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REPLACEMENTPARTSCATALOGUEFOR 1971
BONNEVILLE T120RTIGER 650 TR6RTRrPHY 650 TR6C
TRIUMPH ENGINEERING COMPANY LIMITEDMERIDEN WORKS • ALLESLEY • COVENTRY CV5 9AU • ENGLAND
TELEPHONE COVENTRY 20221 TELEGRAMS "TRUSTY" COVENTRYMERIDEN 331 TELEX "TRUSTY" 31305
PUBLISHED FEBRUARY 1971PUBLICATION PART No. 99-0932
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latest terms of guarantee.
Western U.S.A. Distributor:
Triumph Motorcycle Corporation,P.O. Box 2765,East Huntington Drive,Duarte,California 91010.
Telex—Tricor Duarte 675469Telephone-213-359-3221
213-681-0255
I NTRODUCTION
The Triumph Engineering Co. Ltd. point out that the information in this catalog was complete and correctat the time of printing. Distributors will be informed of any subsequent alterations.
A plastic binder, of the type used for Workshop Manuals, is available to enable this catalog and all other1971 season catalogs to be bound into one unit.
GUARANTEE
Please refer to your dealer or distributor for the
Eastern U.S.A. Distributor:
Triumph Motorcycle Corporation,P.O. Box 6790,Towson,Baltimore 4,Maryland 21204.
Telex—Tricor Bait. 87728Telephone-301-252-1700
ENGINE AND FRAME NUMBERS
The engine number is located on the left side of the engine, immediately below the cylinder barrel tocrankcase flange.
The frame number is located on the left side of the frame headlug, beneath the fork top lug and forwardof the gasoline tank.
Both the engine and frame number should be quoted in full in any correspondence relating to themachine.
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I NDEX
Page
AIRCLEANER ... ... ... ... 65ALTERNATOR ... ... ... ... 11, 41AUTO-ADVANCE UNIT ... ... 31
BATTERY CARRIER ... ... ... 81BRAKE SWITCHES ... ... ... 45BREATHER PIPES ... ... ... 43
CAMSHAFT, INLET AND EXHAUST 11CARBURETOR ... ... ... 27, 29CARTON PACKS ... ... ... 7CENTRESTAND ... ... ... 43CHAINS... ... ... ... ... 41CHAINCASE... ... ... ... 41CLUTCH ... ... ... ... 39CLUTCH LEVER ASSEMBLY ... 37COIL ... ... ... ... ... 77CONDENSER PACK ... ... ... 77CONNECTING RODS ... ... 11CONTACT BREAKER ... ... ... 31CONTROL CABLES ... ... ... 71CONTROL LEVERS ... ... ... 69CRANKCASE... ... ... ... 13,15CRANKCASE UNDERSHIELD ... 51CRANKSHAFT... ... ... ... 11CYLINDERS ... ... ... 19, 21, 23, 25CYLINDER HEAD ... ...19, 21, 23, 25
EXHAUST PIPES ... ... ... 49, 51EXHAUST PIPE ADAPTOR ...19, 21, 23, 25
FENDERS ... ... ... ... 67FIVE SPEED GEARBOX ... ... 84FLASHERS ... ... ... ... 77, 79FOOTRESTS ... ... ... ... 47, 51FRAME... ... ... ... ... 43FRONT FORKS ... ... ... 53, 55FRONT WHEEL ... ... ... 59FUSE ASSEMBLY ... ... ... 57
GASTANK ... ... ... ... 63GEARBOX ... ... ... 33, 35, 37
HANDLEBAR... ... ... ... 69HANDLEBAR MOUNTINGS ... ... 57
HEADLAMP... ... ... ... 79, 81
HORN... ... ... ... ... 77
Page
KICKSTARTER... ... ... ... 37
MANIFOLD ... ... ... ... 17MOTOR PLATES ... ... ... 47MOTOR TORQUE STAY ... ... 47MUFFLERS ... ... ... ... 49, 51
OILPUMP ... ... ... ... 17OILPIPES ... ... ... ... 43OIL PRESSURE RELEASE VALVE ... 17
PISTONS ... ... ... ... 11PROPSTAND ... ... ... ... 43PUSH RODS ... ... ... 19, 21, 23, 25
REARWHEEL ... ... ... ... 61RECTIFIER ... ... ... ... 77ROCKERS ... ... ..19, 21, 23, 25
SIDEPANEL ... ... ... ... 65SPARKPLUG ... ... ... ... 77SPEEDOMETER ... ... ... ... 75SPEEDOMETER GEARBOX ... ... 61STEERING DAMPER ... ... ... 57SUSPENSION UNITS ... ... ... 45SWINGING FORK ... ... ... 45SWITCHES ... ... ... ... 69, 79
TABLE OF STANDARD HARDWARE 82TACHOMETER... ... ... ... 75TACHOMETER GEARBOX ... ... 75TAILLAMP ... ... ... ... 67TAPPETS ... ... ... ... 17TIMING GEARS ... ... ... 11TOOLKIT ... ... ... ... 73TWINSEAT ... ... ... ... 63
VALVES ... ... ...19,21,23,25VALVE GUIDES ... ...19,21,23,25
WIRING HARNESS ... ... ... 79
ZENERDIODE ... ... ... ... 77
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TIGER 650 (TR6R) TECHNICAL DATA
71 x 82 mm.2 .79 x 3 .23 ins.
Capacity ... ... 649 c.c. (40 cu. ins.)Compression ratio 9 : 1Spark plugs ... Champion N3Carburetor ... Amal Concentric 930
Main jet 230Needle jet ... •106Throttle valve ... No.31
Gearbox sprocket 19 teethChains ... Front i" Duplex x 84 links
Rear ... 1" x i" x 106 linksCapacities Gas Tank 3.6 U.S. galls.
Oil Tank 4.8 U.S. pintsGearbox ... i pint (500 c.c.)Primary Chaincase 1 pint (150 c.c.)Front Forks (each leg) pint (190 c.c.)
Brakes Front, diameter... 8" (20 . 32 cm.)Rear, diameter 7" (17 .78 cm.)
Tire size ... Front 3.25 x 19Rear 4.00 x 18
Bore and stroke...
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Brakes
Tire size ...
8" (20 . 32 cm.)
7" (17 .78 cm.)
3 .25 x 194 .00 x 18
Front, diameter...Rear, diameter
FrontRear
TROPHY 650 (TR6C) TECH N ICAL DATA
Bore and stroke... 71 x 82 mm.2 . 79 x 3 .23 ins.
Capacity ... 649 c.c. (40 cu. ins.)
Compression ratio 9 : 1
Spark plugs Champion N3
Carburetor Amal Concentric 930
Main jet 230
Needle jet -106
Throttle valve ... No. 31
Gearbox sprocket
Chains ... Front i" Duplex x 84 links
Rear ... 1" x i" x 106 links
Capacities Gas Tank 3.6 U.S. galls.
Oil Tank 48 U.S. pints
Gearbox i pint (500 c.c.)
Primary Chaincase ... a pint (150 c.c.)
Front Forks (each leg) 1 pint (190 c.c.)
18 teeth
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BONNEVILLE (T120R) TECHNICAL DATA
Boreand stroke ... ... ... ... ... ... ... ... 71 x 82 mm.2 . 79 x 3 .23 ins.
Capacity... ... ... ... ... ... ... ... ... 649 c.c. (40 cu. ins.)Compressionratio ... ... ... ... ... ... ... ... 9 : 1Sparkplugs ... ... ... ... ... ... ... ... ... ... Champion N3Carburetors ... ... ... ... ... ... ... ... ... ... 2 Amal Concentric 930
Mainjet ... ... ... ... 190Needlejet ... ... ... ... •106Throttle valve ... ... ... ... No. 3
Gearboxsprocket ... ... ... ... ... ... ... ... ... 19 teethChains ... ... ... ... ... Front ... ... ... ... 8" Duplex x 84 links
Rear ... ... ... ... ... e" x e" x 106 linksCapacities ... ... ... ... Gas Tank ... ... ... ... 3.6 U.S. galls.
OilTank ... ... ... ... 4.8 U.S. pintsGearbox ... ... ... ... 8 pint (500 c.c.)Primary Chaincase ... ... ... - pint (150 c.c.)Front Forks (each leg) ... ... '-3 pint (190 c.c.)
Brakes ... ... ... ... ... Front, diameter... ... ... ... 8" (20 .32 cm.)Rear, diameter ... ... ... 7" (17 . 78 cm.)
Tiresize ... ... ... ... ... Front ... ... 325x19Rear ... ... ... ... ... 4.00x18
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HOW TO USE THIS SPARE PARTS CATALOG
First consult the index on Page 3 for the parts or group of parts which you wish to locate. Whenyou have located the parts make sure from the end columns that the part you have located does apply toyour machine.
List the quantities required as single units; do not ask for "2 pairs" or "3 dozen".
In case of painted items always state the color required. Painted parts are available only in the colorsor alternatives specified for that model of that particular year.
CARTON PACK LIST
The following sub-assemblies are supplied in carton packs under the C.P. part number stated. Thecontents of these carton packs are preserved and will not deteriorate under adverse conditions.
Part No. Contents
Brake Lining
C.P.38/A.M.2 2 NW243 ... Brake lining
16 ... ... W129 ... ... Rivet
C.P.205 2 ... ... W1734 ... ... Brake lining
16 ... ... W129 ... ... Rivet
Pistons (complete with rings, gudgeon pins and circlips)
E6895 7.5 : 1 C.R. For use with low grade fuel
E9488 9 :1 C.R. Standard
E6867 11 : 1 C.R. Competition use only
All the above pistons are available in oversizes of 0 . 010 ins., 0 .020 ins., 0 .040 ins., (0 . 25 mm., 0 .5 mm., 1mm.)
Valve Guides
C.P.97 E2899 ... Inlet guide
(TR6) E2900 ... Exhaust guide
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PLEASE NOTE
THROUGHOUT THIS LIST, ASSEMBLIES ARE PRINTED IN CAPITALS AND THE COMPONENTSINCLUDED IN THAT ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN, REVERTINGTO THE ORIGINAL ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE. TO ORDER THE COMPLETEASSEMBLY IT IS NECESSARY ONLY TO QUOTE THE ASSEMBLY NUMBER. ANY COMPONENTPARTS LISTED MAY ALSO BE OBTAINED SEPARATELY IF REQUIRED.
SPECIAL WORKSHOP TOOLS
A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY EITHER CONTACTINGYOUR DEALER OR APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT. IN MOST CASESTHESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE, ANDTHEREFORE, IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS INORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCESIT IS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER.
UNIFIED THREAD FORM
NEW PARTS HAVING THREADED FIXINGS INTRODUCED IN THIS CATALOG HAVE THE UNIFIEDFORM OF SCREW THREADS. THIS CHANGEOVER WILL BE CONTINUED AS AND WHEN NEW PARTSARE INTRODUCED. EVEN WHERE PARTS ARE SIMILAR IN APPEARANCE NEW PART NUMBERSWILL BE ALLOCATED TO IDENTIFY THE UNIFIED THREADS. ALL NUTS, BOLTS AND STUDSHAVING THIS THREAD ARE IDENTIFIED BY MARKINGS. BOLTS HAVE A CIRCULAR RECESS INTHEIR HEADS, STUDS A CIRCULAR GROOVE ON THE END, AND NUTS HAVE INTERLOCKINGCIRCLES ON THE SIDE.
COLOR
TIGER 650 (TR6R)— Pacific Blue
TROPHY 650 (TR6C)— J
BONNEVILLE (T120R)—Tiger Gold
Paint is available in aerosol containers only.
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TRIUMPH SPARESHOW TO ORDER. Every part is indicated by a number, and this should be quoted together with
the description. In order to assist customers, dimensions have been given in many cases where partsare similar. Parts where possible have been listed in order of assembly and a number of the illustrationsshow the assembly order also. With these aids, there should be no difficulty in identifying the parts yourequire.
ALWAYS HEAD YOUR ORDER WITH THE ENGINE NUMBER, STAMPED ON THE LEFT SIDE OFTHE ENGINE JUST BELOW THE CYLINDER, TOGETHER WITH THE PREFIX LETTERS.
WHERE TO OBTAIN. Triumph Spare Parts can only be obtained from an authorised TriumphDealer, and we recommend our customers to place their orders with the Triumph Dealer in their district.When parts not usually asked for are required, and for which the Dealer may have to write or obtainspecially, the postage or carriage incurred becomes payable.
