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Competitive Dialogue Sub-Atmospheric Pump Set
Call for Tender
Rocío Santiago Kern
January 2014
1st Part
FREIA Project
and the
Request for Tender
Rocío Santiago Kern 2 Competitive Dialogue: Sub-Atmsopheric Pump Set
Accelerator Physics at UU
Rocío Santiago Kern 3 Competitive Dialogue: Sub-Atmsopheric Pump Set
• Concentrating on RF and instrumentation …
– Cyclotron (since 1948)
– CELSIUS ring (1984 – 2006)
– CTF3 / CLIC
• Two-beam Test Stand & RF breakdown issues
• FP6-EuroTeV, FP7-EuCARD
• NorduCLIC
– FEL
• FLASH Optical Replica Synthesizer,
• XFEL Laser Heater
• Stockholm-Uppsala FEL Centrum
– ESS
• RF systems
– FP7-TIARA
The European Spallation Source (ESS)
Rocío Santiago Kern 4 Competitive Dialogue: Sub-Atmsopheric Pump Set
• Lund, Sweden, next to MAX-IV
– 17 member states
• 5 MW pulsed neutron source
– 14 Hz rep. rate, 4% duty factor
– >95% reliability for user time
• Cost estimates (2008 prices)
– 1,5 G€ / 10 years
– 50% by Sweden, Denmark, Norway
• Time frame:
– 2019 first neutrons
– 2019 – 2025 consolidation and operation
– 2025 – 2040 operation
• High intensity allows studies of
– complex materials, weak signals, time dependent phenomena
UU Resposibility for ESS Accelerator
• Contribution to the technical design & construction effort
– design concept spoke accelerating cavity power source
– design concept radio-frequency (RF) power distribution
– survey test stand infrastructure and requirements
– study of upgrade scenarios RF systems for ESS power upgrade
• Development power station for spoke cavities
– soak test with water cooled load, then accelerating cavity, incl. controls
– collaboration with industry to develop vacuum tube and solid-state based prototypes
• System test, power station with
spoke cavity and cryostat-module
– fully dressed prototype cavity (in test cryostat)
– complete prototype module (2 spoke cavities)
• Acceptance test cryostat-modules
(proposal submitted)
– for all final modules before installation
Rocío Santiago Kern 5 Competitive Dialogue: Sub-Atmsopheric Pump Set
What is FREIA?
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• Facility for Research Instrumentation and Accelerator Development
– General Infrastructure
• LHe and LN2 production and distribution,
• Small workshop, control room,
• Concrete bunkers.
– RF test stands
• 352 MHz RF source for ESS spoke cavities,
• Horizontal test cryostat (vertical in future).
– Neutron generator
• Neutron tomography, detector tests,
• Student exercises and projects.
ESS pre-series #1
• 352 MHz, 400 kW pulsed
– FREIA 2pc
– ESS linac 28pc
• FREIA design based on TH595
– tender >350 kW (2012 design)
– allowed alternative solutions
– 12 offers: tetrode, IOT, solid-state
– TH595 solution most competitive
Solid-state R&D station
• 352 MHz, 400 kW pulsed
– FREIA 1pc
• Commercial design
– 1 kW transistors
– 8 kW modules
– coaxial combiner
Rocío Santiago Kern Competitive Dialogue: Sub-Atmsopheric Pump Set 7
FREIA RF Power Station
FREIA Cryogenic Center
• Multiple users
– external users (dewars)
– horizontal test cryostat
– vertical test cryostat (future extension)
• Liquid nitrogen
– 20 m3 tank
• Helium liquefier & recovery system
– 140 l/h peak at 4 K, 2000 l storage
– 80 m3/h recovery, 100 m3 gas balloon
– ~8 g/s, 80 W peak load at 2 K
supported by
Wallenberg
foundation
Rocío Santiago Kern Competitive Dialogue: Sub-Atmsopheric Pump Set 8
Starting Point for the CfT
• Uppsala University will test superconducting devices:
– Double spoke (ESS),
– TESLA (9-cell elliptical, XFEL),
– Elliptical (high β, ESS),
– Solenoid magnets.
• To be superconductive, these devices need to be at temperatures between 4K and 1.8K. These
cavities will be housed in a horizontal test cryostat.
• A sub-atmospheric pump set is needed to lower the pressure to reach these temperatures.
Rocío Santiago Kern 9
http://www.phy.anl.gov/research/SC_Cavities.html
ESS TDR Oct 2012
http://newsline.linearcollider.org/2012/03/29/advances-in-scrf-cavity-performance-in-the-technical-design-phase/tesla-type-cavity-2/
Competitive Dialogue: Sub-Atmsopheric Pump Set
2nd Part
Detailed design
of the
Sub-atmospheric pump set
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Integration with Helium Liquefier
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• The sub-atmospheric pumps will be connected
to the cryostat and to the liquefier in closed loop
• The helium liquefier will provide liquid Helium
at 4 K
• The 2K pumps will pump on the 2K pot to
reduce the pressure and thus the temperature
• The return Helium gases from the cryostat will
be recycled, compressed and stored
• The capacity of the Helium liquefier is 140 l/h
Competitive Dialogue: Sub-Atmsopheric Pump Set
Cryogenic Scheme
Rocío Santiago Kern 12
Pressure drop is also important:
this will determine the suction
pressure at the inlet of the pump
set
Competitive Dialogue: Sub-Atmsopheric Pump Set
Key points of the CfT
• Preliminary delivery date: 31st May 2014 To be discussed
• Overall system dimensions
– XXXX
• The pump set:
– Must include:
• Pumps,
• Local control panel,
• Piping connectiosn between the pumps
– Optional: control system
• Technical requirements:
– Able to handle mass flows of
• 3.2 g/s at 10 mbar,
• 4 g/s at 15 mbar,
• 10 g/s for P ≥ 200 mbar.
– Exhaust pressure regulable between atmospheric and 1.1 bar(a).
– Leak rates
• ≤ 10-6 mbar l/s for the pump
• ≤ 10-8 mbar l/s for the piping
– Designed to work with Helium as operating gas
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FREIA Timeline
2014
January February March April May June July
Solid State Amplifier Helium Liquefier Horizontal Test Cryostat
Tetrode Based Amplifer
Sub-Atmospheric Pump Set
To be discussed
Rocío Santiago Kern Competitive Dialogue: Sub-Atmsopheric Pump Set 14
Spoke Cavity
FREIA Timeline
2014
January February March April May June July
Solid State Amplifier Helium Liquefier Horizontal Test Cryostat
Tetrode Based Amplifer
Spoke Cavity
RF Power + LHe + Vessel + Pumps +DUT
READY TO START
Sub-Atmospheric Pump Set
To be discussed
Rocío Santiago Kern Competitive Dialogue: Sub-Atmsopheric Pump Set 15