AS 1066

AS 1802AS 1801

191-10-066

197-10-002197-10-001

CD-Studwelder AS1065 / 1095The heavy duty model for the CD-process. A large rangeof different sub-models comes with additional functions:digital readout, up-down voltage adjustment, capactity-switching or autofeed-functions. Ready to use.Specification:range of studdiameter: M2 to M8 (M10)materials: St, VA, CuZn37 (Ms63), Al, Ti.capacity: 88000uF / 108000 uF - 200 V DCdimension and weight: 400 x 290 x 180 mm, 26kpproduction rate: 15-10 studs/minwelding-gun: contact-gun St, VA, Ms(optional) gap- or autolift-gun for Al.Option: digital-readout., cap.-switching

AS 1095AS 1095BAS1095BAAS1095CAAS1065AS1065BAS1065BA

AS 1802AS 1801AS 1901

191-10-095191-20-095191-40-095191-20-105191-10-065191-20-065191-40-065

197-10-002197-10-001197-10-003

CD-Studwelder AS1095MCThe high sophisticated heavy duty studwelder comeswith a 50% higher production rate at the same weight.Amicrocontroller together with a special software allowesprocess-certainity for all studwelding applications on allweldable materials.Specification:

191-50-095

CD-Studwelder AS1066MC / 1066 MC-AThe high sophisticated studwelder comes with a 50%higher production rate at the same weight.A microcontrollertogether with a special software allowes process-certainityfor all studwelding applications on all weldable materials.Ready to use the contact- and/or gap process, includes agun, two earth-cables, 5 chucks, tool, instruction guide.AS 1066MC-a: same spec., additional digital-readout.Specification:range of studdiameter: M2 to M8capacity: 66000 uF - 200 V DCdimension and weight: 350 x 185 x 280 mm, 14 kpproduction rate: 22 - 12 studs/minwelding-gun(opt..) contact- or autolift-gun

AS1066MCAS1066MCA

CD-Studwelder AS 1066A low-cost universal studwelder for all applications in tradeand industry up to 8 mm studdiameter. The completeequipment is ready to use and includes a studwelding-gun,two earthcables with gripclamps 5 different chucks, ahandtool and an instruction guide.Specification:range of studdiameter: M2 to M8materials: St, VA, CuZn37 (Ms63), Al, Ti.capacity: 66000 uF - 200 V DCdimension and weight: 350 x 185 x 280 mm, 13 kppoduction rate: 16-8 studs/minstudwelding-gun: contact-gun for St, VA, Ms(optional) gap-gun for Al

191-11-066191-12-066

AS1095MC

range of studdiameter: M2 to M8 (M10)materials: St, VA, CuZn37 (Ms63), Al, Ti.capacity: 88000uF / 108000 uF - 200 V DCdimension and weight: 400 x 290 x 180 mm, 26kpproduction rate: 15-10 studs/minwelding-gun: contactgun, autoliftgun, automatic-

gun, production-head

CD Studwelding gunsGap gun AS 1801The gap-gun produces a very short weldtime between 0,5and 1,5 msec. This reason makes it most applicable for thinworkpieces or difficult weldable materials like aluminium ortitanium. In all welding positions reproducible welding resultsare generated. Spring force is adjustable at the back sideof the gun.Contact gun AS 1802The contact-gun generates a weldtime between 1 and 3msec so that the penetration of the molten metal is higher andthe weldzone has a thickness > 0,1mm. The gun isrecommended for materials like mild steel, stainless steel,brass and zinc coated surfaces. Spring force is adjustableat the back side of the gun.