TRIUMPH SPARES ARE NOT SUPPLIED TO PRIVATE OWNERS DIRECT FROM THE FACTORY.A LIST OF AUTHORISED DEALERS WHO STOCK TRIUMPH SPARES IS AVAILABLE ON REQUEST.IF DIFFICULTY IS EXPERIENCED IN OBTAINING THE REQUIRED PARTS, THE MATTER SHOULDBE TAKEN UP DIRECTLY WITH THE TRIUMPH SPARES DEPARTMENT.
Customers are warned against the risk incurred by purchasing parts that are not of genuine Triumphmanufacture. This risk is eliminated if parts are ordered as instructed from recognised Dealers.
PATTERNS AND PARTS FOR REPAIR. It is not necessary to end patterns if the part numberis quoted. The sending of patterns often delays the order as parcel post or rail takes longer than letter post.
Parts sent to Coventry for repair, replacement, or as patterns should bear the sender's Name andAddress and clear instructions should accompany the parts. In your own interest send a copy of the advicenote under separate cover. All parts must be forwarded carriage paid and care should be taken to ensurethat all remittances are sent separately and not enclosed with the parts. Fragile units such as cylinders,etc., should always be boxed to avoid damage in transit. Complete machines should have all fitments suchas windscreens, driving mirrors, tools, etc., removed by the sender before despatch, as it is impossible forus to accept responsibility in the event of loss in transit. We are always pleased to give estimates for over-hauling and repairs, but should an estimate not be accepted, a charge will be made covering cost of dismantlingand re-assembling, if carried out. Work cannot be accepted at the factory direct from private owners.
Communications relating to Parts should be addressed to the SPARES DEPARTMENT and for repairs,guarantee claims and technical advice to the SERVICE DEPARTMENT, Triumph Engineering Co. Ltd.,Meriden Works, Allesley, Coventry. In order to facilitate quick reference, the quoting of any number,invoice number or reference from previous communications is essential. Accessories not of our manu-facture should be sent direct to the actual makers, whose Names and Addresses appear below.
PROPRIETARY GROUPAncillary equipment which is fitted to our motor cycles is of the highest quality and is guaranteed by
the manufacturers and not by ourselves. Any repairs or claims should be directed to the actual makersor their local agents who will always give owners every possible assistance. The following are the addressesof the various manufacturers:
CARBURETORS SPARK PLUGS.Messrs. Amal Ltd., Champion Sparking Plug Co. Ltd.,Holdford Road, TIRES. Feltham,Witton, Dunlop Rubber Co. Ltd., Middlesex.Birmingham, 6. Fort Dunlop,
Birmingham, 24. I NSTRUMENTS.CHAINS.Renold Chains Ltd.,Wythenshawe,Manchester.
ELECTRICAL EQUIPMENT.Messrs. J. Lucas Ltd.,Gt. Hampton Street,Birmingham, 18.
Messrs. Smiths Industries Ltd.,The Avon Rubber Co. Ltd., Cricklewood Works,Melksham, London, N.W.2.Wilts.
SUSPENSION UNITS.Messrs. Girling Ltd.,Birmingham Road,West Bromwich,Staffordshire.
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39 20 21 22 23 24 25
Fig. 1. CRANKSHAFT AND CONNECTING RODS
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Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
CRANKSHAFT AND CONNECTING RODS
1 E12600 CRANKSHAFT AND FLYWHEEL ASSEMBLY ... ... ... 12 E4643 CRANKSHAFT C/W. OIL TUBE ... ... ... ... 13 E3903 Oil tube ... ... ... ... ... ... ... 14 E3905 Screwed plug ... ... ... ... ... ... 15 El 2425 Flywheel ... ... ... ... ... ... ... ... 16 *E12601 Flywheel bolt ... ... ... ... ... ... ... 37 E11003 Washer ... ... ... ... ... ... ... ... 38 E3114 Crankshaft stud (18 in. O.A.) ... ... ... ... ... 19 E9525 CONNECTING ROD ... ... ... ... ... ... ... 2
10 E1511 Small end bush ... ... ... ... ... ... ... 211 E6576 Connecting rod bolt ... ... ... ... ... ... 412 S2016 Self locking nut ... ... ... ... ... ... ... 413 E3586 Big end bearing (Available in —•010 in. and —•020 in. undersizes) 414 E9488 PISTON COMPLETE 9 : 1 C.R. ... ... ... ... ... 215 E6864 Taper compression ring ... ... ... ... ... ... 416 E6865 Oil control ring ... ... ... ... ... ... ... 217 E6861 Gudgeon pin (short) ... ... ... ... ... ... 218 E6869 Circlip ... ... ... ... ... ... ... ... 419 E1591 Main bearing, right ... ... ... ... ... ... ... 120 E12662 Motor sprocket, 29 teeth Duplex ... ... ... ... ... 121 E4573 Distance piece ... ... ... ... ... ... ... ... 122 El 00082 Rotor key ... ... .. ... ... ... ... ... I23 54213901 rotor (99-0739) ,S'J2A. 22 7... ... ... ... ... 124 E3975 Tab washer ... ... ... ... ... ... ... ... 125 E3977 Nut ... ... ... ... ... ... ... ... ... 126 E1580 Key ... ... ... ... ... ... ... ... ... 127 E4564 Timing pinion ... ... ... ... ... ... ... ... 128 E4565 Nut ... ... ... ... ... ... ... ... ... 129 E6159 INTERMEDIATE WHEEL ... ... ... ... ... ... 130 E400 Intermediate wheel bush... ... ... ... ... ... 131 E12719 Camshaft wheel... ... ... ... ... ... ... ... 232 E1558 Camshaft key ... ... ... ... ... ... ... ... 233 E11007 Inlet camshaft nut ... ... ... ... ... ... ... 134 E6523 Exhaust camshaft nut ... ... ... ... ... ... ... 1
35 E11063 Inlet camshaft, ... ... ... ... ... ... ... ... 1
36 E9989 EXHAUST CAMSHAFT ... ... ... ... ... ... 137 E9988 Tachometer drive plug ... ... ... ... ... ... 1
38 E3300 Clamping washer ... ... ... ... ... ... ... 1
39 E2879 Main bearing, left ... ... ... ... ... ... ... 1Not illus. E12663 Spacer ... ... ... ... ... 1Not illus. E8038 Shim (0 .010 in.) Engine sprocket ... ... ... ... ... As required (up to 4)Not illus. E12660 Shim (0 .030 in.) J ... ... ... ... ... As required (up to 4)
* Use D524 Loctite Sealant
II
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Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
1 E11266
CRANKCASE
CRANKCASE DRIVE SIDE ... 1E10287 Camshaft bush ...
•••••• 1
E10287 Camshaft bush ... ••• 1E5976 Chain tensioner abutment ••• 1E12274 CRANKCASE TIMING SIDE 1E10286 Camshaft bush ... 2E4538 Scavenge pipe ... Reference onlyE6386 Locating peg (at oil pipes) Reference onlyT989 Hollow dowel ... 2T912 Locating peg (LAS at thrust washer) ... 1T1606 Needle roller bearing, layshaft ... 1E375 Intermediate wheel spindle ... 1E8751 Hollow dowel ... ... 1E3716 Hollow dowel ... ... 1S1873 Screw ... 214-1445 Stud ... 1S25-2 0-q1q6Plain washer 21 0303 Nut ... 2E1532 Hollow dowel, tappet oil feed 2E9330 Oilway plug ... ...F1880 Copper washer ... ...51871 Tachometer drive plug (L.H. thread) ••• 1E8896 Fibre washer ... ••• 251863 Oil pipe stud ... ••• 1S1865 Cylinder stud ... ••• 8S1872 Plug, timing hole ...51870 Bolt ... ...14-6220 Bolt ...14-6223 Bolt ...14-0230 Bolt ...S1823 Bolt ... ... 2 (TR6C 3 off)D2330 Plain washer ... 10 (TR6C 7 off)14-1302 Nut ... ... 5 (TR6C 4 off)E9336 Crankcase filter... ...E5315 70-P g1 Joint washer ... ...T2167 Drain plug (with level tube) ...T1257 Fibre washer ...S543 Level plug UN ... ...E2160-7/32 Copper washer ... ...T2259 Drain and adjuster plug ...T1738 Fibre washer ...T1920 Blanking plug ...12166 Filler plug UN ... 2E8782 "0" ring ... ••• 214-6242 Bolt ... 1
S669 Stud ... ••• 1 (Except TR6C)
E8892 Protection blade 1
1 1301 Self locknut UN .•• 1
E7573 Rubber plug (for protection blade stud hole) ••• 1
14-0402 Nut, exhaust ties 2 (Except TR6C)
E11072 Breather cover plate assembly ... 1
E11075 Screw ... ... 1
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Ref. No. Pprt No. DESCRIPTION QUANTITY REMARKS
53
54
.5556
57
58
59
60
CRANKCA^
E9335 Outlet stub ... ...E11460 Joint washer ... ...E11077 Screw ... ... ...E11078 Tube, primary chain oilerE4705 Clip ... ... ...S26-260-g2S0 Spring washer ... ...14-0101 Bolt(,'-6 in. U.H.) ...E11345 Grommet, alternator leads.
