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BOURGAULTRETROFIT KITCATALOGUE
R0 JAN 14 0252-63
Air Seeder General 3Auger Control Lever Kit ....................... 3
Dual Pressurization ............................. 3
Calibration Box .................................... 3
491 Monitor Software Upgrade ........... 3
Front Auxiliary Clutch Kit ..................... 3
Mesh Drum ......................................... 3
Metering Auger Bearing Gasket .......... 3
Metri-pack Air Seeder Electrical Connection Conversion ....................... 4
Optional 3/4" Mesh Screens for Load/Unload Auger Hoppers ....................... 4
Plastic Hand Knob .............................. 4
Primary Line Adapter .......................... 4
Quick Coupler Kit ................................ 4
Quick Release Calibration Cover ........ 4
Retrofit Tank Top Kit ............................ 5
Safety Chain Kit .................................. 5
Safety Decal Kit .................................. 5
Safety Light Kits .................................. 5
Secondary Hose Repair Kit ................ 5
115 6Volvo to Cessna Motor Conv. .............. 6
135 6Calibration/Acre Meter Kit ................... 6
Auxiliary Clutch Kit .............................. 6
Hydraulic Conversion Kit ..................... 6
Electronic Acre Meter Kit .................... 7
Volvo to Cessna Motor Conv ............... 7
138 7Calibration/Acre Meter Kit ................... 7
Auxiliary Clutch Kit .............................. 7
Gas to Hydraulic Conversion .............. 8
Electronic Acre Meter Kit .................... 8
Variator Gear Box Change over Kit ..... 8
Volvo to Cessna Motor Conversion ..... 8
155 8Calibration/Acre Meter Kit ................... 8
Auxiliary Clutch Kit .............................. 9
Hydraulic Conversion Kit ..................... 9
Volvo to Cessna Motor Conversion ..... 9
180 9Calibration/Acre Meter Kit ................... 9
Auxiliary Clutch Kit ............................ 10
Hydraulic Conversion Kit ................... 10
Electronic Acre Meter Kit .................. 10
Volvo to Cessna Motor Conversion ... 10
2115 11Auxiliary Clutch Kit ............................ 11
Calibration/Acre Meter Kit ................. 11
Electronic Acre Meter Kit .................. 11
Hitch Stand Kit .................................. 11
Hydraulic Conversion Kit ................... 12
Manual Calibration Kit ....................... 12
Volvo to Cessna Hydraulic Motor Conversion ........................................ 12
2130 12Auxiliary Clutch Kit ............................ 12
Calibration/Acre Meter Kit ................. 13
Electronic Acre Meter Kit .................. 13
Hitch Stand Kit .................................. 13
Hydraulic Conversion Kit ................... 13
Manual Calibration Kit ....................... 13
2135 14Manual Calibration Kit ....................... 14
2155 14Auxiliary Clutch Kit ............................ 14
Calibration/Acre Meter Kit ................. 14
Electronic Acre Meter Kit .................. 14
Hitch Stand Kit .................................. 15
Hydraulic Conversion Kit ................... 15
Manual Calibration Kit ....................... 15
Volvo to Cessna Hydraulic Change-over Kit ................................ 15
2195 15Auxiliary Clutch Kit ............................ 15
Calibration/Acre Meter Kit ................. 16
Hydraulic Conversion Kit ................... 16
Manual Calibration Kit ....................... 16
3000 17Front Auxiliary Clutch Kit ................... 17
Hydraulic Conversion Kit ................... 17
Hitch Stand Kit .................................. 17
149 to 820 Monitor Upgrade Pkg ...... 17
149 to 591 Monitor Upgrade Pkg ...... 17
5th Wheel Hydraulic Hose Holder Kit 17
3165 17Auxiliary Clutch Kit ............................ 17
Calibration/Acre Meter Kit ................. 18
Hitch Stand Kit .................................. 18
Manual Calibration Kit ....................... 18
3170 18Manual Calibration Kit ....................... 18
3195 18Auxiliary Clutch Kit ............................ 18
Calibration/Acre Meter Kit ................. 18
Hitch Stand Kit .................................. 19
Third Tank Tie-in Kit .......................... 19
Manual Calibration Kit ....................... 19
3225 19Auxiliary Clutch Kit ............................ 19
Third Tank Tie-in Kit .......................... 19
Hitch Stand Kit .................................. 19
Manual Calibration Kit ....................... 19
4000 20Heavy Duty Clutch Kit ....................... 20
High Speed Fan Kit ........................... 20
Multi-level Bin Sensor Kit For Center Tank .................................................. 20
Transfer Line Saddle Kit .................... 20
Hitch Stand Kit .................................. 20
2000/3000/4000 21Positive Displacement Metering (PDM) Auger Kits (Steel) .............................. 21
Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene) ..... 21
Positive Displacement Metering Plus (PDM+) Auger Kits (UHMW Polyethylene) ..................................... 21
Safety Light Kits ................................ 21
5000/6000 22High Speed Fan Motor Upgrade ....... 22
Multi-Level Bin Sensor Kit - Centre Tank ....................................... 22
PDM+ & PDM UHMW Polyethylene Auger ................................................ 22
PDM+ Flat Removal Tool ................... 22
Overrunning Main Clutch Protection . 22
5000 Series Shear Protection Kit ...... 23
491 to 591 Monitor Upgrade Kit ........ 23
Primary Line Interchange Kit ............ 23
Calibration Tube ................................ 24
5000 Series Clean Out Cover ........... 24
Second Hyd. Cylinder to 10” Deluxe Auger ................................................ 24
Fan Straw Shield ............................... 24
Ball Socket Hitch Tongue for 1-½” Pin ........................... 24
6000 Series Retrofit Kits ................... 25
Drills/Tillage 26Bracket Package ............................... 26
Bushing Driver .................................. 26
Category 5 Hitch Tongue - 8810/5710/9400 ................................ 26
Cylinder Stop Package ...................... 26
Depth Control Cylinder Lock Kit ........ 26
Depth Indicator Gauge ..................... 26
Double Caster Wheel Spacer Kit ..... 26
Drop Hitch Kit 5710/5725 .................. 26
Drop Hitch Kit 9400 ........................... 26
Dual Caster Wheel Kit 5710/5725 ..... 27
Floating Hinge Kit 5710/5725 ........... 27
Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400 ..................................... 27
Offset Caster Wheel Walking Axle 5710/5720 ......................................... 27
Opener Shims ................................... 27
Quick Shift Depth Control Kit ............ 27
Safety Chain Kit ................................ 27
Safety Decal Kit ................................ 27
Safety Light Kits ................................ 27
Shank Shims ..................................... 27
SMV Sign Stand for 8810/9400/ 5710 with Leading AS/3310 with Leading AS ....................................... 27
Trip Kits ............................................. 27
Trip Sight Marker Kit 5710 & 8810 .... 27
Universal Hitch Tray Package ............ 28
Universal Spare Tire Holder .............. 28
Variable Depth Precision Control Valve ..................... 28
Auto Clutch Switch for 8810’s ........... 28
Auto Clutch Switch for 5710’s ........... 28
Pressure Gauge with Protector Upgrade Package ............................. 28
1-½” Hitch Pin Upgrade ..................... 28
MRB® 29MRB® Cam Locks .............................. 29
MRB® Combo Boots for S20 .............. 29
MRB® Quick Adjust Scraper Kit for S20 29
MRB® Stone Guards .......................... 29
1100 Grain Cart 30Tarp Repair Kit .................................. 30
750 Smart Cart 30Slip Plate Coating Paint Kit ............... 30
Liquid Fertilizer Carts 30Hitch Extension ................................. 30
7200 Heavy Harrows 307200 Wing Stop Kit ........................... 30
7200 Boom Stiffening Truss .............. 30
7200 Wing Cable Kit ......................... 30
Safety Light Kits ................................ 30
Sprayers 31Calibration Kit .................................... 31
Caster Upgrade Packages ................ 31
Emergency Rinse Water Tank ........... 31
Flow Monitor ..................................... 31
Long Wing Hitch Knuckle Pkg. .......... 31
Manual End Nozzle Kit ...................... 31
Pressure Relief Kit ............................ 31
Calibration Kit .................................... 31
Caster Upgrade Packages ................ 31
Emergency Rinse Water Tank ........... 31
Flow Monitor ..................................... 31
Long Wing Hitch Knuckle Pkg. .......... 31
Manual End Nozzle Kit ...................... 31
Pressure Relief Kit ............................ 31
PTO Conversion Kit .......................... 31
Remote End Nozzle Kit ..................... 31
Remote Spray Boom Reduction Kit .. 31
Safety Chain For Sprayers ................ 31
Safety Light Kits ................................ 31
Wing Pivot Pins Upgrade .................. 31
Table of Contents
2 Bourgault Retrofit Kits 2014
3www.bourgault.com
Air Seeder General
491 Monitor Software UpgradeLoads a new version of software onto the 491 monitor.
Part 3130-40-01 Model 491 Monitors
Front Auxiliary Clutch KitAllows independent control of front meter.
Part 6021-31 ASSEMBLY INSTRUCTIONS
1.6
AIR SEEDERDRIVE CLUTCH
PARTS LIST - AS1031
Item # Part # Description No. Required1. AS18104 Rear Auger Drive Shaft .................................................................................................. 12. AS0261 CL MAG ........................................................................................................................... 13. AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14. AS0090 ADAPTOR, CLUTCH - 2195 ............................................................................................ 15. 1000-25 BOLT 1/4X1-1/2 UNC GR5 PLD ...................................................................................... 2
1200-10 NUT PTRQ TL 1/4 UNC GR B ZDW ................................................................................ 26. AS07829 HARN A/S MAG CL 33' ................................................................................................... 17. AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 1
3140-14 Connector, Male Brylite - 4 Pin ..................................................................................... *AS12702 Connector, Female Brylite - 4 Pin ................................................................................. *
8. AS18884 SW PROGRESSIVE CL ................................................................................................... 18a. AS18885 Switch for AS18884 ........................................................................................................ *9. 1850-42 TIE NYL AUX CL YEL ..................................................................................................... 411. 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112. 1007-03 BOLT 1/2X1 UNF GR5 BLK ............................................................................................ 114. 6000-20 SPACER, .640 I.D. X 1 IN. O.D. X 1¼" LONG ................................................................ 115. AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 1
NOTE: PARTS LIST AND FIGURE SHOWN ABOVE APPLY ONLY TO AIR SEEDERS ASSEMBLED ATTHE FACTORY WITH THE REAR METERING AUGER CLUTCH INSTALLED.
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VANSCO ELECTRONICSMODEL 83000
OFF
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METER CLUTCH
BOURGAULT
FUSE
FUSE
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3225-OP8.CAD
Mesh DrumMore than doubles the air intake area on the 18" fan
Part 7402-01
Metering Auger Bearing GasketProtects the metering auger bearings from contamination from fertilizer & granular chemicals.
Part 6301-59
Air Seeder GeneralAuger Control Lever Kit
Allows for access to load/unload auger hydraulic control from ground level or from air seeder tank top. Eliminates filling guesswork.
Part 6303-05
ASSEMBLY INSTRUCTIONS
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ITEM # PART # DESCRIPTION QTY.
1. 6300-19 REAR MOUNT - 6" AUGER (KIT 6303-03 ONLY) ......................................................... 16300-20 REAR MOUNT - 7" AUGER (KIT 6303-05 ONLY) ......................................................... 1
1A. 1002-25 BOLT, 5/16" X 2" UNC, PL ............................................................................................. 11201-05 LOCKNUT, 5/16" UNC .................................................................................................... 1
2. 1002-20 BOLT, 5/16" X 1½" UNC, PL .......................................................................................... 21201-05 LOCKNUT, 5/16" UNC .................................................................................................... 2
3. AS1130 LEVER, REMOTE CONTROL ......................................................................................... 14. 1325-12 WASHER, 5/16", PL ........................................................................................................ 45. 3440-12 CONTROL LEVER .......................................................................................................... 16. 1201-10 NUT, 5/16", UNC ............................................................................................................. 37. AS2238 YOKE, REMOTE HYD. CONTROL ................................................................................. 18. 1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 29. AS0617 GUIDE, HYDRAULIC CONTROL ROD .......................................................................... 2
10. 2130-05 SNAP BUSHING .............................................................................................................. 211. 6300-22 FRONT MOUNT - 6" AUGER (KIT 6303-03 ONLY) ....................................................... 1
6300-21 FRONT MOUNT - 7" AUGER (KIT 6303-05 ONLY) ....................................................... 112. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 4
1201-05 LOCKNUT, 5/16" UNC .................................................................................................... 413 AS17141 ROD, HYDRAULIC CONTROL (KIT 6303-03 ONLY) .................................................... 1
AS1714 ROD, HYDRAULIC CONTROL (KIT 6303-05 ONLY) .................................................... 1
PACKING LIST
4.1
Dual Pressurization Retrofit KitProvides independent tank pressure supply. Fits all Air Seeders.
