An ISO 9001 certified engineering firm based at Pune, India

Global Suppliers : Wind Turbine Parts

Description Specification

Shop Space 160,000 sq. ft.

Overhead Cranes 3 to 25 Metric tons

Jib Cranes 0.2 to 2 Metric tons

CNC Profile Cutting Machine

2500 mm x 12000 mm - 1 No. & 4000 mm xx 15000 mm - 1 No.with 2 oxy fuel torches and plasma cutting head with most advanced 2D nesting software, sophisticated Burny Control

Plate Bending Machine

(1)Davi –Italy make 3 Roller with variable axis CNC machine -Capacity 135Thkx3000mm width. 1 No. (2)Himalay make 3 roller pyramid type, Capacity 55Thk x1600mm width. 1No.

Shot Blasting Booth 3 units, Size: 8000 x 8000 x 5000 mm

Paint Booth with oven 3 units, Size: 8000 x 8000 x 5000 mm

FCAW welding machine ( 600 Amp) 45 units

SAW welding machine (1000 Amp) 2 unit

GTAW welding machine (400 Amp) 6 units

SMAW welding machine (600 Amp) 10 units

Root pass welding machine (600 Amp) 2 units

Vertical turning and boring center 4 units, Dia 6000 mm X 2500 mm Ht

Radial drilling machine 10 units

Universal Drilling machine 4 units

Drilling SPM for pole shoe holes 1 unit

Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc.Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc.

Paint checking instruments like dry film thickness gauge, wet sponge test, pull off adhesion test, blasting checking gauges etc.Paint checking instruments like dry film thickness gauge, wet sponge test, pull off adhesion test, blasting checking gauges etc.

Welding positioner 6 ton x ∅ 4200 mm x3000 mm Ht. x 135 ° tilting with variable speed to table & tiltingWelding positioner 6 ton x ∅ 4200 mm x3000 mm Ht. x 135 ° tilting with variable speed to table & tilting

Ultrasonic testing machine for Non Destructive Testing of welding jointsUltrasonic testing machine for Non Destructive Testing of welding joints

Wind Turbine Steel PartsFabrication, Machining, Shot Blasting, Metalizing & Painting Infrastructure

Plate bending machine

Vertical turning center machining a stator carrier

Vertical turning center machining a disc rotor

Welding of disc rotor on welding positioner

Oxyfuel CNC Profile Cutting Machine

Davi Plate bending machine (CNC) Enercon steel parts

Complete manufacture including fabrication, machining, blasting, metalizing and painting of wind turbine steel parts like disc rotor, stator ring, stator carrier, rotor housing and supporting structure

Complete machining and painting of rotor hubs, blade adaptor, axle pin and main carrier made from castings

What We Do

Total sub-component solutions for heavy manufacturing and precision engineering

Team of talented designers with Ideas & Solid Edge packages for designing jigs, fixtures & other tooling

Qualified welders as per DIN Standards for all SMAW, GTAW, FCAW, SAW welding processes

ASNT level ΙΙ personnel for Ultrasonic Tests, Radiographic Tests, Penetrant Tests and Magnetic Particle Tests as per American Society Non Destructive Test Standards

Third Party Inspection to monitor all the manufacturing processes – from raw material procurement, plate cutting, fitup, welding, NDT of welding, machine drilling & tapping, painting & packing

Rotor housing and supporting structure for 1.5 MW wind turbine

Description Specification

Shop Space 40,000 sq. ft.

Overhead Cranes 3 to 25 tons capacity

CNC Horizontal Machining Center

2 units

(transverses 2200 mm x 1600 mm x 1100 mm), automatic pallet changer (1250 mm x 1250 mm), ATC-60 tools capacity

CNC Special Purpose Machine2 units(transverses 2000 mm x 810 mm x 810 mm)

CNC Turning Lathe3500 mm distance between centers, swing 1500 mm

CNC Vertical Turning Lathes 4 units

CNC Horizontal MachiningCenter -Juaristi

Plano milling machine (Mitsubishi)

(transverses 60000 mm x 3700 mm x 2000 mm), Rotary table(2500 mm x

2500 mm), ATC-60 tools capacityTransverses (4000 x 3000 x 1500 mm)with ATC – 80 tools size

5-Axis Plano Milling machine (Ingersol)Transverses (7.5 x 2.2 x 1 meter) with ATC – 204 tools with pallet changer

Range of drilling machines 10 units

Multistage uni parallel shot blasting machine

Size: 5000 mm x 4000 mm x 3500 mm )

3 dimensional co-ordinate measuring machine

Size: 4000 mm x 3000 mm x 2000 mm

Paint Booth Size: 5050 mm x 8050 mm x 4200 mm

Wind Turbine Casting PartsMachining, Shot Blasting & Painting Infrastructure

Mitsubishi Plano Miller

Team of talented designers and engineers

Paint booth

3 dimensional co-ordinate measuring machine

Horizontal machining centre for wind turbine parts

Corporate Office: 58, Nariman Bhavan, Nariman Point, Mumbai 400021, India. Tel: +91-22-61179000 / 61179001, Fax: +91-22-61179003

Registered Office & Works: Mumbai-Pune Road, Chinchwad, Pune 411019, India. Tel: +91-20-66310000 / 27475161, Fax: +91-20-66310371

visit us at www.premier.co.in

65 year old engineering and automotive business

ISO 9001 certified state-of-the-art facility situated at

Chinchwad, Pune, the manufacturing hub of India

150kms from Mumbai, the commercial capital of India

Total land area of 30 acres with nearly 200,000 sq.ft of

shed space dedicated to the wind turbine parts business

Preferred suppliers to Enercon and Regen Powertech

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