iE (continued)
... ... ... ... ... ... 11
... ... ... ... ... ... 2
... ... ... ... ... ... 1
... ... ... ... ... ... 1
... ... ... ... ... ... 1
... ... ... ... ... 1—external ... ... ... ... 1
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5
3
11
6
7
8
2
19 1815
16
17
-13
14
Fig. 3. OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS
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Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
12
OIL PUMP, RELEASE VALVE, MANIFOLD AND TAPPETS
E9421 OIL PUMP ... 1Reference only Pump body... 1
3 E9269 Feed plunger ... 14 E6681 Scavenge plunger ... 15 E495 Drive block ... 16 570-7 0-2363 Valve ball ( in. dia.) 27 E403 Valve spring ... 28 E2360 Screwed plug 29 E11461 Joint washer ... 1
10 S1684 Oil pump stud ... 211 E3887 Serrated washer 212 S1906 Nut ... 213 E122107/-2369 Oil release valve 114 E1670 60-335 Fibre washer 115 51876 Stud ... 416 E5660 Joint washer 217 E9973 Inlet manifold 118 S25-136p0-12y$ Plain washer 419 51877 Nut 4
TR620 S1996 Stud 221 E9555 Cup ... 2
22 E9554 "0" ring 2
23 1 1301 Nut ... ... 2
24 E9352 Inlet tappet guide ... 1
25 E9353 Exhaust tappet guide ... 1
26 E1612 Copper washer ... ... 2
27 H200 Set bolt ... ... ... ... 2
28 E3059R Inlet tappet 7Q.7 305.9/0.iy 2
29 E8801 Exhaust tappet 2
30 E7563 '0' Ring 2
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42 ;
41
44 47 39 40 43
1918
20
14- \\_
e--5837 E3--56 34 33
35 3624 51
X 31 27 32
!, 45 23
p52 x---29
43 48 49 I 28
50- 25 46
21 30 4
^' 22=^i_^ r^ 26
Ili^1111^^1
ffI1 1110
8
713
2
3
1B4
o.,
Fig. 4. CYLINDER BLOCK AND HEAD, TR6R, TR6C
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Ref. No. Part No. I DESCRIPTION QUANTITY REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C
I E6309 Cylinder base washer ... ... ... ... ... ... ... 12 E6304 Cylinder block ... ... ... ... ... ... ... ... 13 S692 Cylinder base nut ... ... ... ... ... ... ... 84 E2620 Push rod ... ... ... ... ... ... ... ... 45 E12575 Cover tube ... ... ... ... ... ... ... ... 26 E7310 "0" ring, push rod cover tube (bottom) ... ... ... ... 26a E11283 "0" ring, push rod cover tube (top) ... ... ... ... 27 E4547 Cylinder head gasket ... ... ... ... ... ... ... 18 E12354 CYLINDER HEAD c/w GUIDES ... ... ... ... ... 19 E2899 71'-3292 Inlet valve guide ... ... ... ... ... ... ... 2
10 E2900 7/- 3293 Exhaust valve guide ... ... ... ... ... ... 211 E9516 Exhaust pipe adaptor ... ... ... ... ... ... 212 E4603 Inlet valve ... ... ... ... ... ... ... ... 213 E2904 Exhaust valve ... ... ... ... ... ... ... ... 214 E6439 Bottom cup ... ... ... ... ... ... ... ... 415 E4221 Inner valve spring (red spot) ... ... ... ... ... ... 416 E7400 Outer valve spring (green spot) ... ... ... ... ... 417 E1543 Top collar ... ... ... ... ... ... ... ... 418 99-00637/-37y8Split cotter ... ... ... ... ... ... ... ... 819 E327 Cylinder head bolt ... ... ... ... ... ... ... 420 F2184 Plain washer ... ... ... ... ... ... ... ... 421 E4771 Bolt ... ... ... ... ... ... ... ... ... 122 S25-360-'/2Y7 Plain washer ... ... ... ... ... ... ... ... 123 E3253CO-3SY1Sealing ring ... ... ... ... ... ... ... ... 224 E12350 Inlet rocker box ... ... ... ... ... ... ... 125 E12351 Exhaust rocker box ... ... ... ... ... ... ... 126 E12599 Joint washer ... ... ... ... ... ... ... ... 227 51875 Rocker box bolt ... ... ... ... ... ... ... 428 14-0301 Rocker box nut... ... ... ... ... ... ... ... 629 E3302 Plain washer ... ... ... ... ... ... ... ... 630 14-1401 Rocker box stud ... ... ... ... ... ... ... 631 S25-1360-y2Y Plain washer ... ... ... ... ... ... ... ... 432 14-1435 Cylinder head stud (for torque stay) ... ... ... ... 233 E46107/-27'1`1 Inspection cap ... ... ... ... ... ... ... ... 434 E3751 Joint washer ... ... ... ... ... ... ... ... 435 E4609 Locking spring ... ... ... ... ... ... ... ... 436 WE17000 -qf 263 Fibre washer ... ... ... ... ... ... ... ... 437 14-2203 Screw ... ... ... ... ... ... ... ... ... 438 E1457 ROCKER (right exhaust, left inlet) ... ... ... ... ... 239 E1458 ROCKER (left exhaust, right inlet) ... ... ... ... ... 240 E10070 Rocker ball pin ... ... ... ... ... ... ... 441 E1513 Rocker adjusting pin ... ... ... ... ... ... ... 442 E470 Adjuster lock nut ... ... ... ... ... ... ... 443 E1575 Thrust washer, fin. ... ... ... ... ... ... ... 644 E1574 Spring washer ... ... ... ... ... ... ... ... 445 E1512 Rocker spindle ... ... ... ... ... ... ... ... 246 E12361 Dowel, rocker box ... ... ... ... ... ... ... 4
47 E1330 Thrust washer, I in. ... ... ... ... ... ... ... 2
48 E12079 Access plug ... ... ... ... ... ... ... ... 4
49 E12080 Washer ... ... ... ... ... ... ... ... ... 4
50 E12362 Bolt, cylinder head ... ... ... ... ... ... ... 4
51 S588 Bolt, rocker box ... ... ... ... ... ... ... 4
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Fig. 4. CYLINDER BLOCK AND HEAD, TR6R, TR6C
585756 34 33
17
16
15
14
1
B4
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Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
CYLINDER BLOCK AND HEAD, TR6R, TR6C (continued)
52 E12598 Spacer ... ... ... ... ... ... ... ... ... 453 E4752 Sealing ring ... ... ... ... ... ... ... ... 254 E11707 Sleeve ... ... ... ... ... ... ... ... ... 255 D2332 Washer ... ... ... ... ... ... ... ... ... 456 E12597 Distance piece ... ... ... ... ... 257 D2331 Washer For torque stay ... ... ... ... ... 258 14-1303 Nut J ... ... ... ... ... 2
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^- 67
661-
_65
Fig. 5. CYLINDER BLOCK AND HEAD, T120R
22
B5
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Ref. No. Part No.
DESCRIPTION QUANTITY REMARKS
CYLINDER BLOCK AND HEAD, T120R
1 E6309 Cylinder base washer ... ... ... ... ... ... ... 12 E6304 Cylinder block ... ... ... ... ... ... ... ... 13 S692 Cylinder base nut ... ... ... ... ... ... ... 84 E2620 Push rod ... ... ... ... ... ... ... ... 4
.5 E12575 Cover tube ... ... ... ... ... ... ... ... 26 E7310 "0" ring (bottom) ... ... ... ... ... ... ... 2
6A E11283 "O" ring (top) ... ... ... ... ... ... ... 27 E4547 Cylinder head gasket ... ... ... ... ... ... ... 1
8 E12356 CYLINDER HEAD c/w GUIDES ... ... ... ... ... 1
9 E5347 Sleeve for head bolts passing through inlet tracts ... ... Reference only
10 E3827 7/- 3Z/ Inlet valve guide ... ... ... ... ... ... ... 211 E3828 7/ - 3^9 S Exhaust valve guide ... ... ... ... ... ... 2
12 E9550 Carburetor adaptor, left ... ... ... ... ... 1
13 E9551 Carburetor adaptor, right ... ... ... ... ... 1
14 E6916 Connector ... ... ... ... ... •.. ... ... 2
15 E4792 Balance pipe ... ... ... ... ... ... ... 1
16 S1932 Adaptor locking nut ... ... ... ... ... ... 2
17 E9516 Exhaust pipe adaptor ... ... ... ... ... ... 2
18 14-1301 Self-locking nut ... ... ... ... ... ... ... 419 E9555 Cup ... ... ... ... ... ... ... ... ... 4
20 E9554 Insulating ring ... ... ... ... ... ... ... ... 4
21 E4603 Inlet valve ... ... ... ... ... ... ... ... 222 E2904 Exhaust valve ... ... ... ... ... ... ... ... 2
23 E6439 Bottom cup ... ... ... ... ... ... ... ... 4
24 E4221 Inner valve spring (Red spot) ... ... ... ... ... 4
25 E7400 Outer valve spring (green spot) ... ... ... ... ... 4
26 El 543 Top collar ... ... ... ... ... ... ... ... 427 99-00627/-375/BSplit cotter ... ... ... ... ... ... ... ... 828 E327 Cylinder head bolt ... ... ... ... ... ... ... 4
29 F2184 Plain washer ... ... ... ..• .. • ... ... ... 4
30 E4771 Bolt ... ... ... ... ... ... ... ... ... 1
31 S25-36O-S/2g7 Plain washer ... ... ... ... ... ... ... ... 1
32 E3253 6pO-3S 1 'Sealing ring ... ... ... ... ... ... ... ... 2
33 E12350 Inlet rocker box ... ... ... ... ... ... ... 1
34 E12351 Exhaust rocker box ... ... ... ... ... ... ... 1
35 E123657/-2599 Joint washer ... ... ... ... ... ... ... ... 2
36 51875 Rocker box bolt ... ... ... ... ... ... ... 4
37 14-0301 Nut ... ... ... ... ... ... ... ... ... 6
38 E3302 Plain washer ... ... ... ... ... ... ... ... 6
39 14-1401 Rocker box stud ... ... ... ... ... ... ... 6
40 525-I 36042 4'8' Plain washer ... ... ... 4
41 14-1435 Cylinder head stud (for torque stay) ... ... ... ... 2
42 E4610 7I-2.7Y y Inspection cap ... ... ... ... ... ... ... ... 4
43 E3751 Joint washer ... ... ... ... ... ... ... ... 4
44 E4609 Locking spring ... ... ... ... ... ... ... ... 4
45 WE17060"%263Fibre washer ... ... ... ... ... ... ... ... 4
46 14-2203 Screw ... ... ... ... ... ... ... ... ... 4
47 E1457 ROCKER (right exhaust, left inlet) ... ... ... ... ... 2
48 E1458 ROCKER (left exhaust, right inlet) ... ... ... ... ... 2
49 Ell 0070 Rocker ball pin ... ... ... ... ... ... ... 4
50 E1513 Rocker adjusting pin ... ... ... ... ... ... ... 4
51 E470 Adjuster lock nut ... ... ... ... ... ... ... 4
52 E1575 Thrust washer, . in. ... ... ... ... ... ... ... 6
53 E1574 Spring washer ... ... ... ... ... ... ...... 4
23
ClassicBike.biz
52I 38
48 49 52 47 53 47 48 62 34 55 37
57 5816 12 59
29
4
30 319 s _
28 -17- '-i j- ,29
24
Fig. 5. CYLINDER BLOCK AND HEAD, MOB
1B5
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
CYLINDER BLOCK AND HEAD, MOR (continued)
54 E1512 Rocker spindle ... ••• ••• ... ••• 255 E12361 Dowel, rocker box 4
56 El 330 Thrust washer, i in. ... 257 E12079 Access plug ... ••• 458 E12080 Washer ... ... ••• 459 E12362 Bolt, cylinder head ••• 460 S588 Bolt, rocker box ••• 461 D2332 Washer ... 462 E12598 Spacer ... ••• 463 E4752 Sealing ring ••• 264 E11707 Sleeve ... ..• 265 E12597 Distance piece ..• 266 D2331 Washer For torque stay ... 2
67 14-1303 Nut 2
25
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
123456789
1011121314151617181920212223242526272829
AMAL CARBURETOR TR6R, TR6C
D2183 CARBURETOR (R930/60) less "0" ring ... ... ... ... 1fly Mixing chamber (930/005) ... ... ... ... ... 1928/098 Mixing chamber top (99-1032) ... ... ... ... ... 1622/086 Screw (99-0521) ... ... ... ... ... ... ... 4928/060 Throttle valve (3z cutaway) (99-0527)... ... ... ... 1622/131 Throttle return spring (99-1033) ... ... ... ... 1622/067 Needle clip (99-0510) ... ... ... ... ... ... 1622/124 Needle (99-1036) ... ... ... ... ... ... ... 1928/062 Air slide (99-0528) ... ... ... ... ... ... 1622/129 Spring (99-1038) ... ... ... ... ... ... ... 1928/103 Air valve guide sleeve (99-1037) ... ... ... ... 1622/077 Throttle stop screw (99-0516) ... ... ... ... ... 1622/076 Air adjusting screw (99-0515) ... ... ... ... ... 1622/082 "0" ring (99-0520) ... ... ... ... ... ... 2622/122 Needle jet (0 .106) (99-1035) ... ... ... ... ... 1622/128 Jet holder (99-1034) ... ... ... ... ... ... 1376/100 Main jet (230) (99-0441) ... ... ... ... ... ... 1622/069 Float (99-0512) ... ... ... ... ... ... ... 1622/071 Float spindle (99-0513) ... ... ... ... ... ... 1622/055 Float chamber (99-0506)... ... ... ..• ... ... 1622/073 Joint washer (99-0514) ... ... ... ... ... ... 1622/068 Needle (99-0511) ... ... ... ... ... ... ... 1376/093 Filter (99-0438) ... ... ... ... ... ... ... 1622/078 Banjo bolt (99-0517) ... ... ... ... ... ... 1376/092 Fibre washer (99-0437) ... ... ... ... ... ... 1622/147 Drain plug (99-1152) ... ... ... ... ... ... 1622/151 Washer (99-1153)... ... ... ... ... ... ... 1F13507 Petrol pipe ... ... ... ... ... ... ... ... 1E9711 ' • O" ring ... ... ... ... ... ... ... ... 1
5 F T/Q/ p,', r
27
ClassicBike.biz
Fig. 7. AMAL CARBURETOR, T12ORFig. 7. AMAL CARBURETOR, T120R
2828
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
AMAL CARBURETOR T12OR
11
D3492D3491
CARBURETOR—L.H. (L930/67) } Less
„0
„ ringCARBURETOR—R.H. (R930/66) 1
2 Mixing chamber (L930/005 and R930/005)3 928/098 Mixing chamber top (99-1032) ...4 622/086 Screw (99-0521) ... 45 928/060 Throttle valve (3 cutaway) (99-0527) ...6 622/131 Throttle return spring (99-1033) ••• 17 622/067 Needle clip (99-0510) ... ••• 18 622/124 Needle (99-1036) ... •••9 928/062 Air slide (99-0528) ... •••
10 622/129 Spring (99-1038) ...11 928/103 Air valve guide sleeve (99-1037)12 622/077 Throttle stop screw (99-0516) ...13 622/076 Air adjusting screw (99-0515) ... Each14 622/082 "0” ring (99-0520) ... 2 carburetor15 622/122 Needle jet (0 . 106) (99-1035)16 622/128 Jet holder (99-1034) ...17 376/100 Main jet (190) (99-0446)18 622/069 Float (99-0512) ...19 622/071 Float spindle (99-0513) ... •••20 622/055 Float chamber (994506)... ••• 121 622/073 Joint washer (99-0514) ... •••22 622/068 Needle (99-0511) ... •••23 376/093 Filter (99-0438) ...24 622/078 Banjo bolt (99-0517) ... ••• 125 376/092 Fibre washer (99-0437) ... •••
26 622/147 Drain plug (99-1152) ... 12728
622/151F13508
Washer (99-1153)Petrol pipe ...
