Cde Brochure

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    Contents

    Making the Most of Your Materials

    Turnkey Plant Installations

    Contract Washing

    Our Equipment Range

    Feed Hopper / Atro Feed Range

    Conveyors / AggMax Range

    ProGrade / SG150 Range

    EvoWash Range

    AquaCycle / Filter Press Range

    Spares

    Components

    Service Max

    Some Previous Projects

    Pg 3

    Pg 4 - 5

    Pg 6

    Pg 7

    Pg 8

    Pg 9

    Pg 10

    Pg 11

    Pg 12

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    Pg 14 - 15

    Pg 16

    Pg 17 - 19

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    Making the most of your materials.

    CDE are global leaders in the design and manufacture of

    customised equipment for the quarrying, mining, recycling

    and waste management industries.

    Our systems deliver increased efficiency and maximum

    commercial output from your processing operation. These

    results are delivered through a focus on the use of high

    quality components and the customisation of your plant set

    up to cope with the individual requirements of your project.

    Our expertise is extensive and extends across a number of

    areas:

    Sand Washing

    Quarry Dust Washing

    Iron Ore Beneficiation Lignite Removal

    Construction & Demolition Waste Recycling

    Waste Water Treatment

    Municipal Waste Management

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    Our expertise and experience in the delivery of full turnkey processing plants is extensive and

    has been utilised by many of the major operators in the global market.

    Our turnkey service includes the following elements:

    Civils design

    Plant design & layout Materials testing

    Equipment customised to your specific feed material and output requirements

    Full plant installation & commissioning

    Single point of contact (SPOC) throughout the project

    Dedicated Project Management Team to ensure on-time delivery

    Full CDE ServiceMax After Care Program

    Genuine CDE Spare Parts available ex-stock

    Recommended spares lists to ensure minimum down time

    Comprehensive Operator Training

    Turnkey Plant Installations

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    We can offer turnkey plant installations for the processing of a wide range of materials:

    Sand Washing

    Quarry Dust Washing

    Lignite Removal

    Iron Ore Beneficiation

    Construction & Demolition Waste Recycling

    We have purchased a number of processing plants from CDE since 2006. The decision to give CDEhe orders were based on their technical approach to the plant design process which looked at our

    specific requirements and created systems to deliver the results we required.

    Since installation the plants have performed as promised by CDE and they have continued to work with

    us to ensure optimum performance in maintained.

    e are very impressed with the company's partnership approach and have no hesitation providing this

    reference."

    David Searle, Aggregate Industries

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    Our Contract Washing service offers you significant benefits and has been proven with some of

    the worlds leading producers to deliver highly efficient plant installations.

    BENEFITS:

    Minimal Capital Outlay

    The vast majority of initial equipment costs are borne by CDE as the plant is installed on a price

    per ton basis.

    No Capital Expenditure Approval Required

    Contract Washing allows projects to be funded through the plant maintenance or revenue

    budget.

    Reduced Risk for YouThe onus is on us to ensure production remains at an optimum level, as we are only paid

    depending on successful operation of the plant.

    Reduced Management Costs

    CDE retain responsibility for the ongoing management and maintenance of the plant, including

    service and spares.

    Experienced Suppliers

    Our expertise in this area is extensive and ensures the delivery of an efficient washing plant

    that will deliver the quantities and specification of materials required for you to maximise your

    profitability.

    Option to Purchase

    All CDE Contract Washing Plants include an Option to Purchase Agreement which details the

    length of the contract, and the purchase price for the plant, once the initial contract has been

    concluded.

    CONTRACT WASHING

    CDE worked closely with us to tailor this system to our particular process requirements. Their

    fines recovery, water and waste management system is critical to the overall performance of the

    complete system. They introduced considerable expertise to the overall plant design andproject management; in my opinion offering the most complete service available. On final

    commissioning of the system, their back up and product support has never been brought into

    question.

    David Coleman, Coleman & Co.

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    We offer a wide range of equipment with a focus in high quality, efficiency and minimum wear.

    All of our equipment includes high performance components to ensure it performs at maximum

    efficiency, guaranteeing you maximum profitability.

    Many components offered as optional extras on alternative equipment comes as standard on allCDE plant including:

    Warman pumps

    Polyurethane screen decks

    Extensive use of hot vulcanised rubber lining

    Marshmallow screen mounts to harness vibration on screens

    Hydrocyclone technology to ensure maximum fines recovery

    Chrome molybdenum blades on RotoMax attrition system

    Transfer Point Technology

    All transfer points with connecting plant and equipment are designed to ensure the efficient

    transition of materials, minimising spillage and therefore maximising production.

