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20.0 CHP
Contents:20.1 ACTION PLAN FOR ANY DEVIATION IN CHP HEALTHINESS
20.2 CONVEYER UTILISATION FACTOR (%)20.3 CONVEYOR BELT REPLACEMENT DETAILS
20.4 CHP EQUIPMENT AVAILABILITY (%)
20.5 CONVEYOR STARTS/STOPS (%)
20.6 CONVEYOR PROTECTIONS:
20.7 PULLEYS LAGGING IN THE MONTH:
20.8 CONVEYOR BELT INVENTORY-FOR THE MONTH (IN MTRS)
20.9 FIRE FIGHTING SYSTEM STATUS:
20.10 FIRE PROTECTION SYSTEM STATUS:
20.11 EQUIPMENT NOT AVAILABLE FOR MORE THAN 15 DAYS:
20.12 TRACK HOPPER EMPTY HOURS DUE TO NO COAL:
20.1 ACTION PLAN FOR ANY DEVIATION IN CHP HEALTHINESS
S.No
Sub system/
Equipment
20.2 CONVEYER UTILISATION FACTOR (%)
Stage Description
Best Achieved
(Value, Month & year) April
Bunker Conveyer-Stage-I 69.2 R&M
Track Hopper Conveyor-
Stage-I 78.49 R&M
Bunker Conveyer-Stage-II 62.87 58.4
Track Hopper Conveyor-
Stage-II 68.11 51.16
Stage-I
Stage-II
Description
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Bunker Conveyer-Stage-III N/ATrack Hopper Conveyor-
Stage-III N/A
20.3 CONVEYOR BELT REPLACEMENT DETAILS
Conveyor
No.
Belt Spec.
(Tensile strength /
No. of plies)
Total Length of Coveyor belt
(Meters.)
Boom Conv - I 800/4x1200 68.00
C-1C 800/4x1200 15.00
BF-1 800/4x1200 19.50
BF-2 800/4x1200 19.50
C-12 800/4x1200 30.00
C-8B 800/4x1200 100.00
C-21A 800/4x1200 80.00
C-17A 800/4x1200 135.00
ILMS-1 800/4x1200 10.00
20.4 CHP EQUIPMENT AVAILABILITY (%)
Conveyors Belt weigher Crushers
VF/ VGF / VGS
Feeders
C-1: 95.92
C-2: 97.54 B.W-1:83.33B.W-2:80.00
CR-1:99.55CR:2:93.90
VF-1:99.34
VF-2:99.75
VS-1:98.16
VGF-2:97.98
20.5 CONVEYOR STARTS/STOPS (%)
Stage-I Stage-2
Counter deffective N/A
20.6 CONVEYOR PROTECTIONS:
Stage-I Stage-2
63.88 100.00
77.1 100.00
Length
during the
4
Stage-III
Av. No. of CHP Trips/Hr.
during the month
Protection in service
Pull Chord
Belt sway switch
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98.47 100.00
Not Provided Not Provided
20.7 PULLEYS LAGGING IN THE MONTH:
Conveyor
No.Pulley Details
Date of pulley
lagging doneQty.(Sq. inch)
Boom Conv Head Bend Puuly 26.07.2009 4296.60
Boom Conv Take up Pully 26.07.2009 2728.00
C-6A Take up Pully 27.07.2009 3410.00
C-11 Sec Drive Pulley 28.07.2009 4296.60
C-11 Snub Pulley 28.07.2009 3410.10
BF-1 Tail Pully 01.08.2009 3893.60
C-11 Upper Bend 03.08.2009 4296.60
C-17A Take up Head Bend 08.08.2009 3406.00C-17A Take up Tail Bend 08.08.2009 3406.00
C-16A Sec Drive Pulley 09.08.2009 5451.00
C-21A Tail Pully 14.08.2009 4292.00
C-18A Snub Pulley 26.08.2009 3406.00
20.8 CONVEYOR BELT INVENTORY-FOR THE MONTH (IN MTRS)
1250/4x1200 630/4x1200
58 Mtr Nil
Nil Nil
Nil Nil
58 Mtr Nil
1250 Mtr. Nil
Sep-09 Nil
1092 Not in use
20.9 FIRE FIGHTING SYSTEM STATUS:
Quantity Ordered
Expected Delivery of
quantity ordered
Safe Stock as per CC(OS) guideline
Closing stock
Opening Stock
Consumption
Receipt
B
Description
Zero speed
Overflow switch
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HYDRANT
(KG/CM2)
SPRINKLER /
MVW SPRAY
SYSTEM
(KG/CM2)