1 ,1
29 E9711 "0" ring 2
asE Te/ PH fAr
29
ClassicBike.biz
7
2 I^ 1
8
1
4
5
4
ril
23 24
0
6 Y
22
0 \
13,^ 12
©-- 11
10
6 9m^
19
8
B7
Fig. 8. TIMING COVER AND CONTACT BREAKER
30
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
TIMING COVER AND CONTACT BREAKER
1 E9246 Timing cover ... ... ... ... ... ... ... ... 12 E4016 Patent plate ... ... ... ... ... ... ... ... 13 D208-50 0-/2SSHammer-drive screw ... ... ... ... ... ... ... 34 E4568 Oil seal ... ... ... ... ... ... ... ... ... 24 E6387 Oil seal (0 . 020 in. undersize) ... .. ... ... ... ... For reground
crankshaft5 E4569 Circlip ... ... ... ... ... ... ... ... ... 16 T989 Hollow dowel ... ... ... ... ... ... ... ... 17 14-6609 Screw ... ... ... ... ... ... ... ... ... 38 14-6608 Screw ... ... ... ... ... ... ... ... ... 59 14-0208 Bolt ... ... ... ... ... ... ... ... ... I
10 S25-4370-&/63 Plain washer ... ... ... ... ... ... ... ... 111 E4707 Rubber grommet ... ... ... ... ... ... ... 112 E7680 Pillar bolt ... ... ... ... ... ... ... ... 213 E6559 Plain washer ... ... ... ... ... ... ... ... 214 E8737 Cover ... ... ... ... ... ... ... ... ... 115 E11462 Joint washer ... ... ... ... ... ... ... ... 116 GS29960-qZr Serrated washer ... ... ... ... ... ... ... 217 E7354 Screw (4 in. U.H.) ... ... ... ... ... ... ... 218 54419340 AUTO ADVANCE UNIT (99-0771) ... ... ... ... 119 54415642 Spring set (99-0757) ... ... ... ... ... ... 120 54419097 CONTACT BREAKER PLATE ASSEMBLY (99-0768) ... ... 121 54419827 Contact set (99-0772) ... ... ... ... ... ... 222 54419220 Pin, adjustment (99-0769) ... ... ... ... ... 223 D213360-37/c/ Oil pressure switch ... ... ... ... ... ... ... 124 D2045 Cover pressure switch ... ... ... ... ... ... INot illus. D2138 Timing label for C.B. cover ... ... ... ... ... ... 1
31
ClassicBike.biz
12
17
18
13 14
B8
Fig. 9 GEARBOX INNER COVER AND SELECTORS
32
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
123456789
1011121314151617181920212223
GEARBOX INNER COVER AND SELECTORS
T4293 Gearbox inner cover ... ... ... ... ... ... 114-1427 Stud ... ... ... ... ... ... ... ... ... 2S1907 Bolt ... ... ... ... ... ... ... ... ... 1E3446 Washer ... ... ... ... ... ... ... ... ... 114-6608 Screw ... ... ... ... ... ... ... ... ... 114-7023 Screw ... ... ... ... ... ... ... ... ... 1T989 Hollow dowel ... ... ... ... ... ... ... ... 4T1614 Layshaft bearing ... ... ... ... ... ... ... 1T1607 Thrust washer ... ... ... ... ... ... ... ... 2T412 Gearchange spindle bush ... ... ... ... ... ... IT45 Kickstarter stop ... ... ... ... ... ... ... IT4055 Gear selector cam plate ... ... ... ... ... ... 1T397 Camplate operating quadrant... ... ... ... ... ... 111896 Quadrant spindle ... ... ... ... ... ... ... 1— Split pin (64 in. x 18 in.) .. ... ... ... ... ... Reference onlyT4308 Mainshaft selector fork ... ... ... ... ... ... 1T4307 Layshaft selector fork ... ... ... ... ... ... 1T3989 Selector fork rod ... ... ... ... ... ... ... 1
T4288 Leaf spring ... ... ... ... ... ... ... ... 1
T4289 Leaf spring support ... ... ... ... ... ... ... 1
T4290Leaf spring top plate ... ... ... ... ... ... ... 1
T4291 Tab washer ... ... ... ... ... ... ... ... 1
F4771 Screw ... ... ... ... ... ... ... ... ... 2
33
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
123456789
1011121212121212131415161718192021222324252627
369
11
135679
1011
T4158T3988T4332T400657— 1370T3889T4335T3862T928T3861T3890T4345T1952T1953T1916/0/7T1917/0ItT1918/0/9T1919/020T2116T440D3556 p-ovveT489T946D3552T4113T1962T1963T12501730T731T22405594T1736
T3657T4161T4160T4159
T4173T4172T4169T4167T4163T4166T4168T4162
GEARBOX SHAFTS AND GEARS
MAINSHAFT c/w LOW GEAR (16DClutch rod bush ...
MAINSHAFT HIGH GEAR (26T)High gear bush ...
Mainshaft third gear (23T) ...Mainshaft second gear (20T) ...LAYSHAFT LOW GEAR (30T)
Low gear bush ...Layshaft second gear (26T) ...Layshaft third gear (22T) ...Layshaft c/w high gear (20T)Gearbox sprocket (15 teeth)...Gearbox sprocket (16 teeth)...Gearbox sprocket (17 teeth)...Gearbox sprocket (18 teeth)...Gearbox sprocket (19 teeth)...Gearbox sprocket (20 teeth)...Tab washerGearbox sprocket nutHigh gear bearingCirclipOil seal ...Mainshaft bearingCirclipPlain washerPinion sleevePinion spring ...Kickstarter pinionKickstarter ratchetTab washer ...Nut •••Clutch operating rod ...
WIDE RATIO GEARS
MAINSHAFT HIGH GEAR (28T) ...Mainshaft second gear (19T) ...Layshaft second gear (27T) ...Layshaft c/w high gear (18T)
CLOSE RATIO GEARS
MAINSHAFT c/w LOW GEAR (18T)MAINSHAFT HIGH GEAR (24T)Mainshaft third gear (23T) ...Mainshaft second gear (21D ...LAYSHAFT LOW GEAR (28DLayshaft second gear (25T) ...Layshaft third gear (23T) ...Layshaft c/w high gear (22T) ...
••••••••••••••••••
•••••••••••••••
••••••••••••
1
See pages 4 to5 for standardsizes
35
ClassicBike.biz
36
15
14
21
27
4 ^C
25. 20
24
O26
2 ^510, 11
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45 W, 6 >34 7
30
8
- \ 1
46 31 47
34 /^^ /7\3 v9
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Fig 11. GEARBOX OUTER COVER
36
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
GEARBOX OUTER COVER
1 T3760 GEARBOX OUTER COVER ... ... ... ... ... 12 T23 Kickstarter spindle bush ... ... ... ... ... ... 13 T57 Gearchange spindle bush ... ... ... ... ... 14 T47 Kickstarter spring anchor pin ... ... ... ... ... 15 S547 Guide plate stud ... ... ... ... ... ... ... 46 T1 956 Oil seal ... .., ... ... ... ... ... ... 17 T1 955 Oil seal housing ... ... ... ...
^i2..9
... 18 T408/9 Gearchange quadrant
. 7_.Q0... 1
9 E330960-353° Rubber "0" ring ... ... ... ... ... ... ... 110 T404 Quadrant return spring ... ... ... ... ... ... 211 T406 Gearchange quadrant plunger ... ... ... ... ... 212 T405 Plunger spring ... ... ... ... ... ... ... ... 213 T407 Guide plate ... ... ... ... ... ... ... ... 114 E1612 Serrated washer ... ... ... ... ... ... ... 415 14-0301 Nut ... ... ... ... ... ... ... ... ... 416 T4117 Kickstarter quadrant ... ... ... ... ... ... ... 117 T31 Kickstarter return spring ... ... ... ... ... ... 118 T24A57-'17$ Kickstarter axle ... ... ... ... ... ... ... 119 T3629$7- S'3W7 CLUTCH LEVER ASSEMBLY ... ... ... ... ... 120 12191 S7-', VY/ Clutch lever ... ... ... ... ... ... ... 121 T1710 Lever shaft ... ... ... ... ... ... ... 122 D2368 Ball, 8 in. diam. ... ... ... ... ... ... ... 323 T3761 Thrust plate ... ... ... ... ... ... ... 124 T1712 Return spring ... ... ... ... ... ... ... 1
25 GS12757 3673 Plain washer 126 — 60.2701 Split pin ( 64 in. x fin.) ... ... ... ... ... ... Reference only27 51879 Countersunk screw ... ... ... ... ... ... ... 228 T1646 Rubber cover ... ... ... .. ... ... ... ... 1
29 T3762 Abutment for clutch cable ... ... ... ... ... ... 1
30 S25-3 o-c{2g7 Plain washer ... ... ... ... ... ... ... ... 2
31 14-0302 Nut ... ... ... ... ... ... ... ... ... 1
32 51878 Screw ... ... ... ... ... ... ... ... ... 2
33 14-6609 Screw ... ... ... ... ... ... ... ... ... 2
34 14-6608 Screw ... ... ... ... ... ... ... ... ... 1
35 T3757 5-70/O Gearchange pedal ... ... ... ... ... ... ... 1
36 14-0201 Bolt ... ... ... ... ... ... ... ... ... 1
37 T2450 Pedal rubber ... ... ... ... ... ... ... ... 1
38 T3632 57-7018 FOLDING KICKSTARTER ... ... ... ... ... ... 1
39 T2173 5 -W73 Kickstarter lever ... ... ... ... ... ... ... 1
40 T1 272 57-70/7 Kickstarter pedal ... ... ... ... ... ... ... 1
41 T1167 Pedal locating spring ... ... ... ... ... ... 1
42 S70-3t0 236Y Steel ball, I in. diam. ... ... ... ... ... ... 143 S541 Pedal bolt ... ... ... ... ... ... ... 144 T2330 Pedal rubber ... ... ... ... ... ... ... ... 145 T4356 Cotter pin c/w nut and washer ... ... ... ... ... 146 S544 Domed nut ... ... ... ... ... ... ... ... 1
47 T2166 Filler plug ... ... ... ... ... ... ... ... 1
48 E8782 << O" ring ... ... ... ... ... ... ... ... 1
37
ClassicBike.biz
REMARKSRef. No. Part No. DESCRIPTION QUANTITY
CLUTCH
1 5586 Clutch securing nut ... 12 T3929 Hub ... ... ... 13 13931 Thrust washer ... ... 14 T394 Roller ... ... ..• 20
5 T1570 Sprocket and housing (58 teeth Duplex) ••• 1
6 T1719 Centre ... ••• 17 T1720 Inner plate ... ••• 18 T1040 Countersunk screw ... ••• 69 T2538 Shock absorber spider ••• 1
10 T1722 Drive rubber (large) ... ••• 311 T1723 Rebound rubber (small) ••• 312 T1724 Outer plate ••• 1
13 T423A 57n q7SqScrewed pin ... ••• 314 T136257—YiS3 Driving plate (bonded) ••• 6
15 T1363 Driven plate ••• 6
16 T2156 Pressure plate ••• 1
17 T2159 Adjuster pin ••• 1
18 14-0403 Nut ... ••• 1
19 T1931 Spring cup ••• 3
20 T1830 Spring ... ••• 3
21 T2526 Pressure nut ••• 3
22 S66-1 co-nr3 Key ... ••• 1
23 T2279 Cupped washer •• I
LATER MODELS USE THE FOLLOWING:-6 14438 Centre (shock absorber body) ... 1
7 T4436 Inner plate 1
8 5644 Bolt ... 3
12 T4437 Outer plate 1
39
ClassicBike.biz
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ike.biz
Ref No. Part No. DESCRIPTION QUANTITY REMARKS
123456
789
101112131415161718192021222324252627282930313233
CHAINCASE AND CHAINS
D1915 /OOOSG//Okear chain, I in. x in. x 106 links ... ... ... ... ... I
E11419 Joint washer ... ... ... ... ... ... ... ... 1
E7037 Cover plate ... ... ... ... ... ... ... ... 1
E7565 Oil seal ... ... ... ... ... ... ... ... ... 1
E3821 Countersunk screw ... ... ... ... ... ... ... 6
E597670-Sb87 Chain tensioner abutment ... ... ... ... ... ... 1 (also listed withcrankcase group)
E6061 Chain tensioner blade... ... ... ... ... ... ... I
E4152 Tie rod ... ... ... ... ... ... ... ... ... 1
E5977 Trunnion ... ... ... ... ... ... ... ... 1
E9703 Adjuster sleeve nut ... ... ... ... ... ... ... I
D477 Primary chain, I in. Duplex x 84 links ... ... ... ... 1
S1866 Stator stud ... ... ... ... ... ... ... ... 2
S1867 Stator stud ... ... ... ... ... ... ... ... 1
47205 Stator, RM21 (99-1006) ... ... ... ... ... ... 1
E9360 Sleeve nut ... ... ... ... ... ... ... ... 1
E4144 Rubber grommet ... ... ... ... ... ... ... 1
E5449 Plastic sleeve ... ... ... ... ... ... ... ... 1
525-340-q{Zy7
Plain washer ... ... ... ... ... ... ... ... 3
14-0702 Self-locking nut ... ... ... ... ... ... ... 3
E11463 Joint washer ... ... ... ... ... ... ... ... 1
E9245 7/4072
Chaincase ... ... ... -... ... ... ... ... I
T2440 Rotor cover ... ... .. ... ... ... ... ... 1
E11457 Joint washer ... ... ... ... ... ... ... ... 1
F4129 Screw ... ... ... .. ... ... ... ... ... 3
E2441 Copper washer ... .. ... ... ... ... ... 1T2166 Filler plug ... ... ... ... ..• ... ... ... 1E8782 "0" ring ... ... ... ... ... ... ... ... 1
14-6608 Screw ... ... ... ... ... ... ... ... ... 6
14-6620 Screw ... ... ... ... ... ... ... ... ... 2
S544 Domed nut ... ... ... ... ... ... ... ... 2
F1880 Coppe r washer ... ... .. ... ... ... ... ... 2
T2443 Timing pointer ... ... .. ... ... ... ... ...