Part 6500-54 ASSEMBLY INSTRUCTIONS
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METERING AUGERPORT
METERING AUGERPORT
TANK WALL
# PART # DESCRIPTION QTY
1 5505-30 HOSE POLTHN 1.313 NAT ..................................................................................................................... 13 FT2 2030-31 CLP HOSE #24 ......................................................................................................................................... 63 3320-61 FTG NYL, BULKHEAD 1IN FPT ..................................................................................................................... 24 3320-51 FTG, 90 DEG 1IN MPT X 1-1/4 HB ................................................................................................................. 25 1000-46 BLT 1/4X3 C G5 P ......................................................................................................................................... 2
1200-10 NUT PTRQ TL 1/4 UNC GR B ZDW ............................................................................................................... 26 3325-48 FTG POLY 1"PT 45DEG STREET ELB ........................................................................................................... 27 5505-27 HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.42FT8 5505-27 HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.58FT10 3325-49 FTG POLY 1-1/4HBX1NPT .............................................................................................................................. 211 6000-27 FILTER, PRESSURIZATION .......................................................................................................................... 212 1002-15 BOLT, STOVE, 5/16 X 1-1/4 ............................................................................................................................ 2
Calibration BoxDurable, light-weight plastic boxes allow for fast and easy collection of product samples for calibration purposes.
Part 6200-15-01
4 Bourgault Retrofit Kits 2014
Air Seeder General
Quick Coupler KitFor ease of hook-up.
Part 6540-30 For 4" Granular Line Part 6540-40 For 5" Main Transfer Line Part 6540-50 For 6" Main Transfer Line
Page
BOURGAULT AIR SEEDER KIT - 4" QUICK COUPLER
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AIR SEEDER5THWHEEL10
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4INASSEM.CAD
Item Part No. Description No. Required1. 6540-00 Pipe, Rear Transfer, 4" Granular, Quick Coupler ......................................................... 1
6540-01 Pipe, Rear Transfer, 4" Granular, Quick Coupler - 5710 AHD ..................................... 12. 2400-31 O-Ring, 1/4" dia x 4" ID .................................................................................................. 13. 6540-02 4" Flex Tube Handle, Quick Coupler ............................................................................ 14. 6540-03 Handle, 1/4" x 1" x 9-9/16" ............................................................................................. 25. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ........................................................................................... 2
1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 26. 6540-04 Over Center Hook - Latch Arm 5-3/4"............................................................................ 27. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ........................................................................................... 2
1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 28. 1191-25 J-Bolt, 3/8" x 3-1/4" Long, Plated ................................................................................. 29. 1600-36 Pin, Lock, 1/4" x 1-3/8" ................................................................................................... 2
10/12. 2030-66 Clamp, 4" Powerlock, Plated ......................................................................................... 211. 5505-52 Hose, 4" ID x 12 ft Long ................................................................................................ 113. Offset Transfer Tube, 4" at the Fifth Wheel ................................................................ 114. 2030-70 Clamp, Muffler, 4" ........................................................................................................... 115. 2030-73 Clamp, Hose, #72 ............................................................................................................ 116. 4200-30 Hose, 4" Id x 4" Long ..................................................................................................... 117. 6905-61 Stand, Rear Top ............................................................................................................. 1
3.1
9
Quick Release Calibration CoverThis cover allows quick access to the primary transfer tube for calibration. Fits all Models.
Part 6290-64 Calibration cover 4 inch transfer tube Part 6290-65 Calibration cover 5 inch transfer tube Part 6290-66 Calibration cover 6 inch transfer tube
ASSEMBLY INSTRUCTIONS
2.1
QUICK CLEANOUT COVERS
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Figure 1.3 - Parts Listing
ITEM # PART # DESCRIPTION QTY.
1 2030-92 CLP OVER CNTR 220 LB LOOP .................................................................................... 22 6281-36 CAL COV ASSY 6 INCH QIK CO DO NOT ORDER - RPLCD BY 6283-57 ................... *
6283-57 CAL COV POLY 6 INCH QIK CO .................................................................................... *6281-35 CAL COV ASSY 5 INCH QIK CO .................................................................................... *6281-57 CAL COV ASSY 4 INCH QIK CO .................................................................................... *
3 1108-17 SCR MACH #10-24X3/4 HEX SS .................................................................................... 34 6281-35-02 STRAP CAL COV QIK CO .............................................................................................. 15 1200-28 LKNT NYL #10-24 UNC SS ............................................................................................. 36 1108-18 SCRM #8-32X1/2 FLAT PHH PLD .................................................................................. 67 1200-05 LKNT NYL JAM #8-32 PLD ............................................................................................. 68 5601-28 CA 1/16 DIA GALV .......................................................................................................... 29 1500-36 PIN HAIR #11 ................................................................................................................... 210 1800-66 SLV OVAL AL 1/16 DIA CA ............................................................................................ 4
CLEANOUT COVER_RETRO.CAD
Air Seeder General (Cont’d)Metri-pack Airseeder Electrical Connection Conversion
Converts Brylite connection to Metri-pack connection
Part 3140-75 Female conversion Part 3140-76 Male conversion Part 12155975 Metri-pack crimping tool Part 12094430 Metri-pack terminal removal tool Part 12014012 Weather-pack terminal removal tool
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ITEM # PART # DESCRIPTION QTY.1 3140-73 CONN MTRPK 7 PIN F 12 3140-77 TPA MTRPK 7 PIN 14 3140-78 TERM F MTRPK 12-14 GA 7
4b 3140-79 TERM F MTRPK 16-18 GA 75 3120-84-03 SEAL WEA PAK PLUG 76 3140-75-01 CAP MALE 7 PIN MTRPK PKG 1
DATE DRN BY SCALE
DOCUMENT NO.ADWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:1.5
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
RHF26-Sep-03
3140-75
CONN F 7 PIN MTRPK PKG
TOLERANCES UNLESS OTHERWISE SPECIFED:
FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE.08 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R01 13-Sep-04 A DDE D TH E M A LE C A P 04-0274 JJWREV D ATE REVISION C B MD BYU p d at e
Optional 3/4" Mesh Screens for Load/Unload Auger Hoppers
For large and slow moving seeds.
Part 6301-28 For 6" Augers Part 6301-29 For 7" Augers Part 6281-80 For 8" Augers Part 6317-30 For 10" Standard Augers Part 6291-94 For 10" Deluxe Augers
Plastic Hand KnobFits all Bourgault band clamps. Eliminates the need for wrenches.
Part 1200-31
Primary Line AdapterJoins two different size primary lines at the quick coupler
Part 6540-53 Adapts 5" air seeder to 6" seeding implement Part 6540-54 Adapts 6" air seeder to 5" seeding implement
5www.bourgault.com
Air Seeder General
Air Seeder General (Cont’d)Retrofit Tank Top Kit
Increases the size of round-style lids to 18" x 18" square opening. (kit converts two lids)
Part 6300-28 All Bourgault Air SeedersASSEMBLY INSTRUCTIONSPARTS LIST
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2.3
Safety Chain KitRecommended for safe transportation.
Part 4340-60 Model 2000 & 3000 Part 4340-50 Model 4000
Safety Decal KitFor older model Bourgault Air Seeders. Brings safety decals up to current standards. CALL THE PARTS DEPARTMENT WITH MODEL & S/N
Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. For current Air Seeders.
Part 6250-33-01
Page
2000, 3000 & 4000 AIR SEEDERSSAFETY LIGHT KIT
2.2
Figure 2-3
ITEM # PART # DESCRIPTION NO. REQUIRED
6250-33-01 PKG SAF LT A/S (INCLUDES ITEMS 1-10)1. 6300-48 ARM MT LEFT SAF LT A/S ............................................................................................ 13. 1325-09 WASHER, 1/4" SAE, PL ................................................................................................. 24. 1000-10 BOLT, 1/4" X 1" UNC, GR. 5, PL ................................................................................... 2
1200-10 LOCKNUT, 1/4" UNC, PL ............................................................................................... 26. 3150-38 HAR SAF LT A/S ............................................................................................................. 17. 3180-03 LAMP AMBER ................................................................................................................. 28. 3180-04 LAMP RED....................................................................................................................... 19. 1850-10 TIE, NYLON, 7" (BLACK) ............................................................................................. 40
10. 1850-20 TIE, NYLON, 21" H.D (BLACK) .................................................................................... 10
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40001425.CAD
M O U N T I N GB R A C K E T
M O U N T I N GB R A C K E T
4 WAY FEMALE PLUG
Secondary Hose Repair KitHeavy duty black 2½" epdm hose in two foot sections with connections extends hose life in high wear areas.
Part 6504-18
634
635
Air Seeder 100 Series
6 Bourgault Retrofit Kits 2014
115Volvo to Cessna Motor Conversion
An economical replacement.
Part 7401-11 Model 115 before S/N 2367
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
135Calibration/Acre Meter Kit
Provides in-cab readout on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1036 Model 135 after S/N 1782 Part AS1037 Model 135 prior to S/N 1782 ASSEMBLY INSTRUCTIONS
ITEM # PART # DESCRIPTION NO. REQUIRED1. AS12754 ACREAGE METER - MODEL #132 ................................................................................ 12. AS07834 METER HARNESS, CULTIVATOR................................................................................. 13. AS07833 METER HARNESS, AIR SEEDER .................................................................................. 14. AS0360 DECAL CALIBRATION/ACRE METER .......................................................................... 45. 3120-43 CLUTCH ACTIVATED REED SWITCH .......................................................................... 16. 3120-45 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B,
AND 6C) ........................................................................................................................... *6A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 26B. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16C. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 27. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 210. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2
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SETUP ZERO CAL HOLD 5 SECONDS
VANSCO ELECTRONICS��MODEL 132
FUNC INC DEC
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PACKING LIST
4.1
Auxiliary Clutch KitAllows for independent control of rear meter.
Part AS1044 ASSEMBLY INSTRUCTIONS
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BOURGAULT
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FUSE
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ITEM # PART # DESCRIPTION NO. REQUIRED
1 AS18104 SHAFT, QCS CLUTCH .................................................................................................... 12 AS0261 CLUTCH MAG ................................................................................................................. 1
AS02611 CLUTCH ELEC SPAC WSHR ......................................................................................... 13 AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 15 1000-25 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2
1200-30 NUT 1/4 UNC PL .............................................................................................................. 26 AS07829 HARN A/S MAG CLUTCH 33' ......................................................................................... 17 AS07827 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 18 AS18882 SWITCH MAG CLUTCHC/W CA ..................................................................................... 19 1850-42 TIE NYL AUX CLUTCHYEL ............................................................................................ 4
11 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 115 6000-20 SPACER, .640 I.D. X 1 IN. O.D. ...................................................................................... 116 1325-15 WSHR 3/8 PL PLD ........................................................................................................... 117 AS0357 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 118 AS0359 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 419 1850-10 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 2520 1850-30 MOUNT ADH FOR NYL TIES (NOT SHOWN) ............................................................. 10
AIR SEEDERDRIVE CLUTCH
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3.1
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
AS1055
ASSEMBLY INSTRUCTIONS
SECTION 2 - FAN HYDRAULICS INSTALLATION
12. Refer to Figure 4. With 3/8" x 3" bolt c/wlocknut (#56), loosely attach plastic lineholdowns (#57) to the tabs welded to theairseeder frame in the locations indicated bycircles. Be sure to leave enough room to laterinsert hydraulic lines between plastic lineholdowns (#57).
13. Attach 5/8" x 96" F/F JIC hydraulic line (#32)to 5/8" x 60" F/F JIC hydraulic line (#37)with 7/8" M/M JIC hydraulic union (#36).
