 1200 230 1580 aluminum H0-4050 1430 300 3400 aluminum H0-5063 1650 390 4800 aluminum H0-63

bracket, polypropylen, threaded bushing M8

outside tube diameterD [mm] F H L La weight

[g] type

16 9 35 31 30 9 PB-16-E20 9 35 31 30 20 PB-20-E25 9 35 38 30 30 PB-25-E32 9 35 49 30 70 PB-32-E40 9 70 60 40 80 PB-40-E50 9 70 75 40 85 PB-50-E63 9 70 94 40 110 PB-63-E


spacer for pipe bracket, polypropylen

outside tube diameterD [mm] F H L La weight

[g] type

16-32 9 35 49 30 19 SP-16-32-E40-63 9 30 94 40 55 SP-40-63-E

tube deburring tool


weight[g] type

16...50 440 T00L00163...110 1760 T00L002

nut wrench


weight[g] type

16/20 70 T00L00325/32 90 T00L00440/50 120 T00L005

63 290 T00L006


insertion meter

outside tube diameterD [mm] type

16-63 T00L007

core drill

diameter[mm] type

15 T00L00819 T00L009

deburring tool

typeT00L010

pipe cutter


16-63 T00L011


lubricant

typeLUB001

spare bushing with o-ring


16 BU0R-1620 BU0R-2025 BU0R-2532 BU0R-3240 BU0R-4050 BU0R-5063 BU0R-63


instructions for installation fittings

cut the pipe squarely and free it of burrs. Ensure that the pipe has no sharp edges, groovesor other damage.

Chamfer the pipe and possibly remove any burr formation respectively cutting residues fromthe inner edge and from the inside of the pipe.

Fix the swivel nut by hand.Then loosen the swivel nut by half a turn.

Mark the insertion depth on the pipe.

The end part of the tube and the O-ring should be lubricated with an appropriate lubricantfor easier handling.Insert the pipe into the connector until it stops..On the basis of the marking on the tube, it can be checked whether the tube has beeninserted deep enough.

Fix the swivel nut by hand. Usually that's enough for the diameter sizes 16-25mm.

For the bigger dimensions the nut must be fixed in addition with the wrench by half a turn.

instructions for installation flexible hose

Through the aluminum adapter attached to both ends the hose can be connected directly tothe connectors. For this, the same mounting instructions must be followed as for the fittings.


instructions for installation bracket

The fixing of the tube is to be made exclusively with these brackets. These brackets allowthe sliding of the pipe by expansions or contractions due to temperature changes.

The brackets can be used both in horizontal and in vertical positions.

Open the bracket with a screwdriver. For that purpose raise the securing tang out of thelock with a screwdriver.

The brackets can be fixed on the wall by screws and dowels.A further possibility is by means of threaded rod M8. Therefore the nut M8 must beinserted into the bracket. The nut M8 is included in the scope of supply.

By the same threaded rod M8 the bracket can be mounted on other mounting systems.

If necessary spacers are available. These are for a height adjustment.

Maximum distance between the brackets


Dmax[m]

20°C 30°C 40°C16 2 2 1,520 2,5 2 1,525 3 2,5 232 3,5 3 2,540 4 3,5 350 4 3,5 363 4 3,5 3

For pipe between the floor and a height of 2.5 m, we recommend the shorten the distance to the half.


instructions for installation tube branch connection

place the tube branch connection on the pipeline.

Mark the position of the bore hole and the bracket.

Rotate the tube branch connection 180°, so that the mark is seen.

Drill the main pipe with an appropriate core drill through the guide bore.

Remove the tube branch connection. Deburr the hole and remove the chips.Remove internal chips by hand or a small vacuum cleaner.

Put on and tighten the tube branch connection on the mark of the pipeline..


expansions and contractions

expansion neutral state reductions

• Each material undergoes changes in the dimensions with temperature fluctuations. Based on the installation temperatureexpansions occur with rising temperatures and contractions occur with decreasing temperatures.

• Before the installation of the compressed air pipe system, a proper thermal expansion calculation must be performedtherefore.