14-6101 Level plug ... I
41
ClassicBike.biz
42
ClassicB
ike.biz
REMARKSRef. No. Part No. DESCRIPTION QUANTITY
FRAME
1 Fl 208983-4283 Frame ... 12 E127447/-27yy Oil filler cap 13 D3616 "0" ring4 F13142 Dipstick ... 15 F12826 *Oil filter and sump plate6 F12829 *Gasket7 D2330 Washer 48 52109 Stud Sump plate to frame 49 14-1302 Nut 4
10 S1945 *Drain plug11 E12505 Joint washer12 E6930 7/-7/7 6 Oil junction block13 E11458 Joint washer ...14 S190815 E3446 Wash
Nut }
Junction block to crankcaseWasher 16 E12428 Rocker oil pipe ••• 117 El 335 Washer ... •.• 418 E1435 Nut ••• 419 E12337 Rocker feed pipe ... 120 E811160-3ny Clip—rocker feed pipe
•••••• 2
21 E12345 Oil return pipe 122 E6848 Clip—feed and return pipes
•••••• 4
23 E12347 Oil feed pipe 124 E12349 Oil vent pipe ...
•••••• 1
25 E11149 Crankcase breather pipe—front ••• 126 F11614 Crankcase breather pipe—rear ••• 127 F11610 "T" piece ••• 128 D2253 Clip—breather pipe—front ... ••• 229 D2252 Clip—breather pipe—rear ... ••• 130 F11615 Clip—breather pipe to fender ••• 431 H3894 Screw ••• 432 F4717 Nut ... ••• 433 F12627g3-qqq/ Centre stand ••• 134 F13793 Spring ... ••• 135 S2077 Pivot bolt ••• 236 14-1304 Nut ... ••• 237 F11560 Prop stand ••• 138 F7021 Bolt ••• 139 14-1303 Nut ••• 140 F8382 Spring ... ••• 1Not illus. D3361 ,-3m Transfer "Made in England" ••• 1Not illus. D2452 Transfer—Safety Standards ••• 1Not illus.Not illus.
14-011414-0402
Bolt }
Prop stand stopNut
••••••
11
* LATER MODELS USE THE FOLLOWING:—
F13642 Oil filter assembly 1F12829 Gasket ... 214-0113 Drain plugF1364393-3/CSump plate
43
ClassicBike.biz
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44
ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
SWINGING ARM AND SUSPENSION UNITS
1 F12513 SWINGING ARM ... ... ... ... .... ... ... 12 D1841 Grease nipple ... ... ... ... ... ... ... 23 WE170 M 7221 Washer, grease nipple ... ... ... ... ... ... 24 F1 2521 Bush, pivot arm ... ... ... ... ... ... ... 45 F12691 Sleeve, swinging arm pivot ... ... ... ... ... ... 26 F12690 Distance piece R.H. ... ... ... ... ... ... ... 17 F12689 Distance piece L.H. ... ... ... ... ... ... ... I8 F12692 Dirt excluder ... ... ... ... ... ... ... ... 49 S2087 Stud, swinging arm pivot ... ... ... ... ... ... I
10 F12266 Washer, swinging arm pivot ... ... ... ... ... ... 211 14-1307 Nut, swinging arm pivot ... ... ... ... ... ... 112 F12656 Brake torque stay ... ... ... ... ... ... ... 113 14-1304 Nut, torque stay to brake plate ... ... ... ... ... 114 D2350 Washer, torque stay to brake plate ... ... ... ... ... 115 14-0133 Bolt, torque stay to swinging arm ... ... ... ... ... 116 W2330 Washer, torque stay to swinging arm ... ... ... ... 117 14-1304 Nut, torque stay to swinging arm ... ... ... ... ... 118 64052341 SUSPENSION UNIT (D2294) ... ... ... ... ... 219 64052090 Damper unit ... ... ... ... ... ... ... Reference only20 64533645 Bonded bush (99-0122) ... ... ... ... ... ... 421 9054/171 Spring retainer (99-0107) ... ... ... ... ... 422 64544754 Spring, 110 lbs. chrome (99-1139) ... ... ... ... 223 14-0235 Bolt, damper—top ... ... ... ... ... 2 (1 off TR6C)23 S1997 Stud, damper—top L.H. ... ... 1 (TR6C)24 D2332 Washer, damper—top ... ... ... ... ... 2 (3 off TR6C)25 14-1303 Nut, damper—top ... ... ... ... ... ... 2 (3 off TR6C)26 14-0234 Bolt, damper, lower—L.H. ... ... ... ... ... 127 14-2034 Bolt, damper, lower—R.H. ... ... ... ... ... 128 D2321 Washer damper lower ... ... ... ... ... ... 229 14-1303 Nut damper lower ... ... ... ... ... ... ... 230 F12641 Chainguard ... ... ... ... ... ... ... ... 131 14-0206 Bolt, chainguard fixing—front ... ... ... ... ... 132 D2347 Washer, chainguard fixing—front ... ... ... ... ... 133 34815 Stop lamp switch-118SA (99-4028) ... ... ... ... 134 D35502/ 70/0 Screw ... ... ... ... ... ... ... ... ... 235 H1388 Washer ... ... ... ... ... ... ... ... ... 2
45
ClassicBike.biz
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46
46
ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
123456789
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
MOTOR UNIT FITTINGS AND FOOTRESTS
F12855 Footrest L.H.... ... ... ... ... ... ... ... 1F12854 Footrest
—R.H. ... ... ... ... ... ... ... ... 1
14-0259 Bolt ... ... ... ... ... ... ... ... ... 2D2333 Washer ... ... ... ... ... ... ... ... ... 2F9279 Footrest rubber ... ... ... ... ... ... ... 2F12841 PILLION FOOTREST ... ... ... ... ... ... ... 2F9053 Pedal ... ... ... ... ... ... ... ... 1F1 3207 Hanger bolt ... ... ... ... ... ... ... 114-0217 Bolt ... ... ... ... ... 1F9089 Washer Footrest swivel ... ... ... ... ... 114-1302 Nut J ... ... ... ... ... 114-1303 Nut "' ... ... ... 1F2184 Washer f Footrest to frame ...
F9054 Footrest rubber ... ... ... ... ... ... ... 1F12666 Rear brake pedal ... ... ... ... ... ... ... 114-0103 Screw ... ... ... ... ... 114-0301 Nut f
Stop light adjustment
S2045 Pivot pin ... ... ... ... ... ... ... ... 114-1303 Nut ... ... ... ... ... ... ... ... ... 1E808460-%'Z'/ Washer ... ... ... ... ... ... ... ... ... IF12860 Rear brake operating rod ... ... ... ... ... ... 1— Split pin (• ^!6 in. x 8 in.) ... ... ... ... ... ... Reference onlyD239393-g277 Washer ... ... ... ... ... ... ... ... ... 1F7387 Adjuster nut—brake rod ... ... ... ... ... ... 2F1 3024 Rear motor plate R.H. ... ... ... ... ... ... 1F1 3023 Rear motor plate—L.H. ... ... ... ... ... ... 114-0115 Bolt ... ... ... ... 514-0116 Bolt I
... ... ... ... 1Rear motor plates to frame14-1302 Nut ... ... ... ... 6D2330 Washer ... ... ... ... 614-0220 Bolt ... ... ... ... 214-0221 Bolt l14-1302 Nut toMotor m roto platesp ... ... ... ... 4D2321 Washer J '. ... ... ... ... 4
F12846 Distance piece—L.H. ... ... 1F12847 Distance piece—R.H. ... ... 1S2112 Stud Motor to frame centre bottom ... ... 114-0304 Nut ... ... 2D2332 Washer J ... ... 2F1 2848 Distance piece—L.H. ... ... ... 1F12849 Distance piece—R.H. ... ... ... 114-0254 Bolt Motor fixing front ... ... ... 114-1304 Nut ... ... ... 1D2332 Washer J ... ... ... 1F1 3537 Steady bracket motor to frame ... ... ... ... ... 1
14-0126 Bolt ... ... ... ... ... ... 1
14-1303 Nut Bracket to frame ... ... ... ... ... ... 1
D2321 Washer ... ... ... ... ... ... 1
47
ClassicBike.biz
co
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48
ClassicB
ike.biz
REMARKSRef. No. Part No. DESCRIPTION QUANTITY
EXHAUST PIPES AND MUFFLERS, TR6R, T12OR
1 E12753 Exhaust pipe—L.H. ••• 12 E12756 Exhaust pipe—R.H. ••• 13 E10216 Finned clip ••• 24 E8860 Spherical washer Exhaust pipes to cylinder head ••• 25 E6744 Bolt ••• 26 E6857 Exhaust pipe stay ••• 27 E6179 Screw ... ••• 28 E7471 Nut ••• 29 E7512 Clip ••• 2
1011
E376814-0217
"D" washerBolt
Exhaust pipes to coupling pipe •••...