14. Attach 5/8" x 60" F/F JIC hydraulic line (#37)to 5/8" x 24" F/F JIC hydraulic line (#42)with 5/8" M JIC x 7/8" M JIC 90° adaptor(#40).
15. Attach 3/4" x 72" F/F JIC hydraulic line (#33)to 3/4" x 72" F/F JIC hydraulic line (#38)with 1-1/16" M/M JIC hydraulic union (#35).
16. Attach 3/4" x 72" F/F JIC hydraulic line (#38)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
17. Attach 3/4" x 67½" F/F JIC hydraulic line(#34) to 3/4" x 84" F/F JIC hydraulic line(#39) with 1-1/16" M/M JIC hydraulic union(#35).
18. Attach 3/4" x 84" F/F JIC hydraulic line (#39)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
FIGURE 3
SECTION 2
32
33 34 35
36 37 38 39 40
41
4243
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
S1
HYDRAULIC MOTORCASE DRAIN LINE
19
R1
22
232425
26
27 28 29
3031
22
Air Seeder 100 Series
7www.bourgault.com
138Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1037 Model 138 prior to S/N 1782ASSEMBLY INSTRUCTIONS
ITEM # PART # DESCRIPTION NO. REQUIRED1. AS12754 ACREAGE METER - MODEL #132 ................................................................................ 12. AS07834 METER HARNESS, CULTIVATOR................................................................................. 13. AS07833 METER HARNESS, AIR SEEDER .................................................................................. 14. AS0360 DECAL CALIBRATION/ACRE METER .......................................................................... 45. 3120-43 CLUTCH ACTIVATED REED SWITCH .......................................................................... 16. 3120-45 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B,
AND 6C) ........................................................................................................................... *6A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 26B. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16C. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 27. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2
10. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2
4��
3��
2
5��
7
8 9
10
6c6b
6a
BOURGAULT
SETUP ZERO CAL HOLD 5 SECONDS
VANSCO ELECTRONICS��MODEL 132
FUNC INC DEC
1��
PACKING LIST
4.1
Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1044
135 (Cont’d)Electronic Acre Meter Kit
Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1056 Model 135 prior to S/N 1782. Part AS1057 Model 135 after S/N 1782. ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Volvo to Cessna Motor ConversionAn economical replacement.
Part 7401-10 Model 135
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
ASSEMBLY INSTRUCTIONS
FUSE
FUSE
BOURGAULTMETER CLUTCH
7.5 A
ON
OFF
VANSCO ELECTRONICSMODEL 83000
1
2
3
45
6
7
8
9
10
11
12
14
13
ITEM # PART # DESCRIPTION NO. REQUIRED1 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 12 AS0198 BLOCK, AUXILIARY CLUTCH........................................................................................ 13 AS0261 CL MAG ........................................................................................................................... 1
AS02611 CL ELEC SPAC WSHR ................................................................................................... 14 AS18882 SW MAG CL C/W CA ...................................................................................................... 1
AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 1
10 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4
1202-10 NUT 3/8 UNC PLD ........................................................................................................... 813 1000-25 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2
1200-30 NUT 1/4 UNC PL .............................................................................................................. 214 1600-14 PIN ROLL 5/16X1-1/2 ...................................................................................................... 115 AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 116 1850-30 MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 417 1850-42 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4
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3.2
Air Seeder 100 Series
8 Bourgault Retrofit Kits 2014
138 (Cont’d)Gas to Hydraulic Conversion
Allows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part AS1054 Model 138 Air SeedersASSEMBLY INSTRUCTIONS
SECTION 2 - FAN HYDRAULICS INSTALLATION
12. Refer to Figure 4. With 3/8" x 3" bolt c/wlocknut (#56), loosely attach plastic lineholdowns (#57) to the tabs welded to theairseeder frame in the locations indicated bycircles. Be sure to leave enough room to laterinsert hydraulic lines between plastic lineholdowns (#57).
13. Attach 5/8" x 96" F/F JIC hydraulic line (#32)to 5/8" x 60" F/F JIC hydraulic line (#37)with 7/8" M/M JIC hydraulic union (#36).
14. Attach 5/8" x 60" F/F JIC hydraulic line (#37)to 5/8" x 24" F/F JIC hydraulic line (#42)with 5/8" M JIC x 7/8" M JIC 90° adaptor(#40).
15. Attach 3/4" x 72" F/F JIC hydraulic line (#33)to 3/4" x 72" F/F JIC hydraulic line (#38)with 1-1/16" M/M JIC hydraulic union (#35).
16. Attach 3/4" x 72" F/F JIC hydraulic line (#38)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
17. Attach 3/4" x 67½" F/F JIC hydraulic line(#34) to 3/4" x 84" F/F JIC hydraulic line(#39) with 1-1/16" M/M JIC hydraulic union(#35).
18. Attach 3/4" x 84" F/F JIC hydraulic line (#39)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
FIGURE 3
SECTION 2
32
33 34 35
36 37 38 39 40
41
4243
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
S1
HYDRAULIC MOTORCASE DRAIN LINE
19
R1
22
232425
26
27 28 29
3031
22
Electronic Acre Meter KitMounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1056 Model 138 prior to S/N 1782. Part AS1057 Model 138 after S/N 1782. ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Variator Gear Box Change over KitUpdates to current Quick Change Sprocket System.
AS1897
Volvo to Cessna Motor ConversionAn economical replacement.
Part 7401-10 Model 138
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
155Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1036 Model 155 after S/N 1782. Part AS1037 Model 155 prior to S/N 1782.
ASSEMBLY INSTRUCTIONS
ITEM # PART # DESCRIPTION NO. REQUIRED1. AS12754 ACREAGE METER - MODEL #132 ................................................................................ 12. AS07834 METER HARNESS, CULTIVATOR................................................................................. 13. AS07833 METER HARNESS, AIR SEEDER .................................................................................. 14. AS0360 DECAL CALIBRATION/ACRE METER .......................................................................... 45. 3120-43 CLUTCH ACTIVATED REED SWITCH .......................................................................... 16. 3120-45 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B,
AND 6C) ........................................................................................................................... *6A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 26B. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16C. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 27. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 210. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2
4��
3��
2
5��
7
8 9
10
6c6b
6a
BOURGAULT
SETUP ZERO CAL HOLD 5 SECONDS
VANSCO ELECTRONICS��MODEL 132
FUNC INC DEC
1��
PACKING LIST
4.1
Air Seeder 100 Series
9www.bourgault.com
155 (Cont’d)Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1044
ASSEMBLY INSTRUCTIONS
FUSE
FUSE
BOURGAULTMETER CLUTCH
7.5 A
ON
OFF
VANSCO ELECTRONICSMODEL 83000
1
2
3
45
6
7
8
9
10
11
12
14
13
ITEM # PART # DESCRIPTION NO. REQUIRED1 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 12 AS0198 BLOCK, AUXILIARY CLUTCH........................................................................................ 13 AS0261 CL MAG ........................................................................................................................... 1
AS02611 CL ELEC SPAC WSHR ................................................................................................... 14 AS18882 SW MAG CL C/W CA ...................................................................................................... 1
AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 110 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4
1202-10 NUT 3/8 UNC PLD ........................................................................................................... 813 1000-25 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2
1200-30 NUT 1/4 UNC PL .............................................................................................................. 214 1600-14 PIN ROLL 5/16X1-1/2 ...................................................................................................... 115 AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 116 1850-30 MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 417 1850-42 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4
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3.2
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part AS1055 Model 155 Air SeedersASSEMBLY INSTRUCTIONS
SECTION 2 - FAN HYDRAULICS INSTALLATION
12. Refer to Figure 4. With 3/8" x 3" bolt c/wlocknut (#56), loosely attach plastic lineholdowns (#57) to the tabs welded to theairseeder frame in the locations indicated bycircles. Be sure to leave enough room to laterinsert hydraulic lines between plastic lineholdowns (#57).
13. Attach 5/8" x 96" F/F JIC hydraulic line (#32)to 5/8" x 60" F/F JIC hydraulic line (#37)with 7/8" M/M JIC hydraulic union (#36).
14. Attach 5/8" x 60" F/F JIC hydraulic line (#37)to 5/8" x 24" F/F JIC hydraulic line (#42)with 5/8" M JIC x 7/8" M JIC 90° adaptor(#40).
15. Attach 3/4" x 72" F/F JIC hydraulic line (#33)to 3/4" x 72" F/F JIC hydraulic line (#38)with 1-1/16" M/M JIC hydraulic union (#35).
16. Attach 3/4" x 72" F/F JIC hydraulic line (#38)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
17. Attach 3/4" x 67½" F/F JIC hydraulic line(#34) to 3/4" x 84" F/F JIC hydraulic line(#39) with 1-1/16" M/M JIC hydraulic union(#35).
18. Attach 3/4" x 84" F/F JIC hydraulic line (#39)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
FIGURE 3
SECTION 2
32
33 34 35
36 37 38 39 40
41
4243
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
S1
HYDRAULIC MOTORCASE DRAIN LINE
19
R1
22
232425
26
27 28 29
3031
22
Volvo to Cessna Motor ConversionAn economical replacement.
Part 7401-10 Model 155
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
180Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
AS1036 Model 155 after S/N 1782. AS1037 Model 155 prior to S/N 1782.
ASSEMBLY INSTRUCTIONS
ITEM # PART # DESCRIPTION NO. REQUIRED1. AS12754 ACREAGE METER - MODEL #132 ................................................................................ 12. AS07834 METER HARNESS, CULTIVATOR................................................................................. 13. AS07833 METER HARNESS, AIR SEEDER .................................................................................. 14. AS0360 DECAL CALIBRATION/ACRE METER .......................................................................... 45. 3120-43 CLUTCH ACTIVATED REED SWITCH .......................................................................... 16. 3120-45 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B,
AND 6C) ........................................................................................................................... *6A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 26B. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16C. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 27. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 28. AS0164 BRACKET, GROUND SPEED ........................................................................................ 19. 3140-14 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 210. 3140-20 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2
4��
3��
2
5��
7
8 9
10
6c6b
6a
BOURGAULT
SETUP ZERO CAL HOLD 5 SECONDS
VANSCO ELECTRONICS��MODEL 132
FUNC INC DEC
1��
PACKING LIST
4.1
Air Seeder 100 Series
10 Bourgault Retrofit Kits 2014
180 (Cont’d)Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1044 ASSEMBLY INSTRUCTIONS
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
15
99
ITEM # PART # DESCRIPTION NO. REQUIRED
1 AS18104 SHAFT, QCS CLUTCH .................................................................................................... 12 AS0261 CLUTCH MAG ................................................................................................................. 1
AS02611 CLUTCH ELEC SPAC WSHR ......................................................................................... 13 AS11162 LOCK, AUXILIARY CLUTCH .......................................................................................... 14 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 15 1000-25 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2
1200-30 NUT 1/4 UNC PL .............................................................................................................. 26 AS07829 HARN A/S MAG CLUTCH 33' ......................................................................................... 17 AS07827 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 18 AS18882 SWITCH MAG CLUTCHC/W CA ..................................................................................... 19 1850-42 TIE NYL AUX CLUTCHYEL ............................................................................................ 4
11 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 115 6000-20 SPACER, .640 I.D. X 1 IN. O.D. ...................................................................................... 116 1325-15 WSHR 3/8 PL PLD ........................................................................................................... 117 AS0357 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 118 AS0359 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 419 1850-10 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 2520 1850-30 MOUNT ADH FOR NYL TIES (NOT SHOWN) ............................................................. 10
AIR SEEDERDRIVE CLUTCH
������� ���� � ��1031������� ���� � ��1031������� ���� � ��1031������� ���� � ��1031������� ���� � ��1031
3.1
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part AS1055ASSEMBLY INSTRUCTIONS
SECTION 2 - FAN HYDRAULICS INSTALLATION
12. Refer to Figure 4. With 3/8" x 3" bolt c/wlocknut (#56), loosely attach plastic lineholdowns (#57) to the tabs welded to theairseeder frame in the locations indicated bycircles. Be sure to leave enough room to laterinsert hydraulic lines between plastic lineholdowns (#57).
13. Attach 5/8" x 96" F/F JIC hydraulic line (#32)to 5/8" x 60" F/F JIC hydraulic line (#37)with 7/8" M/M JIC hydraulic union (#36).