• To avoid, this effect causes heavy damage, the piping between two fixed points has to slide freely.• If this is not possible, then it is necessary, to install an expansion joint between the two fixed points.• We recommend the use of expansion bows (see below).

The following factors on thermal expansion of pipes should be considered:

Specific coefficient of linear expansion for aluminum = 23x10-6m/m °CSpecific coefficient of linear expansion for PVC = 75x10-6m/m °C

for calculation of linear extension, the following formula has to be used:

specific coefficient of linear expansion x pipeline length (L) x temperature (Δ T) = Δ L

example calculation:An air supply line (aluminum) of 150 m length, which is installed in a hall, with an ambient temperature between 15 ° to 40 ° C (Δ t thus25 ° C.) expands to this:

Δ L = 23x 10-6x 150m x 25°CΔ L = 0,086m


example of pipe calculation, inlet pressure 8bar, pressure drop max. 5%aluminum pipes series SPEEDLINE

compressed air distribution with a ring linefor dimensioning of the ring line, half of the nominal length of the entire pipeline and the total amount of compressed air required mustbe taken into account.E.g.: compressed air requirement 2500 l/min. nominal pressure 8bar, complete length of piping would be 300 m, as a ring line it iscalculated with 150 m.A = pipeline length of the ring line in mB = flow rate of the compressor in Nl/min

B A [m][Nl/min] 25 50 100 150 200 300 400 500 1000

600 16 16 20 20 25 25 25 25 32900 16 20 20 25 25 25 32 32 40

1200 20 25 25 25 32 32 32 32 401750 25 25 32 32 32 40 40 40 502500 25 32 32 32 40 40 40 50 503500 32 32 40 40 40 50 50 50 634500 32 32 40 40 50 50 50 50 636000 40 40 40 50 50 50 63 63 638500 40 40 50 50 50 63 63 63 80

12000 50 50 50 63 63 63 80 80 8018000 50 63 63 63 80 80 80 8021000 63 63 63 80 80 80 8031000 63 80 80 80 8045000 80 80 80

compressed air circulation with a pipeline with dead endsfor dimensioning of the branch line, the entire length of the pipeline and the total amount of compressed air required is to be taken intoaccount.E.g.: compressed air requirement 2500 l/min. nominal pressure 8bar, complete length of piping 150m:A = pipeline length of a pipeline with dead ends in metresB = flow rate of the compressor in Nl/min

B A [m][Nl/min] 25 50 100 150 200 300 400 500 1000

600 16 16 20 20 25 25 25 25 32900 16 20 20 25 25 25 32 32 40

1200 20 25 25 25 32 32 32 32 401750 25 25 32 32 32 40 40 40 502500 25 32 32 32 40 40 40 50 503500 32 32 40 40 40 50 50 50 634500 32 32 40 40 50 50 50 50 636000 40 40 40 50 50 50 63 63 638500 40 40 50 50 50 63 63 63 80

12000 50 50 50 63 63 63 80 80 8018000 50 63 63 63 80 80 80 8021000 63 63 63 80 80 80 8031000 63 80 80 80 8045000 80 80 80

To calculate the necessary lengths for main-, supply- and transmission lines, we advise designing the supply line as a ring line.


length of replacement line of fittings per piece in meter

Ø outside in mm

16 0,1 0,7 0,1 0,1 0,820 0,2 1,2 1,0 0,2 0,2 1,225 0,2 1,5 1,2 0,3 0,2 1,8 1,532 0,3 2,0 1,3 0,3 0,3 2,440 0,3 2,4 1,6 0,4 0,3 3,050 0,4 3,0 2,0 0,4 0,4 4,063 0,5 3,5 2,5 0,5 0,4 5,580 0,7 4,8 0,7 0,4 6,5

these values must be inculdet to the real pipe length, to receive the flowtechnical piping length L.

illustrations are non-bindingall designs, configurations, measurements and materials are subject to change without prior notice


Documents

compressed air system series SPEEDLINE · 2021. 3. 5. · insertion depth 1 [mm] weight [g] material type 20 25 45 51 81 48 52 120 PA6 SC13-20-25-DD 25 32 51 61 98 52 62 178 PA6 SC13-25-32-DD