••••••
42
12 14-1202 Nut ••• 213 E9888 Coupling pipe ••• 114 E2271 Clip ••• 215 E3768 "D" washer] ••• 416 14-0219 Bolt Exhaust pipes to mufflers ••• 217 S25-3 q7 Washer ••. 218 14-1302 Nut ••• 219 E12382 Muffler ... ••• 220 E12282 Hanger—muffler and pillion footrest ••• 221 14-0101 ••• 422 14-1301 N ut
Muffler to hanger••• 4
49
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ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
EXHAUST PIPES, MUFFLERS AND FOLDING FOOTRESTS, TR6C1 E11900 Exhaust pipe—lower ••• 12 E11901 Exhaust pipe—upper ••• 13 E10216 Finned clip ••• 24 E6744 Bolt Exhaust pipe to cylinder head ... .•• 25 E8860 Spherical washer ••• 26 E6978 Exhaust pipe stay ••• 17 14-0113 Bolt ... ••• 38 S26-3 Spring washer ••• 39 E7299 Clip—upper •••
10 E5874 Clip—lower •.•11 14-0116 Bolt12 14-0219 Bolt Exhaust pipes to connector13 E3768 "D" washer 214 S26-3 Spring washer 115 14-1202 Nut16 E9673 Connector17 E2271 Clip 218 14-0219 Bolt 219 E3768 "D" washer Connector to mufflers ... 420 S26-3 Spring washer 221 14-1302 Nut 222 E12019 Muffler—upper ...23 E12020 Muffler—lower ...24 E12511 Muffler—hanger 12526
51822S26-3 4°
BoltMufflers to hanger
Spring washer f22
27 14-0115 •••Bolt28 S26-3 Spring washer Hanger to frame ...29 51933 Spacer nut30 E9680 Leg guard31 51953 Screw3233
E9857E9688
WasherClip
Leg guard attachment front11
34 E9696 Bracket J 135 S1954 Screw36 E9857 Washer . Leg guard attachment rear37 E9688 Clip 138 E12851 -2F? 7 Crankcase undershield... 139 52096 Hooked stud 2
40 14-1301 Nut ... 241 D2320 Washer ... 242 F13139 FOLDING FOOTREST—R.H.42 F12856 FOLDING FOOTREST—L.H.43 F13140 Footrest hanger—R.H. ••• 143 F12858 Footrest hanger—L.H. •••44 F13092 Footrest pedal ... •••45 F13095 Spring ... •••
46 14-0216 Bolt •••
47 14-1302 Nut ••• •••
48 F9051 Footrest rubber
4950
51969F8243
BoltFootrest to frame
Washer
22
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ClassicBike.biz
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6L41
3 X40
s— q\\ a ^ 38
Fig. 19. TELESCOPIC FRONT FORK
52
ClassicBike.biz
'
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
TELESCOPIC FRONT FORK
1 H4080 FORK ASSEMBLY ••• 11 H408q74080 FORK ASSEMBLY ••• 1 TR6C2 H4035 Top Yoke ... ••• 13 14-0234 Pinch Bolt ... ••• 14 14-1303 Nut ... ... ••• 15 E8084 Washer ... ••• 16 F6738 Lock c/w 2 keys ... ••• 17 D623 92-6738 Key (state serial No.) ••• 18 S578 Grub screw ... ••• 19 H2266 Sealing washer ... ••• 1
10 H2270 Brake cable retainer ••• 111 F8245 Starlock washer ... ••• 112 H3682 Retaining bracket ••. 113 F12007 Abutment ring ... ••• 214 H4031 Taper roller bearing •.• 215 H4028 Dust cover ... ••• 216 H4082 Bottom yoke and stem ••• 117 14-0238 Pinch bolt ••• 218 E8084 Oaqe Washer ••• 419 14-1303 Nut ••• 220 H4007 Stanchion ••• 221 H4076 End plug .•• 222 H4087 Main spring ... ••• 223 H3954v-fo8r Outer member—R.H. ••• 124 H3952 q7- X033 Outer member—L.H. ••• 125 H3947 Cap wheel spindle ••• 226 52102 Stud... ••• 827 14-0302 Nut ..• 828 D2428 Washer ••• 829 H3894 Drain plug ... ••• 230 H3893 Washer ... ••• 231 H4200/7- gor Damper tube and valve assembly ••• 232 H4003 "0" ring—damper valve ••• 233 H4009 Recoil spring ... ... ••• 234 14-1019 Cap screw-damper tube ••• 235 H4004 Cap screw seal ... ••• 236 H4001 Oil seal outer member ... ••• 237 H4002 Scraper sleeve outer member ••• 238 H4258 Top cap nut ••• 239 H4166 Washer ... ... ... ... ••• 240 H4029 Steering stem nut (without steering damper)41 H4092 Steering stem nut (with steering damper) ...42 H4058 Headlamp bracket—L.H. Not TR6C42 H4060 Headlamp bracket—R.H.42 H4088 Headlamp bracket—L.H. TR6C42 H4090 Headlamp bracket—R.H.43 51809 Nut 244 D2338 Washer 245 F12209 Bush Headlamp bracket top fixing 446 F12211 Spacer 2
53
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48
84\
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2 49 50 19 1
24
/ CMS
18
^51
28
27^® —25
® --35
---34
30
2^^d
26
^ a
6 ^o
, ^ L—43 (^'
45 X13
465 X14
15
X38
39
54
Fig.19. TELESCOPIC FRONT FORK
BIB
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
TELESCOPIC FRONT FORK
47 52062 Sleeve nut 1 248 D2333 Washer (._
Grommet
2r
Headlamp bracket bottom fixing49 D2630 250 F9046 Washer j 251 H4012 Nut—damper valve 252 F12216 g3-12/0 Clamp washer ... 4
55
ClassicBike.biz
3
I
4
a
77
10
Fig. 20. HANDLEBAR MOUNTINGS AND STEERING DAMPER
56
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
HANDLEBAR MOUNTINGS AND STEERING DAMPER
1 H2291 Handlebar eyebolt 22 F1335 Washer ... 23 S589 Bolt ... ... 24 H1527 Metalastic bush ... 25 H1529 Hemispherical washer ... 46 H1581 Distance piece ... 27 H1580 Rubber washer ... 28 H2221 Cup ... 29 14-1303 Nut ... 2
10 H3875 Steering damper rod c/w knob 111 D2438 Spring washer 112 H435 Friction disc13 H1797 Anchor plate 1 Available14 H95 Spring plate 115 D2329 Washer ... 116 H4102 Bottom nut 117 — Split pin (h x 1) Reference only
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ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
FRONT WHEEL
1 W3845 FRONT WHEEL COMPLETE ... ... 12 W3844 RIM, SPOKES AND HUB ASSEMBLY 13 W3818 Wheel rim (WM2-19) 14 W3658 Brake drum and hub ... 15 W3820 Spoke (R.H.—inner) ... 106 W3819 Spoke (R.H.—outer) ... 107 W3821 Spoke (L.H.) ... 208 W2294 Nipple... ... ... 409 W3969 Balance weight (short) ... as required
10 W3970 Balance weight (long) ... as required11 W653 Bearing ... ••• 212 D2632 Circli R.H. ... ••• 113 W3797 Grease retainer—R.H. 114 W3759 Lock ring—R.H. ... 115 W1481 Grease cap inner—L.H. 1
16 W1237 Grease cap outer—L.H. 117 T280 Circli L.H. 1
18 W3932 Distance piece ... 119 W3796 Wheel spindle ... 1
20 W2058 Nut wheel spindle 1
21 D2594 Grommet brake drum 1
2223
14-1303D2340
Nut Anchor plate to fork legWasher
11
24 W3655 Brake anchor plate 1
25 W3987 Brake lever front ... ••• 1
26 W3986 Brake lever rear ... ••• 1
27 D2639 - "0" ring brake cam ••• 2
28 W3762 Tappet brake cam ••• 2
29 W3761 "0" ring brake tappet ••• 2
30 W3713 Brake shoe complete 2
31 W3714 Return spring ... ... 2
32 W3715 Cage brake shoe adjuster 2
33 W3716 Micram adjuster ... 2
34 W3717 Abutment pressing ... ... 2
35 14-1635 Stud-anchor plate torque reaction 1
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ClassicBike.biz
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ClassicB
ike.biz
REMARKSRef. No. Part No. DESCRIPTION QUANTITY
123456789
1011121314151617181920212223242526272829303132333435363738394041424344454647
W3968W3782W3784W3724W3725W3726W2294W3773W3468W3749W653W3752W3753W1654W374714-0207D232014-1301W3856W3872W387714-1303D2331W387014-0305D2431W3925W3926W2328W3880F1265614-0133W233014-1304W3965W3750D3213W374614-1307Fl 2266W3751Fl 3082W374214-010714-0301D1841WE170 83-n21
REAR WHEELRIM SPOKES
RIMSpokeSpoke
HubTyre securitySupportBearing
Spacer
SprocketBoltWasherNutBrake anchorBrake camBrake leverNutWasherBrake pivotNut
WasherBrake shoeBrake shoeReturn springReturn springBrake torqueBoltWasherNutWheel spindleDistanceSpeedometerDistanceNutWasher
Speedometer
Chain adjusterScrew
NutGrease nippleFibre washer
Spoke—R.H....Nipple...
Locking ring—L.H.
Grease retainer—R.H.
Cover plate-swinging
REAR WHEEL
COMPLETE ...AND HUB ASSEMBLY
(Wm 3 x 18) ...(inner—L.H.)(outer—L.H.)
...and brake drum
bolt...ring—L.H.
...
...
47 teeth
. Sprocket to hub
plate
...
}
Brake pivot to torque arm
complete (leading) ...complete (trailing) ...
(brake shoe) ...(brake lever)
arm
Torque arm to frame
...piece inner ...
drive gearboxpiece outer ...
Wheel spindle
drive ringarm fork end
...
Chain adjuster
•••
•••
1••• 1••• 1••• 10••• 10
2040
1212
••• 1••• 1•••••• 1••• 5
55
11
1
121112111111
12222
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28
3
®--24
25^
23
23
B22
418 •-f--^
16
17 - f
Fig. 23. GAS TANKS AND TWINSEAT
62
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
GAS TANK AND TWINSEAT
1 F12996 g3- 3 Gas tank (3 gall.) 12 F9062 Steady rubber 23 F13021 Mounting rubber 24 51823 Centre fixing bolt 15 F13133 Distance tube ... 16 F10260 Mounting rubber ••• 17 F13320 Washer ... ••• 18 F13321 Rubber washer ... ••• 19 F13319 Mounting ring ... ••• 1
10 51999 Nut ... ••• 111 D2330 Washer ... 112 F13318 Beading holder ••• 113 F13068 Grommet ... 114 F13134 Styling strip-front ..• 115 F13135 Styling strip-rear .•• 116 F9700 Tank motif—L.H. 116 F9701 Tank motif—R.H. 117 F11339 Screw—front—tank motif ••• 218 F7888 Screw—rear—tank motif ••• 219 F3220 83 cap ••• 120 F4048 Joint washer .•• 121 F3217 Jack chain 1 TR6C22 F3221 Clip ••• 1 TR6C23 F12800
...Gas tap ••• 1
23 F12801...
Gas tap—reserve ••• 124 E7351 Tap seal ••• 225 F10002 Washer ••• 226 F13634
...Twinseat ••• 1
27 F13637 Twinseat cover ••• 128 F12867 Hinge ••• 229 0114-0101
...Bolt 4
30 D2417 Spring washer }Hinge to twinseat 4
31 F9093 Rubber buffer 532 F13061 Catch assembly 133 F12597
•••Spring—catch assembly 1
34 14-0604 Screw 135 14-1301 Nut
Twinseat catch fixing 136 D2087 Check wire ... 137 D2381 Screw—self tapping ... 1
63
ClassicBike.biz
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0z4NacWz4WJu4N00
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N
64
ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION
Fl 3789
AIR CLEANER AND SIDE PANELS
AIR CLEANER ASSEMBLY—L.H. ...F13790 AIR CLEANER ASSEMBLY—R.H. ...
1 F12749 Body—L.H.1 F1275 Body—R.H.2 F12751 Cover—L.H.2 F12752 Cover—R.H.
F13791 AIR CLEANER ASSEMBLY—L.H. ...F13792 AIR CLEANER ASSEMBLY—R.H. ...
1 F12798 Body—L.H.1 F12797 Body—R.H.2 F12839 Cover—L.H.2 F12840 Cover—R.H.3 D3072 Element ...4 14-0221 Bolt56
F12799D2438
CirclipWasher
Cover to body
7 14-0302 Nut89
D3539S501
Screw }Nut
L. H. assy. to R. H. assy.
0 14-0217 Bolt1
11 D2418 Spring washer }Air cleaner to frame
... 1
... 1 1 Twin CarbT12OR
1•• •
1••• 1 Single carb.••• 1 TR6R, TR6C••• 1••• 1••• 2
22 All models22222
QUANTITY REMARKS.
1124
... 42 T12OR
... 2 TR6C
... 2 TR6R
12 F12626 Connector pipe 2 T12OR13 F12625 Connector pipe ... 1 TR6C, TR6R14 E11860 Carburetor adaptor 1 or 215 D3536 Clip—Jubilee type 1 or 216 F12502n-1673 Side panel—L.H.17 F1250483 7ide panel—R.H.18 F6673 Panel grommet ...19 14-0201 Bolt20 D2329 Washer . Side panel to air cleaner .21 14-1301 NutNot illus. D2103 Transfer ...Not illus. D2104 Transfer ...Not illus. D2102 Transfer ...
