Chiripal Group s

8/8/2019 Chiripal Group s

http://slidepdf.com/reader/full/chiripal-group-s 1/8

Chiripal Industries

Chiripal Group, Incorporated in the year 1972, is a professionally managed business entitycomprising of a team of professionals from different fields and expertise.

The Group, which had started with a few power looms, has evolved into multi-activity, multi-

product Textile House that produces fiber to apparel under one roof.

The diversified business in the fields of Petrochemicals, Spinning, Weaving, Knitting, FabricProcessing, Chemicals, Infrastructure and Educational Initiatives offer employment to more than

20000 people associated directly or indirectly with the Group.

With clear focus and ambitious growth plans on the anvil, the Group has been gearing itself to

take on the future challenges.

With the existing manufacturing facilities, the group is capable of handling a wide range of

fabrics irrespective of the count, construction or blend. The group has various divisions likeWoven Processing, Knits, Polar Fleece, Flocking, Embroidery and Chemicals with which it is

able to cater to the needs of varied customer groups.

In addition, the group has also integrated facilities to manufacture Partially Oriented Yarn(POY), Fully Drawn Yarn thus ensuring regular supply of raw materials, required for

manufacturing various fabrics. The group has further diversified by setting new projects for manufacturing Bottom Weights, Denims, Home Furnishings and Cotton Knitted.

The group has always focused on delivering the best products by continuous R & D, defined

processes, stringent quality policies and state-of-the-art technologies. The manufacturingfacilities are supported by dedicated, experienced and competent experts to ensure that the

products or services delivered to the customers meet or exceed their expectation.

Chiripal Group of Industries aims to target Overseas as well as Indian markets by manufacturingfabrics in one of the most advanced manufacturing facilities.

We had seen mainly screen printing and flock printing division



Screen Printing

First we went to the printing division, where we saw screen printing. It was really a very good

experience, where we saw that design were made in Photoshop and not in CAD. And then filmswere generated out of it each color had different films in it.

Rotary screen printing involves a series of revolving screens, each with revolving screens, each

with a stationary squeegee inside which forces the print paste onto the fabric. Twenty or morecolors can be printed at the same time. The process is much quicker and more efficient than flat

screen printing. Since the 1970s it has grown to dominate the textile printing.

Screen Printing is the method whereby an open, but closely meshed screen, mounted in a

wooded frame, is placed in contact with the fabric to be printed, and the print paste forced

through the screen by a squeegee which means implement edged with rubber for sweeping water

from the surfaces. The design is created by painting out or otherwise making opaque portion of

the screen, thus preventing the print paste from passing through. Those areas where the print

paste does pass through will register as the printed pattern.

printing is the fastest method of screen printing, with production of 2500 to 3500 yard per hour.

Seamless, perforated metal or plastic screens are used. The largest rotary screens have a

circumference of about 40 inches, and the maximum repeat size is 40 inches. This method isslowly replacing roller printing.

There are three methods for Screen printing

y Hand screen

y Automatic Flat bed printing

y Rotary screen roller printing



Automatic Screen Printing

Automatic screen printing (or flat bed printing) is like hand screen printing except that the

process is automated and therefore faster. Instead of the long table on which the fabric to

be printed is spread (as in hand screen printing) the fabric is moved to the screens on a

wide rubberized belt. Like hand screen printing it is an intermittent rather than a

continuous process. In this instance the fabric moves to the screen5 then stops for the

screen squeegee action (which is done automatically). After the squeegee action the fabric

moves again to the next screen frame. The rate of production is about 500 yards per hour.

Automatic screen printing is utilized for whole rolls of fabric only. Cut garment parts

cannot ordinarily be printed by this method.

Automatic screen printing as a commercial process is declining in favor of the more

productive rotary screen methods.



Rotary screen Roller Printing:

Rotary printing is different from the other method of screen printing in several aspects. Rotary

printing is continues like roller printing. The fabric being printed is moved on a wide rubber belt

under the rotary screen cylinders, which are in continues movement. Rotary printing is different

from the other methods of screen printing in several important respects. Rotary printing is

continuous like roller printing. The fabric being printed is moved on a wide rubber belt under the

rotary screen cylinders which are in continuous movement. Rotary screen printing is the fastest

method of screen printing with production of 2500 to more than 3500 yards per hour. Seamless

perforated metal or plastic screens are used. The largest rotary screens have a circumference of

about 40 inches and the maximum repeat size of patterns is therefore about 40 inches. This

method is slowly replacing roller printing.