3.50 6.00
3.50 6.00
3.00 6.75
2.75 6.50
2.75 6.75
20.10 FIRE PROTECTION SYSTEM STATUS:
Hydrant Spray
LHS Cable
Stage-I 100% 100% 0%
Stage-II 100% 100% 100%
20.11 EQUIPMENT NOT AVAILABLE FOR MORE THAN 15 DAYS:
S.N EQUIPMENT NAME REASON
1 RB#4 Due to high vibration
2 RB#1 Due to high foundation
3 RB# 3 Under Maint.
4 Pay Loader P-13116 Under Maint. At BEML W/S
5 Coal Sampler -I Under Maint.
20.12 TRACK HOPPER EMPTY HOURS DUE TO NO COAL:
Empty Hours
due to no coal
Track-
Hopper-1 Nil
Bunker Floor -Stage-I
Bunker Floor -Stage-II
LOCATION
Crusher House-I Top
Crusher House-II Top
Highest TP
Area
AC
P
Availability of FPS
Budgetory offer
under process
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Track-
Hopper-2 Nil
Track-
Hopper-3 N/Applicable
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May Jun Jul Aug Sept
R&M 46.15 41.15 40.86
R&M 49.1 45.28 43.95
50.33 52.26 42.59 38.73
45.46 5016 46.69 45.69
Corrective action Respon
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Reason
630/4x1600 800/4x1200 800/4x1400
136 Mtr 799.50 mtr 158.5 mtr
Nil 477.00 Mtr Nil
Nil Nil Nil
136 Mtr 322.50 Mtr 158.5 Mtr
250 Mtr 4000 Mtr 250.00 Mtr
Sep-09 Oct-09 Sep-09
45 5500 32
lt Type
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Target
date
Oct Nov Dec Jan Feb March
ibility Present Status
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C-8B Snub Pul26.05.2 3410.00
C-1D Head Pu 26.05.2 3410.00
C-1D Take up 26.05.2 3410.00
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21.1 OPERATION PARTICULARS:21.2 SPEED RESTRICTIONS/ CAUTION ORDER FOR SPEED 30 KMPH OR LESS
21.3 ACCIDENT DERAILMENTS: (ANY OCCURRENCE WHICH AFFECTS SAFETY OF MGR SYSTEM,DELAY TRAINS,BREACH O
21.4 AVAILABILITY OF ROLLING STOCK (INCLUDING POH) AND Sp. FUEL OIL CONSUMPTION:
21.5 IMPORTANT TRACK MAINT. ACTIVITIES
21.6 INSPECTION OF MGR SYSTEM (ATLEAST 50% INSPECTION DURING NIGHT (BET.23-00 TO 4-00 HRS))
21.7 AVAILABILITY OF S & T
21.8 CONSTRAINTS IF ANY
21.9 CHECK POINTS FOR INSPECTION OF MGR SYSTEM BY HEAD OF STATION, O&M AND SAFETY
21.10 COAL LINKAGE & RECEIPT (QUARTER WISE):
21.1 OPERATION PARTICULARS:
Actual Reasons
Expe
spec
DPR Consultant (Rail)
1 Max. Possible Speed 15 15 15
2 Cycle Time(BOXN/BOBR) 7:00/2:30 7:00/2:30 08:33/02:15 System/Boulder/Bunching
3 Rake size (wagon Nos.) 58 58 58
* Refer the table given below.
TARGET AS PER DPR/CONSULTANT
FSTPS TSTPS KhSTPS SSTPS
1 Max. Possible Speed 65 50 70 50
2 Cycle Time 6hrs-25 mts 5 hrs-31 mts 2hrs-45 mts
MGR:190"" (3'-10"")
DCH:5'-0'
3 Rake size (wagon Nos.) 48/55 34/40 32/55 33/48
21.2 SPEED RESTRICTIONS/ CAUTION ORDER FOR SPEED 30 KMPH OR LESS
Re
rem
From To
1 No speed restriction
2
3
21.3 ACCIDENT/ DERAILMENTS: (ANY OCCURRENCE WHICH AFFECTS SAFETY OF MGR SYSTEM,DELA
Accident Brief Description
Date & ime
of
occurrence
Time taken in
restoration
Cumulative
nos. in the
year Cause of Accident
Derailment NIL
21.4 AVAILABILITY OF ROLLING STOCK AND Sp. FUEL OIL CONSUMPTION:
Target Actual
21.0 MGR
Target as per *
Age analysis for restriction
Sl No. Particulars
Sl No. Location
Description Total Nos.
