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Carmel Resins Products for the Corrugated Industry. Carmel Resins. Carmel Resins. Starch Adhesives Additives. the CP-88 Series. Carmel Resins. Carmel Resins Additives. Our premium resin products for corrugated container industry has set quality standards since - PowerPoint PPT Presentation
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Carmel Resins Products for
the Corrugated Industry
Carmel Resins
Starch AdhesivesAdditives
Starch AdhesivesAdditives
Carmel Resins
the CP-88 Seriesthe CP-88 Series
Carmel Resins AdditivesCarmel Resins Additives• Our premium resin products for corrugated container industry has set quality standards since its introduction in 1988.
• All of our resins are the result of continuous development to meet our customers needs and the new environment regulations.
• Carmel resins certified to:o ISO-9001 2008 – quality standard.o ISO-14001 – environment standard.o ISO-18001 – safety standard.o EU REACH preregistration and registration where required.
Carmel Resins
Water resistant corrugated board is required in a variety of industries:
Water Resistance.Water Resistance.
• Foods and beverages• Frozen foods • High humidity areas• Tobacco• Fruits and vegetables• Flower packaging• Outdoor storage• Hi-Tech consumer
products
Carmel Resins
CostsCosts
Using resins in starch adhesives SAVES
production costs
Carmel Resins
Carton Board Production Costs
• Paper: ~80% of overall costs.• Production: ~ 18.25% of overall costs.• Starch Glue: ~ 1.5 % of overall costs.• Additives: ~ 0.25% of overall costs.
CostCostUsing Resins Save costs
Carmel Resins
Wet Tack Green bond Energy SAVE $
Wet Tack Running speed Productivity SAVE $
Penetration Adhesive Energy SAVE $ Stable Viscosity Adhesive Energy Scrap SAVE $ Dry strength BCT,ECT paper gramage SAVE $
the CP-88 Series - Products(waterproofing + extra mechanical
features)
The tool for these cost savings is
Carmel Resins CP-88 - seriesCP-88 - seriesFF<0.5% FF<0.2% FF<0.1% Penetration %Solids
% Dosage for total Adhesive
LIQUIDS ketone aldehyde CP 88/ID CP 88/LID CP 88/LIDEX CP 88/LIDP 38 1.8%
CP 88/I CP 88/LI CP 88/LIEX CP 88/LIP 43 1.6 – 2.0% CP 88/H5 CP 88/LH5 CP 88/LH5EX CP 88/LH5P 54 1.2 – 1.5% CP 88/H6 CP 88/LH6 CP 88/LH6EX CP 88/LH6P 65 * CP 88/H8 CP 88/LH8 CP 88/LH8EX CP 88/LH8P 79 *
LIQUIDS Modified Ketone aldehyde CP 88/V CP 88/LV CP 88/LVEX CP 88/LVP 49 1.7% CP 88/V20D CP 88/LV20D CP 88/LV20DEX CP 88/LV20DP 32 2.5% CP 88/A CP 88/LA CP 88/LAEX CP 88/LAP 49 1/7% CP-88/AC CP-88/LAC CP-88/ACEX CP-88/LACP 59 1.8%
- - CP-88/LHVSP 59-61 1%
LIQUIDS non formaldehyde resins
CP 88/ACR - - 36 1%
CPV 18 - - - 18 3%
CPV 25 - - - 25 2% CPAV - 37 - - - 39 1% CP88/T40 - - - 45 1.5% CP-88/VS Rheological modified and viscosity stabilizer 0.3-1% CP-88/P Penetration Aid 0.1-0.3%
SOLID blend powder resins
- CP 88/PL2 - Powder-100% 0.5 - 1.0%
CP 88/TP1 - CP88/TPL1 - Powder-100% 1%
- -
* Improves dry and wet strength as tested by ECT and FCT.* Enhances the bond wet and dry strength as tested by PAT and BCT.
Extra strength/Saving
Waterproofing (Fefco 9)
min. 24 hr Type
None Full (with temp. of 130 C° on the board). Semi (room temp.)
CP-88/I
Up to 15% * Full (up to 100 hr)
CP-88/LV
Up to 25% * Semi (up to 16 hr)
CP-88/AC
CP-88 additive:
1. You need to add 1/kg per minute continually under stirring conditions. Recommended with dosing pump.
2. pH has to be 11 and above.
Service tank:
Production line:
CP-88 - Method of Use
Kitchen
If feasible, add the resin to each one of the corrugated units (with dosing pump).
Corrugating boards requires 24 hr stacking time (after production)
under stirring conditions
Requires at least 120-130°C on the corrugated cardboard
Thank you
for your time
Thank you
for your time
Carmel Resins