AS 1801

AS 1802

197-10-001

197-10-002

CD-StudsDesignation Diameter Lenght(mm)

Threaded Stud M2 to M8 6 to 60Unthreaded Stud Dia. 2 to 8 6 to 60Tapped Stud M3 to M6 8 to 30Insulating pin Dia. 2 to 3 20 to 125Flat Pin Terminal 6,3 x 1,0 DIN 90°Twin Flat Pin Terminal 6,3 x 1,0 DIN 90°Automotive Studs Dia. 5 9 to 25Special Studs Dia. 1 to 10 5 to 125Cup Head Pins Dia. 2,0 to 2,7 12,7 to 100

Material: SAE 1015, AISI 304, CuZn37, AlMg3, Al 99,5

AS 1810 197-10-004Welding gun for special applikationsStud Gun for Cup Head Pins AS 1810This gun works together with any CD-studwelder with morethan 50.000 uF capacity.The Stud Gun is outfitted with aContact Magnetic Cup Head Chuck which uses magnetismto hold the Cup Haed Pins in place. The insulation ring in frontof the gun ties down the insulation material during the weldingprocess.Cup Head Pins are welded directly thru the insulationin less than one second and saves more than 50% labourcost. Cup Head Pins are avaialable with following lenght:12,7 - 20 - 25 - 33 - 38 - 45 - 50 - 65 - 75 - 85 - 100 mm withor without insulated shaft.

Magnetic Cup Head Chuck: 182-50-027

Autolift gun AS 1901The autolift gun combines the feature of rapid positioningwith a very short weldtime. The gap distance from 1 to 5 mmis adjustable on the back side of the gun. Similar to the gap-gun above, this gun is recommended for thin surfaces ordifficult weldable materials like aluminium or titanium.

197-10-003AS 1901

Drawn-arc Studwelder AS 2008 MCThe universal solid-state unit softwarecontrolled for 3procedures: Drawn-Arc, Short-Cycle and Gas-Shield. Theweldtime is stepless adjustable with a digital readout. Up to100 feet control- and weldcable possible. Price includeswelding-gun, ground-cable (15 feet), spare parts for 3different dia. (chuck, ferrule-grip), tools, instruction guide.Specificatins:range of diameter: dia. 2 to 10mm (12mm)materials: St, VA, heatresistance St., Ni. Msproduction rates: 15 - 8 studs/minweldcurrent, -time: 450 - 800A, 0,005 - 1,00 sec.power-requirements. 400 V three-phase, 32 Ampsdimension and weight: 550 x 290 x 250 mm, 39 kp

Drawn-arc Studwelder AS 2016 MC Heavy duty studwelding system for all applications instudwelding up to 16 mm Dia. Time and current aresoftware-contolled and adjusted. It provides most accuratesettings when changing from one diameter stud toanother.The gun is a lightweight hand tool for verical,downhand and overhead weldpositions.Specifications:rang of diameter: dia. 6 to 16mmmaterials: St, VA, heatresist. St., Ni., Ms.production rates: 20 - 6 studs/minweldcurrent, -time: 800 - 1600A, 0,005 - 1,00 sec.power-requirements: 400 V three-phase, 32 Ampsdimension and weight: 700 x 500 x 550 mm, 130 kp

AS2008MC

AS 2901AS 2902

AS2016MC

AS 2901AS 2902

AS 2901

AS 2902

192-20-025

198-20-025

192-10-016

192-20-025198-20-025

192-10-008

192-20-025198-20-025

Drawn Arc StudsDesignation Diameter Lenght (mm)Threaded Stud Typ R M6 to M16 20 to 300Threaded Stud Typ P M6 to M16 25 to 300Threaded Stud Typ D M5 to M16 15 to 300Unthreaded Stud Dia. 6 to 16 10 to 500Insulation Pin Dia. 2 to 6 10 to 500Fiberloc 1.4841 Dia.5 25 to 400Tapped Stud Dia. 6 - M4 to 20 to 300

Dia.16 - M10Shear connector 1/4 " to 5/8 " 25 to 200Flat anchor 15 x 3 20 to 200Material: St 37, 15Mo3, 1.4301, 1.4713/42/62, 1.4841

AS 2801 198-20-010

Drawn-arc Studwelding gunsDrawn-arc gun AS 2901This extrem lightweight handtool (800 gr) is designed for allbasic studwelding applications and all welding positions. Forspecial purpose, e.g. welding of diameter >12mm a hydraulicdamper can be installed to slow down the plunge of the stud.The lift and the plunge of the stud are easily steplessadjustable. Option: gas-shielding set for gas-arc studwelding.Drawn-arc short-cycle gun AS 2902this gun has a quicklift and a quickplunge for the short-cycleapplication. It is possible to weld studs up to 8 mm Dia.without any ceramic- or gas-shielding. The chucks aresimilar to the CD-chucks. The lift (arc-length) is steplessadjustable.Cable-length is 10 feet.