% Availability Reasons there on
Type
Authorising
Authority
(Not below the rank
of I/C MGR or I/C
MGR (O)
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Sp.Fuel
consumption 13.11 Ltr/hr 14.10Ltr/hr 12.83Ltr/hr
Lube Oil/FuelOil ratio 1.13% 1.22% 0.28%
21.5 IMPORTANT TRACK MAINT. ACTIVITIES
Sl. No. Acivities
Total Length
(KM) Target for the month
Actual
Done Total upto date
1 Through Packing 36KM 200 KM 120 KM 7194 KM
2
Overhauling of track @
25% every year 9KM 0 KM 0 KM 5930 KM
3
Cleaning of Side drains
and Catchwater drains 10KM 3000 KM 2900 KM 10557 KM
4
Attending rundown
stretches 30KM 6000 KM 6300 KM 28102 KM
5
Curves needing
Realignment based on
schedule inspection of
curves/running on
curves/speed restrictions 4KM 0 KM 0 KM 0 KM
21.6 INSPECTION OF MGR SYSTEM (ATLEAST 50% INSPECTION DURING NIGHT (BET.23-00 TO 4-00 H
Sl. No. Inspecting Official
Target
(Frequency) Dates of Inspection Re
1 MGR Head 2 per week
03/08,07/08,10/08,14/
08,17/08,20/08,24/08,
28/08
Do
Do
DoDo
2 Head of safety deptt. 1 per month 22-Aug Do
3 O&M head 2 per month 8/26/2009 Do
4
Station Head (Along with
all concerned executives) 1 per month 01.08.09 Ch
21.7 AVAILABILITY OF S & T
Sl. No. Particulars Population
Not available for > 3
hrs. (Nos.)
1 Signalling System Nil N/A
2 Communication System
2.1 Control Phone 3 Nil Av
2 1 1 VHF 10 Nil Av
Salient Observations
Reason
1-Dewatering of Track from oil siding.
2-Checking of MGR bulb & track
hopper's track to be done.
3-Rectification of Rain-cut of ArkhaCurve to be done.
4-Drainage system to be maintained
clear in MGR siding.
Replacement of Worn-out rails in Arkha
Curve to be done
Trimming of Trees from MUTH to Railway
Gate No.4, along Rail Track for clear
visibility to be done.
Damaged CST-9 Sleeper to be changed
in line no.2
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21.9 CHECK POINTS FOR INSPECTION OF MGR SYSTEM BY HEAD OF STATION, O&M AND SAFETY
Approach:
1. The inspection shall cover entire MGR track,Crossing stations and MGR control room.2. The inspection may be carried out by rear brake van/inspection van (where available),locomotive of the train and by motor
S.N Area OK NOT OK
N/A Signals not applicable
ok
N/A
ok
ok
ok
N/A
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
21.10 COAL LINKAGE/FSA & RECEIPT (QUARTER WISE):
Availability of Signal failure register at
station and timely restoration
Adequacy and availability of
communication system
Alertness of Operating staff
Availability of LV board/Tail lamp on
last vehicle.
Availability and Display of station
working rules and station diagrams at
control room and stations.
Check Points
Clear visibility of signals
System of putting Speed restrictions
on approval of authorised officer isfollowed.
Rake size,Maximum permissible
speed are as per target
3
ROLLING STOCK
AND OTHER
SAFETY
ASPECTS
Record of attending PM Schedule in
time
Record of unusual occurrences
causing disruption in traffic
movement
Condition of track at
loading/unloading area with respect
to accumulation of coal
Record of availability (w.r.t norms) of
Loco & wagons & on route failure
RE
Effectiveness & adequacy of Track
drainage system
Availability of records of inspection of
tools with gangs and on inspection
trolley
Records of quality check of finished
work by gangs
Follow of Bridge inspection schedule
Record of unauthorised level
crossings and Action taken for their
removal
Follow of regular inspections of track
as per schedule by track engineers
and MGR head
OPERATION &
S&T
1
TRACK LEVEL
CROSSINGS &
BRIDGES
2
Level crossings: Availability of Sign
Boards & W-board,Speed breakers
at the approach & clear visibility to
road users.