14. Attach 5/8" x 60" F/F JIC hydraulic line (#37)to 5/8" x 24" F/F JIC hydraulic line (#42)with 5/8" M JIC x 7/8" M JIC 90° adaptor(#40).
15. Attach 3/4" x 72" F/F JIC hydraulic line (#33)to 3/4" x 72" F/F JIC hydraulic line (#38)with 1-1/16" M/M JIC hydraulic union (#35).
16. Attach 3/4" x 72" F/F JIC hydraulic line (#38)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
17. Attach 3/4" x 67½" F/F JIC hydraulic line(#34) to 3/4" x 84" F/F JIC hydraulic line(#39) with 1-1/16" M/M JIC hydraulic union(#35).
18. Attach 3/4" x 84" F/F JIC hydraulic line (#39)to 3/4" x 24" F/F JIC hydraulic line (#43)with 1-1/16" M/M JIC 90° adaptor (#41).
FIGURE 3
SECTION 2
32
33 34 35
36 37 38 39 40
41
4243
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
S1
HYDRAULIC MOTORCASE DRAIN LINE
19
R1
22
232425
26
27 28 29
3031
22
Electronic Acre Meter KitMounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1056 Model 180 prior to S/N 1782. Part AS1057 Model 180 after S/N 1782. ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Volvo to Cessna Motor ConversionAn economical replacement.
Part 7401-10 Model 180
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
Air Seeder 2000 Series Go to 2000/3000/4000 for more kits.
11www.bourgault.com
2115Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 2115 S/N 2673 and onASSEMBLY INSTRUCTIONS
FUSE
FUSE
BOURGAULTMETER CLUTCH
7.5 A
ON
OFF
VANSCO ELECTRONICSMODEL 83000
1
2
3
45
6
7
8
9
10
11
12
14
13
ITEM # PART # DESCRIPTION NO. REQUIRED1 AS0090 ADAPTOR, CLUTCH ....................................................................................................... 12 AS0198 BLOCK, AUXILIARY CLUTCH........................................................................................ 13 AS0261 CL MAG ........................................................................................................................... 1
AS02611 CL ELEC SPAC WSHR ................................................................................................... 14 AS18882 SW MAG CL C/W CA ...................................................................................................... 1
AS18883 SWITCH FOR AS18882 ................................................................................................... *5 AS0359 DCL AUX CL .................................................................................................................... 46 AS07829 HARN A/S MAG CL 33' ................................................................................................... 17 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 18 AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 110 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 111 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 112 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4
1202-10 NUT 3/8 UNC PLD ........................................................................................................... 813 1000-25 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2
1200-30 NUT 1/4 UNC PL .............................................................................................................. 214 1600-14 PIN ROLL 5/16X1-1/2 ...................................................................................................... 115 AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 116 1850-30 MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 417 1850-42 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4
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3.2
Calibration/Acre Meter KitProvides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032 Model 2115
ASSEMBLY INSTRUCTIONS
Figure 1
2
3
1
4
5
6789
10 11
12
13
13A13B
13C
14
1516
17
1819
2021
22
SECTION 2
2.2
Electronic Acre Meter KitMounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1038 Model 2115
ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Hitch Stand Kit
Allows for quick and easy hook-up of a tillage unit.
Part 6302-12 Model 2115
Air Seeder 2000 Series
12 Bourgault Retrofit Kits 2014
2115 (Cont’d)Hydraulic Conversion Kit
Allows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part 6303-25 Model 2115 Air Seeders with load/unload auger after S/N 3163
Part 6303-25-01 Model 2115 Air Seeders without load/ unload auger after S/N 2366
Part 6303-25-02 Model 2115 Air Seeders without load/ unload auger after S/N 2367
Part 6303-25-03 Model 2115 Air Seeders with load/ unload auger after S/N 2366-3163
Part 6303-25-04 Model 2115 Air Seeders with load/ unload auger before S/N 2367
2115/2130 WITH A LOAD/UNLOAD AUGER
1
2
3
6
7
8
10 11
23, 25
12
HYDRAULIC MOTORCASE DRAIN LINE
5
4
10
31
31
23, 25
1514
13
27
26 1619
17
18
24, 25
23
932
34
33
35
EXISITING 84" HOSEFROM THE AUGER
EXISITING 90" HOSEFROM THE AUGER
36 37
NOTE
WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN
THE KIT, BEFORE MAKING ANY CONNECTIONS.
STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13
9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.
10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).
11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).
STEP 5 - HYDRAULIC LINE ASSEMBLY #1
12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).
13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.
STEP 6 - HYDRAULIC LINE ASSEMBLY #2
14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.
15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).
16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.
1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164
SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)
2.15
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-02 Model 2115 after S/N 2673 Part 6555-07 Model 2115 S/N 2227-2672
1.11
ASSEMBLY INSTRUCTIONS STATIONARY CALIBRATION KIT
ITEM # PART # DESCRIPTION NO. REQUIRED
2000 SERIES13. 6530-21 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 114. 6530-22 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 115. 2812-22 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 116. 5600-05 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT.17. 6260-12 CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 118. 1600-37 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 119. 1004-40 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4
1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 81202-05 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4
20. 2125-07 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 22125-07-01 SET OF TWO 2 BOLT STL FLG ..................................................................................... *2125-07-02 BRG INSR 1IN ECC LOCK COLLAR ............................................................................. *
21. 1102-03 BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 41201-05 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4
22. 6530-19-02 SFT CAL CRK 2000 A/S ................................................................................................. 123. 4500-05 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1
23
14
19
20
18
17
16 (TO 12T SPROCKETON DRIVE SHAFT)
22
20
13
21
15
Volvo to Cessna Hydraulic Motor ConversionAn economical replacement.
7401-11 Model 2115 before S/N 2367 7401-12 Model 2115 after S/N 2366
Page 6
VOLVO TO CESSNA MOTOR CONVERSION
ITEM # PART # DESCRIPTION QTY.7401-11 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366)
1. AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 12. 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 13. 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 24. 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 15. 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 16. 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 27. 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 18. 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1
3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... *9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 210. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1
PACKING LIST
2130Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 2130 S/N 4116 and on ASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Air Seeder 2000 Series
13www.bourgault.com
2130 (Cont’d)Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032 Model 2130
Electronic Acre Meter KitMounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1038 Model 2130 ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Hitch Stand KitAllows for quick and easy hook-up of a tillage unit.
Part 6302-12 Model 2130
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part 6303-25 Model 2130 Air Seeders with load/ unload auger after S/N 3163
Part 6303-25-01 Model 2130 Air Seeders without load/ unload auger after S/N 2366
Part 6303-25-02 Model 2130 Air Seeders without load/ unload auger before S/N 2367
Part 6303-25-03 Model 2130 Air Seeders with load/ unload auger after S/N 2366-3163
Part 6303-25-04 Model 2130 Air Seeders with load/ unload auger before S/N 2367
2115/2130 WITH A LOAD/UNLOAD AUGER
1
2
3
6
7
8
10 11
23, 25
12
HYDRAULIC MOTORCASE DRAIN LINE
5
4
10
31
31
23, 25
1514
13
27
26 1619
17
18
24, 25
23
932
34
33
35
EXISITING 84" HOSEFROM THE AUGER
EXISITING 90" HOSEFROM THE AUGER
36 37
NOTE
WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN
THE KIT, BEFORE MAKING ANY CONNECTIONS.
STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13
9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.
10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).
11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).
STEP 5 - HYDRAULIC LINE ASSEMBLY #1
12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).
13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.
STEP 6 - HYDRAULIC LINE ASSEMBLY #2
14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.
15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).
16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.
1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164
SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)
2.15Manual Calibration KitAllows for stationary check of actual product delivery rates.
6555-02 Model 2130 (Special) after S/N 2673
1.11
ASSEMBLY INSTRUCTIONS STATIONARY CALIBRATION KIT
ITEM # PART # DESCRIPTION NO. REQUIRED
2000 SERIES13. 6530-21 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 114. 6530-22 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 115. 2812-22 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 116. 5600-05 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT.17. 6260-12 CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 118. 1600-37 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 119. 1004-40 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4
1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 81202-05 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4
20. 2125-07 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 22125-07-01 SET OF TWO 2 BOLT STL FLG ..................................................................................... *2125-07-02 BRG INSR 1IN ECC LOCK COLLAR ............................................................................. *
21. 1102-03 BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 41201-05 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4
22. 6530-19-02 SFT CAL CRK 2000 A/S ................................................................................................. 123. 4500-05 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1
23
14
19
20
18
17
16 (TO 12T SPROCKETON DRIVE SHAFT)
22
20
13
21
15
Air Seeder 2000 Series
14 Bourgault Retrofit Kits 2014
2135Manual Calibration Kit
Allows for stationary check of actual product delivery rates.
6555-02 2135 after S/N 2673
1.11
ASSEMBLY INSTRUCTIONS STATIONARY CALIBRATION KIT
ITEM # PART # DESCRIPTION NO. REQUIRED
2000 SERIES13. 6530-21 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 114. 6530-22 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 115. 2812-22 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 116. 5600-05 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT.17. 6260-12 CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 118. 1600-37 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 119. 1004-40 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4
1325-15 WASHER, 3/8" PLATE, PL ............................................................................................. 81202-05 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4
20. 2125-07 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 22125-07-01 SET OF TWO 2 BOLT STL FLG ..................................................................................... *2125-07-02 BRG INSR 1IN ECC LOCK COLLAR ............................................................................. *
21. 1102-03 BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 41201-05 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4
22. 6530-19-02 SFT CAL CRK 2000 A/S ................................................................................................. 123. 4500-05 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1
23
14
19
20
18
17
16 (TO 12T SPROCKETON DRIVE SHAFT)
22
20
13
21
15
2155Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 2155 S/N 2713 and on
ASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Calibration/Acre Meter KitProvides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032
ASSEMBLY INSTRUCTIONS
Figure 1
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3
1
4
5
6789
10 11
12
13
13A13B
13C
14
1516
17
1819
2021
22
SECTION 2
2.2Electronic Acre Meter Kit
Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates.
Part AS1038ASSEMBLY INSTRUCTIONS
1
3
4
6
11
11
12
13
14
15
16
17
5c5a
5b
BOURGAULT
HOLD 5 SECONDS
DECINCFUNC
VANSCO ELECTRONICS
SET UP ZERO CAL
7
2
8MODEL 198
PACKING LIST
ITEM # PART # DESCRIPTION QTY.AS1038 ACREAGE METER MODEL #198 KIT
1. 3120-41-01 ACREAGE METER - MODEL #198 ................................................................................ 12. AS12067 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1
1112-10 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 23. 3120-41-03 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 14. AS0164 BRACKET, GROUND SPEED ........................................................................................ 15. 3120-45 SHAFT ACTUATOR ASSEMBLY ................................................................................... *
5A. 3120-42 SHAFT ACTUATOR, HALF PIECE ................................................................................ 15B. 1110-10 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 25C. 3120-45-01 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 16. 1108-15 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2
1200-25 NUT, #8-32, PL ................................................................................................................ 27. 1112-10 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 28. 3902-01 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1
6200-15 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 211. 1800-35 1" SLIDE (PLASTIC) ..................................................................................................... 1212. 1830-05 1" NYLON STRAP X 24" LONG ..................................................................................... 813. AS01723 BUCKLE .......................................................................................................................... 414. AS01724 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 215. 1700-05 POP RIVET, 1/8" X 3/8" .................................................................................................. 416. AS15791 PLATE, CALIBRATION BOX .......................................................................................... 217. 1700-60 RIVET BACKING WASHER, 1/8" ................................................................................... 4
Air Seeder 2000 Series
15www.bourgault.com
2155 (Cont’d)Hitch Stand Kit
Allows for quick and easy hook-up of a tillage unit.
Part 6302-11 Model 2155
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part 6303-19-01 Model 2155 with load/unload auger after S/N 3083
Part 6303-19-02 Model 2155 without load/unload auger after S/N 2356
Part 6303-19-03 Model 2155 without load/unload auger before S/N 2357
Part 6303-19-04 Model 2155 with load/unload auger S/N 2357-3083
Part 6303-19-05 Model 2155 with load/unload auger before S/N 2357
2115/2130 WITH A LOAD/UNLOAD AUGER
1
2
3
6
7
8
10 11
23, 25
12
HYDRAULIC MOTORCASE DRAIN LINE
5
4
10
31
31
23, 25
1514
13
27
26 1619
17
18
24, 25
23
932
34
33
35
EXISITING 84" HOSEFROM THE AUGER
EXISITING 90" HOSEFROM THE AUGER
36 37
NOTE
WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN
THE KIT, BEFORE MAKING ANY CONNECTIONS.
STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13
9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.
10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).
11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).
STEP 5 - HYDRAULIC LINE ASSEMBLY #1
12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).
13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.
STEP 6 - HYDRAULIC LINE ASSEMBLY #2
14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.
15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).
16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.
1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164
SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)
2.15
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-05 Model 2155 with Goodyear and Firestone Tires, after S/N 2663
Part 6555-06 Model 2155 with Galaxy Tires, after S/N 2663
Part 6555-08 Model 2155, S/N 2167-2662
Volvo to Cessna Hydraulic Change-over KitAn economical replacement.
Part 7401-11 Model 2155 to S/N 2366
Part 7401-12 Model 2155 after S/N 2367
2195Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 2195 S/N 2650 and on
ASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Air Seeder 2000 Series
16 Bourgault Retrofit Kits 2014
2195 (Cont’d)Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032
ASSEMBLY INSTRUCTIONS
Figure 1
2
3
1
4
5
6789
10 11
12
13
13A13B
13C
14
1516
17
1819
2021
22
SECTION 2
2.2
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part 6303-18 Model 2195 Air Seeders without load/ unload auger
Part 6303-18-01 Model 2195 Air Seeders with load/unload auger
2115/2130 WITH A LOAD/UNLOAD AUGER
1
2
3
6
7
8
10 11
23, 25
12
HYDRAULIC MOTORCASE DRAIN LINE
5
4
10
31
31
23, 25
1514
13
27
26 1619
17
18
24, 25
23
932
34
33
35
EXISITING 84" HOSEFROM THE AUGER
EXISITING 90" HOSEFROM THE AUGER
36 37
NOTE
WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN
THE KIT, BEFORE MAKING ANY CONNECTIONS.
STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13
9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.
10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).
11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).
STEP 5 - HYDRAULIC LINE ASSEMBLY #1
12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).
13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.
STEP 6 - HYDRAULIC LINE ASSEMBLY #2
14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.
15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).
16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.
1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164
SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)
2.15
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-00 Model 2195 with Goodyear and Firestone Tires
Air Seeder 3000 Series
17www.bourgault.com
3000Front Auxiliary Clutch Kit
Allows independent control of front meter.
6021-31 Model 3000
Hydraulic Conversion KitAllows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information.
Part 6303-18 Model 3000 Air Seeders without load/ unload auger
Part 6303-18-01 Model 3000 Air Seeders with load/unload auger
2115/2130 WITH A LOAD/UNLOAD AUGER
1
2
3
6
7
8
10 11
23, 25
12
HYDRAULIC MOTORCASE DRAIN LINE
5
4
10
31
31
23, 25
1514
13
27
26 1619
17
18
24, 25
23
932
34
33
35
EXISITING 84" HOSEFROM THE AUGER
EXISITING 90" HOSEFROM THE AUGER
36 37
NOTE
WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN
THE KIT, BEFORE MAKING ANY CONNECTIONS.
STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TOFIGURE 2-12 & 2-13
9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line(#11) to ½" x 42" - 7/8" M/M JIC red hose(#14). This red hose should be routed throughthe ring welded under the fifth wheel catwalk.
10. Connect a 5/8" x 60" steel line (#13) to the redhose in step #1. Connect the ½" x 34" - 7/8" MJIC x ½" M NPT red hose (#27) to the end of(#13).
11. Place a Pioneer female end (#17) in the open endof the ½" x 34" - 7/8" M JIC x ½" M NPT redhose (#27). Cap the end with a Pioneer plug(#18).
STEP 5 - HYDRAULIC LINE ASSEMBLY #1
12. Connect a 90°, 7/8" M/F JIC elbow (#10) to oneend of the 5/8" x 84", 7/8" F/F JIC steel line(#12). Connect the 5/8" x 84", 7/8" F/F JIC steelline (#12 to a 5/8" x 36", 7/8" F/F JIC steel line(#31) with a 7/8" M/M JIC x 7/8" F JIC branchtee (#41).
13. Connect the 5/8" x 36", 7/8" F/F JIC steel line(#31) to the top ½" x 42" hose (#15), that isunder the fifth wheel.
STEP 6 - HYDRAULIC LINE ASSEMBLY #2
14. Connect the other 5/8" x 36", 7/8" F/F JIC steelline (#31) to the bottom ½" x 42" hose (#15),that is under the fifth wheel.
15. Place the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) onto the 5/8" x 36", 7/8" F/F JIC steelline (#31).
16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORBhose (#33) to the port on the side of the selectorvalve (#36), that is closest to the Air Seeder.
1530AUG2.CADFigure 2-13 - 2115/2130 After S/N 3164
SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D)
2.15
Hitch Stand KitAllows for quick and easy hook-up of a tillage unit.
Part 6302-11 Model 3000
149 to 820 Monitor Upgrade PkgUpgrades the 149 monitor to the 820 monitor. For 2 tank, 1 fan Air Seeders
Part 6000-99 Model 3000
149 to 591 Monitor Upgrade PkgUpgrades the 149 monitor to the 591 monitor. For 3 tank, 2 fan Air Seeders
Part 6000-98 Model 3000
5th Wheel Hydraulic Hose Holder KitReplaces the existing hose holder loop and will prevent damage or kinking to the Hydraulic Hoses in the fifth wheel area.
Part 6555-10 Model 3000
3165Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 3165 S/N 3270 and onASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Air Seeder 3000 Series
18 Bourgault Retrofit Kits 2014
3165 (Cont’d)Calibration/Acre Meter Kit
Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032 ........ Model 3195
ASSEMBLY INSTRUCTIONS
Figure 1
2
3
1
4
5
6789
10 11
12
13
13A13B
13C
14
1516
17
1819
2021
22
SECTION 2
2.2Hitch Stand Kit
Allows for quick and easy hook-up of a tillage unit.
Part 6302-11 Model 3165
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-00 Model 3165 with Goodyear and Firestone Tires
3170Manual Calibration Kit
Allows for stationary check of actual product delivery rates.
Part 6555-01 Model 3170 with Goodyear and Firestone Tires
3195Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 3195 S/N 3435 and on
ASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Calibration/Acre Meter KitProvides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates.
Part AS1032 ........ Model 3195
ASSEMBLY INSTRUCTIONS
Figure 1
2
3
1
4
5
6789
10 11
12
13
13A13B
13C
14
1516
17
1819
2021
22
SECTION 2
2.2
Air Seeder 3000 Series
19www.bourgault.com
3195 (Cont’d)Hitch Stand Kit
Allows for quick and easy hook-up of a tillage unit.
Part 6302-11 Model 3165
Third Tank Tie-in KitAttaches third tank metering auger to granular line or directly to main transfer line. For 3195 Air Seeders equipped with granular herbicide tanks.
Part 6303-06 Model 3195 S/N
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-00 Model 3195 with Goodyear and Firestone Tires
Part 6555-03 Model 3195 with Galaxy Tires
3225Auxiliary Clutch Kit
Allows for independent control of rear meter.
Part AS1031 Model 3225 S/N 3501 and onASSEMBLY INSTRUCTIONS
1.3
8a
5
4 1211
76
3
8
1
VANSCO ELECTRONICSMODEL 83000
OFF
ON
7.5 A
METER CLUTCH
BOURGAULT
FUSE
FUSE
2
14
99
11. Slide double 13-tooth sprocket (#3, Figure 1) onto theclutch adaptor (#4). Line the sprocket up with the rest ofthe system and tap in the key (#4, Figure 1) to hold thesprocket in place.
1 2 . Refer to Figure 2. With adhesive mounts andnylon ties included in this kit (not shown), routethe airseeder clutch harness (#6) from the elec-tric clutch up to the existing airseeder harnessbetween the hopper tanks. Follow airseederclutch harness (#6) to the airseeder hitch, fas-tening it in several places with nylon ties.
1 3 . Run cultivator harness (#7) along existing culti-vator harnesses, fastening in several placeswith nylon ties provided.
14. Mount the auxillary clutch switch (#8) in the tractor cab.Run auxillary clutch switch harness out of the tractor caband connect it to cultivator harness (#7). Also connectcultivator harness (#7) to airseeder clutch harness (#6).Tie the Auxiliary Clutch designation ties (#9) around eachend of the harnesses for easy recognition.
1 5 . Two wires run to the battery to provide powerto the meter. Connect the BLACK WIRE of thetwo wire conductor cable DIRECTLY to theNEGATIVE BATTERY POST. Connect theWHITE or RED WIRE DIRECTLY to the POSI-TIVE BATTERY POST. Connecting both wiresdirectly to the battery eliminates the possibilityof electrical interference and ensures an ad-equate power supply for the electric clutch.
FIGURE 2 (REAR TANK AUGER CLUTCH)
KIT: AS1031
3225-OP8B.CAD
HANDNUT
QUICK CHANGESPROCKET
3/8" X 1½" BOLT
EXISTING AIR SEEDERDRIVE CLUTCH
Third Tank Tie-in KitAttaches third tank metering auger to granular line or directly to main transfer line. For 3225 Air Seeders equipped with granular herbicide tanks.
Part 6303-06 Model 3225 S/N
Hitch Stand KitAllows for quick and easy hook-up of a tillage unit.
Part 6302-11 Model 3225
Manual Calibration KitAllows for stationary check of actual product delivery rates.
Part 6555-01 Model 3225 with Goodyear and Firestone Tires
Part 6555-04 Model 3225 with Galaxy Tires
Air Seeder 4000 Series
20 Bourgault Retrofit Kits 2014
4000Heavy Duty Clutch Kit
Upgrades main clutch for improved reliability.
Part 6272-23 Model 4000
1.2
ASSEMBLY INSTRUCTIONS175LB CLUTCH RETRO FIT KIT
1) REMOVAL OF EXISTING COMPONENTS1. Refer to Figure 1-1.
2. Loosen the #40 chain (#20) that goes from the 18tooth Sprocket (#16) to the rear of the meterdrive.
3. Remove the QCS nut (#17) from the end of theClutch Adaptor (#12) and set the 18 toothsprocket (#16) and the QCS nut (#17) aside.They will be used for reassembly.
4. Remove the #60 chain (#1) from the sprockets(#18 & 19) at the tire end of the drive shaft (#3).
5. Remove the ¼" x 1¼" key (#2) from the tire endof the drive shaft (#3) and loosen both of thebearings (#4) from the drive shaft (#3).
6. Remove the four bolts, washers and nuts (#9)that hold the drive shaft bracket (#8) onto themeter drive base. The drive shaft and allcomponents still attached to the shaft can bepulled through the flat drive shaft bracket (#6).These components will not be reused.
7. There are new bearings included with the retrofitkit. If the bearing (#4) that is bolted to the flatdrive shaft bracket (#6) is not damaged, it can bereused. If it is damaged, remove it and replace itwith a new bearing from the kit.
2) INSTALLING NEW COMPONENTS1. Refer to Figure 1-3. Drill four 7/16" dia. holes
for the new mounting location on the MeteringDrive Base as shown on the figure.
2. Refer to Figure 1-2. Bolt the new main clutchshaft bracket (#41) in the new holes to the meterdrive base with the four bolts, washers and nuts(#9, Figure 1-1) that were removed in step 1.6.
3. Bolt a bearing (#42) into the opening in the mainclutch shaft bracket (#41) with two 5/16" x 3/4"carriage bolts and nuts (#43 & 44).
4. Slide the new drive shaft (#39) through thebearings (#42), with the welded on bushing, asshown in Figure 1-2.
Figure 1-1 REMOVAL.CAD
20
123
46
8
1011
12
14
1516
9
18
19
5
7
1317
High Speed Fan KitPart 7402-83 Model 4000
Multi-level Bin Sensor Kit For Center TankAdditional bin level for center tank used with multi-level bin sensors.
Part 6264-27 Model 4000
Transfer Line Saddle KitOn 4000 Air Seeders, prevents the primary line(s) from sagging
Part 6302-30
1.1
TRANSFER LINE SADDLE - 4000 A\S ASSEMBLY INSTRUCTIONS
Part #: 0250-89-15AUGUST, 1997
PRINTED IN CANADA
BOURGAULT TRANSFER LINE SADDLE
ASSEMBLY INSTRUCTIONS
It is recommended to carefully follow the detailed steps of the assembly manual for the simplest and quickest assembly of thekit. Please check crate packing list against contents to be sure all parts have been received.