LATER MODELS USE THE FOLLOWING:-5 F8245 Retainer ...
10 14-0218 Bolt ...F9196 Spacer (use with 14-0218) ...
•• •
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ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
FENDERS AND TAIL LAMP
I H4260 ALA. Front fender ... ... ... ... ... ... ... ... 1 TR6R, T120R1 H406597_g27o Front fender ... ... ... ... 1 TR6C2 H4022 Bracket 1 ... ... ... ... ... 43 H4021 Rubber bush
"' ... 44 14-0103 Stay to fork legBolt ... ...... ... ... ...... ... 45 D2427 Spring washer ... ... ... ... ... 46 F13566 Rear fender ... ... ... ... ... ... ... ... I TR6R, T120R6 F13565 Rear fender ... ... ... ... ... ... ... ... 1 TR6C7 14-0114 Bolt ... ... ... ... ... ... ... ... ... 28 D2330 Washer ... ... ... ... ... ... ... ... ... 29 14-1302 Nut ... ... ... ... ... ... ... ... ... 2
10 14-0101 Bolt ... ... ... ... 311 D2329 Washer Fender to fixing top and rear ... ... ... ... 312 14-1301 Nut J ... ... ... ... 213 F12768 Lifting handle ... ... ... ... ... ... ... ... 114 14-0101 Bolt
215 D2329 Lifting handle to frameWasher ... ... ......
... ... 216 14-1301 Nut ... ... ... ... ... ... ... ... ... 217 F12727 Rear number plate'bracket—L.H. ... ... ... ... ... 118 F12728 Rear number plate bracket—R.H. ... ... ... ... 119 14-0102 Bolt ... ... ... ... 420 D2329 Washer Number plate bracket to fender ... ... ... ... 421 14-1301 Nut J ... ... ... ...22 F12786 Tail lamp support ... ... ... ... ... ... ... 123 D3313 Captive nut ... ... ... ... ... ... ... ... 124 14-6101 Bol ..."' "' ... ... 125 D2320 support front fixing
Washer ... ... 126 14-0101 Bolt ... ... ... 227 D2427 Washer f
rail lamp support rear fixing ... .: 2
28 F13213 Rubber beading strip ... ... ... ... ... ... ... 229 57079 Re flector red (99-1162) ... ... ... ... ... ... 230 D2391 Washer ... ... ... ... ... ... ... ... ... 231 F4717 Nut ... ... ... ... ... ... ... ... ... 232 53973 STOP AND TAIL LAMP 679 (99-0597) ... ... ... ... 133 54577109 Lens (99-1046) ... ... ... ... ... ... ... 134 144921 Screw (99-1189) ... ... ... ... ... ... ... 135 54525286 Lamp base assembly ... ... ... ... ... ... Reference only36 380 Bulb (99-0542) ... ... ... ... ... ... ... 1
LATER MODELS USE THE FOLLOWING:-1 H4270 Front fender ... ... ... ... ... ... ... ... 1 TR6C1 H4271 N^G^ Front fender ... ... ... ... ... ... ... ... 1 TR6R, T120R
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ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
HANDLEBARS AND CONTROL LEVERS
1 H425297-700/ Handlebar ... ... ••• 12 H1425 Sleeve, handlebar mounting ... ••• 43 16/364 &70 /q TWISTGRIP (99-0248) ••• 14 16/328 Body, top half (22-0245) ... •.• 15 16/329 BODY, BOTTOM HALF (227QW) ••• 16 16/008 Friction spring ••• Reference only7 16/009 62Z/0 Screw ... Reference only8 16/010 Locknut ••• Reference only9 99-0244 Rotor ••• 1
10 11/013 Screw ) ... ••• 211 H95897-2ar Grip ... ... ••• 112 16/011 Cable stop (99-0241) ... ••• 113 H2124g72/YZ Grip ... ... ... ... 114 12/60860-3567 AIR CONTROL LEVER (D3246) 115 12/55 /-022e Lever ... Reference only16 12/607 Bolt Reference only17 12/606 Cap ... Reference only18 12/033 Spring washer Reference only19 12/040 Clamp ••• Reference only20 11 /01 126 Screw ••• Reference only21 D26286p35n Front brake lever (alloy) ... ••• 121 D31430-3583 Front brake lever (steel) ••• 1 (TR6R)22 D26270-3657 Clutch lever (alloy) ••• 122 D31440-36S7 Clutch lever (steel) ••• 1 (TR6R)23 52048 Pivot pin... ••• 224 14-1201 Nut ... ••• 225 D3585 Adjuster 226 D3586 Lockring ... 227 39595 HANDLEBAR SWITCH—L.H. Reference only28 54033666 Switch half ... ... Reference only29 54340883 Lever half (99-1215) ... 1
30 54115246 Screw (99-1188) ... ... 4
31 39596 HANDLEBAR SWITCH—R.H. Reference only
32 54033667 Switch half ... ... Reference only33 54340882 Lever half (99-1187) ... 1
34 54115246 Screw (99-1188) ... 4
LATER MODELS USE THE FOLLOWING:-21 D3583 Front brake lever (alloy) ... ••• 1
21 D3648 83 Front brake lever (steel) ... ••• 1
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ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
CONTROL CABLES
234'56789
101112131415161718192021222324252627
345
D1 819 Throttle cable ... ... ... ...D1 806 Throttle cable ... ... ... ...D3079 Clutch cable ... ... ... ... ...D30756O-3557 Front brake cable ... ... ... ...W386737_399 Bush—brake cable stop ... ... ...W386a37_3997Bush —brake cable ... ... ... ...E12500 Washer ... ... ... ... ... ...W4014 Cable spring ... ... ... ... ...D1 807 Air control cable ... ... ... ...D3485 AIR CONTROL CABLE ... ... ...D1 818 Cable, lever to junction box ... ...244/104 Junction box (D685) ... ... ...D3486 Cable, junction box to carburetor ...313/13 TWIN ROTOR TWISTGRIP (99-0347) ...18/084 Screw (99-0251) ... ... ... ...313/020 Body, top half (99-0348) ... ...313/021 BODY, BOTTOM HALF (99-0349) ...16/008 Friction spring ... ... ...210/007 Screw ... ... ... ... ...5/077 Nut ... ... ... ... ...313/004 Rotor (99-0344) ... ... ... ...210/008 Rotor stop screw (99-0338) ... ...5/077 Nut—rotor stop screw (99-0224) ...H2125 Grip ... ... ... ... ...D978 Cable clip ...
(pD-.0353D343/7 Cable clip e Q.7 ••• •••D2086 Cover, front brake stop switch ... ...H4112 Handlebar clip ... ... ... ... ...
LATER MODELS USE THE FOLLOWING:D3557 Front brake cable ... ... ... ...W3996 Bush—brake cable stop ... ... ...W3997 Bush—brake cable ... ... ... ...
... ... ... 2, T120R
... ... ... 1 TR6C, TR6R
21
... ... ... 1 TR6C, TR6R
... ... ... 1 T120R
2... ... ... 1 T120R
2
... ... ... Reference only
... ... ... Reference only
... ... •.. Reference only
6614
71
ClassicBike.biz
Fig. 28. TOOLKIT, PILLION FOOTRESTS AND LICENCE HOLDER
72
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
123456789
1011
TOOLKIT
D2112 TOOLKIT COMPLETE ... ... ... ... ... ... 1D291 Tool roll ... ... ... ... ... ... ... ... 1D2184 Damper unit spanner ... ... ... ... ... ... ID1911 Tommy bar ... ... ... ... ... ... ... 1D2084 Spanner—open ended ... ... ... ... ... ... 1D971 Box spanner ... ... ... ... ... ... ... 1D972 Ring spanner ... ... ... ... ... ... ... 1D974 Tyre valve key ... ... ... ... ... ... ... 1D767 Screwdriver ... ... ... ... ... ... ... 1F13292 Tool tray ... ... ... ... ... ... ... ... 114-0101 Bolt ... ... ... ... ... ... ... ... ... 1D2329 Washer ... ... ... ... ... ... ... .. .. 1
73
ClassicBike.biz
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ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
SPEEDOMETER AND TACHOMETER
1 SSM5007/00^i0ht eedometer head (D2394) ... ... ... ... ... ... 12 41-148-203-10 Trip control (99-0176)...(0 0.-. 7011. ... 13 54959626 Bulb holder ... ... ... ... ... ... ... ... Reference only4 643 Bulb (3W. MES) ... ...
"O2... ... ... Reference only
5 D3249 Speedometer cable D F 9lld G .. .. ... ... 1
6 H4026 Mounting bracket f1 TR6C,2 T120R, TR6R
7 D2600 Rubber cu p "'1 TR6C,2 T120R, TR6R
Not illus. D2391 Washer ... ... ... ... ... ... ... ... 2 or 48 E93317,-W3(p TACHOMETER GEARBOX (E5758 Body)—L.H. thread ... 19 E9332 Securing screw—L.H. thread, U.N. ... ... ... ... 1
10 Reference only Bush ... ... ... ... ... ... ... ... 111 Reference only Flanged bush ... ... ... ... ... ... ... 112 E5157 Driving gear ... ... ... ... ... ... ... 113 E5759 End cap ... ... ... ... ... ... ... ... 114 E6300 "O" ring ... ... ... ... ... ... ... ... 115 E5578 Driven gear ... ... ... ... ... ... ... 116 E6122 Driven gear housing ... ... ... ... 1 TR6R,17 E6299 "0" ring ... ... ... .,. ... 1 T120R18 Reference only Bush ... ... ... ... ... ... ... ... 119 E330960-3530 "0" ring ... ... ... ... ... ... ... 120 E5881 Set screw ... ... ... ... ... 121 D3282 Tachometer cable D.eF 1&/ /O. yf 3 ... .. ... ... 122 RSM3003/13 Tachometer (D2396) 6 ..7/7/... ... ... ... ... 123 31-371-398 Spade (99-0173 ... ... ... ... ... ... ... 124 D494 Circlip ... ... ... ... ... ... ... ... ... 125 E7351 Sealing washer ... ... ... ... ... ... ... ... 1Not illus. D546 Blanking plug (replaces tacho bulb holder) ... ... ... 1
75
ClassicBike.biz
Fig. 30. COIL, CAPACITOR PACK, FLASHER UNIT, ZENER DIODE AND HORD
76
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
COIL, CAPACITOR PACK, FLASHER UNIT, ZENER DIODE AND HORN
1 F12571 Mounting platform—electrical components... ... ... ... 12 14-0101 Bolt ... ... ... ... ... 1
3 D2329 Washer Platform to mudguard ... ... ... ... ... 14 14-1301 Nut J ... ... ... ... ... 15 F9561' Grommet—coil mounting ... ... ... ... ... 26 45223 Ignition coil (17-M-12 (D2206 g5Q'Z2 ,03 ... ... ... 27 49072 Rectifier (99-0589) D.-O7o ... ... ... ... ... 1
8 F5338 Nut ... ... ... ... ... ... ... ... ... 19 47638 CAPACITOR PACK-2CP ... ... ... ... ... ... Reference only
10 54420128 Capacitor (99-4043) ... ... ... ... ... ... 211 54418528 Cover (99677) ... ... ... ... ... 112 54418526 Base plate (99-4466)- ... ... ... ... ... ... 113 F10033 Bolt •.. ... ... 214 GS2996O-423'6 Shakeproof washer Capacitor pack to platform ... ... ... 215 F3799 Nut J ... ... ... 216 35048 Flasher unit (99-120 ... ... ... ... ... ... ... 1
17 54385091 Clip, flasher unit (99-1204 ... ... ... .. ... ... 1
18 D3614 Spring ... ... ... ... ... 119 F10033 Bolt I