General health of track with regards
to condition of rails,sleepers,fittings
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19.0 ENVIRONMENT MANAGEMENT & ASH UTILISATION:
Contents:
19.1 ENVIRONMENT MANAGEMENT
19.2.1 MOU TARGET
19.2.2 ASH PRODUCTION DETAILS (IN MT)19.2.3 ASH UTILISATION-MONTH-WISE
19.2.4 DETAILS OF ASH UTILISATION (IN MT)
19.1 ENVIRONMENT MANAGEMENT
1Consents / Authorisations Air Consent Water Consent Hazardous Waste
Biomedical
Waste
(i) Last Expiry date 31.12.2008 31.12.2008 23.02.2008 12.07.2008
(ii) Renewal Date 31.12.2009 31.12.2009 13.07.2010 11.08.2010
(iii) Important Conditions, if any - - -
(iv) Action Plan with schedules tomeet these conditions - - - -
(v) Status - - - -
2Emissions : SPM SOx NOx Any Other
(i) Limit (mg/NM3) 150 Limit not specifiedm no
specified -
(ii) Last Audit Value (mg/NM3) 132.37 1423.37 431.7 -
(iii) Current Value (mg/NM3) 105 827 280 -
(iv)Action Plan & schedules for
Compliance - - - -
(v) Status - - - -
(vi) Status of hookup of OnlineAnalysers
3 Effluents : Main Plant/ETPAsh Pond/Ash Water
Rec. System (AWRS) Any Other
pH 7.7 no discharge -
TSS 38 no discharge -
BOD/COD 2.3/13.2 no discharge -o. o ours o opear on
(ETP/AWRS Under construction -
(i)Non Compliance if any Nil Nil Nil Nil
(ii)Action Plan & Schedule for
Compliance - - - -
19.2.5 MARKETING EFFORTS CARRIED OUT FOR ASH UTILISATION
Status is hookedup in all the five units
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(iii) Status - - - -
4
Critical Issues with CPCB Nil Nil Nil Nil
(i) Issue Nil Nil Nil Nil
(ii) Action Plan with Schedule - - - -
(iii) Status - - - -
5Special Studies Undertaken
(i) Study details
(ii) Status -
6 Water Cess (Year - ) Annualisedquantity(KL)
Fin Year 2009-10
Rebates
received
(Rs.)
Fin Year 2009-
10
Sub-Section-2 Sub-Section-2A
Category-I105040875.6
0.05 --1750681
Category-II166666.65
0.02 --Nil
Category-III3944834.06
0.10 --131494
Category-IV --- --- --- ---
*Action Plan, so that rates under
Sub-section 2 are applied
19.2.1 MOU TARGET
MT %
1969140 90
19.2.2 ASH PRODUCTION DETAILS (IN MT)
Description CURRENT MONTH
YEARLY
CUMULATIVE
Coal Consumed 501213 2345936
% Ash Content 40.08 38.70
Total Ash Generated 200909 907848Target Ash
Utilisation 131276 787657
Rates (P/KL) applied under Sub-
Section
MOU Target (Yearly):
Study for qualifying Sulphate & Nitrate formation of air borne pollutants
from coal based power plant emission
Study contract awarded work has start at First week of Dec. '08
Contract is under process.
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Actual Ash
Utilisation 149701 816024
19.2.3 ASH UTILISATION-MONTH-WISE
Description APR MAY JUN JUL
Pro-rata Target-MT 175035 175035 175035 131276
Pro-rata Target-% 96.04 106.24 106.45 67.14
Actual-MT 156200 143477 168898 197748
Actual-% 85.71 87.09 102.72 101.14
Excess/shortfall (MT) (+/-) -18835 -31558 -6137 66472
19.2.4 DETAILS OF ASH UTILISATION (IN MT)
Sl. No.