On all Bourgault equipment, left and right are determined by standing behind the machine and looking forward. For this manualthe drawings and instructions are given for the assembly.
For safety, maintenance, warranty policy, and operating instruction of the unit, refer to the operators manual.
All information, illustrations and specifications in this manual are based on the latest product information. Bourgault updatesproducts continually to improve quality. We reserve the right to make changes at any time.
1
2
3
4
5
FRONT HITCH - AIR SEEDER
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Figure 1.1
FIG-F11.CAD
Hitch Stand KitAllows for quick and easy hook-up of a tillage unit.
Part 6302-10 Model 4000 Air Seeder
Air Seeder 2000/3000/4000 Series
21www.bourgault.com
2000/3000/4000Positive Displacement Metering (PDM) Auger Kits (Steel)
Updates Bourgault Air Seeders to the PDM system for improved metering accuracy.
Part 6532-14* Steel single flight auger and housing 2/3000 series
Part 6532-16* Steel triple flight auger and housing 2/3000 series
Part 6910-49 Steel triple flight auger and housing 2/3000 series granular tank
Part 6532-19* Steel single flight auger and housing 4000 series
Part 6532-20* Steel triple flight auger and housing 4000 series
ASSEMBLY INSTRUCTIONS 4000 SERIES PDM AUGER
SUMPAUG.CADFigure 2-2
1. Place the new PDM Auger up to the plate onthe bottom flange of the centre tank cleanoutport. Ensure that the auger housing seal (#11)is in good condition before bolting the newhousing on with the bolt and nuts (#7) thatwere removed in Step 1.4. If the seal (#11) isdamaged replace it with a new seal.
2. Place the roll pin (#9) and washers (#22) thatwere removed in Step 2.1 into the drive endof the metering auger shaft, connecting it tothe square drive shaft (#8).
3. Loosen the top bolt (#33) on the metering augerbearing (#2) and place the shaft sensor (#15)and bracket (#13) onto the bearing (#2).Replace the bolt (#33) and tighten.
4. Replace the magnetic disc actuator (#12) ontothe end of the metering auger shaft. Ensure
that the magnetic disc actuator (#12) is centredunder the shaft sensor (#15). Tighten theactuator (#12) onto the shaft with the set screw.Reconnect the shaft sensor (#15) to the AirSeeder harness at the connector plug marked(#16) in Figure 2-2..
NOTE
THE SHAFT SENSOR MUST BE POINTED DIRECTLY AT THE CENTRE
OF THE METERING AUGER SHAFT. THE BOLT (#33) HOLDING THE
SENSOR ON MAY HAVE TO BE LOOSENED TO ADJUST THE SENSOR.IT IS VERY IMPORTANT THE THERE IS ONLY A 1/8" (3MM) GAP
BETWEEN THE END OF THE SHAFT SENSOR (#15) AND THE
MAGNETIC DISC ACTUATOR (#12). THE GAP CAN BE EASILY
ADJUSTED BY MOVING THE SENSOR UP AND DOWN ON THE SENSOR
BRACKET.
5. Connect the downspout to the auger outlet withthe band clamp that was removed in Step 1.3.
2.2
12
CENTRE AIR SEEDERTANK CLEANOUT PORT
21
208
22
9
2c
3
5
1119
17
18
7
31
10
29
2
332b
2a
15
163 13
2c
30
24
25
2623
26
28
3214
33
29
6
28
Part 6532-25* Steel single flight auger with seed treater housing 2/3000 series
Part 6532-26* Steel single flight auger with seed treater housing 4000 series
* One of the following required for steel PDM auger kits
Part 6532-07 Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000
Part 6532-09 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Part 6532-05 Center tank adapter pipe /Model 4000
Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene)
Updates Bourgault Air Seeders to the PDM system for improved metering accuracy.
Part 6532-31* UHMW single flight auger and housing /Model 2000, 3000, 4000
Part 6532-33* UHMW triple flight auger and housing /Model 2000, 3000, 4000 Part 6532-34* UHMW single flight auger with seed treater housing /Model 2000, 3000, 4000
* One of the following required for UHMW PDM auger kits
Part 6532-07 Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000 Part 6532-09 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Part 6532-05 Center tank adapter pipe Model 4000
PDM UHMW Polyethylene AugerPart 6532-18 UHMW High Output single flight auger, and housing Model 4000
Part 6532-41 UHMW single flight auger, Model 2000, 3000, 4000 (for use with PDM housing)
Part 6532-43 UHMW triple flight auger, Model 2000, 3000, 4000 (for use with PDM housing)
Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1st, 1998 in Manitoba
Part 6250-33 -01
Air Seeder 5000/6000 Series
Multi-Level Bin Sensor Kit - Centre TankAdditional bin level for centre tank used with multi-level bin sensors.
Part 6264-27 5000 A/S
PDM+ UHMW Polyethylene AugerPart 6532-50 UHMW High Output single flight auger, Model 5000, 6000 Note: The orifice must be removed from the auger housing to use this UHMW auger.
Part 6532-46 UHMW single flight auger, Model 5000, 6000
Part 6532-47 UHMW double flight auger, Model 5000, 6000
PDM+ Steel Auger
Part 6281-12 steel single flight auger, Model 5000, 6000
Part 6281-13 steel double flight auger, Model 5000, 6000
*Part 6284-25 steel high output single flight auger, Model 5000, 6000
*Note: The orifice must be removed from the auger housing to use this steel auger
PDM+ Steel Auger Flat Removal Tool
Part 6650-05 This removal tool slides into the metering auger housing from the back side allowing an operator to change or inspect the flighting without emptying the tank. The sleeve stops the flow of grain into the barrel allowing the flighting to be removed.
*Note: This tool will only work on the PDM+ metering augers This tool will NOT work on the high output PDM+ metering augers
Overrunning Main Clutch ProtectionPrevents failure to main clutch if unit is backed up with clutch engaged on 5000 series air seeders.
Part 6290-57 S/N 36245 - 36273
Part 6290-56 S/N 36427 - 36733
Part 6290-55 After S/N 36766
Note: Tire sizing sprocket is also required to complete this kit. Contact Bourgault for details.
22 Bourgault Retrofit Kits 2014
5000/6000Higher Speed Fan Motor Upgrade
The higher speed motor upgrade allows an air seeder fan to be run at higher fan speeds than the standard motor, which allows higher product rates to be delivered. The standard motor is only rated at 5000 rpm, while the higher speed motor can run at up to 8800 rpm. The flow and pressure limitations of normal tractor hydraulic systems will limit the motor to about 6000 rpm.
Part 7402-80 Model 6200, 6280, 6350, 6450, 6550ST, 6700ST, Tow-Behind
Part 7402-81 Model 5000 Leading
Part 7402-82 Model 2135
Part 7402-83 Model 6550 & 5000 Tow-Behind
Part 7402-84 Model 6000 Leading
Assy Instr# 0252-40-57
TOW BEHIND UNITSReturn to Main Index
REPLACED BY 0252-12-54SEPT. 1/06
LEADING UNITS
5000/6000 (Cont’d)5000 Series Shear Protection Kit
Replaces shear screw metering system overload protection with a self resetting torque limiting device.
Part 6308-83 Double flight auger front or rear tank
Part 6308-84 Single flight auger front tank
Part 6308-85 Single flight auger rear tank
Part 6308-86 Double flight auger center tank
Part 6308-87 Two tank metering leading air seeder
Part 6308-88 Two tank metering tow behind air seeder
Part 6308-89 Three tank metering leading or tow behind
Note: For units prior to S/N 37383AS-05 with manual rate adjust the shaft sensor and shaft pick-up must be upgraded. Contact Bourgault for details.
ASSEMBLY INSTRUCTIONS
2.3
Refer to Figure 2.5.
5. Remove the sprocket from the end of the meteringauger shaft. If updates are being completed to a frontor rear tank with a double flight metering auger or allthree tanks, set aside the sprocket(s). The sprocket(s)will be installed in a new location in the next step. Setaside the keystock as it will be required when installingthe torque limiting device. All other components areno longer required.
6. If all shear screw overload protection assembliesare being replaced by the torque limiting device,remove the shear screw holder from the centretransmission plate. The holder, its mountingcomponents and any shear screws stored in the holderare no longer required.
Figure 2.5 - Metering Auger Sprocket
METAUGSPRK.JPG
REMOVE THIS SPROCKET
7
7
65
7
2
65
1
3
1
1
5 6
8 7
7
Figure 2.6 - Torque Limiting Device InstallationTQLIM_DEV_AGR.CAD
FRONT TANK
REAR TANK
STEP 2 - INSTALLATION OF THE TORQUE LIMITINGDEVICE OVERLOAD PROTECTION SYSTEM
Refer to Figure 2.6.
1. Fasten the sprocket (#2, #3 or #8) and spacer(#6) to the torque limiting device (#5) using the four5/16" bolts (#7).
2. Install the torque limiting device assembly ontothe metering auger shaft using the keystock that wasset aside earlier. Refer to Figure 2.6 for the correctorientation of the torque limiting device assembly onthe metering auger shaft.
CENTRE TANK
Air Seeder 5000/6000 Series
491 to 591 Monitor Upgrade PkgUpgrades the 491 monitor to the 591 monitor
Part 6312-86
Primary Line Interchange KitFor air seeders equipped with double shoot and multi-shoot (double shoot and granular) this kit allows the rear tank contents to be directed to the seed boots.
Part 6298-50 5000 air seeder 5 inch double shoot
A
B
1213
10
9
8
6 3
10
9
1099
8
4
5
12
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
ITEM # PART # DESCRIPTION QTY.3 6298-56 ELB 5 X 23-1/2 X 25 OFS 14 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 15 6298-58 ELB 5 X 37-1/2 X 15 OFS 16 6298-59 ELB 5 X 28-1/2 X 21 OFS 18 4200-36 HOSE RBR 5X4 EPDM COVER 29 2030-81 CLP BAND 5-1/4 510 1200-31 NUT HAND PLSTC 512 6298-45 FR TANK INTCHG 5TH WHL SPCR 213 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4
STANDARD LAYOUT
REVERSED LAYOUT
NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY.
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML12-Feb-04
#0252-12-67
FRT INTCHG PKG 5 IN 5000 A/S
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE71.9 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 532 DMLREV DATE REVISION CB MD BYUpdate
Previous Document
6298-50
Part 6298-51 5000 air seeder 5 inch muti-shoot
A
B
1314
1110
9
6
3
11
10
111010
9
4
5
13
7
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
ITEM # PART # DESCRIPTION QTY.3 6298-56 ELB 5 X 23-1/2 X 25 OFS 14 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 15 6298-58 ELB 5 X 37-1/2 X 15 OFS 16 6298-59 ELB 5 X 28-1/2 X 21 OFS 17 6298-44 ELB 4 X 65 X 38-1/4 OFS 19 4200-36 HOSE RBR 5X4 EPDM COVER 210 2030-81 CLP BAND 5-1/4 511 1200-31 NUT HAND PLSTC 513 6298-45 FR TANK INTCHG 5TH WHL SPCR 214 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4
STANDARD LAYOUT(NOT TO SCALE)
REVERSED LAYOUT(NOT TO SCALE) NOTE: PDM PLUS METERING AUGER AND 5TH
WHEEL STANDARD SHOWN FOR REFERENCE ONLY.
FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVEDUNDER "629850.SLDASM"
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML12-Feb-04
#0252-12-68
FRT INTCHG PKG 5 IN BDCT 5000
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE96.7 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 532 DMLREV DATE REVISION CB MD BYUpdate
Previous Document
6298-51
Part 6298-46 5000 air seeder 6 inch double shoot
A
B
1213
10
9
8
6 3
10
9
1099
8
4
5
12
ITEM # PART # DESCRIPTION QTY.3 6298-40 ELB 6X23-1/2 25 OFS 14 6298-41 ELB 6X28-1/2 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 15 OFS 16 6298-43 ELB 6 X 28-1/2 21 OFS 18 4200-52 HOSE RBR 6X4 EPDM COV 29 2030-83 CLP BAND 6-1/4 510 1200-31 NUT HAND PLSTC 512 6298-45 FR TANK INTCHG 5TH WHL SPCR 213 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4
STANDARD LAYOUT
REVERSED LAYOUT
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY.