AS 2901

AS 2902

192-20-025

198-20-025

Drawn-arc Studwelding gun AS 2801Drawn-arc gun AS 2901This solid state heavy duty gun is designed for allstudwelding applications and all welding positions. Forspecial purpose, e.g. welding of diameter >12mm a dampercan be installed to slow down the plunge of the stud. Theplunge of the stud is easily stepless adjustable.Lift of the studis automaticly controlled by a ball-bearing coupling. Easilychanging of the chucks by an M10-adapter. Option: gas-shielding set for gas-arc studwelding.

AS 5001

AS 5000

VBZ 5000 193-10-502

199-10-503

199-10-500

Auto-feed studwelding production head AS 5000The production-head has basicly the same functions asthe auto-feed gun.The production-head is designed for theCD- and the drawn arc welding process. It can easy fit intoyour established procedures. The studlift is steplessadjustable. The acuracy of the stud position is +/- 0,1mm.Changing studdiameter and/or studlength is quickand easy. Time will take not longer than 1 minute.Specifications:range of dia. and length:studdiameter 2,5 to 8mm

studlenght 6 to 30 (45)mmproduction rate: 30 (10) studs/min

CNC-Studwelding Crossing-tableVery high production rates up to 30 studs a minute areestablished by using a CNC crossing table. Accuracy of+/- 0,2 mm for stud positions across the table. CNCprogramcode in accordance with Standard DIN 66025.The welding head and the welding-bridge are drivenby AC-Servomotors. Contolling is made by an industry-PC.Operating-System is DOS, Windows or Linux, dependingon customers requirement. More than one productionhead and/or other boring and milling units are possible.Short delivery-time for the following dimensions:1: X=500mm Y=300mm 2: X=800mm Y=600mm

Auto-feed studwelding-gun AS 5100The lightweight, trigger operated auto-feed-gun is used insemiautomatic studfeeding as well as in the fullautomaticstudfeeding process. In the semiautomatic process thestuds are seperated manual, the fullautomatic processneeds additional a vibratory feeder/ stud escapement,astud feed tube and an electronic control circuit for all feed-and weldfunctions.The gun will weld studs in any positionwithin a 10-foot radius from the power source, and isdesigned for easy maintenance.Specifications:range of dia. and length: studdiameter 2,5 to 8 mm

studlenght 6 to 30 (45)mmproduction rate: 30 (10) studs/min

Automatic studfeeding unit Typ VBZ 5000The automatic studfeeding unit has 3 functions:1.to feed the stud by the vibratory feeder2. to separate each stud by the escapement assembly3. to feed the stud into the gun/head by air pressure.each function can be seperate contolled at the front of theunit. After each weld process a stud is automatic feededfrom the VBZ 5000 into the gun/head. There are 3 spare-parts needed to change the diameter of the stud. Changingtime will take not longer than 2 minutes.Specifications:range of dia. and length:dia.. 3 - 8mm, lenght 5 - 30mmproduction rate: 30 studs/minpower requirement: ac-line: 230V, pneumatic: 6 bar

Studwelding Production unitFor special studwelding applications a production unit, willbe the best way, to meet the requirements of the customer.The picture showes a unit with one production headmovable on a welding bridge, fixed by index-holes, afullautomatic studfeeder and a pneumatic turn-table with 4welding positions. Together with a CD-Studwelder it is asystem "ready-to-use". Instead of a turn-table it gives a lotof other solutions to fix the workpiece for exact stud-positions e.g. pneumatic slides or mech. indexing. Pleasesee our special catalog and make an inquiry with yourrequirements.