TARGET ACTUAL TARGET ACTUAL
1
a)
b)
c)
d)
Sub-Total 0 6580 0 14735
2A
a) Cement 101302 101601 615308 531504
b) Asbestos 3333 4635 19167 19493
c) Clay brick kilns 0 0 0 0
d) Ash bricks (out side) 0 18 0 76
e) Ash based products 133 164 767 1159
f) Others 67 274 383 760Sub-Total 104835 106692 635625 552992
2B
a) Cement 16698 32095 96012 179935
b) Asbestos 67 0 383 0
c) Clay brick kilns 0 0 0 0
d) Ash bricks 0 0 0 0
e) Ash based products 0 0 0 0
f) Others 0 0 0 0
Sub-Total 16765 32095 96395 179935
3 Ash Dyke Raising
4 Brick Making in NTPC 320 212 1840 1404
5 Roads/Rail Embankment 7167 0 41208 0
6 Mine filling
a) Open cast mine
b) U.G.Mine
Pond Ash Issue to
Industries
14735
Dry Fly Ash Issue to
Industries
Ash
Utilisation
AREAS OF UTILIZATION
YEARLY CUMULATIVE
Areas identified for Landfill
/ Waste Land Development 0
FOR THE MONTH
6580 0
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Sub-Total 0 0 0 0
7 Others
a) CLSM
b) Cenospheres 9 0 54 0
c) Agriculture 180 244 1035 244
d) Export 2000 3878 11500 18325
e) Bottom ash cover 0 0 0 48389
Sub-Total 2189 4122 12589 66958Grand Total 131276 149701 787657 816024
S.NName & Address of the
visited party
1M/s Jay Laxmi Cement Co. (P)
Ltd. Varanasi
2 Bhakti Dham Mangarh Bhakti Dham project (Land fill), constructionof halls etc.
Pond ash lifting started for
landfilling
PPC manufacturing Running
Po
19.2.5 MARKETING EFFORTS CARRIED OUT FOR ASH UTILISATION
Likely Schedule of the ProjectBrief details of the Project
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DEC JAN FEB MAR CUM
787657
86.76
816024
89.89
0 0 0 0 28367
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19.3 ASH DYKES
19.3.1 Major safety related Observations with action Plan
19.3.2 Status of Ash Dyke with regard to their Capacity
19.3.3 Environmental Parameters
19.3.4 Ash Dyke Disposal Program for next 5 years:
19.3.5 Five Year rolling plan for ash dyke raising
19.3.6. Status of Ash Dyke raising ( for next 2 Financial years )
19.3.7 Status of other action plan based on Audits / Visits by PE etc.19.3.8 Majors taken for Fugitive Dust Supression
19.3.9 Free board level measured by ORT Coordinator
19.3.1 ASH DYKE-Major safety related Observations with action Plan:
S.No.
Ash Dyke No/
Name
Date of
monthly
inspection
done
Salient
observations,specially
regarding settlement,
seepage,cracks,rat holes
etc.
Action Plan Taken/Proposed Action
Plan Target Date
1 Ash Dyke-I / Arkha 26.08.2009
Minor depression / settlement
of road over dyke at about
various location in Lagoon 1
& 2.
Work for road maintenance started 31.12.2009
2 --do-- --do--Approach road near divide
bund yet to be maintainedWork for road maintenance started 31.01.2010
3 ---do---- --do--
AT Down stream and along
the ash pipe line bushing to
be remove
Work is in progress 30.10.2009
1 Umran/AshDyke-II 29.08.2009 Rat holes observed at top of d Plugging work in progress 30.09.09
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2 --do-- --do--Over flow lagoon filling with
water in controlled way
overflow lagoon charged by syphon system
100NB Pipe line on29.05.09.Complete
3 --do-- --do--
Brick liner pitching at up
stream of over flow lagoon
found damaged
Repairing work started by ccd work in
progress.30.09.09
4 --do-- --do--construction of periphereal
drainWork stopped due to rain 30.12.200
19.3.2 Status of Ash Dyke with regard to their Capacity
S.No.
Ash Dyke No/
Name
Last raising
completed on
(Date)
Whether ash discharge is
in progress in this dyke
Service life of ash dyke with free
board
Planne
date of n
raising1 Arkha N/A Yes 23 Years N/A
2 Umran N/A Yes 16 Years N/A
19.3.3 Environmental Parameters
S.No.