Flock Printing

Started in October 2001, the Flock printing plant has a fully integrated in-house setup that takes

care of the entire process from grey feeding to packing. The imported machines for flock printing, tow cutting dyeing are fed with tow procured from France. The installed production

capacity is 1 Million Meters Per Month.

Following is the Machine details of Flock Printing Unit :

Machine Name No. of Machine Machine make/

Country

Capacity in

Tons/Month

Flock Powder Production

Flock Tow Cutting M/c. 2 German 50

Flock Dyeing Tank 5 Indigenous 45

Flock Hydro Extractor 2 Indigenous 45

Flock Dryer 1 Indigenous 45

Flock Sieving M/c 2 Indigenous 35

Flock Fabric Production

Continuous Flock FabricProduction Plant 2 Taiwan 7.5 Lac mtr

Air Emboss M/c 1 Indigenous 2.5 Lac mtr.

Hot Emboss M/c 1 Taiwan 3 Lac mtr.

Flock Fabric Brushing M/c

The Cotton Fabric is extremely popular for the comfort one has in wearing it. The Designer

Cotton Fabric is widely used in manufacturing different types of clothes. Our well-verseddesigners extended their painstaking efforts to give brilliant designs to the cotton fabrics. That is

why, we are considered among the prominent Cotton Fabric Manufacturers in India.

100% Cotton Fabrics ± Printed / Dyed

y Any Width Can Be Offered Ranging from 36´. 44´, 58´, 72´ up to 120´

y All Commercially Available Constructions Can Be Offered as per Requirement of

Customers



y All Commercially Available Counts Can Be Used like 20s, 30s, 40s, 60s & Their

Combinations in Twills, Poplin, Voiles Suitable for Shirting and Dress Materials

They are processing all kind of Cotton Fabrics qualities like :

y 100% Cotton and Blends,y Cotton Poplins,

y Poly Cotton Poplins,

y Twills,

y Dobby etc....

Types of Prints

y Pigment

y Discharge

y Reactive

Flock Fabrics

They are one of the largest Flock Fabric manufacturers in India catering to domestic as well as export

markets. We have two imported, state-of-the-art Flock Fabric manufacturing plants, capable of producing awide range of high quality Flock Fabrics using different base fabrics and flock powders. Their facilities

include latest Rotary Printing machine which can manufacture Flock Fabrics with direct as well asdischarge prints of up to 16 colors along with an in-house dyeing and cutting facilities. Their total

production capacity is 7.5 lac mtrs per month capable of manufacturing Flock Fabrics for Upholstery,Home Furnishings, Garments and many more applications.

Chiripal manufacture a wide range of Flock Fabric (Velvets) in various designs and colors to serve thespecific requirements of our customers. Furthermore our high quality products are available at most

competitive prices. They strongly believe in new product development and thus keep on introducing newflock products in different segments from time to time.

Product Catalogue:

This is soft finish, plain Flock Fabric in bright and dull finish as per the

requirement of the customer.

Plain UpholsteryThis is soft finish air embossed Flock Fabrics in a wide range of fascinating colors and designs.

Hot Embossed Upholstery This is hot embossed Flock Fabric used widely in upholstery.

Wet Print UpholsteryThis Flock Fabric has acid and discharge prints in an array of designs and

color matching.



Flock Printing (Garments)We do flocking on a wide range of fabrics having applications in manswear, ladies wear and kids wear.

Flock Printing (Home textiles)

We do flocking on a wide range of base fabrics having applications in

Main Curtains, Sheer Curtains, Bed Covers, Cushions and many other decorative items.

Applications:

Apparel Kids wear & evening gowns

Furnishing Upholstery

Sofa sets, display curtains, door mats, carpets, home textiles, wall

coverings, furniture, conference hall decoration, entry mats (logo & fullcoverage), drapery

Automotive Automobile interiors like seat covers, rear parcel tray & glass trims

Fashion AccessoriesEye glass cases, bags/pouches, cosmetic puffs, earring cards, caps, purses,

jewellery boxes, lens polish/ buffing pads, belts shoes

Arts & Crafts Picture Frames & Matting

Holiday Novelties Greeting Cards, Posters, Displays, Objects, Ornaments & Wallpapers

Medical Prosthetic Gums, Disposable Dental Probes, Plastics

Others

Display and floor boards, mannequins, bookbinding, crafts-stitch & sew,

toys, banners & flags, cabinet & closet linings, computer accessories,

spectacle cases, dairies, wallets and folders.

Source: http://www.chiripalgroup.com/index.php?page=first



National Institute of Fashion Technology

Industry visit Report

Chiripal Industries

Submitted to: Mr Manish Bhargava

Submitted by: Mahak Baid

Documents

Chiripal Group s