    We approach all processing operations as one single system, rather than a collection of

    individual pieces of equipment. This approach creates a synergy where all products work in

    harmony.

    Modular Systems

    We recognise that your requirements in relation to feed material and output can often change over

    time. Each piece of CDE equipment is designed to easily accommodate these changes through a

    focus on modularity.

    OUR EQUIPMENT RANGE

    Another key advantage of the CDE plant is the modular nature of the system. This new plant isable to accommodate any future changes in requirements whether they relate to capacity or

    final product specification. This gives us comfort that the new plant provides us with a long term

    processing solution.

    Paul Rudkin, Yorkshire Aggregates

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    We offer a range of feed hoppers designed to

    cope with a variety of capacity requirements.

    These heavy duty units can be used for theloading of recyclable and aggregate type materials

    such as:

    Sand, chalk, ore, topsoil, green waste,

    construction & demolition waste

    The integrated belt feeder mechanism allows for

    the efficient transfer of feed materials to the

    discharge system, reducing spillage and ultimately

    increasing production.

    The AtroFeed unit is an attrition system for the

    treatment of clay bound materials with a restriction

    on the top size of 40mm.

    A high pressure jet of water is applied to the

    material within the unit and the cleaned material

    can then be sent to the primary screening stage.

    The introduction of the AtroFeed system also

    reduces the footprint of the plant by removing the

    requirement for a transfer conveyor between the

    feed system and processing phase. The slurried

    material is pumped to the primary screening

    phase where products can then be separated asrequired.

    1:Hopper Bin

    2:Belt Feeder

    3:Transfer Conveyor

    1:Hopper Bin

    2:High Pressure Jet Sump

    3:Pipework

    Our Systems Explained :

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    We offer a range of standard conveyors to meet all your material transfer and

    stockpiling requirements.

    We can also customise our conveyor systems to meet the specific requirements of your

    project as part of our turnkey plant design process.

    The AggMax system allows for the screening

    and washing of clay bound material through

    a combination of our Prograde screening

    technology and the RotoMax attrition system.

    This compact, portable system allows for

    initial removal of the -5mm fraction to the

    sand washing phase, while delivering the

    +5mm material to the integrated RotoMax

    system. Our previous processing system included a logwasher but the RotoMax system represents

    substantial progress in relation to attrition

    technology.

    Paul Rudkin, Yorkshire Aggregates.

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    The ProGrade screen range includes a wide variety of heavy duty machines designed

    to cope with the most harsh conditions. Many features offered as optional extras from

    other suppliers are included as standard on the ProGrade range as we seek to bring

    you the most efficient, high performance screening system available.

    Our range includes:

    Dewatering screens

    Rinsing screens

    Dry screens

    The SG150 is a portable system facilitating the simultaneous production of sand and

    aggregates. This unique system integrates the ProGrade screening system and

    EvoWash sand washing technology.

    There are a number of flexible options available allowing the system to accommodate

    your specific requirements in relation to final product specification. The sand washing

    phase can also be adapted to allow both single and dual sand production.

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    On paper the CDE plant offered the best

    performance available and once installed we

    realized that this level of performance was

    indeed possible. We have since ordered

    another 3 EvoWash sand plants from CDEbased on the excellent performance of this

    first plant azmierz Rupinski, ZPK.

    The EvoWash sand plant offers unrivalled control of

    silt cut points, effectively eliminating the loss ofquality fines to your settling ponds or water

    treatment phase.

    Proven to deliver significantly higher performance

    than other sand washing systems.

    Maximum commercial output within target

    specification.

    Consistently dewatered sand output (12%

    moisture content) ensures product ready for

    market straight from the belts. Compact design for rapid installation and

    minimum downtime.

    Low running costs due to high specification

    components.

    Dual & Multi Sand Options

    Allows for the production of 2 or more quality sands

    Unrivalled ability to handle variable feed without

    compromising output specification

    Applications:Specialist sand production USPGA Golf Sands,

    Filter Sand, Lignite Removal

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    I believe that this is the most advanced aggregate recycling system in the UK . I know of

    no other manufacturer capable of delivering such a complete system, specifically

    designed around my individual feed characteristics and output requirements. CDE

    offered the complete turnkey package from design to commissioning. We were regularlyconsulted and made important contributions throughout the project which, when coupled

    with CDE's experience, rewarded us with this Jewel in the Crown'. When it came to

    selecting the supplier for a heavy-duty filter press to compliment this system CDE was

    the natural choice. Mike Broad, Gaskell Bros.