Ash Dyke No/
Name
TSS of water
effluent (Going
Outside)
TSS of water effluent
(Going for Recirculation) Action Plan to improve TSS
Whethe
there is a
fugitive d
problem1 ARAKHA inor dischargedue to Nil Nil Nil
2 UMARAN
33 (Collected water)minor discharge
due to rain Nil Nil Nil
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19.3.4 Ash Dyke Disposal Program for next 5 years:( Format circulated by CC EMG as under )
19.3.5 Five Year rolling plan for ash dyke raising( Format circulated by CC EMG as under )
FIVE YEAR (2008 13) ROLLING PLAN FOR ASH DYKES
NAME OF
THE ASH
DYKE /
RAISING
CAPACITY AFTER
RAISING
ACTIVITY DATE FOR SCHEDULE
IN CU. M. IN MONTHS 2008 - 09 2009ARAKHA /
00
NA NA Award of work NA N
UMARAN/00 NA NA Start of Raising NA N
Completion of Raising
Taking Lagoon into
service
Award of work
Start of Raising
Completion of Raising
Taking Lagoon into
service
Award of work
Start of Raising
Completion of Raising
Taking Lagoon into
service
Award of work
Start of Raising
Completion of Raising
Taking Lagoon into
service
Award of work
Start of Raising
Completion of Raising
Taking Lagoon into
service
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Award of work
Start of Raising
Completion of Raising
Taking Lagoon into
service
Award of work
Start of Raising
Completion of RaisingTaking Lagoon into
service
19.3.6. Status of Ash Dyke raising ( for next 2 Financial years )
Sl. No Dyke No / Raising No.
Target as per 5
year rolling
plan submitted. Present Status
Anticipated Target based on present
status Resp.
1 ARAKHA N/A N/A N/A
2 UMRAN N/A N/A N/A
19.3.7 Status of other action plan based on Audits / Visits by PE etc.
Sl. No Issue in brief
Target dates
agreed Present status
Anticipated Target Dates based on
present status
Responsibil
ty
1Rat holes at top of Umran
ash dyke
30.09.2009 Plugging of rat holes started 30.01.2009
CCD
2Arkha dyke approach
road
31.01.2010 Work started 31.01.2010CCD
19.3.8 Majors Steps taken for Fugitive Dust Supression
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Sl. No Area ( Sq. mt.)
Action Plan for exception / Future
Plan if any Resp.
1 -
2 FULL SPRINKLER SYSTEM in process CCD
3 PARTLY COVERED WITH GRASS
4 FULL
IN UMRAN DYKE TOTAL AREA COVERED WITH
WATER
5 -
6 -
19.3.9 Free board level measured by ORT Coordinator
Sl. No Dyke No.
Free board
level measuredby ORT
Coordinator
Reason for free board
level encroached if any
Action plan for meeting therequirement of free board level as per
Guideline Target D
1 Arkha 1.0 Metre in U1
lagoon/ 2.5 mt
in U2 lagoon
Due to hume pipe
chocking
Hume pipe cleaning to be done Sept'09
2 Umran 1.3(M) Due to rain All discharge stopped n/a.
Majors taken for Fugitive Supression
Area remaining uncovered if any
Ponding
Any other majors
Earth Cover
Sprinkler System
Grass cover
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Responsibil
ityN/A
N/A
Target DateNil
Nil
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CONSTRAINTS IN
MEETING
SCHEDULE
RECOVERY
PLAN
2012 - 13NA NA NA
NA NA NA
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21.11 CLEANING/ HEALTHINESS OF BOP EQUIPMENTS:
Area Unit
Fuel Oil
storage
Tanks
AC Duct
(CR/CER)CW Duct
1 every 10 days ---
2 --do-- ---
3 --do-- ---
4 --do-- ---
5
as per
requirement
(New unit)
---
6
7
89
10
11
12
1
2
3
4
5
67
8
9
10
11
12
21.0 BOP-OTHERS
Last date
of cleaning/
inspection done
Quarterly
draining doneof all tanks
Next Due Date
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CT FillsCT Drift
Eliminator
Not Available
Not Available --do--
water jet
cleaning is
being done
continously
from bottomonce in six
month in all
Cells .
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