Flasher unit to platform ... ... ... ... ... 220 E2251 Washer ..• ••• ... ... ... 221 F4717 Nut J ... ... ... ... 222 49345 Zener Diode (99-0590) 6O O?87. ... ... ... 1
23 N3 Sparking plug ... ... ... ... ... ... ... ... Reference only
24 D262 Plug cover (Champion WC200) ... ... ... ... ... 1
25 70216 Horn-6H (99-4246) ... ... ... ... ... ... ... 1
26 14-0102 Bolt ... ... ... ... ... ... 227 D239383-9277 Washer Horn to frame ... ... ... ... ... ... 4
28 14-1301 Nut J ... ... ... ... ... ... 229 54190038 Lucar black terminal ... ... ... ... ... ... ... Reference only
30 57183 Reflector-amber (99-1161) ... ... ... ... ... ... 2
31 D2391 Washer ••. ... ... ... 232 F4717 Nut Reflector mounting ... ... ... ... 2
33 F13522 Mounting rubber J ... ... ... ... 2
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ClassicBike.biz
4U.z4I4LL 4
78
ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
HEADLAMP AND FLASHER LAMPS
wire (99-0683) ... ••• 65 144921 Screw ... ••• Reference only6 534296 Plate ••• Reference only7 370 Main bulb (45/35W) (99-1214) ... ••• 18 554602 Bulbholder ••• Reference only9 989 Pilot bulb (99-0548) ••• 1
10 54573590 Pilot bulbholder (99-1213) ... ••• 111 54363454 Warning light (Red) (99-1208) 112 54363455 Warning light (Green) (99-1209) ••• 113 54363453 Warning light (Amber) (99-1207) ••• 114 54140331 Sealing washer (99-1210) ... ••• 315 31276 Light switch (99-1211) ... ••• 116 54525212 Shield, warning light ... ... ... Reference only17 281 Bulb, warning light (99-0537) ... ... 3
LATER MODELS USE THE FOLLOWING:—H4247 Flasher mounting bracket 1
H42486 ZFront stanchion 2
F13525 2Rear stanchion ... 2
14-0404 Nut (inside headlamp) 2
LATER MODELS USE THE FOLLOWING:—H4247 Flasher mounting bracket 1
H42486 ZFront stanchion 2
F13525 2Rear stanchion ... 2
14-0404 Nut (inside headlamp) 2
18 54115106 Screw, headlamp fixing (99-1223) q7az • • • 2
19 143086 Washer, headlamp fixing (99-1224) ... ••• 2
Not illus. 54959629 Wiring harness 1222) ... ... ... ••• 1
20 39565 IGNITION SWITCH (TYPE 149 SA) (99-1200) ••• 1
21 54130041 Nut ... ... ..• ... ••• Reference only
22 F6981 5V33V69 IGNITION LOCK C/W KEY 2'698/... • • • 1
23 D622 $y335/69 Key (state serial number) ••• As required
24 H2262 Cover, ignition switch ... ••• 1
25 56147 FLASHER LAMP (99-1190) ••• 4
26 54581638 Lens ( 1) ... ••• 1
27 54580300 Gasket ... ••• Reference only
28 554548 Bulbholder ... ••• Reference only
29 473832 Interior assembly ... ••• Reference only
30 382 Bulb (99-1192) ... ••• 1
31 54123401 Screw (99-1193) ... ... ... 2
32 54582414 Stanchion, flasher lamp—( ) ... 4
33 143086 Washer (99--4446) ... 2
34 1981721 Locknut ( ) ... 8
7979
ClassicBike.biz
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80
ClassicB
ike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
BATTERY AND TR6C HEADLAMP
Battery carrier I
Carrier tray ... 1Protective strip 2Retaining strap ... 1Buckle ... 1Protective strip ... 11Shoulder screw ••• 3Rubber bush Battery carrier mounting ... ••• 3Nut ••• 1Battery—PUZ5A ( ) GP- ??.re... ... ••• 1
1 F125122 F80913 F82554 F93535 F138496 F132957 F125088 F60399 14-1301
10 5402702911 60262 HEADLAMP ASSEMBLY MCH 66 ( 1 ) ••• 112 534343 Rim (99-0691) ... 1
13 54525272 Light unit (99 011} ... ... 1
14 504665 Fixing wire (99-0683) ... ... 6
15 370 Bulb (45/35W vertical dip, pre-focus 99-1214) 116 54573590 Bulbholder, pilot ( -0695) ... 117 989 Bulb (3W.M.C.C. 99-0548) ... 1
18 554602 Adaptor caw leads (99-1003) ... ••• 2
Not illus. 54115106 Screw, lamp fixing ... ••• 2
Not illus. 143086 Washer (99-1224)... ... ••• 2
19 31272 Lighting switch (.=-063} ••• 1
20 153631 Nut for lighting switch ... Reference only
21 144921 Screw ... ... ... ••• Reference only
22 534296 Plate (99-0690) 8.7 • • • 1
23 54363454 Warning light, red (99 1200) ••• 1
24 281 Bulb (2W.BA75) (99-0537) ... ••• 2
25 54363455 Warning light, green (99-1209) 1
26 54140331 Sealing washer (99-1210) 3
27 54363453 Warning light amber (99-1207) 1
28 54525212 Warning light shield ... Reference only
81
ClassicBike.biz
STANDARD HARDWARE SPECIFICATIONBOLTS
Length under Min. lengthPart No. Material Thd. dia. head of thread Hexagon A.F.S1822 Steel 6" UNF -z' 64" 0.500"S1910 „ e" UNF •-6" 0.565"S1919 6" UNC 18" e" 0.500"S2010 4 " UNF ""16 '"g 0.375"14-0101 „ 4" UNF 2" 0.438"14-0102 „ 4" UNF 8" 0.438"14-0103 4" UNF ;" 0.438"14-0113 „ 16" UNF 8" 0.500"14-011 16" UNF 4" 0.500"14-0115 6" UNF 8" 0.500"14-0128 „ 8" UNF 1" 0.563"14-0208 4" UNF 24" . " 0.438"14-0216 16" UNF 18" 8" 0.500"14-0217 „ •16" UNF 14" 8" 0.500"14-0219 16" UNF 12" 8" 0.500"14-0220 16" UNF 14" 8" 0.500"14-0225 „ 16" UNF 3" 8" 0.500"14-0228 16" UNF 4" 8" 0.500"14-0234 8" UNF 14" 1" 0.563"14-0236 „ UNF 24" 1" 0.563"14-0239 „ 8" UNF 3" 1" 0.563"14-0240 8" UNF 34" 1" 0.563"14-0242 „ e" UNF 4" 1" 0.563"14-0251 " UNF 24-" 14 " 0.625"14-6102 4" UNC 8" 0.438"14-6115 6" UNC 8" 0.500"
NUTSPart No. Material Thd. dia. Hexagon A.F. Thickness RemarksS778 Steel No. 10 UNF 0.375" 0.225" ClevelocS1852 „ 16" UNF 0.437" 0.330" PhilidasS1906 a'-" UNF 0.438" 0.188" PlainS1908 „ - " UNF 0.438" 0.313" Plain51914 4" UNEF 1.125" 0.250" PlainS2012 -g4-" UNEF 1.313" 0.438" PlainS2013 „ 4" UNEF 1.313" 0.313" PlainS2014 4" UNEF 1.313" 0.438" Plain„14-0301 ,'-" UNF 0.438" 0.224" Plain14-0302 6" UNF 0.500" 0.271" Plain14-0401 4" UNF 0.438" 0.161" Lock14-0402 16 "UNF 0.500" 0.192" Lock14-0403 8" UNF 0.563" 0.224" Lock14-0701 a'-" UNF 0.438" 0.203" Philidas14-0702 6" UNF 0.500" 0.246" Philidas14-0703 e" UNF 0.563" 0.296" Philidas14-1201 4" UNF 0.438" 0.285" Stiffnut14-1202 „ 16" UNF 0.500" 0.335" Stiffnut14-1301 4" UNF 0.438" 0.245" Stiffnut14-1302 6" UNF 0.500" 0.290" Stiffnut14-1303
„„ e" UNF 0.563" 0.320" Stiffnut
14-1304 6" UNF 0.688" 0.375" Stiffnut
14-1305 '-z" UNF 0.750" 0.435" Stiffnut
14-1902 . " UNF 0.500" 0.361" Nyloc
1 4-1903 a" UNF 0.563" 0.375" Nyloc
82
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SCREWS
Part No. Type of head Material Thd. dia. Length under head Type of driveS1916 Cheese head Steel 1" UNC4 1f" Cross recess51917 Cheese head 1" UNC4 21" Cross recessS1918 Cheese head /9 i" UNC4 28" Cross recessS1920 Hex. head i" UNC 624"S1929 Countersunk (82°) 1 " UNC4
1 7032 Slot
S2079 Cheese head No. 10 UNF T Pozidrive1 0604 Cheese head 1" UNF4
1 ”2 Cross recess
1 6505 Countersunk (82°) It i" UNC4III8 Cross recess
1 607 Cheese head 1" UNC4ill Cross recess
1 6608 Cheese head „ k" UNC 1" Cross recess1 609 Cheese head 71 k" UNC w Cross recess1 7019 Socket head , t *" UNC f" Hex. socket1 7024 Socket head 7 6
" UNC 2" Hex. socket
WASHERS—PLAIN
Part No. Material i/dia. o/dia. Thickness525-1 Steel 0.273" 0.563" 0.048"S25-2 Steel 0.398" 0.750" 0.063"S25-3 Steel 0.336" 0.625" 0.063"S2 Steel 0.531" 1.031" 0.092"S25-13 Steel 0.266" 0.469" 0.064"
WASHERS—SPRING
Part No. Material i/dia. o/dia. o/a height ThicknessS26-1 Spring Steel 1" clearance H "
7 II323 0.104"
S26-2S26-16S648
/ ,
1" clearance41 7032
*" clearance
13 ,
322118
1 ,
2
3 /I1 67 N
325 0
3-1
0.064"0.040**0.080"
** Double coil.
83
ClassicBike.biz
Ref. No. Part No. DESCRIPTION QUANTITY REMARKS
PARTS REQUIRED FOR 5 SPEED GEARBOX—OPTIONAL
123456789
10111213141516171819202122232425262728293031323334
E12791 Crankcase—timing side ... ... ... ... ... ... 1D3500 Oil seal ... ... ... ... ... ... ... ... ... 1E3789 Cover plate ... ... ... ... ... ... ... ... I
D3493 High gear bearing ... ... ... ... ... ... ... 1
D3512 Oil seal ... ... ... ... ... ... ... ... ... 1T4360 57—(77 Gearbox cam plate ... ... ... ... ... ... ... 1T4364 Selector fork—M/S 4th gear ... ... ... ... ... ... 1T4366 Selector fork—L/S 3rd gear ... ... ... ... ... ... 1T4368- Selector fork—L/S 1st gear ... ... ... ... ... ... 1T437237— St7i M/S High gear ... ... ... ... ... ... ... ... 1D3511 Needle roller bearing ... ... ... ... ... ... ... 2D3500 Oil seal ... ... ... ... ... ... ... ... ... 1T4432 Main shaft ... ... ... ... ... ... ... ... 1
T4376 M/S 4th gear ... ... ... ... ... ... ... ... 1
T4377 M/S 3rd gear ... ... ... ... ... ... ... ... 1
T4380 M/S 1st and 2nd gear ... ... ... ... ... ... ... 1
T4371 ,S7 y? Layshaft ... ... ... ... ... ... ... ... ... 1
T43845 — O0 L/S 4th gear ... ... ... ... ... ... ... ... 1
D3494 Circlip ... ... ... ... ... ... ... ... ... 1
T4383 5?a47 L/S high gear ... ... ... ... ... ... ... ... 1
T4387' L/S 3rd gear ... ... ... ... ... ... ... ... I
T4388* L/S 2nd gear ... ... ... ... ... ... ... ... 1
T4391-' L/S 1st gear ... ... ... ... ... ... ... ... I
D3494 57 ?9Q Circlip ... ... ... ... ... ... ... ... ... 1
T43813 Driving dog ... ... ... ... ... ... ... ... 1
T4407 Gearbox inner cover ... ... ... ... ... ... ... 1
T4402 Leaf spring ... ... ... ... ... ... ... ... 1
T4363 Q uadrant ... ... ... ... ... ... ... ... 1
T4374Y0$' Plunger quadrant ... ... ... ... •.. ... ... 1
T4403 Plunger ... ... ... ... ... ... ... ... ... 2
T4397 Gearbox sprocket-19T ... ... ... ... ... ... 1
T4398 Gearbox sprocket-18T ... ... ... ... ... ... 1
T4396Locknut ... ... ... ... ... ... ... ... ... 1
T4395 74o Locking washer ... ... ... ... 1
USN CI? Q, TI 9'?- 3 '02 (otvsr &- t'& O ,45 K'%)
Printed in England by 84Warwick Printing Co. Ltd., Warwick
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