    The AquaCycle Thickener range offers efficient primary

    stage water treatment specifically for sand, quarry and

    recycling processes. The introduction of this system bringssignificant cost savings as it reduces the space required to accommodate ponds or lagoons

    while also reducing the volume of fresh water required to feed the washing plant by up to

    70%.

    Our range of filter presses are the most advanced

    secondary stage water treatment systems on the market.

    These units completely eliminate the requirement forponds or lagoons by providing maximum water recycling.

    The introduction of a CDE Diemme filter press will reduce the requirement for fresh water

    to feed your washing plant by some 90%. These systems have been employed effectively

    on a large number of worldwide quarrying and mining projects and are widely recognised to

    be the most effective means of tailings management.

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    SPARESWe offer the full range of high quality spare parts for all of the equipment in our range. By

    choosing genuine CDE spare parts you can ensure that your plant continues to operate at

    maximum efficiency, guaranteeing maximum production.

    Our range is extensive and is provided ex-stock to ensure plant downtime is kept to an

    absolute minimum.

    Recommended spares lists

    As part of our pro-active approach to ensure maximum plant production we provide detailed

    recommended spares lists for all equipment installations.

    Hopper sparesbelt feeder head drums, tail drums, gearboxes, belt scrapers, plough

    scrapers, skirting rubbers, bearings

    Conveyor sparesrollers, replacement belts, head & tail drums, belt scrapers

    ProGrade screen sparesScreening media (Rubber, PU and wire mesh), spray nozzles,impact mats, vibrating motors

    RotoMax spares chrome molybdenum blades, bearings

    EvoWash sparescyclones, cyclone parts (apexs, vortex finders, diaphragms, final cones,

    feed sections), modular PU screen mats and accessories, vibrating motors

    Filter press sparesfilter cloths, proximity switches, pressure tranducers

    Pipeworkrubber hoses, sigma hoses and flanges to suit

    Warman sparesshaft sleeves & o-rings, bearings & seals, impellers & liners (for heavily

    abrasive material)

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    COMPONENTS

    Warman Pumps

    Warman Pumps offer a comprehensive range for use in mining,

    chemical and industrial applications. The horizontal and vertical

    slurry pumps are designed for ultra heavy duty applications such

    as mill discharge, process plant & tailings, pipelines as well as

    other speciality applications.

    Range includes:

    Horizontal slurry pumps

    Vertical slurry pumps

    Submersible slurry pumps

    Water Storage & Pumping System

    The AquaStore system is a skid framed pumping system for use

    in the water treatment phase of sand washing, quarrying and

    recycling operations. A variety of capacities are available to suit

    the individual requirements of your project.

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    QPMC - Qatar Primary Materials Company

    QNCC - Qatar National Cement Company

    1,200tph Sand Washing Plant

    Doha, Qatar, Middle East

    1,200tph Sand Washing Plant

    Doha, Qatar, Middle East

    SOME PREVIOUS PROJECTS ...

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    120tph Dust Washing Plant

    Peterburi tee, Tallinn, Estonia

    480tph Sand Washing Plant with Lignite Removal

    Ayrshire, Scotland

    Prior to awarding an order with CDE ltd, myself and other

    colleagues visited some of their installations and were

    impressed with the design, quality, flexibility and performance

    of the plant. We compared the CDE product to others in the

    industry and after a detailed adjudication decided to place the

    contract with them. David Chalmers, Tarmac Ltd.

    SOME PREVIOUS PROJECTS ...

    Paekivitoodete Tehase

    Tarmac, Snabe Quarry

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    Nick Brookes Group

    Seamus Ryan

    120tph Construction & Demolition Waste Recycling Plant

    Cheshire, England, United Kingdom

    300tph Sand Washing Plant

    Co. Tipperary, Ireland

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    Contact Us:

    Europe:CDE.

    Ballyreagh Industrial Estate.

    Sandholes Road,

    Cookstown,

    Co. Tyrone,BT80 9DG

    T: +44 (0)28 8676 7900

    F: +44 (0)28 8676 1414

    E: [email protected]

    Asia:CDE,

    8th Floor Park Plaza,

    71 Park Street,

    Kolkata 700 016,

    India

    T: +91 (0)33 3028 2080

    F: +91 (0)33 3028 2082

    E: [email protected]

    Middle East:CDE,

    Office 23,

    Building 55,

    Al Aziziya Street,

    Doha,

    P.O. Box 63754,Qatar

    T: +974 450 6374

    F: +974 450 6375

    E: [email protected]

    CDE,

    Office 117,

    IBM Building,

    Dubai Internet City,

    P.O. Box 9284,

    Dubai,United Arab Emirates

    T: +971 (0)4 3914481

    F: +971 (0)4 3916863d l b l

    Your local CDE Dealer is