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML19-Jan-04
#0252-12-65
FRNT TANK INTCHG PKG NO BDCT
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE82.4 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 522 DMLREV DATE REVISION CB MD BYUpdate
Previous Document
6298-46
23www.bourgault.com
ASSEMBLY INSTRUCTIONS
2.3
Refer to Figure 2.5.
5. Remove the sprocket from the end of the meteringauger shaft. If updates are being completed to a frontor rear tank with a double flight metering auger or allthree tanks, set aside the sprocket(s). The sprocket(s)will be installed in a new location in the next step. Setaside the keystock as it will be required when installingthe torque limiting device. All other components areno longer required.
6. If all shear screw overload protection assembliesare being replaced by the torque limiting device,remove the shear screw holder from the centretransmission plate. The holder, its mountingcomponents and any shear screws stored in the holderare no longer required.
Figure 2.5 - Metering Auger Sprocket
METAUGSPRK.JPG
REMOVE THIS SPROCKET
7
7
65
7
2
65
1
3
1
1
5 6
8 7
7
Figure 2.6 - Torque Limiting Device InstallationTQLIM_DEV_AGR.CAD
FRONT TANK
REAR TANK
STEP 2 - INSTALLATION OF THE TORQUE LIMITINGDEVICE OVERLOAD PROTECTION SYSTEM
Refer to Figure 2.6.
1. Fasten the sprocket (#2, #3 or #8) and spacer(#6) to the torque limiting device (#5) using the four5/16" bolts (#7).
2. Install the torque limiting device assembly ontothe metering auger shaft using the keystock that wasset aside earlier. Refer to Figure 2.6 for the correctorientation of the torque limiting device assembly onthe metering auger shaft.
CENTRE TANK
Air Seeder 5000/6000 Series
Part 6298-47 5000 air seeder 6 inch muti-shoot
A
B
1314
1110
9
6
3
11
10
111010
9
4
5
13
7
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
ITEM # PART # DESCRIPTION QTY.3 6298-40 ELB 6X23-1/2 25 OFS 14 6298-41 ELB 6X28-1/2 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 15 OFS 16 6298-43 ELB 6 X 28-1/2 21 OFS 17 6298-44 ELB 4 X 65 X 38-1/4 OFS 19 4200-52 HOSE RBR 6X4 EPDM COV 210 2030-83 CLP BAND 6-1/4 511 1200-31 NUT HAND PLSTC 513 6298-45 FR TANK INTCHG 5TH WHL SPCR 214 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4
STANDARD LAYOUT(NOT TO SCALE)
REVERSED LAYOUT(NOT TO SCALE)
NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY.
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML19-Jan-04
#0252-12-66
FRNT TANK INTCHG PKG WITH BDCT
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE100.0 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 522 DMLREV DATE REVISION CB MD BYUpdate
Previous Document
6298-47
Part 6298-48 6550 air seeder 6 inch double-shoot
A
B
8
89
96 10
1211
10
1211
5
2
4
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
ITEM # PART # DESCRIPTION QTY.2 6298-40 ELB 6 X 23-1/2 X 25 OFS 14 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 X 15 OFS 16 6298-38 ELB 6 X 33-1/2 X 21 OFS 18 6298-45 FR TANK INTCHG 5TH WHL SPCR 29 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 410 4200-52 HOSE RBR 6X4 EPDM COV 211 2030-83 CLP BAND 6-1/4 512 1200-31 NUT HAND PLSTC 5
STANDARD LAYOUT(NOT TO SCALE)
REVERSED LAYOUT(NOT TO SCALE)
NOTE: PDM PLUS METERING AUGER AND 5THWHEEL STANDARD SHOWN FOR REFERENCE ONLY.
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML11-Feb-04
#0252-40-03
FRT TANK INTCHG PKG 6550 A/S
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE86.2 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 532 DMLREV DATE REVISION CB MD BYUpdate
6298-48
Previous Document
Part 6298-49 6550 air seeder 6 inch muti-shoot
A
B
10
1011
6 12
1413
12
1413
5
2
4
7
NOTE: ENSURE FIFTH WHEEL STOPSARE IN PLACE TO PREVENT TIRES FROMRUBBING ON DISTRIBUTION LINES
ITEM # PART # DESCRIPTION QTY.2 6298-40 ELB 6 X 23-1/2 X 25 OFS 14 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 15 6298-42 ELB 6 X 37-1/2 X 15 OFS 16 6298-38 ELB 6 X 33-1/2 X 21 OFS 17 6298-39 ELB 4 X 70 X 38-1/4 OFS 110 6298-45 FR TANK INTCHG 5TH WHL SPCR 211 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 412 4200-52 HOSE RBR 6X4 EPDM COV 213 2030-83 CLP BAND 6-1/4 514 1200-31 NUT HAND PLSTC 5
STANDARD LAYOUT(NOT TO SCALE)
REVERSED LAYOUT(NOT TO SCALE)
NOTE: PDM PLUS METERING AUGER AND 5THWHEEL STANDARD SHOWN FOR REFERENCE ONLY.
FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVEDUNDER THE FILE NAME 629848.SLDASM
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:12
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
DML11-Feb-04
#0252-40-04
FRT TANK INTCHG PKG BDCT 6550
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE110.8 LB
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R00 NPB 532 DMLREV DATE REVISION CB MD BYUpdate
6298-49
Previous Document
Calibration TubeDirects product from the center tank meter into the calibration box during calibration.
Part 6290-60 Calibration tube all 5000 air seeders
5000 Series Clean Out CoverAids Clean out of 5000 Series Air Seeders with 2 tank metering.
Part 6283-29
Second Hyd. Cylinder to 10” Deluxe AugerThis extra cylinder allows the user to easily control the auger under difficult conditions such as sidehills or high winds.
Part 6317-99 6450/6550ST Part 6292-95 Retrofits a pre-ST 6550 air cart to have the outer swing cylinder added to the 10” deluxe auger Part 6318-19 Retrofits a 10 inch DLX auger with new hydraulic hose holders to eliminate hose wear.
Fan Straw ShieldFan straw shield limits straw buildup on A/S fan screens.
Part 7602-51 6000 A/S up to S/N 39020 Part 7602-53 6000 A/S after S/N 39020 Part 7602-55 5000 A/S
Ball Socket Hitch Tongue for 1-1/2” PinPart 6263-38 These hitch tongues allow customers with older seeders (back to the 5000 series) to upgrade their air seeder hitch pin to 1-1/2” without having to upgrade to the Easy Hitch (where they could use the 1-1/2” tongue for the 6550ST and 6700ST)
Part 6263-41 These tongues should only be of interest to customers with 5440s or early 6450s and 6550s (ST and non ST) before the Easy Hitch was standard. Smaller models do not require a 1-1/2” pin.
It is important to note that on these hitch tongues the socket is too tall (2-1/2” high) to fit between the plates on trailing hitches on older cultivators and drills. Replacement of the hitch tabs or the entire hitch may be required on the drill/cultivator in order to use these hitch tongues.
24 Bourgault Retrofit Kits 2014
Air Seeder 6000 Series
Retrofit Kits (6000 Series air seeders)Retrofit kits have been created to provide existing 6000 series air-seeders the ability to be upgraded to the PDM PRO metering auger system used on all 7000 series air-seeders. The new PDM PRO system with the cast housing, UHMW liners and UHMW auger provide improved accuracy and consistency along with improved metering auger life.
The retrofit kits come as a complete metering auger assembly.
Shaft speed sensor, drive sprockets, clean-out cover, mounting gasket and slip clutch are not part of the kit and need to be transferred from your existing PDM PLUS metering auger assembly.
25www.bourgault.com
Part Number Description Output Range Replaces
*6342-30 LO – PDM PRO Assembly .5 – 50 lb/acre NONE – new
6342-31 2X – PDM PRO Assembly 2 – 200 lb/acre PDM plus 2X
6342-32 1X – PDM PRO Assembly 20 – 300 lb/acre PDM plus 1X
*6342-33 HX – PDM PRO Assembly 30 – 450 PDM plus HO
Output ranges for the PDM PRO assemblies are listed in the above table.
The 2X and 1X assemblies have very similar output compared to the PDM plus therefore no new charts are required.
*The HX is significantly higher than the PDM plus HO so a new chart has been developed, therefore the new rate chart
manual will be required.
*The LO is new therefore the new rate chart manual will be required.
Part Number Description
*0252-06-02 PDM PRO Rate Chart Manual – 6000 series air-seeder
Drills/TillageBracket Package for S25 Hydraulic MRBs on 3310 PHDTM
To be used to secure either liquid fertilizer or anhydrous hoses to the S25 Hydraulic MRB’s on the 3310 PHDTM.
Part 6725-40 For S25 Hydraulic MRBs on the 3310 PHDTM
(for both left and right banders)
Bushing DriverTo provide easy replacement of trip bushings.
Part 61009 For ⅝" bushings Part 61010 For ¾" bushings Part 61011 For ⅞" bushings Part 9130-69 For 1" bushings
Category 5 Hitch Tongues for 8810/5710/9400Part 9131-65 For 5710 - 42' to 64' drillsPart 9131-66 For 8810 - 43'/48'/54' drillsPart 9131-67 For 9400 - 36'/46'/54' drills
Cylinder Stop PackagePart 9110-82 Cylinder stop package for 5710/8810/9400/8800
Depth Control Cylinder Lock KitThis lock prevents the tillage unit from lowering when in transport position.
Part 9109-51 For 2"- 2-⅝" master cyl. rod diameter Part 9109-52 For 1-¼"- 1-¾" master cyl. rod diameter Part 9109-53 For 9" stroke master cylinders
Depth Indicator Gauge Scaled gauge indicates relative operating depth. Beneficial when working off of the depth stop.
Part 9110-69 Model 8810 Part 9110-70 Model 5710 main frame Part 9110-71 Model 5710 wing frame
Double Caster Wheel Spacer Kit Spacer ring provides 1/2" more of mud clearance between the tire and the leg on 5710, 8810,9400 and 3310 non walking double caster wheels.
Part 9110-73 3-plex 5710 Part 9110-74 5-plex 5710
Drop Hitch Kit 5710/5725Lowers the hitch pull point up to 1' reducing load on main frame caster wheels, thus increases caster wheel floatation.
Part 9230-38 Series 1 drills 42' & 54' @ 7" spacing with or without MRBs
Part 9230-39 Series 1 drills 42', 54', 60' @ 9.8"/12.6" spacing with or without MRBs
Part 9231-84 Series 2 drills 42',54', 59' & 64' @ 9.8" with Mid Row Banders*
Part 9231-85 Series 2 drills 42', 54', 59' & 64' @ 9.8"*
Part 9231-86 Series 2 drills 42', 54', 59' & 64' @ 7" & 12.6"*
* Only required up to S/N 36964AH15
Drop Hitch Kit 9400Lowers the hitch pull point 8" to reducing skewing in heavy field conditions.
Part 9110-24 Sizes 36', 46', 54' Part 9110-25 Sizes 28'
26 Bourgault Retrofit Kits 2014
Part 9110-83 Cylinder stop package for 9800
Drills/Tillage
Drills/Tillage
Safety Chain KitRecommended for safe transportation.
Part 9109-45 Model 18-22 Fixed Hitch Cultivators Part 9109-46 All Fixed Hitch Cultivators, except Model 18-22 Part 9109-47 All floating Hitch Cultivators
Safety Decal KitBrings safety decals up to current standards. Call parts department with model and S/N For older model cultivators
Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba.
Part 9229-62 For 5710 Part 9109-56 For 9400 Part 9109-54 For up to 40' 8810 Part 9109-55 For over 40' 8810 Part 9109-57 For 6800
Shank ShimsUsed to lower the shank assemblies running directly behind the tractor tire tracks. Provides for more uniform seeding depths.
Part 9123-59 1/2" thick Part 9123-58 3/8" thick Part 64428 1/4" thick Part 9126-80 1/2" thick for Chisel Plows Part 9126-79 3/8" thick for Chisel Plows Part 9126-78 1/4" thick for Chisel Plows
SMV Sign Stand 8810/9400/9800/5710/3310A bolt-on slow moving vehicle sign stand used to adhere to safety standards regarding the towing of trailing equipment.
Part 9235-80 for the 8810, 9400, and 9800 tillage units Part 9235-82 for the 5710, 3310 (will only be added to the leading air seeder kits in order to mount on the drill when it is trailing the seeder cart)
Trip KitsApplicable for extension purposes. Contact the parts department with the model & serial number of machine and spring O.D. Size.
Trip Sight Marker Kit 5710 & 8810Marker attaches to caster wheel to indicate the working extremities of the unit.
Part 6716-35
Drills/Tillage (Cont’d)Dual Caster Wheel Kit 5710/5725
Converts single wheel wing casters to a dual wheel system for increased floatation. (*Two required per machine)
Part 9110-05* Dual Caster kit for 9.5L, 6 ply tire, fits outer wing of 47', 54', 59', 64'
Part 9110-06* Dual Caster kit for 11L, 6 ply tire, fits wing of 25', 30', 35', 42', fits inner wing of 47', 54'
Part 9110-07* Dual Caster kit for 11LT, 8 ply tire, fits inner wing of 64'
Floating Hinge Kit 5710/5725A slotted hinge on the rear of the Air Hoe Drill allows relative vertical movement between Main frame and wings.
Part 9231-35 For 25' to 35' drills
Part 9231-36 For 42' and 64' drills
Part 9231-37 For 50’ and 54' drills
Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400
Provides additional stability for transport in rolling terrain by limiting hitch movement relative to the frame.
Part 9110-78
Offset Caster Wheel Walking Axle 5710/5720For 5710/5720 series I drills. Features improved weight distribution of 45% front and 55% rear as well as increased tire to caster leg clearance. Main frame only.
Part 9228-76 Right offset walking bogie Part 9228-77 Left offset walking bogie
Opener ShimsThis shim enables a 50° curved opener to be used on a 47° Bourgault 230 lb, 330 lb or 450 lb shank.
Part 9229-65
Quick Shift Depth Control KitAllows accurate adjustment of cultivator depth from a convenient location. When ordering, have the cultivator model as well as the master cylinder part number available to ensure you receive the proper kit.
Part 644901 to 644905 All Floating Hitch Cultivators Part 9108-08 to 9108-11 All Fixed Hitch Cultivators
27www.bourgault.com
Drills/Tillage
Drills/Tillage (Cont’d)Universal Hitch Tray Package
The hitch tray is approximately 24” x 35” x 8” deep and can mount onto any 8810 or 5710 hitch frame. It is meant to store spare parts or debris that is picked up in the field.
Part 9135-95 Universal Hitch Tray Package 8810 and 5710
Universal Spare Tire HolderThe spare tire holder can keep any current size tillage spare tire in a secure place that does not obstruct any other functions of the machine. It could also be mounted on most rear tow hitches, if room permits.
Part 9135-96 Universal Spare Tire Holder Pkg 8810 & 5710
Variable Depth Precision Control ValveCompletely isolates the cultivator hydraulics from the tractor hydraulics.
Part 3440-42 Used on 8800 and 9200 Cultivators.
Auto Clutch Switch for 8810sThe new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto clutch switch is mounted on the left inner wing depth cylinder of the 8810.
Part 6305-70 491/591 Tow Behind Part 6305-75 491/591 Tow Behind Part 6305-73 Zynx Tow Behind/Leading
Auto Clutch Switch for 5710sThe new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto Clutch Switch is mounted on the front
Pressure Gauge with Protector Upgrade PkgPart 7931-65 pressure gauge with protector upgrade package
caster arm mount.
Part 6305-71 491/591 Tow Behind 24'-60' Part 6305-72 491/591 Tow Behind 70' Part 6305-76 491/591 Leading 24'-60' Part 6305-77 491/591 Leading 24'-70' Part 6305-74 Zynx Tow Behind/Leading
1-½” Hitch Pin UpgradeThe model 6550 (S/N 39554AS-01 to date) and all 6700 airseeder tanks utilize a 1-½” pin to connect to the rear hitch of the tillage machine or air drill. All other airseeder tank models utilize a 1” pin.
A 1-½” pin is required for these large tanks because of the weight associated with their size.
The rear hitches on tillage machines and air drills manufactured prior to 2009 were manufactured with a clevis that would only accept 1” pins.
An interference problem occurs when trying to mate a new 6550 / 6700 to an older tillage or airdrill because the hitch on the 6550 and 6700 airseeders are too large and physically will not fit between the clevis tabs on the older hitches used on the older tillage machines and air drills.
Bourgault has developed a kit that will allow a customer to modify the existing hitch with the older, smaller clevis on a tillage machine or air drill to the larger clevis that will connect with the larger airseeder hitch.
Part 9233-57 1-½” Hitch Pin Upgrade
28 Bourgault Retrofit Kits 2014
MRB®
MRB® Cam LocksThe Cam allows the MRBs to be locked up when it is desirable to seed without Mid Row Banding
Part 6709-65 Cam Lock kit for MRB Part 6710-78 Cam Lock wrench
MRB® Combo Boots for S20Allows the application of NH3 or Liquid fertilizer in combination with dry fertilizer.
Part 6726-21-01 Liquid tube bracket Part 6716-16 NH3/liquid injector tube Part 6716-85 Left dry boot Part 6716-86 Right dry boot
MRB® Quick Adjust Scraper Kit for S20Provides quick disk scraper pressure adjustment.
Part 6710-71 Left quick scraper adjust Part 6710-72 Right quick scraper adjust Part 6722-73 Adjustment wrench
MRB® Stone GuardsHelps to prevent stones from falling in between the coulter and the coulter arm.
Note: For use on standard mid-row banders ONLY.
Part 6723-30 Series 20 left Part 6723-31 Series 20 right Part 6725-31 Series 25 left Part 6725-30 Series 25 right
Mid Row Banders
29www.bourgault.com
1100 Grain CartTarp Repair Kit
1100 Grain Cart tarp repair kit (white)
Part 7200-05
750 Grain Cart Tarp repair kit (black)
Part 7220-40-05
750 Smart CartSlip Plate Coating Paint Kit
750 Grain Cart
An application of this paint will maintain a rust-free, smooth surface, ensuring excellent grain flow, maximizing unloading capacity and ensuring a more complete cleanout
Part 7224-40
Liquid Fertilizer CartsHitch Extension
Hitch extension for LFC 2000 provide increased stability during high speed transport.
Part 7910-54
A
B
28
30 2526
2729
25
24
31
32CENTER GUSSET 5219-26 ONTO FRONT HITCH TUBING ANDUP AGAINST MAIN FRAME TUBING AND WELD ALL AROUND.
ITEM # PART # DESCRIPTION QTY.24 7910-55 EXT FRT HCH LFC 2000T 125 7910-56 BRA FRT HCH EXT LFC 2000T 226 1007-11 BLT 1/2X1-3/4 C GR5 P 827 1204-10 LKNT NYL INSR 1/2 UNC PLD 828 1180-78 UBLT SQ 5/8X8X9-5/8 229 1325-27 WSHR 1/2 SAE PL 830 1206-05 LKNT NYL INSR 5/8 UNC PLD 431 1325-33 WSHR 5/8 SAE PLD 432 5219-26 PC 1/4 A36 GUS FRT HCH LFC2000 1
DATE DRN BY SCALE
DOCUMENT NO.BDWG SIZE
BOURGAULT INDUSTRIES LTD.ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0
1:30
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED.ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED.
SES14-AUG-03
7910-54
PKG RETRO FRT HCH EXT LFC2000T
UNLESS OTHERWISE SPECIFED TOLERANCES ARE:FRACTIONS ± 1/16"
DECIMALS.XX ± .01".XXX ± .005"
ANGLES ± 1°
WEIGHT COLOR
NONE
FRACTIONAL HOLES:A : +0.020", -0.010"B: +0.150", -0.010"
R01 22-Mar-04 REMOVED PLASTIC CAPS 2400-08 FROM DWG 04-0041 CLER00 14-Aug-03 COMPLETED DRAWING NPB 486 SESREV DATE REVISION CB MD BYUpdate
7200 Heavy Harrows7200 Wing Stop Kit
Wing stop kit prevent wings from coming ahead when bunching straw and allows unit to be backed up.
Part 8605-92
7200 Boom Stiffening TrussIncreases rigidity of wing 8" x 8" boom.
Part 8601-61 For 7200 Heavy Harrow 72' - 84'
7200 Wing Cable KitUpgrades main cables to heavier version
SN range 35863HH01 to 35863HH35
Part 8605-52 (48') ¾" cables Part 8605-53 (60') ¾" cables Part 8605-54 (72') ⅞" cables
SN range 36589HH01 to 36844HH15
Part 8605-96 (48') ¾" cables Part 8605-97 (60') ¾" cables Part 8605-98 (72') ⅞" cables Part 8605-99 (84') ⅞" cables
SN range 36901HH01 to 38001HH26
Part 8605-78 (72') ⅞" cables Part 8605-79 (84') ⅞" cables
EXISTINGWASHERS
72' & 84' UNITS WITH 7/8" CABLE ONLY
45
4443
46
47
48
49
50
Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba.
Part 7712-10 For 4000 Wing Type Packer/4000 Wing Type Harrow, 28' - 42'
Part 7712-11 For 4000 Wing Type Packer 48' - 52'
Part 8060-52 For 5400 Harrow Bar
Part 8605-01 For 7200 Heavy Harrow, 36' - 60'
Part 8605-01-10 For 7200 Heavy Harrow 72' - 84'
30 Bourgault Retrofit Kits 2014
Grain Carts/Harrows & Packers/Liquid Fertilizer Carts
SprayersCalibration Kit
Allows for verification of nozzle delivery rates.
Part 8002-16 Model Centurion III and Exterminator
Caster Upgrade PackagesFor caster pivot points showing wear and/or the wheels are not tracking properly.
Part 8065-85 For Model 1460
Emergency Rinse Water TankAllows you to carry an emergency fresh water supply in case of spill. Model Eliminator, Centurion I, Centurion II, and Vers-A-Bar.
Part HPS1068
Flow MonitorUsed to monitor volume/acre, volume/minute and total volume. Also indicates speed and area covered. Can be set for imperial or metric measurement.
Part 8105-05-01
Long Wing Hitch Knuckle Pkg.Allows booms to be more parallel with each other.
Part 8065-80 For Model 1460
Manual End Nozzle KitAllows you to spray ditches and fence lines.
Part 8105-38
1
23
45
67
8
9
5b
5a
Pressure Relief KitAllows the operator to lower system pressure to the safe operating range, while still maintaining maximum flow with pressure required for high application rates.
Part 8105-57 Model Centurion III, Exterminator Part 8105-58 Model Centurion II, Eliminator S/N S1374- S1828 Part 8105-59 Model Eliminator S/N S1829 and on Part 8105-60 Model Vers-A-Bar
Sprayers
PTO Conversion KitAllows conversion from hydraulic drive to PTO drive.
Part 8105-10-01 540 RPM - Model 540 Eliminator, 850 Centurion Part 8105-11-01 1000 RPM - Model 540 Eliminator, 850 Centurion
Remote End Nozzle KitAllows you to spray ditches and fence lines from the tractor seat.
Part 8060-95-01 1
19
3
6
78
9
10
11
1314
20
16
17
18
5
4
2
8A
12
23
1113
24
Remote Spray Boom Reduction KitPart 8002-40 Remote kit
Part 8002-41 Manual kit. Allows operator to shut off individual boom sections.
Safety Chain For SprayersRecommended for safe transportation.
Part 4340-60 Model 1450, 1850 Part 4340-55 Model 950, and all other Bourgault Sprayers
Safety Light KitsRecommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba.
Part 8060-29 For 540 Eliminator Part 8060-21 For 950, 1450, 1850 Base unit.
Note: Base units require one of the following:
Part 8060-21-10 For 67' - 73' s 50 Series Part 8060-21-15 For 80' 50 Series Part 8060-21-20 For 90' 50 Series Part 8060-21-25 For 96 - 100' 50 Series Part 8060-21-30 For 104 - 110' 50 Series Part 8060-21-40 For 130' 50 Series
Wing Pivot Pins UpgradeThis package will reduce the chance of the bolt retaining the pins from shearing off and allowing the pins to come out and causing further damage.
Part 8065-86 For Model 1460
31www.bourgault.com